Manufacturing Operation Instruction

Manufacturing Operation Instruction
MOI-1000
Revision 00
Standard Shop Practices

Prepared By:
J. Walsh
Date:
06/02/2009
Design Eng.:
J. Gaito
Date:
06/02/2009
M. Reichlen
Date:
06/02/2009
N. Wieder
Date:
06/02/2009
R. Miller
Date:
06/02/2009
Date:
12/12/2013
Manufacturing Eng.:
Manufacturing:
Quality Assurance:
Latest Release:
East/West Industries Inc.
MOI-1000
Rev 00
Long Island, NY
TABLE OF REVISIONS
Page #
Rev
Date
Description of Change
Authorized by
4/3/2006
New Release (?)
J. Gaito
12/12/2008
Revised Release (?)
06/02/2009
Official Release
12.12.2013
Changed hole tolerance reqts. on page 33/ Added table of revisions page.
Reset the revisions from alpha style to digits. Was B now 00
00
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Rev 00
Long Island, NY
TABLE OF CONTENTS
SECTION 1.0: INTRODUCTION..........................................................................................1

1-1 PURPOSE ................................................................................................................................1
1-2 SCOPE......................................................................................................................................1
1-3 REFERENCES/EXHIBITS .....................................................................................................1
1-4 RESPONSIBILITIES / (GENERAL) ......................................................................................1
1-5 REFERENCES / MATERIAL REVISIONS / PROCESS REVISIONS ............................1
1-5.1
DRAWING VS. THIS STANDARD ..............................................................................1
1-5.2
REVISION STATUS / BILLS OF MATERIAL ............................................................1
1-5.3
OUTSIDE PROCESSES / REVISIONS .....................................................................2
1-5.4
GEOMETRIC TOLERANCING ....................................................................................2
1-6 TERMS AND DEFINITIONS. ................................................................................................2
1-6.1
ANGULAR MEASUREMENT ......................................................................................2
1-6.2
BASIC DIMENSIONS....................................................................................................2
1-6.3
BEND RELIEF ................................................................................................................2
1-6.4
BREAK CORNER AND / OR EDGE ...........................................................................3
1-6.5
BURR ...............................................................................................................................3
1-6.6
CHAMFER ......................................................................................................................3
1-6.7
CONCENTRICITY .........................................................................................................4
1-6.8
DATUM ............................................................................................................................4
1-6.9
DATUM TARGET ..........................................................................................................4
1-6.10 DEBURRING ..................................................................................................................4
1-6.11 ECCENTRICITY ............................................................................................................4
1-6.12 FIT ....................................................................................................................................5
1-6.13 FINISH (SURFACE TEXTURE) .................................................................................5
1-6.14 FLATNESS .....................................................................................................................5
1-6.15 FLATNESS TOLERANCE ............................................................................................5
1-6.16 FULL INDICATOR MOVEMENT .................................................................................5
1-6.17 MEAN DIMENSION .......................................................................................................5
1-6.18 MICROINCH ...................................................................................................................6
1-6.19 NOMINAL DIMENSION ................................................................................................6
1-6.20 NOMINAL SIZE ..............................................................................................................6
1-6.21 LAY ..................................................................................................................................6
1-6.22 PARALLELISM ...............................................................................................................6
1-6.23 PARALLELISM TOLERANCE .....................................................................................6
1-6.24 PERPENDICULAR (PERPENDICULARITY) ............................................................7
1-6.25 PERPENDICULARITY TOLERANCE ........................................................................7
1-6.26 PRESS FIT .....................................................................................................................7
1-6.27 REFERENCE DIMENSION..........................................................................................8
1-6.28 RIVET OVER ..................................................................................................................8
1-6.29 ROLL OVER ...................................................................................................................9
1-6.30 ROUGHNESS ................................................................................................................9
1-6.31 ROUNDNESS (CIRCULARITY) ..................................................................................9
1-6.32 ROUNDNESS CYLINDER OR CONE ....................................................................9
1-6.33 ROUNDNESS SPHERICAL .....................................................................................9
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TABLE OF CONTENTS
1-6.34
1-6.35
1-6.36
1-6.37
1-6.38
1-6.39
1-6.40
1-6.41
1-6.42
1-6.43
1-6.44
1-6.45
RUNOUT .........................................................................................................................9
SPINNING .....................................................................................................................10
SPIN OVER ..................................................................................................................10
SQUARENESS ............................................................................................................10
STAKING ......................................................................................................................10
STRAIGHTNESS .........................................................................................................11
STRAIGHTNESS TOLERANCE CYLINDRICAL SURFACE ............................11
STRAIGHTNESS TOLERANCE FLAT SURFACE. ............................................11
SYMBOLOGY ..............................................................................................................11
TIR (TOTAL INDICATOR READING) ......................................................................12
TYPICAL .......................................................................................................................12
WAVINESS ...................................................................................................................12
SECTION 2.0: GENERAL REQUIREMENTS..............................................................13

2-1 ALIGNMENT ..........................................................................................................................13
2-1.1
ANGULAR KEYWAYS, SLOTS, ETC. ..................................................................13
2-1.2
HOLES ..........................................................................................................................13
2-1.2.1
UNILATERAL TOLERANCED HOLES ............................................................13
2-1.2.2
BILATERAL TOLERANCED HOLES ...............................................................14
2-1.2.3
BETWEEN HOLES..............................................................................................15
2-1.2.4
PARALLEL HOLES LOCATED BY A COMMON CENTERLINE .................15
2-2 ANGULARITY ........................................................................................................................16
2-2.1
MACHINED SURFACES ............................................................................................16
2-2.2
BENDS, SHEET METAL ............................................................................................17
2-2.3
FORMED SIDES AND RIGHT ANGLE BENDS .....................................................17
2-2.4
BEND RADII .................................................................................................................17
2-3 BURRS....................................................................................................................................18
2-3.1
MACHINE PARTS .......................................................................................................18
2-3.2
SHEET METAL PARTS ..............................................................................................18
2-3.3
HARDWARE .................................................................................................................18
2-3.4
HEXAGONAL STOCK ................................................................................................18
2-4 CORNERS, EDGES AND RADII ........................................................................................19
2-4.1
PIERCED INSIDE CORNERS (SHEET METAL) ...................................................19
2-4.2
MACHINED INSIDE CORNERS ...............................................................................19
2-4.3
BREAKING EDGES AND CORNERS DIMENSIONED .....................................19
2-4.4
BREAKING EDGES AND CORNERS- NOT DIMENSIONED .............................20
2-4.5
CHAMFERS- MAXIMUM ............................................................................................20
2-4.6
INTERNAL RADIUS-MAXIMUM (INSIDE) ..............................................................20
2-4.7
EXTERNAL RADIUS - MAXIMUM (OUTSIDE) ......................................................20
2-4.8
BLENDING CURVED SURFACES ...........................................................................21
2-4.9
BLENDING FLAT SURFACES ..............................................................................21
2-4.10 UNDERCUTS ...............................................................................................................21
2-5 CORROSION AND DAMAGE PROTECTION..................................................................22
2-6 FLATNESS .............................................................................................................................22
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TABLE OF CONTENTS
2-6.1
GENERAL .....................................................................................................................22
2-6.2
SHEET METAL SURFACES .....................................................................................22
2-6.3
MACHINED SURFACES ............................................................................................23
2-7 PERPENDICULARITY (SQUARENESS) ......................................................................23
2-7.1
MACHINED ...................................................................................................................23
2-7.2
ENDS, FACE AND SHOULDER CYLINDRICAL PARTS ..................................24
2-7.3
DRILLED HOLES ........................................................................................................24
2-7.4
INTERSECTING HOLES............................................................................................24
2-7.5
THREADED PARTS....................................................................................................25
2-7.6
SHEET METAL ............................................................................................................25
2-7.7
RIGHT ANGLE BENDS ..............................................................................................25
2-8 TOLERANCE ........................................................................................................................26
2-8.1
GENERAL .....................................................................................................................26
2-8.2
COUNTERBORE .........................................................................................................26
2-8.3
HOLE DIAMETERS .....................................................................................................26
2-8.4
HOLE DEPTH ..............................................................................................................26
2-8.5
SPOTFACE ..................................................................................................................26
SECTION 3.0: MACHINING REQUIREMENTS .........................................................27

3-1 CASTINGS .............................................................................................................................27
3-1.1
TOLERANCE (MACHINED TO CAST SURFACE) ................................................27
3-1.2
TOLERANCE (DRAFT) ..............................................................................................28
3-1.3
SURFACE FINISH .......................................................................................................28
3-1.4
DIE-CASTING ..............................................................................................................29
3-1.5
IMPERFECTIONS .......................................................................................................29
3-1.6
TEST BARS ..................................................................................................................29
3-1.7
RADIOGRAPHIC INSPECTION................................................................................29
3-2 CENTERS ..............................................................................................................................30
3-3 CONCENTRICITY (MACHINED PARTS) .........................................................................30
3-3.1
MAXIMUM DEVIATION (FULL INDICATOR MOVEMENT (FIM)) ......................31
3-4 COUNTERBORE DIAMETER.............................................................................................31
3-5 COUNTERSINKS ALIGNMENT .........................................................................................31
3-5.1
CYLINDRICAL SURFACES .......................................................................................32
3-5.2
TAPPED HOLES .........................................................................................................32
3-5.3
THIN SECTIONS .........................................................................................................32
3-6 HOLES, DRILLED OR PUNCHED .....................................................................................33
3-6.1
HOLE DIAMETER TOLERANCE .Rev 033
3-6.2
HOLE DEPTH ..............................................................................................................33
3-6.3
HOLE DEPTH TOLERANCE..................................................................................34
3-7 PARALLELISM MACHINED SURFACES .....................................................................34
3-8 ROUNDNESS (OUT OF ROUND) .....................................................................................34
3-8.1
NON-RIGID PARTS ....................................................................................................34
3-9 RUNOUT ................................................................................................................................35
3-9.1
LATERAL (FACE) ........................................................................................................35
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TABLE OF CONTENTS
3-9.2
RADIAL..........................................................................................................................35
3-10 SURFACE FINISH SHEET METAL ................................................................................35
3-11 SURFACE TEXTURE (ROUGHNESS) MACHINED ...................................................35
3-11.1 SYMBOLOGY ..............................................................................................................36
3-12 THREADS MACHINED .....................................................................................................36
3-12.1 EXTERNAL THREADS ...............................................................................................36
3-12.1.1 CHAMFER ............................................................................................................36
3-12.1.2 THREAD LENGTH ..............................................................................................36
3-12.1.3 THREAD RELIEF ................................................................................................37
3-12.2 INTERNAL THREADS TAPPED HOLES .............................................................37
3-12.2.1 COUNTERSINK ...................................................................................................37
3-12.2.2 TAP DEPTH NOT SPECIFIED ......................................................................38
3-12.2.3 TAP DEPTH SPECIFIED ................................................................................38
3-12.2.4 TAP DRILL DEPTH .............................................................................................38
SECTION 4.0: ASSEMBLY REQUIREMENTS...........................................................39

4-1 GEARS....................................................................................................................................39
4-1.1
ASSEMBLY ..................................................................................................................39
4-1.2
ALIGNMENT SPUR GEARS ..................................................................................39
4-1.3
ALIGNMENT BEVEL GEARS ................................................................................39
4-2 INSERTS POSTS, THREADED (SHEET METAL) ......................................................40
4-3 LOCKING DEVICES .............................................................................................................40
4-3.1
SAFETY WIRING AND COTTER PINNING............................................................40
4-3.2
SAFETY WIRING (LOCK-WIRING)..........................................................................40
4-3.3
DEFECTS VISUAL ...................................................................................................41
4-3.4
SNAP RINGS ...............................................................................................................41
4-3.5
WIRE USAGE ..............................................................................................................41
4-3.6
COTTER PINNING ......................................................................................................42
4-3.6.1
CASTELLATED NUTS........................................................................................42
4-3.6.2
CYLINDRICAL PARTS .......................................................................................44
4-3.6.3
DEFECTS .............................................................................................................44
4-3.6.4
PIN USAGE ..........................................................................................................44
4-3.7
STAKING SLOTTED SCREWS (FLAT HEAD) ......................................................44
4-3.8
STAKING SET SCREWS ...........................................................................................44
4-4 RIVETING ...............................................................................................................................45
4-4.1
GENERAL .....................................................................................................................45
4-4.2
NON-STRUCTURAL ...................................................................................................45
4-4.3
STRUCTURAL - SOLID RIVETS ..............................................................................45
4-4.3.1
UNIVERSAL HEADS ..........................................................................................45
4-4.3.2
COUNTERSUNK HEADS ..................................................................................45
RIVET REPAIR ............................................................................................................47
4-4.4
4-4.5
TUBULAR AND SEMI-TUBULAR FASTENERS ....................................................47
4-4.5.1
CRACKS PERIPHERAL..................................................................................47
4-4.5.2
CRACKS STRESS ...........................................................................................47
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TABLE OF CONTENTS
4-4.5.3
CRACKS - FLAKING ...........................................................................................47
4-4.5.4
APPLI CATIONS FOR STRIPLINE OR PRINTED CIRCUIT BOARDS .....48
4-5 THREADED ASSEMBLIES .................................................................................................48
4-5.1
STANDARD TORQUE LIMITS ..................................................................................48
4-5.2
REUSE OF SELF-LOCKING NUTS FRICTION TORQUE LIMITS..................51
4-5.3
HOSE AND TUBE COUPLINGS - TORQUE LIMITS (INCH-POUNDS) ............52
4-5.4
PIPE THREADS - TORQUE LIMITS (INCH-POUNDS) ........................................53
4-5.5
HOW ADAPTORS AFFECT TORQUE ....................................................................53
4-5.6
HOW TO COMPUTE TORQUE WHEN USING ADAPTORS ..............................54
4-5.7
TYPES OF ADAPTORS .............................................................................................55
SECTION 5.0: FINISH REQUIREMENTS .....................................................................58

5-1 PAINTED SURFACES .........................................................................................................58
5-1.1
MASKING......................................................................................................................58
5-1.2
OVERSPRAY ...............................................................................................................58
5-2 PLATING ................................................................................................................................58
5-2.1
PLATING TOLERANCE .............................................................................................58
5-2.2
RAW MATERIAL (SHEET METAL ONLY) ..............................................................58
5-2.3
TAPPED HOLES (ALUMINIUM) ...............................................................................58
5-2.3.1
BLIND TAPPED HOLES ....................................................................................58
5-2.3.2
THROUGH TAPPED HOLES ............................................................................59
5-2.4
EXCESS PLATING. ....................................................................................................59
5-2.4.1
TAPPED HOLES .................................................................................................59
5-2.4.2
THREADED INSERTS........................................................................................59
5-2.4.3
PUNCHED HOLES..............................................................................................59
5-2.5
HOLES (OTHER THAN ALUMINUM) ...................................................................59
INDEX ..............................................................................................................................................60
MOI-1000
Rev 00
Long Island, NY
SECTION 1.0: INTRODUCTION

1-1
PURPOSE
The purpose of this Manufacturing Operation Instruction is to provide
manufacturing with workmanship standards and mechanical manufacturing
requirements which are not included in an engineering drawing or specification.
1-2
SCOPE
This standard applies where East/West design drawings or purchase orders invoke
its use.
1-3
REFERENCES/EXHIBITS
See figures and tables depicted herein.
1-4
RESPONSIBILITIES / (GENERAL)
1-4.1 Quality Assurance Engineering is assigned guardian ship of this document
for configuration control purposes. Quality Engineering shall approve all
revisions to this document.
1-4.2 Design Engineering shall approve all revisions to this document.
1-4.3 Manufacturing Engineering shall approve all revisions to this document.
1-4.4 Manufacturing shall approve all revisions to this document.
1-4.5 Sub contractors are responsible to work within the parameters of this
specification when it is called out on the engineering drawing or East/West
purchase order. Sub contractors shall notify East/West of any conflict between
purchase order revision and drawing revision. Sub contractors shall alert
East/West to any discrepancy found on East/West drawing or conflict with any
requirements imposed by documentation or process.
1-5
REFERENCES / MATERIAL REVISIONS / PROCESS REVISIONS
1-5.1 DRAWING VS. THIS STANDARD

In the event of a conflict between this standard and the engineering drawing,
the engineering drawing shall take precedence. In the event of a conflict
between this standard and a process specification or a manufacturing
specification, the specification shall take precedence.
1-5.2 REVISION STATUS / BILLS OF MATERIAL
Unless otherwise specified on the Engineering Drawing, all bills of materials
shall be to the revisions specified or later. If no revision is specified the
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guideline for revision basis shall be the revision in effect at the time of original
drawing sign off. Superseding lineage of specification is acceptable without
review.
1-5.3 OUTSIDE PROCESSES / REVISIONS
All outside processes such as electroplating, welding, anodizing, etc., shall be
certified or qualified per applicable East/West, Military or Industry specification.
Revisions of processes performed, shall be to the revisions specified or later.
If no revision is specified, the guideline for revision basis shall be the revision
in effect at the time of original drawing sign off. Superseding lineage of
specification is acceptable without review.
1-5.4 GEOMETRIC TOLERANCING
Geometric characteristic symbols shown herein are for reference only.
1-6
TERMS AND DEFINITIONS.
1-6.1 ANGULAR MEASUREMENT

Generally expressed in degrees of a complete circle divided into 360 degrees.
Parts of a degree are expressed in minutes () and parts of minutes are
expressed in seconds ()
60 Minutes = 1 Degree
60 Seconds = 1 Minute
1-6.2 BASIC DIMENSIONS
The exact dimension from which all permissible tolerances are noted.
SYM.
X.XXX
ABBREVIATION : BSC
1-6.3 BEND RELIEF

A bend relief is a hole, saw cut, slot, etc., that is at or adjacent to the
immediate area of the bend(s) and permits the metal to move during the bending
operation.
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NOTE: Bend reliefs shall not be closed and sealed by welding unless specifically called
for on the engineering drawing.
1-6.4 BREAK CORNER AND / OR EDGE

A removal of material from corners and /or edges.
1-6.5 BURR
A burr is an undesired displacement of material caused by tools used in the
manufacture of parts.
1-6.6 CHAMFER
Chamfer is used to describe an angle, cut or formed, on the edge or corner of
a part. ABBREVIATION: CHAM
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1-6.7 CONCENTRICITY
Concentricity is a condition in which two or more regular features (such as
cylinders, cones, spheres, hexagons, etc.) in any combination have a
common axis of rotation.
1-6.8 DATUM
Points, lines, planes or cylinders and other shapes assumed to be exact for the
purposes of computation from which the other features of a part may be established.
1-6.9 DATUM TARGET

A specified point, line or area on a part used to establish a datum.
1-6.10 DEBURRING
The removal of sharp edges, corners or burrs. See paragraphs 1-6.4 and 1-6.5
1-6.11 ECCENTRICITY
A condition where the axis of a particular feature is parallel to, but offset from, the
axis of another feature.
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1-6.12 FIT
The tight or loose condition that exists between mating parts.
1-6.13 FINISH (SURFACE TEXTURE)
The texture (roughness or smoothness) of a surface as measured by surface finish
measuring instruments.
1-6.14 FLATNESS
The condition of a surface having all features in one plane.
1-6.15 FLATNESS TOLERANCE
Expressed as the maximum total variation (tolerance) of the surface from a standard
reference surface (datum plane ).
1-6.16 FULL INDICATOR MOVEMENT

The total movement of the indicator when applied to a surface. The terms full
indicator reading (FIR) and total indicator reading (TIR) are replaced by full indicator
movement (FIM).
1-6.17 MEAN DIMENSION
Halfway between high and low limits.
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1-6.18 MICROINCH
One-millionth (.000 001) part of the U.S. customary inch.
1-6.19 NOMINAL DIMENSION
See basic dimension Para. 1-6.2
1-6.20 NOMINAL SIZE
The designation used for the purpose of general identification.
1-6.21 LAY
The direction of the predominate surface pattern produced by tool marks or grain of
the surface determined by the production method used.
1-6.22 PARALLELISM
The condition of a surface or axis equidistant at all points from a datum surface or
axis.
1-6.23 PARALLELISM TOLERANCE

A tolerance zone defined by two planes parallel to a datum plane or axis
which all elements of the surface must lie.
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1-6.24 PERPENDICULAR (PERPENDICULARITY)

A surface or axis at a right angle (90 degrees) to a datum plane or axis.
1-6.25 PERPENDICULARITY TOLERANCE

A tolerance zone defined by two parallel planes perpendicular to a datum plane or
axis within which all elements of the surface must lie.
1-6.26 PRESS FIT

A term applied to the assembly of parts with a designed interference.
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1-6.27 REFERENCE DIMENSION

A dimension (usually without tolerance) used for information purposes only. A
reference dimension may be a duplication of an inspectable dimension shown
elsewhere on a drawing.
1-6.28 RIVET OVER

A term used to indicate assembly by riveting.
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1-6.29 ROLL OVER

A term applied to a controlled deformation of eyelets, hollow point rivets and similar
hardware by curling over the protruding section of the device.
1-6.30 ROUGHNESS
See Finish, Para. 1-6.13.
1-6.31 ROUNDNESS (CIRCULARITY)
A condition where all points on a surface of revolution are equidistant from an axis of
revolution or common center.
1-6.32 ROUNDNESS CYLINDER OR CONE
All points on a surface of revolution are equidistant from a common axis of
revolution.
1-6.33 ROUNDNESS SPHERICAL
All points on a surface of revolution are equidistant from a common center.
1-6.34 RUNOUT
The total movement of a point in contact with an internal or external circular surface
rotated 360 degrees about a datum axis. See Para. 1-6.16.
Page 9 of 67
1-6.35
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SPINNING
Assembly by spinning is accomplished by using a rotating tool, which causes a small

section of the metal ahead of the tool to flow. The entire circumference of the spun
section is forced into final position during a number or revolutions of the tool.
1-6.36 SPIN OVER
A term used to indicate assembly by spinning only when this method of assembly is
required by the design of the part.
1-6.37 SQUARENESS
The condition of being at right angles (90 degrees) to a line or plane.
See perpendicular, Para. 1-6.24.
1-6.38 STAKING
A method of securing an assembly to prevent the start of motion by forcing metal
across or against the parting line of the parts to be secured with a suitable tool.
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1-6.39 STRAIGHTNESS
A condition where an element of a surface or an axis is a straight line.
1-6.40 STRAIGHTNESS TOLERANCE CYLINDRICAL SURFACE
NOTE: Each circular element must be within the maximum-minimum size specified.
1-6.41 STRAIGHTNESS TOLERANCE FLAT SURFACE.

See flatness, Para. 1-6.14.
1-6.42 SYMBOLOGY
LOCATION AND FORM
When symbols are used in lieu of or in conjunction with notes to indicate location
and / or form tolerances, they shall be interpreted in accordance with ANSI Y14.51973, except run out. See Para. 1-6.34.
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GEOMETRIC CHARACTERISTIC SYMBOLS are shown in the following table:
NOTE: Either symbol means the specified tolerance (full indicator

movement) applies along the entire length of the surface.
1-6.43 TIR (TOTAL INDICATOR READING)

See full indicator movement, Para. 1-6.16.
1-6.44 TYPICAL
The word typical is used to eliminate the need for repeating the same requirement
elsewhere on the drawing.
ABBREVIATION: TYP
1-6.45 WAVINESS
See flatness, Para. 1-6.14.
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SECTION 2.0: GENERAL REQUIREMENTS

2-1
ALIGNMENT
2-1.1 ANGULAR KEYWAYS, SLOTS, ETC.

Unless an angular dimension or locate as shown is specified on drawing, the
angular location of keyways, splines, gear teeth, set screw holes, pin holes,
lightening holes, etc., is optional.
2-1.2 HOLES
2-1.2.1
UNILATERAL TOLERANCED HOLES
The alignment specification shall be satisfied if a straight round shaft, having

diameters equal to the minimum hole diameter specified for each hole minus the
alignment tolerance, can be passed freely through the holes.
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INTERPRETATION
A stepped shaft having diameters equal to .623 and .498 shall pass through
the holes as shown.
If alignment specification is not shown on the drawing, then the alignment

tolerance shall be equal to the total diameter tolerances of the two (2) holes,
which have the least diameter tolerance.
2-1.2.2
BILATERAL TOLERANCED HOLES
If alignment specification is not shown on drawing, the alignment tolerance shall be

equal to the total diameter tolerances of the (2) holes which have the least
diameter tolerance.
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INTERPRETATION A stepped shaft having diameters equal to .619 shall pass freely through the
holes as shown in the following figure.
2-1.2.3
BETWEEN HOLES
The governing alignment tolerance is the tolerance between centerline of holes.
2-1.2.4
PARALLEL HOLES LOCATED BY A COMMON CENTERLINE
The axis of each hole along its entire length must lie between two parallel planes
separated by a distance equal to the alignment specification. If no alignment
specification is given, then the alignment shall be equal to the tolerance of the
dimension locating the holes along the centerline.
Page 15 of 67
2-2
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Long Island, NY
ANGULARITY
2-2.1 MACHINED SURFACES

Machined surfaces not at 90 degrees shall be shall be governed by the tolerance
shown.
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Long Island, NY
2-2.2 BENDS, SHEET METAL

Bends shall be free of cracks or other signs of poor workmanship.
2-2.3 FORMED SIDES AND RIGHT ANGLE BENDS
2-2.4 BEND RADII

Tolerances on inside bend radii are established as follows:
INSIDE
INSIDE
INSIDE
RADIUS
TOLERANCE
RADIUS
TOLERANCE
RADIUS
TOLERANCE
1/64
+1/64, - .010*
3/32
+1/32, - .010*
+3/64, - .010*
1/32
+1/64, - .010
1/8
+1/32, - .010
3/8
+5/64, - .010
1/16
+1/32, - .010
3/16
+3/64, - .010
1/2
+3/32, - .010
* The .010 tolerance on the minus side allows for the tolerance of the bending die
and is not subject to inspection.
Page 17 of 67
2-3
MOI-1000
Rev 00
Long Island, NY
BURRS
Any protrusions or burrs that present a hazard in handling shall be removed.
However, sharp edges and burrs need not be removed from detail parts of
inseparable / riveted assemblies providing these conditions do not present a hazard
after assembly.
2-3.1 MACHINE PARTS

Burrs are not permissible on any machined surfaces. A sharp projection above the
machined surface will be considered a burr.
2-3.2 SHEET METAL PARTS
All protrusions caused by piercing, blanking or notching operations shall not exceed
.006. External sharp corners shall be broken to a maximum of 1/32 inch.
2-3.3 HARDWARE
Burrs on screws, nuts and such hardware shall not be acceptable.
2-3.4 HEXAGONAL STOCK
Parts manufactured from hexagonal stock and designated as spacer, standoff, nut,
etc., may be deburred by chamfering 15 degrees min. to 45 degrees max. The
dimension across the flats shall not be reduced more than .020 inch.
Page 18 of 67
2-4
MOI-1000
Rev 00
Long Island, NY
CORNERS, EDGES AND RADII
2-4.1 PIERCED INSIDE CORNERS (SHEET METAL)

Pierced corners shown square shall not exceed .031 radius.
2-4.2 MACHINED INSIDE CORNERS

An inside machined corner shown square on the drawing may have a .005 radius
maximum.
2-4.3 BREAKING EDGES AND CORNERS DIMENSIONED

Where a specific edge or corner break is dimensioned on drawing, the breaking of
this edge or corner as shown in figure 38b or 38c is acceptable.
Page 19 of 67
MOI-1000
Rev 00
Long Island, NY
2-4.4 BREAKING EDGES AND CORNERS- NOT DIMENSIONED

If a specific edge or corner is not specified on drawing, the edge or corner is
acceptable providing there is visible evidence of a broken edge or corner.
2-4.5 CHAMFERS- MAXIMUM

When a chamfer is specified maximum, the minimum dimension of the chamfer shall
be one-half the maximum dimension specified. A chamfer specified by a dimension
and angle, the tolerance of the angle shall be + 5 degrees.
2-4.6 INTERNAL RADIUS-MAXIMUM (INSIDE)

When an internal radius dimension is specified as maximum, the corner shall be
any radius not exceeding the maximum radius specified.
2-4.7 EXTERNAL RADIUS - MAXIMUM (OUTSIDE)
When an external radius dimension is specified as maximum, the minimum
dimension of the radius shall not be less than one half the maximum radius
specified.
Page 20 of 67
MOI-1000
Rev 00
Long Island, NY
2-4.8 BLENDING CURVED SURFACES

All connecting surfaces, or curved and plane surfaces shown, as tangent must
blend smoothly.
2-4.9 BLENDING FLAT SURFACES

When machining a surface from different directions, the resultant blend or step
shall not exceed .003inch.
2-4.10 UNDERCUTS
Where parts are ground, a relief or undercut may be employed. The relief or
undercut need not be continuous along the surface or around the periphery.
Page 21 of 67
2-5
MOI-1000
Rev 00
Long Island, NY
CORROSION AND DAMAGE PROTECTION

All material subject to corrosion shall be cleaned or corrosion and protected through
application of a suitable corrosion preventative. Protection shall be provided that will
prevent damage during transportation and storage.
2-6
FLATNESS
2-6.1 GENERAL
A fabricated part of large surface area and thin section in a free state, may exceed
flatness tolerance. The flatness requirement shall be satisfied if, when simulated in
the final assembled position, there is no evidence of out of flatness exceeding the
limits specified in the following tables. The assembled position may be simulated by
holding the part on a machine or fixture.
2-6.2 SHEET METAL SURFACES
FLATNESS TOLERANCE
LENGTH OR WIDTH OF SURFACE
STOCK
THICKNESS
UP
TO 3
3 TO
7
7 TO
10
10 TO
18
18 TO 24 TO
24
36
36 to
48
48 &
over
.015 to .040
.015
.030
.040
.060
.080
.120
.160
----
.040 to .093
.010
.020
.030
.040
.055
.070
.100
.130
.093 to .189
.008
.018
.025
.032
.040
.060
.080
.130
MAXIMUM PERMISSIBLE VARIATION FROM FLAT (SEE NOTE)

Note: Variation from flatness shall not exceed the values in the table. In any
one surface, two waves not exceeding values indicated shall be
permissible. Any additional waves shall not exceed 50% of the values.
Page 22 of 67
MOI-1000
Rev 00
Long Island, NY
2-6.3 MACHINED SURFACES
NOTE: Total variation from flatness (FIM) shall not exceed the dimension limits of
the surface (drawing tolerance
total .
2-7
PERPENDICULARITY (SQUARENESS)
2-7.1 MACHINED
The amount by which one machined surface may deviate from being perpendicular
to another machined surface shall not exceed the values in the following table.
When possible, perpendicularity shall be measured along the short side.
Page 23 of 67
MOI-1000
Rev 00
Long Island, NY
2-7.2 ENDS, FACE AND SHOULDER CYLINDRICAL PARTS

See run out, lateral Para. 3-9 for perpendicularity and Para. 2-6.3 for flatness (dish
or crown).
2-7.3 DRILLED HOLES

Drilled holes shown perpendicular to a penetrated surface shall be perpendicular to
that surface within + 1 degree (of 90 degrees).
2-7.4 INTERSECTING HOLES
Drilled and or tapped holes shown perpendicular and intersecting shall be
perpendicular to each other within + 2 degrees.
Page 24 of 67
MOI-1000
Rev 00
Long Island, NY
2-7.5 THREADED PARTS

The axis of the thread pitch diameter shall be perpendicular with the shoulder or
face (datum) surface within .005 inch per inch.
2-7.6 SHEET METAL

The perpendicularity between two sheared edges or two formed sides shall not
exceed .015 inch per linear foot. The perpendicularity between a sheared edge
and a formed side shall not exceed .020 inch per linear foot.
2-7.7 RIGHT ANGLE BENDS

On right angle bends where the 90 degree dimension is not shown, the two sides
shall be perpendicular within + degree.
The perpendicularity of sheared or notched ends shall not exceed the limits in the
following table.
Page 25 of 67
2-8
MOI-1000
Rev 00
Long Island, NY
TOLERANCE
2-8.1 GENERAL
Where tolerances are not specified on a drawing, the part dimension shall be
within the limits shown in the following table. The tolerances do not apply to
specification control drawings.
2-8.2 COUNTERBORE
See Para. 3-4
2-8.3 HOLE DIAMETERS
Drilled or punched. See Para. 3-6.1
2-8.4 HOLE DEPTH
See Para. 3-6.2
2-8.5 SPOTFACE
A spotface is used to clear a surface to provide an even seat for fastening
hardware. The depth of the spotface is at the option of the machine operator and
the tolerance for spotface diameter shall be +.032 -.005.
Page 26 of 67
MOI-1000
Rev 00
Long Island, NY
SECTION 3.0: MACHINING REQUIREMENTS
3-1
CASTINGS
3-1.1 TOLERANCE (MACHINED TO CAST SURFACE)

Unless specified in the field of the drawing, the tolerance for a machined
surface dimensioned form a cast surface shall be equal to the tolerance for
casting dimensions, or equal to the tolerance of the dimension location the as
cast feature, whichever is greater.
EXAMPLE 1 THIS ON DRAWING:
NOTE Unless otherwise specified tolerance on dimensions:
Between cast surfaces: + 1/16.
Between machined surfaces : + 1/64.
EXAMPLE 2 THIS ON DRAWING:

NOTE: Unless otherwise specified tolerance on dimensions:
Between cast surfaces: + 1/32.
Between machined surfaces: + 1/64
Page 27 of 67
MOI-1000
Rev 00
Long Island, NY
3-1.2 TOLERANCE (DRAFT)

Tolerances on cast dimensions do not include draft unless otherwise noted on the
drawing. When there is a maximum permissible limit for draft, the drawing will so
note. When surfaces must be free of draft, or when the direction of draft is of
importance, the drawing will be so noted.
3-1.3 SURFACE FINISH

All external surfaces shall be finished in such a manner as to produce a substantially
uniform appearance. Internal surfaces shall be free of excess material and all
irregularities shall be carefully blended. Risers, gates, and parting lines shall be
removed in a workmanlike manner leaving as little excess material as possible.
Page 28 of 67
MOI-1000
Rev 00
Long Island, NY
Surfaces shown on drawings as in the as-cast condition may have a partially or

completely machined finish.
3-1.4 DIE-CASTING
If gate markings are not permissible, the drawing will so note. Ejector pin markings
must be flush within .010, raised or depressed on die-castings.
3-1.5 IMPERFECTIONS
Castings shall be in accordance with SAE AMS2175 and free of imperfections listed:
Cold Shunts
Cracks
Entrapped Material in Cored Passages (Wire, Sand, Etc.)
Excess Metal, Fins
External Evidence of Shrinkage
Foundry Tool Marks
Gas or Sand Holes In Excess of established Limits
Inclusions in Excess of established Limits
Insufficient Material Allowance for Machining
Mismatch or Discontinuity of Webs or Contours
Misruns, Voids
Porosity in Excess of established Limits
Prohibited Straightening
Warpage
3-1.6 TEST BARS

When test bars are required by the material specification or by ail purchase order,
they shall be of the same melt of material and same heat treatment batch as the
casting that they are offered as representing. The casting and bars shall be suitably
marked for cross-reference.
3-1.7 RADIOGRAPHIC INSPECTION
When radiographs of castings are required, they shall be identified with the castings
and with the particular areas that they represent.
Page 29 of 67
3-2
MOI-1000
Rev 00
Long Island, NY
CENTERS
Work centers are permissible on parts unless specifically stated otherwise on
drawings. In no case shall the centers break into passages, threads, splines, flats,
keyways, grooves or chamfers.
The maximum size of machined center shall be in accordance with the following table.
CENTER
DRILL #
#1
#1
#1
#2
#2
#2
#5
#5
#5
#8
#8
#8
3-3
FINISHED DIAMETER OF STOCK A

1/8 thru 5/32
Over 5/32
3/16
3/16

3/8
3/8
5/8
5/8
1
1
1
1 1/2
2
2
2
2
3
3
4
4
--
B DIA.
C DIA.
D DIA.
5/64
3/32
1/8
5/32
3/16
5/16
3/8
7/16
5/8
11/16
.054
.054
.054
.085
.085
.085
.196
.196
.196
.322
.322
.322
.055
.055
.055
.086
.086
.086
.203
.203
.203
.328
.328
.328
CONCENTRICITY (MACHINED PARTS)

Where two or more machined cylindrical surfaces are shown concentric, the
permissible deviation or one diameter when checked against any other diameter
shall be within the sum of the tolerances of the diameters.
Page 30 of 67
MOI-1000
Rev 00
Long Island, NY
3-3.1 MAXIMUM DEVIATION (FULL INDICATOR MOVEMENT (FIM))

When checked against each other the maximum deviation (FIM); for example:
3-4
Between
Diameters
Tolerances
Total
Permissible
Deviation
A and B
.010 + .001 .011
.0055 FIM
B and C
.001 + .002 .003
.0015 FIM
A and C
.010 + .002 .012
.006 FIM
COUNTERBORE DIAMETER
The tolerance for counter bored diameter shall be + 1/64, -.005.
3-5
COUNTERSINKS ALIGNMENT
Countersinks shall be produced with axis parallel to the axis of the
hole within + 3 degrees.
Page 31 of 67
MOI-1000
Rev 00
Long Island, NY
3-5.1 CYLINDRICAL SURFACES

The specified countersinks diameter shall be the minor diameter as illustrated.
Cutter (tool) run out must leave no shoulder.
3-5.2 TAPPED HOLES

See Para. 3-12.5
3-5.3 THIN SECTIONS
Countersinking holes in materials that show no evidence of a straight hole at the
bottom of the countersink shall only be inspected for the angle and face diameter of
the countersink if the pilot hole specified on the drawing no longer exists after the
countersinking operation.
Page 32 of 67
3-6
MOI-1000
Rev 00
Long Island, NY
HOLES, DRILLED OR PUNCHED
3-6.1 HOLE DIAMETER TOLERANCE

The following diametrical tolerances shall apply for all drilled hole diameters.
TOLERANCE
Unless otherwise specified in the field of the drawing or superseded by Customer
or East/West Design written notification;
Hole tolerance shall be as indicated in the control feature box located
in the lower right hand corner of the drawing.
Example: Hole Diameter is .213 .005
3-6.2 HOLE DEPTH

The depth of a drilled hole shall be measured from the surface the hole enters the
work-piece to the bottom of the full diameter excluding the drill point.
See Para. 3-12.2 for tapped holes.
Page 33 of 67
MOI-1000
Rev 00
Long Island, NY
3-6.3 HOLE DEPTH TOLERANCE

The following tolerances shall apply for hole depths specified on drawing with the
terms; deep or DP.
HOLE DIAMETER
UP TO .500
HOLE DEPTH
TOLERANCE
+ 1/32
.501 AND OVER
+ 1/16
When depth is not specified the hole shall be a through hole.
3-7
PARALLELISM MACHINED SURFACES

The amount by which one-machined surface may deviate from being parallel to
another machined surface shall not exceed the values in the following table.
3-8
ROUNDNESS (OUT OF ROUND)

Circular features must meet the specified limits for
both size and ovality. A rigid
or flexible part noted such as in the free state or similar
requirement, must
meet the limits for size and the ovality shall lie within two concentric circles
representing the high and low limits of size.
3-8.1 NON-RIGID PARTS

A part which does not maintain circular form due to flexing that can assume by
good assembly practices the configuration of its mating part to permit assembly.
Flexing may be characteristic of the material (E.G., plastic, rubber, etc) or the
design (E.G., metal rings, shells, covers, small cross section bearings, etc.) or
Page 34 of 67
MOI-1000
Rev 00
Long Island, NY
other pertinent factors. Limp items such as O rings or gaskets may be measured
for size after forming into a circle or measured as a circumference.
3-9
RUNOUT
3-9.1 LATERAL (FACE)

Run-out on face shall not exceed .0015 full indicator movement (dimension B)
per inch of diameter A.
3-9.2 RADIAL
See concentricity Para 2-2.
3-10 SURFACE FINISH SHEET METAL
All external surfaces shall be free of drew and brake marks, deep scratches and
other defects detrimental to appearance. When sanding is utilized to remove
blemishes, the entire affected surface shall be sanded. This operation shall not
reduce the material thickness less than permitted by the applicable material
specification.
3-11 SURFACE TEXTURE (ROUGHNESS) MACHINED
Permissible surface roughness as related to dimensional tolerance shall not
exceed the arithmetical average (AA) shown in the following table.
TOTAL
DIMENSIONAL
TOLERANCE
MAXIMUM
PERMISSIBLE
AA ( SEE NOTE )
LESS THAN .0005
32
.0005 TO
.0009
63
.001
TO
.005
125
.0051 TO
.010
250
OVER .010
500
NOTE: Arithmetical average as defined in ANSI B46.1-1978

Page 35 of 67
MOI-1000
Rev 00
Long Island, NY
3-11.1 SYMBOLOGY
See Para. 1-6.42.
3-12 THREADS MACHINED
3-12.1 EXTERNAL THREADS
3-12.1.1
CHAMFER
The ends of externally threaded parts shall be chamfered 30 degrees to 45

degrees to the full depth of the thread +.010 max. (minor dia +.000, -.020)
3-12.1.2 THREAD LENGTH

Specified threaded length on drawing shall be full threads. Full and/or incomplete
threads are permitted beyond specified dimension to a maximum of 6 threads.
Page 36 of 67
MOI-1000
Rev 00
Long Island, NY
3-12.1.3 THREAD RELIEF

Thread relief shall be permitted in accordance with the following table unless
otherwise specified.
3-12.2 INTERNAL THREADS TAPPED HOLES

3-12.2.1 COUNTERSINK
All tapped holes shall be countersunk 60 degrees to 120 degrees included angle
and A diameter in the table. Countersinks for helical inserts (helicoil) shall be
per aD5340-102, standard parts manual, vol. # 3. If a total of less than 4 threads
result from the tapping of thin sections the requirements of this paragraph do not
apply.
Page 37 of 67
MOI-1000
Rev 00
Long Island, NY
3-12.2.2 TAP DEPTH NOT SPECIFIED

When tap depth is not specified the hole shall be tapped through.
3-12.2.3
TAP DEPTH SPECIFIED
Specified threaded depth on drawing shall be full threads. Full and/or

incomplete threads are permitted beyond specified dimension to a maximum of 6
threads.
3-12.2.4
TAP DRILL DEPTH
When not specified, tap drill depth shall be determined by manufacturing

engineering/mechanical methods.
Page 38 of 67
MOI-1000
Rev 00
Long Island, NY
SECTION 4.0: ASSEMBLY REQUIREMENTS

4-1
GEARS
4-1.1 ASSEMBLY
Gear trains shall be assembled to operate with minimum backlash and without
binding.
4-1.2 ALIGNMENT SPUR GEARS
Mating pairs of equal face width shall be aligned to provide a minimum of 75%
mesh. See figure 48A. Mating pairs of unequal face widths shall be aligned to
provide 100% mesh. See Figure 48B.
4-1.3 ALIGNMENT BEVEL GEARS

Mating bevel gears shall be aligned to provide a minimum or 90% mesh of the face
widths.
Page 39 of 67
4-2
MOI-1000
Rev 00
Long Island, NY
INSERTS POSTS, THREADED (SHEET METAL)

Thread portion of fasteners such as clinch nuts, rivnuts, studs and similar nonfloating devices that are clinched , pressed, riveted, rolled over or welded at
assembly shall be installed securely and be square with respect to the related
surface shown within .015 inch per inch.
4-3
LOCKING DEVICES
4-3.1 SAFETY WIRING AND COTTER PINNING

In conformance with MS33540.
4-3.2 SAFETY WIRING (LOCK-WIRING)
Safety or lock-wiring is the tightening together of
two or more parts in such a
manner that any tendency of anyone cap screw, stud, nut or bolt to loosen will
automatically be counteracted by the tightening of the wires. See figures 52
through 58.
A.
The double-twist method (see figures 53 & 54) is the common method of
safety wiring, however, the single wire method (see figure) may be used on
small screws, in a closely spaced geometric pattern (triangle, square,
rectangle, circle, etc.) or in places that are difficult to reach.
B.
Three units (cap screws, bolts, studs and nuts) are the maximum permitted
in a series when the double-twist method is used. If very closely spaced
units are lock-wired, the number of units that can be wired with a twenty-four
inch length of wire is the maximum permitted.
C.
The twisting between bolts shall be in such a manner that the wire is fully
twisted
when in place. The length should not be so long that the wires
bunch or kink up when pulled through another lock-wire hole.
Page 40 of 67
MOI-1000
Rev 00
Long Island, NY
D.
A twist is considered to be the turning of both wires over each other through
180 degrees. Six (6) to eight (8) twists per inch.
E.
Coiling of one wire over the other is not acceptable.
F.
A pigtail of to (3 to 6 twists) should be at the end of the wire before

cutting off at the last part to be lock-wired. The pigtail should be bent back
or under to prevent snagging.
G.
Wire for general purpose lock-wiring shall be .032 inch diameter (inconel)
per QQ-W-390, temper A, except that .020 inch diameter may be used on
parts with a nominal hole diameter less than .045 inch; on parts with a
nominal hole diameter between parts less than 2 inches; or closely spaced
fasteners inch diameter and smaller.
4-3.3 DEFECTS VISUAL

There shall be no evidence of nicks or tool marks on the wire or assembled parts.
4-3.4 SNAP RINGS
Where required. External snap rings shall be wired as shown. Internal snap rings
shall not be safety wired.
4-3.5 WIRE USAGE

Wire must be discarded and new wire shall be used after each application.
Page 41 of 67
MOI-1000
Rev 00
Long Island, NY
4-3.6 COTTER PINNING

In all cotter pin applications the pins shall be inserted such that the head is snug
against the bolt, nut, shaft, etc.
4-3.6.1
CASTELLATED NUTS
Two methods are used for securing the cotter pins. In the preferred method the
axis of the eye is at right angles to the bolt shank with the head of pin in the nut
slot; the long leg of pin is the upper prong. After binding, the head shall be firm
against the bolt and the prongs shall be firm against the bolt and/or flat of nut as
applicable.
Page 42 of 67
MOI-1000
Rev 00
Long Island, NY
A. PREFERRED METHOD The long leg bent over the end of part. Short leg
against face of nut.
B. ALTERNATE METHOD Use when preferred method is not feasible or the leg
can become a snag.
Page 43 of 67
4-3.6.2
MOI-1000
Rev 00
Long Island, NY
CYLINDRICAL PARTS
Where cotter pins are used to trap clevis pins of other cylindrical parts, install the
cotter pin with the axis of the eye parallel to the pin or shaft axis. Bend the prongs
around the cylindrical surface.
4-3.6.3
DEFECTS
Cotter pins shall be free of dents, nicks, etc., caused by installation.

4-3.6.4
PIN USAGE
Cotter pins must be discarded and new pins shall be used after each application.
4-3.7 STAKING SLOTTED SCREWS (FLAT HEAD)
The base metal shall be expanded and extend into the slot of the screw without
shearing the expanded base metal. The expanded metal shall bear no evidence of
tearing.
4-3.8 STAKING SET SCREWS
To prevent loosening, sufficient base metal shall be expanded over the edge of the
screw. See figure 59. The expanded metal shall bear no evidence of tearing.
Page 44 of 67
4-4
MOI-1000
Rev 00
Long Island, NY
RIVETING
4-4.1 GENERAL
Riveted joints shall be in accordance with MIL-STD-403. The rivets shall be
installed wet with primer, MIL-PRF-23377 or equivalent. The joined parts shall be
undamaged, and rivet heads (both manufactured and shop formed) shall be
properly seated and tight against their bearing surfaces.
The following
requirements shall apply as minimum acceptable criteria.
4-4.2 NON-STRUCTURAL
The requirements of paragraph 4-4.3 shall not apply for non-structural applications
such as the mounting of nut plates and similar hardware. However, rivet heads
(both manufactured and shop formed) shall be adequately set without cutting the
river or damaging the jointed parts. Rivet heads shall not evidence cracks except
that one radial crack stopping short of the shank and not exceeding .010 inch wide
is acceptable.
4-4.3 STRUCTURAL - SOLID RIVETS
4-4.3.1
UNIVERSAL HEADS
Rivet heads (both manufactured and shop formed) shall be rejected if a .004 inch
thick shim can be slid freely under the head and make contact with the rivet shank.
4-4.3.2
COUNTERSUNK HEADS
Rivet heads (both manufactured and shop formed) shall be rejected if a .004 inch
thick shim can be slid freely between the conical surface of the rivet and the
countersunk surface of the part at any point.
Rivet heads (both manufactured and shop formed) shall not be more than
.006 inch or 25 percent of the material thickness below the surface
whichever is less. Shop formed head diameters shall not be less than A in
the following table:
Page 45 of 67
MOI-1000
Rev 00
Long Island, NY
Shop formed head diameters and thickness other than countersunk heads
shall not exceed the limits in the following table:
RIVET
A DIA.
B (THICKNESS)
DIAMETER
MIN.
MIN
MAX
.062
.081
.025
.040
.095
.122
.038
.050
.125
.163
.050
.070
.156
.203
.062
.092
.187
.244
.075
.105
.250
.325
.100
.130
Shop formed heads may be eccentric to the rivet shank, but must extend
beyond and completely around the rivet hole. The top surface of the formed
head shall not exceed a 30- degree angle with the sheet surface.
Page 46 of 67
MOI-1000
Rev 00
Long Island, NY
Surface indentation around the rivet resulting from heading operation shall
not exceed 25 percent of the material thickness or .010 inch whichever is
less.
Sheet separation as a result of riveting at positions other than rivet locations

shall not exceed a 30-degree angle with the sheet surface
REWORK CRITERIA Rivets shall be reworked if:
1. More than one rivet in ten exhibits any of the specified defects, or
2. When such defects occur within a 5 inch span, or
3. When any one rivet exhibits a defect exceeding 50% of the specified
allowable limit.
4-4.4 RIVET REPAIR
Any repair using a rivet other than specified (material) or the next larger size rivet
is prohibited without MRR authorization and quality assurance concurrence.
4-4.5 TUBULAR AND SEMI-TUBULAR FASTENERS
Devices such as eyelets, drilled rivets, terminals, etc., shall be finger tight without
permitting part movement.
4-4.5.1
CRACKS PERIPHERAL
Radial cracks at the periphery in any one device resulting from roll over operation
are acceptable provided the following requirements are not exceeded:
A. Two cracks not exceeding .032 (1/32) inch wide.
B. Single crack not exceeding .045 (3/64) inch wide.
C. Five of less multiple cracks not exceeding .015 inch wide.
D. A crack extending into the shank area is not acceptable.
4-4.5.2
CRACKS STRESS
Stress cracks resulting from roll over operation that are barely visible without
magnification shall not be cause for rejection.
4-4.5.3
CRACKS - FLAKING
A crack that can be flaked off with fingernail pressure shall be rejected.
Page 47 of 67
4-4.5.4
MOI-1000
Rev 00
Long Island, NY
APPLI CATIONS FOR STRIPLINE OR PRINTED CIRCUIT BOARDS
Parts such as eyelets and terminal studs that are funnel flanged and subsequently
soldered to the board in the printed circuit (conductor) area are acceptable as
follows:
A. Turning a terminal stud with finger pressure prior to solder operation.
B. Cracks extending into the shank.
C. Five or less cracks in any one device.
The following conditions are not acceptable and shall be rejected:
A. Lifted lands as a result of roll over or funnel flanging operation.
B. A crack that can be flaked off with fingernail pressure.
4-5
THREADED ASSEMBLIES
4-5.1 STANDARD TORQUE LIMITS

The standard torque limits in this document apply only when special torque
values are not specified on the blueprint or operation sheet.
1.
2.
3.
4.
Threaded fasteners
Reuse of self-locking nuts
Hose and tube coupling nuts
Pipe thread fittings
para. 4-5.1
para. 4-5.2
para. 4-5.3
para. 4-5.4
General instructions for installation and fit of threaded fasteners are as follows:
1. Thread shall not be in bearing when thickness of sheet or fitting is 3/32 inch
or less. If thickness is more than 3/32 inch, a maximum of two threads in
bearing is permissible.
2. In shear applications, thread shall not be in bearing regardless of material
thickness.
3. Washers are used for the following purposes:
a. To compensate for differences in bolt grip length and material thickness
due to manufacturing tolerances, protective coating, and other surface
variances.
b. To distribute bearing load over a greater area to prevent damage to
material under a bolt head or nut.
c. To protect the material surface when a bolt or nut is tightened.
Page 48 of 67
MOI-1000
Rev 00
Long Island, NY
d. Prevent galling of aluminum or other soft material when bolt or nut is

tightened.
e. To insulate dissimilar metals to prevent corrosion. The washer material
should be similar to the material on which it rests rather than the bolt or
nut material. This insures that if corrosion occurs, it will be between the
bolt and washer, which can be replaced.
4. When nut-bolt assemblies are installed, the nut shall not engage the first
incomplete thread next to the bolt shank.
5. Nuts are properly installed when all threads are engaged and the bolt
chamfer extends thru the nut. When flat-end bolts are used, the threaded
end must extend at least 1/32 inch thru the nut.
6. Threads shall be clean and dry before installation. If threads are lubricated,
torque limits are reduced by 30 percent.
7. The tightening sequence in multiple fitting installation is as follows:
a) Finger tighten all bolts or nuts.
b) Snug up opposite bolts or nuts all around.
c) Tighten opposite bolts or nuts all around to proper torque. Do not
torque adjacent bolts or nuts in sequence.
8. All metal self-locking nuts shall be replaced with new identical parts at each
installation. If new nuts are not available, all metal self-locking nuts may be
reused. The reused nuts must meet the required minimum friction torque. of
paragraph 4-5.2.
NOTES
1. Torque limits apply to nut tightening only. When tightening bolt, the higher limit +/10 percent is used.
2. Torque values are for dry (unlubricated) threads. If threads are lubricated, limit is
70 percent of unlubricated value.
3. Maximum torque allowed for cotter pin hole alignment. If limit is exceeded, discard
nut and bolt and inspect parts secured by the nut and bolt.
4. When tightening self-locking castellated nut MS21224, MS17825, and MS17826,
first tighten to minimum torque.
a. If slot in nut is aligned with cotter pin hole in bolt, tighten nut an additional
60 (one castellation) and install cotter pin.
b. If slot in nut is not aligned with cotter pin hole in bolt, tighten nut until aligned
and install cotter pin. In either case, maximum torque must not be
exceeded.
Page 49 of 67
MOI-1000
Rev B
Long Island, NY
Standard Torque Limits For Threaded Fasteners

Material
Aluminum
300 Series CRES
UTS
62 KSI
Min
Max
(Lube)
(Dry)
80 KSI
Min
Max
(Lube)
(Dry)
Thread Size
#2
#4
#6
#8
#10
0.250
0.313
0.375
0.438
0.500
- 56 / 64
- 40 / 48
- 32 / 40
- 32 / 36
- 24 / 32
- 20 / 28
- 18 / 24
- 16 / 24
- 14 / 20
- 12 / 20
7
16
30
3
6
25
45
85
135
190
14
28
53
6
10
45
80
145
230
320
17
36
68
7
13
56
104
180
300
400
22
45
85
10
16
70
130
225
375
500
Carbon Steel
60 KSI
Min
Max
(Lube)
(Dry)
125 KSI
Min
Max
(Lube)
(Dry)
160 KSI
Min
Max
(Lube)
(Dry)
TORQUE, Inch-Ounces
26
26
56
56
104
104
33
70
130
42
90
166
53
112
208
53
112
208
66
140
260
10
16
42
78
135
210
315
TORQUE, Inch-Pounds
12
11
20
20
55
66
105
122
180
193
275
331
420
525
15
25
72
132
208
360
540
19
32
84
168
336
470
700
24
40
96
180
360
520
770
24
39
130
280
490
770
1,150
30
49
150
290
520
840
1,270
TORQUE, Foot-Pounds
9
10
15
16
23
28
35
44
52
59
73
83
115
135
155
180
11
17
30
45
65
92
144
194
14
28
39
58
72
100
160
255
15
30
43
64
83
108
208
320
23
41
64
96
100
144
240
375
24
43
70
106
117
175
375
525
294
385
460
576
750
- 18 / 24
- 16 / 24
- 14 / 20
- 12 / 20
- 12 / 18
- 11 / 18
- 10 / 16
- 9 / 14
4
7
11
16
21
36
48
72
7
12
19
27
38
55
78
120
9
15
25
33
47
67
96
150
11
19
31
42
58
83
120
190
7
11
18
26
39
55
90
120
1.000
- 8 / 12
96
160
210
260
180
Page 50 of 67
Grade 8
21
45
83
0.313
0.375
0.438
0.500
0.563
0.625
0.750
0.875
Notes:
1.
2.
80 KSI
Min
Max
(Lube)
(Dry)
Grade 5
235
270
A tolerance of +0% and -15% is applicable.

When threaded fasteners are self locking, tighten to the maximum torque.
MOI-1000
Rev B
Long Island, NY
4-5.2 REUSE OF SELF-LOCKING NUTS FRICTION TORQUE LIMITS

Do not reuse self-locking nuts that do not meet minimum friction torque. To
determine friction torque:
1. Thread the nut onto the screw or bolt until at least two threads protrude.
The nut shall not make contact with a mating part.
2. Stop the nut.
3. The torque necessary to begin turning the nut again is the friction torque.
Page 51 of 67
Thread Size
Min. Friction Torque
8 32 UNC
1.5
10 32 UNF
2.0
1/4 28 UNF
3.5
5/16 24 UNF
6.5
3/8 24 UNF
9.5
7/16 20 UNF
14.0
1/2 20 UNF
18.0
9/16 18 UNF
24.0
5/8 18 UNF
32.0
3/4 16UNF
50.0
7/8 14 UNF
70.0
1 12 UNF
90.0
1-1/8 12 UNF
117.0
1-1/4 12 UNF
143.0
MOI-1000
Rev B
Long Island, NY
4-5.3 HOSE AND TUBE COUPLINGS - TORQUE LIMITS (INCH-POUNDS)
TUBE OD
HOSE SIZE
NUT HEX
1/4
-4
9/16
50-65
135-150
100-120
3/8
-6
11/16
100-125
270-300
210-250
1/2
-8
7/8
210-250
450-500
340-420
5/8
-10
300-350
650-700
400-480
3/4
-12
1-1/4
425-500
900-1,000
725-850
-16
1-1/2
600-700
1,200-1,400
900-1,150
1-1/4
-20
680-800
1,200-1,400
950-1,150
Over tightening of hose and tube coupling outs will cause thread and
seal damage resulting in fitting leakage. Torque values are for threads
lubricated with hydraulic fluid (E197), antiseize compound (E75),
petrolatum (E274), or aircraft and instrument grease (E189), as
applicable.
KEY
A Steel or aluminum flared fitting nuts (AN818, AN924, NAS591-593,
and NAS594-596) used on aluminum tube
B Steel or aluminum flared fitting nuts, AN818, AN924, NAS591-593,
and NAS594-596: used on steel tube
C Steel or aluminum flared fitting hose coupling nuts
Where use of a torque wrench would be difficult use a conventional
wrench to tighten coupling nuts. Tighten until a distinct increase in
the torque required is noted. Continue tightening an additional 1/6
of a turn. Back off the nut. Again tighten until a district increase in
the torque required is noted. Continue tightening an additional 1/6
to 1/3 of a turn.
Page 52 of 67
MOI-1000
Rev B
Long Island, NY
4-5.4 PIPE THREADS - TORQUE LIMITS (INCH-POUNDS)

CAUTION
Be careful when tightening fitting. Over tightening causes distortion, cracking, and
leaks.
THREAD SIZE
WORKING
TORQUE
MAXIMUM
TORQUE
1/8-27
100
175
1/4-18
150
300
3/8-18
225
450
Antiseize compound shall be used on threads to prevent

seizing and to aid in sealing. The compound shall be
applied to the male fitting so that it does not contaminate
the fluid in the system. Male and female fittings should be
of different materials.
4-5.5 HOW ADAPTORS AFFECT TORQUE
To understand why some extensions and adaptors change or alter the torque at
a bolt, a brief explanation of what is meant by torque and how it is measured is
helpful. Theoretically, torque is the movement of a system of forces around an
object which tends to produce twist or torsion. A wrench acts as a lever when
force is applied, and the amount of torque produced upon the bolt is dependent
upon the length of the wrench and the amount of force applied. In the
illustration (Fig. 3), the lever length of the wrench from the center of the nut to
the center of the hand applying the force is represented by L. The applied
force is indicated by F. Since torque T is the product of the applied force
multiplied by the effective lever length, it can be calculated by using the basic
formula: T = F X L. Because the applied force usually is measured in pounds,
while the lever length is measured in inches or feet, the resulting torque is
measured in pound inch or pound foot. Thus, if F: is 30 pounds and l is
one foot, T becomes 30 pound foot. As shown in figure 3, F must be applied
at a 90 angle to the lever. When the force is applied in any other direction, a
lesser torque than that calculated is exerted by the wrench.
An examination of the formula and the illustration brings out the following points:
a) Increasing the lever length l increases the torque if F remains constant. If
L is changed to 2, then T becomes 60 pound foot, even thought F
remains at 30 pounds.
b) Decreasing the lever length L decreases the torque if F remains the
same.
Page 53 of 67
MOI-1000
Rev B
Long Island, NY
c) The torque T is proportional to F if L remains unchanged. Thus, if F is

30 pounds while the torque is 30 pound foot and then F is increased to 60
pounds, torque or T then becomes 60 pound foot.
A torque wrench has a built-in device which indicates to a mechanic when he

has exerted the desired amount of torque on a bolt or nut. A reading is made
directly in pound foot or pound inch. However, when accessories which add
lever length are used with torque wrenches, special corrections must be made.
Adaptors or extensions are attached to the square drive of a torque wrench for
the following reasons:
1. To attach the torque wrench to various types of fasteners or fittings so that
torque may be applied.
2. To gain access to locations which cannot be reached with the torque wrench
alone.
4-5.6 HOW TO COMPUTE TORQUE WHEN USING ADAPTORS
If an adaptor or extension is attached to the square drive of a torqometer or a
click-type torque wrench and this adds to its length, then the applied torque will be
greater than the dial reading or the pre-set torque. The following formula shall be
used to find what the dial should read or what the pre-set torque should be in
order to obtain the correct applied torque.
Dial Reading or
Pre-set Torque
Torque Wrench Length X Torque Desired

=
Torque Wrench Length + Extension Length
This becomes:
A X T
RS
=
A+B
Where:
RS = Dial reading or torque setting of the torque wrench.
A = Distance from the center of the square drive of the torque wrench to the
center of the handle grip.
Page 54 of 67
MOI-1000
Rev B
Long Island, NY
B = Length of the adaptor from the center of the square drive to the center of the
nut or bolt. Use only the length which is parallel to the handle.
T = Torque desired. This is the actual torque applied to the fastener.
Example: What should the dial read or the setting be when A is 12, B is 6 and
T is 30 ft-lb?
A X T
RS
12 X 30
=
A+B
360
=
12 + 6
20 ft-lb
18
Therefore 30 foot-pounds of torque will be applied at the fastener when

RS is 20 foot-pounds.
Note: If the torque wrench reads in foof-pound, then T should also
be in foot-pound. T and RS should be in the same unit of
measurement.
A and B should also be the same unit of
measurement.
4-5.7 TYPES OF ADAPTORS

The above example gives a very simple conversion using a straight extension.
However, there are many types of adaptors and extensions. A few are shown in
following figures; but, in each one, note that only the added extension from the
square drive of the torqometer increasing its length will change the readings.
Note that an extension which is perpendicular to the torqometer, regardless of
length, does not affect the readings. The same principles apply to click-type
torque wrenches except the ratcheting flex drive type while in the flexed position.
The effective torque will be about 7% low when these flex type torque wrenches
are used in the fully flexed position.
Page 55 of 67
MOI-1000
Rev B
Long Island, NY
[A Snap-on torque computer is available (form number SS-306B) which gives

quick and accurate revised dial readings or torque settings when various types of
adaptors are used.]
The above adaptor changes the length and leverage of the torqometer. The dial
will read only a portion of the torque. A correction must be made.
The extension above does not affect torque because it does not increase the
length of the torqometer. Factor B is not involved therefore no correction is
necessary.
This adaptor affects the dial reading. Factor B is added and therefore a
correction is necessary. Note that B is not the length of the adaptor but only the
increase in length parallel to the torqometer.
Page 56 of 67
MOI-1000
Rev B
Long Island, NY
This type of adaptor adds length. Note that only the distance parallel to the
torqometer is used to get factor B.
Page 57 of 67
MOI-1000
Rev B
Long Island, NY
SECTION 5.0: FINISH REQUIREMENTS
5-1
PAINTED SURFACES
The thickness of paint film on a surface shall not be included as part of the
functional dimension and tolerance specified for location and/or size of the surface.
5-1.1 MASKING
The tolerance on masking dimensions (Defining surface areas to be paint free)
shall be + 1/16 inch.
5-1.2 OVERSPRAY
Paint over-spray on internal surfaces and in tapped holes is acceptable.
5-2
PLATING
The following requirements apply to sheet metal, machined, and cast parts.
5-2.1 PLATING TOLERANCE

All dimensions and tolerances apply after plating. See exceptions below.
Except for areas calling for masking, there must be visual evidence of plating
continuity. Any surface and/or configuration that cannot be touched by a inch
diameter ball is not subject to minimum plating thickness inspection.
5-2.2 RAW MATERIAL (SHEET METAL ONLY)
Raw material thickness is not subject to inspection after plating.
5-2.3 TAPPED HOLES (ALUMINIUM)
5-2.3.1 BLIND TAPPED HOLES
Mask holes inch diameter where the depth of tapping exceeds the tap drill
diameter.
Page 58 of 67
MOI-1000
Rev B
Long Island, NY
MASK ALL HOLES SMALLER THAN INCH DIAMETER EXCEPT AS

STATED ABOVE.
5-2.3.2 THROUGH TAPPED HOLES
Mask tapped holes no. 6 and smaller. Plate tapped holes larger than no. 6.
5-2.4 EXCESS PLATING.
5-2.4.1
TAPPED HOLES
Tapped holes in non-ferrous materials may be reworked as required.

5-2.4.2
THREADED INSERTS
Plate tapped holes for threaded inserts (helicoil or equivalent) in accordance with
paragraphs 5-2.3.1 and 5-2.3.2. Excess plating shall be removed as required for
proper insert installation.
5-2.4.3
PUNCHED HOLES
Punched holes of any configuration with a total tolerance greater than .006 inch
shall not be subject to inspection after plating.
5-2.5 HOLES (OTHER THAN ALUMINUM)
All holes tapped and/or plain shall be plated.
Page 59 of 67
MOI-1000
Rev B
Long Island, NY
INDEX
(1 of 7)
Subject
Paragraph
ABBREVIATION
1-6.46
ALIGNMENT
2-1
ALIGNMENT BEVEL GEARS
4-1.3
ALIGNMENT SPUR GEARS
4-1.2
ANGULAR KEYWAYS, SLOTS ETC.
2-1.1
ANGULAR MEASUREMENT
1-6.1
ANGULARITY
2-2
APPLICATIONS FOR PAINTED CIRCUIT BOARDS
4-4.5.4
BASIC DIMENSIONS
1-6.2
BEND RADII
2-2.3
BEND RELIEF
1-6.3
BENDS, SHEET METAL
2-2.2
BETWEEN HOLES
2-1.2.3
BILATERAL TOLERANCED HOLES
2-1.2.2
BLENDING CURVED SURFACES
2-4.8
BLENDING-FLAT SURFACES
2-4.9
BLIND TAPPED HOLES
5-2.3.1
BREAK CORNER AND/OR EDGE
1-6.4
BREAKING EDGES & CORNERS NOT DIMENSIONED
2-4.4
BREAKING EDGES & CORNERS -DIMENSIONED
2-4.3
BURR
1-6.5
BURRS
2-3
CASTELLATED NUTS
4-3.6.1
Page 60 of 67
MOI-1000
Rev B
Long Island, NY
INDEX
(2 of 8)
Subject
Paragraph
CASTINGS
3-1
CENTERS
3-2
CHAMFER
1-6.6, 3-12.1.1
CHAMFERS-MAXIMUM
2-4.5
CONCENTRICITY
1-6.7
CONCENTRICITY (MACHINED PARTS)
3-3
CORNERS, EDGES & RADII
2-4
CORROSION & DAMAGE PROTECTION
2-5
COTTER PINNING
4-3.6
COUNTER BORE DIAMETER
3-4
COUNTERBORE
2-8.2
COUNTERSINK
3-12.2.1
COUNTERSINKS ALIGNMENT
3-5
COUNTERSUNK HEADS
4-4.3.2
CRACKS-FLAKING
4-4.5.3
CRACKS-PERIPHERAL
4-4.5.1
CRACKS-STRESS
4-4.5.2
CYLINDRICAL PARTS
4-3.6.2
CYLINDRICAL SURFACES
3-5
DATUM
1-6.8
DATUM TARGET
1-6.9
DEBURRING
1-6.10
DEFECTS
4-3.6.3
DEFECTS-VISUAL
4-3.3
Page 61 of 67
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Rev B
Long Island, NY
INDEX
(3 of 8)
Subject
Paragraph
DIE-CASTING
3-1.4
DRAWING vs THIS STANDARD
1-5.1
DRILLED HOLES
2-7.3
ECCENTRICITY
1-6.11
ENDS, FACE & SHOULDER-CYLINDRICAL PARTS
2-7.2
EXCESS PLATING
5-2.4
EXTERNAL RADIUS-MAXIMUM (OUTSIDE)
2-4.7
EXTERNAL THREADS
3-12.1
FINISH (SURFACE TEXTURE)
1-6.13
FIT
1-6.12
FLATNESS
1-6.14, 2-6
FLATNESS TOLERANCE
1-6.15
FLATNESS TOLERANCE-MACHINED SURFACES
2-6.3
FLATNESS TOLERANCE-SHEET METAL SURFACES
2-6.2
FORMED SIDES AND RIGHT ANGLE BENDS
2-2.3
FULL INDICATOR MOVEMENT
1-6.16
GEARS
4-1
GEOMETRIC TOLERANCING
1-5.4
HARDWARE
2-3.3
HEXAGONAL STOCK
2-3.4
HOLE DEPTH
2-8.4
HOLE DEPTH
3-6.2
HOLE DEPTH-TOLERANCE
3-6.3
HOLE DIAMETER
3-6.1, 2-8.3
Page 62 of 67
MOI-1000
Rev B
Long Island, NY
INDEX
(4 of 8)
Subject
Paragraph
HOLES
2-1.2, 3-6
HOLES - (OTHER THAN ALUMINUM)
5-2.5
IMPERFECTIONS
3-1.5
INSERTS-POSTS, THREADED (SHEET METAL)
4-2
INTERNAL RADIUS-MAXIMUM (INSIDE)
2-4.6
INTERNAL THREADS-TAPPED HOLES
3-12.2
INTERSECTING HOLES
2-7.4
LATERAL (FACE)
3-9.1
LAY
1-6.21
LOCKING DEVICES
4-3
MACHINE PARTS
2-3.1
MACHINED INSIDE CORNERS
2-4.2
MACHINED SAURFACES
2-2.1
MASKING
5-1.1
MEAN DIMENSION
1-6.17
MAXIMUM DEVIATION (FULL INDICATOR MOVEMENT (FIM)
3-3.1
MICROINCH
1-6.18
NOMINAL DIMENSION
1-6.19
NOMINAL SIZE
1-6.2
NON-RIGID PARTS
3-8.1
NON-STRUCTURAL
4-4.2
OUTSIDE PROCESS/REVISIONS
1-5.3
OVERSPRAY
5-1.2
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Rev B
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INDEX
(5 of 8)
Subject
Paragraph
PAINTED SURFACES
5-1
PARALLEL HOLES LOCATED BY A COMMON CENTERLINE
2-1.2.4
PARALLELISM-MACHINED SURFACES
3-7
PARALLELSIM
1-6.22
PARALLELSIM TOLERANCE
1-6.23
PERPENDICULAR (PERPENDICULARITY)
1-6.24
PERPENDICULARITY TOLERANCE
1-6.25
PERPENDICULARITY-(SQUARENESS)
2-7
PIERCED INSIDE CORNERS (SHEET METAL)
2-4.1
PIN USAGE
4-3.6
PLATING
5-2
PLATING TOLERANCE
5-2.1
PRESS FIT
1-6.26
PROTECTION FROM CORROSION AND DAMAGE
2-5
PUNCHED HOLES
5-2.4.3
PURPOSE
1-1
RADIAL
3-9.2
RADIOGRAPHIC INSPECTION
3-1.7
RAW MATERIAL (SHEET METAL ONLY)
5-2.2
REFERENCES/MATERIAL REVISIONS/PROCESS REVISIONS
1-5
RESPONSIBILITIES / (GENERAL)
1-4
REVISION STATUS/BILLS OF MATERAIL
1-5.2
RIGHT ANGLE BENDS
2-7.7
Page 64 of 67
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INDEX
(6 of 8)
Subject
Paragraph
REFERENCE DIMENSION
1-6.27
REFERENCE/EXHIBITS
1-3
RIVET OVER
1-6.28
RIVET REPAIR
4-4.4
RIVETING
4-4
ROLL OVER
1-6.29
ROUGHNESS
1-6.30
ROUNDNESS SPHERICAL
1-6.33
ROUNDNESS (CIRCULARITY)
1-6.31
ROUNDNESS (OUT OF ROUND)
3-8
ROUNDNESS CYLINDER OR CONE
1-6.32
RUNOUT
1-6.34
RUNOUT
3-9
SAFETY WIRING (LOCK WIRING)
4-3.2
SAFETY WIRING AND COTTER PINNING
4-3.1
SCOPE
1-2
SHEET METAL
2-7.6
SNAP RINGS
4-3.4
SOLID RIVETS-STRUCTURAL
4-4.3
SPIN OVER
1-6.36
SHEET METAL PARTS
2-3.2
SPINNING
1-6.35
SPOTFACE
2-8.5
SQUARENESS
1-6.37
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INDEX
(7 of 8)
Subject
Paragraph
STAKING
1-6.38
STAKING SET SCREWS
4-3.8
STAKING SLOTTED SCREWS (FLAT HEAD)
4-3.7
STRAIGHTNESS
1-6.39
STRAIGHTNESS TOLERANCE-CYLINDRICAL SURFACE
1-6.40
STRAIGHTNESS TOLERANCE-FLAT SURFACE
1-6.41
SURFACE FINISH
3-1.3
SURFACE FINISH-SHEET METAL
3-10
SURFACE TEXTURE (ROUGHNESS)-MACHINED
3-11
SYMBOLOGY
1-6.42
SYMBOLOGY
3-11.1
TAP DEPTH-NOT SPECIFIED
3-12.2.2
TAP DEPTH-SPECIFIED
3-12.2.3
TAP DRILL DEPTH
3-12.2.4
TAPPED HOLES
3-5.2
TAPPED HOLES (ALUMINUM)
5-2.3
TAPPED HOLES (EXCESS PLATING)
5-2.4.1
TERMS AND DEFINITIONS
1-6
TEST BARS
3-1.6
THIN SECTIONS
3-5.3
THREAD LENGTH
3-12.1.2
THREAD RELIEF
3-12.1.3
Page 66 of 67
MOI-1000
Rev B
Long Island, NY
INDEX
(8 of 8)
Subject
Paragraph
THREADED ASSEMBLIES
4-5
THREADED INSERTS
5-2.4.1
THREADED PARTS
2-7.5
THREADS-MACHINED
3-12
THROUGH TAPPED HOLES
5-2.3.2
TIR (TOTAL INDICATOR READING)
1-6.43
TOLERANCE
2-8
TOLERANCE (DRAFT)
3-1.2
TOLERANCE (MACHINED TO CAST SURFACE)
3-1.1
TORQUE ADAPTORS
4-5.5
TORQUE ADAPTORS - TORQUE COMPUTATION
4-5.6
TORQUE ADAPTORS - TYPES OF ADAPTORS
4-5.7
TORQUE LIMITS THREADED FASTENERS
4-5.1
TORQUE LIMITS REUSED LOCK NUTS
4-5.2
TORQUE LIMITS HOSE & TUBE FITTINGS
4-5.3
TORQUE LIMITS PIPE THREADS
4-5.4
TUBULAR AND SEMI-TUBULAR FASTENERS
4-4.5
TYPICAL
1-6.44
UNDERCUTS
2-4.10
UNILATERAL TOLERANCED HOLES
2-1.2.1
UNIVERSAL HEADS
4-4.3.1
WAVINESS
1-6.45
WIRE USAGE
4-3.5
Page 67 of 67

Manufacturing Operation Instruction

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Manufacturing Operation Instruction

Standard Shop Practices

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SECTION 1.0: INTRODUCTION..........................................................................................1

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SECTION 2.0: GENERAL REQUIREMENTS..............................................................13

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SECTION 3.0: MACHINING REQUIREMENTS .........................................................27

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SECTION 4.0: ASSEMBLY REQUIREMENTS...........................................................39

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SECTION 5.0: FINISH REQUIREMENTS .....................................................................58

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SECTION 1.0: INTRODUCTION

REFERENCES / MATERIAL REVISIONS / PROCESS REVISIONS

1-5.1 DRAWING VS. THIS STANDARD

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TERMS AND DEFINITIONS.

1-6.1 ANGULAR MEASUREMENT

1-6.3 BEND RELIEF

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1-6.4 BREAK CORNER AND / OR EDGE

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1-6.9 DATUM TARGET

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1-6.16 FULL INDICATOR MOVEMENT

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1-6.23 PARALLELISM TOLERANCE

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1-6.24 PERPENDICULAR (PERPENDICULARITY)

1-6.25 PERPENDICULARITY TOLERANCE

1-6.26 PRESS FIT

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1-6.27 REFERENCE DIMENSION

1-6.28 RIVET OVER

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1-6.29 ROLL OVER

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Assembly by spinning is accomplished by using a rotating tool, which causes a small

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1-6.40 STRAIGHTNESS TOLERANCE CYLINDRICAL SURFACE

1-6.41 STRAIGHTNESS TOLERANCE FLAT SURFACE.

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GEOMETRIC CHARACTERISTIC SYMBOLS are shown in the following table:

NOTE: Either symbol means the specified tolerance (full indicator

1-6.43 TIR (TOTAL INDICATOR READING)

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SECTION 2.0: GENERAL REQUIREMENTS

2-1.1 ANGULAR KEYWAYS, SLOTS, ETC.