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Original-Operating instructions

Control Module T.VIS M-1 for


PMO Valve Type M_O (06)
PMO Valve Type M_OB (06)
PMO Valve Type MT/T_R 08 (PMO)
Made by GEA Tuchenhagen
Issue 2012-06 Revision 16
Part no. 430-510
English

GEA Mechanical Equipment / GEA Tuchenhagen

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Contents
Important Abbreviations and Terms .................................................... 2
Safety Instructions ................................................................................ 3
Designated use .................................................................................. 3
Personnel ............................................................................................ 3
Modifications, spare parts, accessories ............................................ 3
General instructions .......................................................................... 3
Marking of safety instructions ........................................................ 3
Further symbols.................................................................................. 3
Transport and Storage .......................................................................... 4
Designated Use .................................................................................... 4
Function .................................................................................................. 4
Interface module 24 V DC ................................................................ 5
Adaptor module DeviceNet .............................................................. 6
Adaptor module AS Interface .......................................................... 7
Adaptor module AC-Interface .......................................................... 7
Design .................................................................................................... 9
Mounting.............................................................................................. 10
Mounting on to VARIVENT valve .................................................. 10
Pneumatic Connections ...................................................................... 11
Installing the air hose...................................................................... 11
Control air connections .................................................................. 11
Electrical Connections.......................................................................... 12
Commissioning .................................................................................... 13
Step 1 Control air .......................................................................... 13
Step 2 Valve actuation .................................................................. 13
Step 3 Voltage .............................................................................. 13
Step 4 Feed back of the valve activation .................................... 14
Step 4.1 Adjusting the sensors in the control module ................ 15
Step 4.2 Adjust external proximity switch
in the lantern for balanced double-disk ........................................ 16
Test procedure for PMO valve Type M_O (step 5 of commissioning) 17
Maintenance ........................................................................................ 18
Inspections........................................................................................ 18
Dismantling ...................................................................................... 18
Wiring diagram T.VIS M-1.................................................................... 23
Wiring diagram
for control systems with N-Logic .................................................... 24
for control systems with P-Logic .................................................... 25
Technical Data ...................................................................................... 26
General ............................................................................................ 26
List of Tools / Lubricant .................................................................... 26
Equipment ........................................................................................ 26
Specification interface module 24 V DC .......................................... 27
Specification Adaptor module AC interface .................................. 27
Specification Adaptor module DeviceNet ...................................... 28
Specification Adaptor module AS interface.................................... 29
Annex
Spare parts lists ................................................................................ 30
Dimension sheet .............................................................................. 35

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Important Abbreviations and Terms


O

Output

PLC

Unit of measure for temperature


in degrees centigrade

see Chapt. see Chapter

Programmable logic control

T.VIS

Tuchenhagen Valve Information System

T.VIS E

adaptor for mounting the control module


T.VIS on to an ECOVENT valve

CAN_H

Communication DeviceNet

CAN_L

Communication DeviceNet

Input

ext.

external
V+

Supply+ DeviceNet

GEA

GEA AG group of companies


GEA stand s fo r Glo bal Engineering Alliance

Supply DeviceNet

IP

Protection class

V DC

Volt direct current

LED

Light-emitting diode

V AC

Volt alternating current

L+

Positive conductor

Unit of measure for power


Watt

L-

Negative conductor

mA

Unit of measure for current


in milliampere

mm

Unit of measure for length


in millimetre

metric

Nm

Unit of measure for work


Newton metre
Unit fo r to rque
1 Nm = 0,737 lbft
Pound-Force (lb) + Feet (ft)

T.VIS SHO adaptor for mounting the control module


T.VIS on to a Short valve

NOT-Element
Logic element
NPN

current sinking, negative logic

PA

Polyamide

PE-LD

Polyethylene low density

PNP

current supplying, positive logic

Prox.

Proximity switch

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Safety Instructions
Designated Use
The Control Module T.VIS is designed exclusively for
the purposes described below. Using the control module
for purposes other than those mentioned is considered
contrary to its designated use. Tuchenhagen cannot be
held liable for any damage resulting from such use; the
risk of such misuse lies entirely with the user.
The prerequisite for the reliable and safe operation of
the control module is proper transportation and storage
as well as competent assembly.
Operating the control module within the limits of its
designated use also involves observing the operating,
inspection and maintenance instructions.

Marking of Safety
Instructions in the
Operating Manual
Special safety instructions are given directly before the
operating instructions. They are marked by the following symbols and associated signal words.
It is essential that you read and observe the texts belonging to these symbols before you continue reading the
instructions and handling the control module.
Symbol

Signal word

Meaning

DANGER

Imminent danger, which


may cause severe bodily
injury or death.

CAUTION

Dangerous situation,
which may cause slight
injury or damage to
material.

ATTENTION

Danger from electrical


power

Personnel
Personnel entrusted with the operation and maintenance of the control module must have the suitable
qualification to carry out their tasks. They must be
informed about possible dangers and must understand
and observe the safety instructions given in the relevant
manual. Only allow qualified personnel to make
electrical connections.

Modifications, Spare Parts,


Accessories
Unauthorized modifications, additions or conversions
which affect the safety of the control module are not
permitted. Safety devices must not be bypassed,
removed or made inactive.
Only use original spare parts and accessories recommended by the manufacturer.

General Instructions
The user is obliged to operate the control module only
when it is in good working order.
In addition to the instructions given in the operating
manual, please observe the following:
relevant accident prevention regulations
generally accepted safety regulations
regulations effective in the country of installation
working and safety instructions effective in the user's
plant.

Further symbols
Symbol

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Meaning
Process / operating steps which
must be performed in the specified
order.

Information as to the optimum


use of the control module.

General enumeration

Transport and
Storage

Function

DANGER
The synthetic materials of the control modules are
fragile.
In the case that during transport or storage the control
module was exposed to temperatures 0C, it must be
stored in a dry place against damage.
We recommend, prior to any handling an intermediate
storage of 24 h at a temperature of 5 C so that any ice
crystals formed by condensation water may melt.

Designated Use
The Control Module T.VIS M1 (Tuchenhagen Valve
Information System) is used for the pneumatic and
electrical connection of VARIVENT and ECOVENT
process valves.
Control Module T.VIS M-1 consists of
a 24 V DC interface module with 1 or 2 sensors for the
detection of the two actuated valve positions
an additional Adaptor module for the interface
modules AS-Interface, DeviceNet and 20130 V AC
(optional).
at least three solenoid valves maximum for the actuation of the main stroke and the lift strokes,
a logic element NOT (optional) for backup of the
valve`s main spring or for the actuation of indifferent
actuators (air/air) and
a connection for an external proximity switch for monitoring the non-actuated position of the double-disk
(optional).
an exhaust air throttle (optional) for variable setting of
the closing velocity of the main stroke.

T.VIS M-1 allows

Pneumatic and electronic modules are located inside


the control module.
The pneumatic modules are in this case solenoid valves,
the number of which varies between 0 and 3, depending on their use.
The logic element NOT is used for pressure backup of
the actuator spring. Control air is supplied to the relevant control air chambers via air connections at the outside of the control module.
PMO valves type M_O (06) are supplied with main control air via the switch bar.
The exhaust air of the main actuator is evacuated via an
air connection with sound absorber or optionally via an
adjustable air exhaust throttle. Exhaust air of the
optional lifting actuator is evacuated via a deaeration
membrane or via a disk reflux valve (optional).
The main task of the 24 V DC Interface module with its
sensors is to determine the valve position on the basis of
the valve stem position and to generate for this position
the corresponding feedback signals for sending them to
the master control system.
The illuminated cap integrated into the hood of the control module allows the visualisation of the light emitting diodes (LED) arranged on the interface module,
even if the hood is closed. The 2 differently coloured
LEDs indicate the main functions of the valve:
non-actuated valve position green
actuated valve position yellow
valve deviated from its adjusted actuated positions
yellow flashing.
valve idle no indication
The basic equipment 24 V DC allows for upgrading to
the interface modules AS-Interface, DeviceNet or AC
voltage by simple installation of an Adaptor module.
(See pages 6-8 here for interface descriptions and pages
27-29 for interface module specifications)

monitoring the non-actuated position of the valve disk,


monitoring the actuated position of the valve disk
(only for interface module with 2 sensors),
provision of PNP- or NPN output for feedback ,
coloured visualisation of the valve position and status
via the luminous cap fixed on the control module

T.VIS M-1 allows in addition


monitoring the non-actuated position of the doubledisk via a proximity switch in the lantern.

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Statement of Equivalency
All Control Module options as described in this T.VIS
M-1 Operating Instructions as well as all Control Module options as described in the VARIVENT Control
Module Type S for PMO Valve Type M_O (06) and
M_OB (06) operating manual can be considered as
equivalent to the T.VIS M-1 Control Module with 24
V DC Interface for use with the PMO valve Type M_O
(06) and M_OB (06) as far as meeting the application
conditions of FDA Memorandum M-b-353.
Specifically these alternative Control Module options
are as follows:
1. T.VIS M-1 Control Module with DeviceNet Adapter
Module (described here on pages 7 and 28)
2. T.VIS M-1 Control Module with AS-Interface Adapter
Module (described here on pages 8 and 29)
3. T.VIS M-1 Control Module with AC-Interface Adapter
Module (described here on pages 8 and 27)
4. Control Module Type S with AS-Interface Module
(described Control Module Type S Operating manual
on page 19)
5. Control Module Type S with DeviceNet Module
(described Control Module Type S Operating Manual
on page 20)
6. Control Module Type S with 3-wire 24 V DC Interface
Module (described Control Module Type S Operating
Manual on pages 17)
7. Control Module Type S with AC voltage Interface
Module (described Control Module Type S Operating
Manual on page 18)

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Interface Module 24 V DC
LED A

Functional Description of the


Terminals

LED B
Contact Designation
1*
Seat lift Prox+

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Interface m o d ule w ith 1 senso r: Part no . 221-589.19


Interface m o d ule w ith 2 senso rs: Part no . 221-589.20

CAUTION
Avoid direct looking at the LED A and B, because they
emit a very bright light that might blind the eyes!

Light emitting diode A (LED A)


Colour:
Indication:

green
Permanent light
Valve in start position (non-actuated)

Light emitting diode B (LED B)


Colour:
Indication:

yellow
Permanent light
actuated valve position
Flashing
Valve deviated from the set positions

Functional description
Connection of ext. prox.
L+ (brown lead)
2*
Seat lift Prox
Connection of ext. prox.
L (blue lead)
3
Y1.1
Connection solenoid
valve 1+
4
Y1.2
Connection solenoid
valve 1
5
Y2.1
Connection solenoid
valve 2+
6
Y2.2
Connection solenoid
valve 2
7
Y3.1
Connection solenoid
valve 3+
8
Y3.2
Connection solenoid
valve 3
9/10
PNP/NPN
With contact bridge:
Common
corresponds to PNP control
system; without contact
bridge: corresponds to
NPN control system
see Chapt. Commissioning, Step 3
11
Start
Feedback for the valve disk
in non-actuated position
12*
End
Feedback for the valve disk
in actuated position
(main stroke).
13*
Seatlift Y3
Feedback for the double-disk
in non-actuated position
PLC-information only
with ext. prox.
14
PV Y1
Actuation of solenoid
valve Y1 (main stroke)
15
PV Y2
Actuation of solenoid
valve Y2 (valve disk lift
stroke)
16

PV Y3

Actuation of solenoid
valve Y3 (double-disk lift
stroke)

17/18

Y-Common
L(+/)

with contact bridge


for solenoid valves
internal contact bridge
Auxilary power

18/19
19/20

24 V DC

* only for interface module with 2 sensors


part no. 221-589.20

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

DC

DC

24 VDC

10

20

19

18

17

16

15

14

13

12

24 VDC

L(-)

Y-Common

PV Y3

PV Y2

PV Y1

Seatlift

End

Start 11

Common

PNP/NPN

Y3.2

Y3.1

Y2.2

Y2.1

Y1.2

Y1.1

Seatlift prox -

Seatlift prox+

*
*

Y3

Y2

Y1

NAMUR

For solenoid valves


common L selected!
F1

F2

L-

L-

supply
24 V DC

L+Power

L-

L-

L+

A 1.2

A 1.1

A 1.0

E 0.3

E 0.2

E 0.1

L-

LL+

Master PLC
I/O level 24 V DC (PNP)

proximity switch mounted on the lantern*

T.VIS outputs (PNP-current supplying) with Jumper

If electrically isolated circuits are used for valve actuation and feedback are used, the
jumper between terminal 17 and 18 must be removed.
Notice: * only for interface module with 2 sensors, part no. 221-589.20

Type: 24 V DC
Part. no.221-589.19;20

Interface module T.VIS M-1

Wiring diagramm for control systems with P-Logic

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

DC

DC

24 VDC

13

12

11

20

19

18

17

16

15

14

24 VDC

L(+)

Y-Common

PV Y3

PV Y2

PV Y1

Seatlift

End

Start

Common 10

PNP/NPN

Y3.2

Y3.1

Y2.2

Y2.1

Y1.2

Y1.1

Seatlift prox -

Seatlift prox +

*
*

Y3

Y2

Y1

NAMUR

common L+ selected!

For solenoid valves

F1

Earthing

F2

L-

L+

L+

L-

L-

L-

L-

Power supply
24 V DC

A 1.2

A 1.1

A 1.0

E 0.3

E 0.2

E 0.1

L+

Master PLC
I/O level 24 V DC (NPN)

proximity switch mounted on the lantern*

T.VIS outputs (NPN-current sinking) without Jumper

If electrically isolated circuits are used for valve actuation and feedback are used, the jumper between terminal 17 and 18 must be removed. The isolated reference potential is then assigned to terminal 17
Notice: * only for interface module with 2 sensors,part no. 221-589.20

Type: 24 V DC
Part. no. 221-589.19;20

Interface module T.VIS M-1

Wiring diagramm for control systems with N-Logic

L-

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Bus cable, by customer

Start

L(+/-)

Type: 24 V DC
Part no.: 221-589.19 + 221-589.20
Type: 20-130 V AC
Part No.: 221-589.21

Notice: * only for interface module with 2 sensors,part no. 221-589.20

Interface module T.VIS M-1


Adapter module AC

DC

24 VDC

Adaptor module AS-Interface

20

DC

Y-Common

PV Y3

PV Y2

24VDC

19

18

17

16

15

14

PV Y1

*Seatlift
13

12

*End

11

Common

PNP/NPN

Y3.2

Y3.1

Y2.2

Y2.1

Y1.2

Y1.1

*Seatlift prox -

*Seatlift prox +

10

Type: AS-Interface
Part No.: 221-589.24

PE

PE

~PV Y3

~PV Y2

~PV Y1

* ~Seatlift

* ~End

~Start

Switching function (Jumper)

Internal wiring

External prox. (optional)

Type: DeviceNet
Part No.: 221-589.22

Internal connection point

Adapter module DeviceNet

- AS-i

V-

Internal connection point


+ AS-i
blue

brown

V+

CAN_L

CAN_H

blue
white

red

black

32 5 4

M12 Coupling, by customer

Wiring diagram T.VIS M-1

Internal connection point

Adaptor module
DeviceNet

Functional Description of the


Terminals

LED

Terminal
1

Designation
CAN_H

Functional description
Communication

CAN_L

Communication

V+

Supply+

Supply

Light emitting diode (LED)

Ad ap to r m o d ule DeviceNet: Part no . 221-589.22

Colour:
Indication:

green
Permanent light
working properly
Flashing
On line not connected

Colour:
Indication:

red
Permanent light
connection not possible
Flashing
Time out or I/O failure

Colour:
Indication:

green/red
Flashing
Power up test

Colour:
Indication:

amber
Flashing
Autobaud detect

Baudrate
MAC ID
32 16 8

ON

DIP Switch

1 2 3 4 5 6 7 8

Switch 3 to 8 = MAC ID (address)


Switch 1 and 2 = Baudrate

Switch 1...2 Baudrate

Switch 3...8 MAC ID

DIP 1
OFF
ON
OFF
ON

DIP 3
OFF
ON
OFF
...
OFF
*ON

DIP 2
OFF
OFF
ON
ON

Baudrate
125 kBaud
250 kBaud
500 kBaud
selectable via software

DIP 4
OFF
OFF
ON
...
ON
ON

DIP 5
OFF
OFF
OFF
...
ON
ON

DIP 6
OFF
OFF
OFF
...
ON
ON

DIP 7
OFF
OFF
OFF
...
ON
ON

DIP 8
OFF
OFF
OFF
...
ON
ON

MAC ID
0
1
2
...
62
63

*Factory setting

10

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Adaptor module
AS-Interface

AC-Interface AC Voltage
LED

LED

1
2

~Start
~End
~Seatlift
~PV Y1
~PV Y2
~PV Y3
PE
PE
N
L

1
2
3
4
5
6
7
8
9
10

+ASI
-ASI

Ad ap to r m o d ule ASI: Part no . 221-589.24

Ad ap to r m o d ule AC: Part no . 221-589.21

Functional description of the


terminals

Functional description of the


terminals

Terminal
1

Designation
+ ASI

Contact Designation
1
Start

ASI

Functional description
Communication and
Supply+
Communication and
Supply

2*

End

3*

Seat lift

PV Y1

PV Y2

PV Y3

7
8
9
10

PE
PE
N
L

Light emitting diode (LED)


Colour:
Indication:
Colour:
Indication:

green
Permanent light
Data exchange active
red
Permanent light
no data exchange
Address 0
Flashing
Error peripheral equipment

Functional description
Feedback for the valve disk
in non-actuated position
Feedback for the valve disk
in actuated position
(main stroke)
Feedback of the double disk
in non-actuated position
PLC signal evaluation with
ext. proximity switch only
Actuation solenoid valve Y1
main stroke
Actuation solenoid valve Y2
lift stroke valve disk
Actuation solenoid valve Y3
lift stroke double disk
Protective conductor
Protective conductor
Neutral conductor
Live wire

* only for interface module with 2 sensors


part no. 221-589.20

Light emitting diode (LED)


Colour:
Indication:

green
Permanent light
Power supply ON

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

11

Design
1 Switch bar
5 Base plate
7 Hood

8 Pneumatic block
15 Clamps

43

47

21 Sound absorber

64
21.1 Exhaust air throttle
optional for 21

63
24.4

24 Cable glands
24.2 Plug M 12/4-poles
for ASI
24.3 Plug M 12/5-poles
for DeviceNet
24.4 Terminal box ASI

65
170
50
5
15
24

26 Sound absorber
26.1 Reflux valve
(optional)
43 Interface module

26
21
21.1

26.1

24.2/
24.3

47 Adaptor module
50 Cable gland for
external prox.
63 Solenoid valves
64 Logic element NOT
65 Steering/Blind plate
170 External proximity
switch (optional)

CAUTION
The permanent magnet on the switch bar (1) is fragile and
must therefore be protected against mechanical impact
stress.
The magnetic fields can delete data carriers and affect or
destroy mechanical components.
Avoid influence of external magnetic fields on the
sensor system!

CAUTION
Do not perform weldings in vicinity of the control module,
as otherwise this could cause data losses.

12

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Mounting
the Control Module on to a
VARIVENT valve

CAUTION
When mounting the control module, make sure that the
air hoses do not get kinked.

CAUTION
The permanent magnet on the switch bar (1) is fragile
and must therefore be protected against mechanical
impact stress.
The magnetic fields can delete data carriers and affect
or destroy mechanical components.
B

Check that the switch bar (1) is firmly in place. If


needed, tighten using an Allen key at (1.1) or an open
spanner, size 13 at (1.2): tightening torque 2Nm (1.4
lbft).
Pass the control module (B) over the valve stem (1)
and place it on to the actuator (A.1).
Fix the clamps (15) by tightening the screws (39) at a
torque of 1 Nm (0.7 lbft).

39

1.1
1.2

15
1

Align the pneumatic and electrical connections


according to the valve block configuration.
Carry out commissioning, see Chapt.
Commissioning.

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

A.1

13

Pneumatic
Connections

E1 Exhaust air of the main stroke Y1


(sound absorber or exhaust air throttle, optional)
E2 Safety vent against excess pressure
and exhaust air of the lifting actuators Y2 + Y3
(reflux valve, optional)

Installing the Air Hose


To ensure optimum seat in the air connector, the

pneumatic hoses must be cut square with a hose


cutter.
Shut-off the compressed air supply.
Push the air hose into the air connector (P) of the
control module.
Re-open the compressed air supply.

CAUTION
The safety vent E1 and E2 must not be closed!

Control module with 3 solenoid valves


P Central air supply

Control Air Connections


N Y1

Y2 Y3

N Air connection for spring force backup


(only with logic element NOT)
Y1 Air connection for external main stroke connection
Y2 Air connection for lifting the valve disk
Y3 Air connection for lifting the double-disk

S1

S1 Adjustment lower seat


proximity switch

S2

S2 Adjustment valve activated


proximity switch

Y1

E1

Y2 Y3

E2

23
CAUTION
Control air pressure may build up at closing plugs of
the air connections! Before removal of a closing plug
(23) make sure that the specific air connection is free of
pressure.
Y1 Air connection for external main stroke
connection (with closing plug (23)
14

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Electrical Connection
DANGER
Only allow qualified personnel to make electrical
connections.
Prior to making electrical connections check the maximum permissible operating voltage.
Undo cylinder screws (25) and remove hood (7).

Insert the cable into the cable gland (24.1) and connect
it in the control module to the terminals (K) according
to the wiring diagram.

7
25
K

24.1

170
50

Connections ASI
Terminal Box ASI (24.4)

Open terminal box.


Insert flat cable (4) into the insulation displacement
connection (3).

The guides have different widths. Polarity reversal is

thus excluded.

Close the terminal box.


The electrical contact is produced by pressing the
upper part.
Tighten locking screw (24.43).

24.43

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

15

24.2 /24.3

Plug (24.2) M12/3-poles for ASI


Connect cable using plug-in connections M 12/3poles.

Plug (24.3) M12/5-poles


for DeviceNet

K1
K2

Connect cable using plug-in connections M 12/5poles.

External Proximity Switch


(170)
S

0
1

Insert the cable into the cable gland (50) and connect
it in the control module to the terminals K1 and K2
according to the wiring diagram.

CAUTION
Use only proximity switches that are specified in Chapt.
Technical Data, Equipment.

Commissioning
Commissioning can take place if the control module has
been mounted correctly on the valve and if the electrical
and pneumatic connections have been attached properly.

Step 1 Control air


Switch on control air supply.

Step 2 Valve Actuation

Step 3 Voltage

Check valve functions by activating the solenoid


valves using the manual operating element on the
solenoid valves: use a screwdriver to turn the screw
(S) by 90 in direction 1.

In idle state, the control system may be changed from


PNP output to NPN output.
Remove the jumpers inserted at factory between the
terminals 9 and 10, see Chapt. "Wiring diagramm for
control systems with P and N logic".

All solenoid valves have to be switched on and then


off again one after the other in the order Y1, Y2 and Y3
if fitted.
Y1 main actuator
Y2 valve disk lift
Y3 double-disk lift

16

CAUTION
Firmly tighten terminals for jumper.
Switch on operating voltage.

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Step 4 Feedback of the valve actuation


Sensor S2

Sensor S1

Ill.:

S1

Module input

Control module shown w.o.


pneumatic block

S2

Module output
End
Valve main stroke actuated

Start
Valve not actuated

Non-actuated position of the spring closing valve: actuator selection Z


Valve closed

Valve opened

PMO Valve Type M_O (06) or M_OB (06)

PMO Valve Type M_O (06) or M_OB (06)

Position of the sensor down


Setting the switchpoint in upward position,
1 clockwise rotation

Position of the sensor up


Setting the switchpoint in downward position,
1 anti-clockwise rotation

Non-actuated position of the spring opening valve: actuator selection A*


Valve opened

Valve closed

PMO Valve Type M_O (06) or M_OB (06)

PMO Valve Type M_O (06) or M_OB (06)

Position of the sensor up


Setting the switchpoint in downward position,
1 anti-clockwise rotation

Position of the sensor down


Setting the switchpoint in upward position,
1 clockwise rotation

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

17

Step 4.1 Adjusting the Sensors


in the Control Module

for the start position of the valve disk


Valve non-actuated

CAUTION
When actuating the valve for adjusting the sensor or for
checking the switching function, make sure that no
media are inside the valve.
3

Clockwise rotation of the setting screw (1) moves the

S1

sensor upwards, anti-clockwise rotation downwards!


4

CAUTION
There is a risk of overwinding the setting screw (1)!
Therefore turn the setting screw (1) with a torque of
0.3 Nm max. up to the upper or down to the lower limit
stop of the sensor.

Presetting
Slacken the locking screw (2).

Turn setting screw (1) of the sensor S1, until light emitting diode A at the interface module shines green
Move sensor using the setting screw (1) in the direction of the lower switching edge (4) of the switching
range (3) until the diode goes out.

S2

Setting the switch point


Setting the switch point as shown in the table Step 4
Feedback of the valve actuation.
Light emitting diode A at the interface module shines
green.
Tighten the locking screw (2).

or the actuated position of the valve disk


valve main stroke actuated
Move the valve disk to the upper position
either by electrical or manual actuation of the solenoid
valve Y1, (see chapterCommissioning)

Setting the switch point as shown in the table Step 4


Feedback of the valve actuation.
Light emitting diode B at the interface module shines
yellow.

Presetting
Slacken the locking screw (2).

Tighten the locking screw (2).

Turn setting screw (1) of the sensor S2, until light emitting diode B at the interface module shines yellow.
Move sensor using the setting screw (1) in the direction of the upper switching edge (4) of the switching
range (3) until the diode goes out.

18

Setting the switch point

Deactivate solenoid valve Y1. Valve disk moves into


the non-actuated position.
LED B yellow goes out and LED A green switches on.
Check feedback function by actuating the valve.

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Step 4.2 Adjusting the External


Proximity Switch in the Lantern
Screw off first nut (1) from sensor (2).
Unscrew second nut (3) until approx. 10 mm before
the end of the sensor.
3

Insert proximity switch (2) into the corresponding


bore in the lantern (4).

4
2

Position nut (1) inside and screw-in proximity switch


(2).

Hold position of the nut (1) in lantern and with the


help of a feeler gauge screw in the sensor (2) until a
distance of approx. 1.1 mm (0,43 inch) to the upper
double disk (5) remains.
Tighten nut (3).

1,1

CAUTION
1

Actuate the valve once to check the switching function.


The diode will go off, as soon as the double disk is moving upwards.

If necessary, adjust the gap clearance until the correct


switch point is achieved.
Pull safety plate (7) for the switch over the shaft of the
proximity switch.

7
8

Insert the hex. screw from the inside into the corresponding bore and tighten from the outside with the cap nut (8)
Thread seal wire (9) through the bore and seal.

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

19

Step 5 Test Procedures for


Tuchenhagen PMO Valve Type
M_O
Purpose
1.The purpose of test procedure 1 is for the Regulatory
Inspector to check and ensure that the 2 proximity
switches which detect and confirm the closed position
of the upper and lower seats of the PMO valve respectively (as per PMO Item 15p.(B) Point 1.b.(2)) are
adjusted and functioning properly.
2.The purpose of test procedure 2 is to allow the Regulatory Inspector to confirm the proper controls interlocking of the PMO Valve type M_O during an active
circuit CIP operation.

Test Procedure Overview


The methodology behind the test procedure 1 is for the
Regulatory inspector to manually implement the upper
seat lift and the lower seat lift operations locally at the
valve, thereby verifying that the 2 proximity switches
used for upper and lower seat closed position detection
DO change status.

Hardware Description :
1. The (blue-colored) T.VIS M1 Control Module on the
top of the valve will house 3 solenoid valves (see page
10):
a. Solenoid Y1 Main Valve Activation
b.Solenoid Y2 Lower Seat Lift Activation
c. Solenoid Y3 Upper Seat Lift Activation
These valves can be activated using a small screwdriver
to move the screw at the top of each solenoid valve from
the 0 position to the 1 position.
2. The lower seat closed position is detected by proximity switch S1 inside the control module as shown on
page 14 of the Operating instructions. The correct
adjustment of this switch to detect the closed position
of the lower seat is given in detail on page 14 of the
Operating instructions.
a. The sensitivity of the proximity switch is 0.1 mm.
3. The upper seat closed position is detected by the
externally-mounted lantern proximity switch S3 as
shown on page 15 of the Operating instructions. The
correct adjustment of this switch to detect the closed
position of the upper seat is given in detail on page 15
of the Operating instructions.
a. The sensitivity of this proximity switch is also 0.1 mm.

Step 2
Activate the lower seat lift operation by turning the
screw position at the top of solenoid Y2 from the 0
position to the 1 position.
When the seat moves downwards (approx. 6 mm), the
GREEN LED on the top of the control module will turn
off to indicate that the proximity switch S1 no longer
sees the lower seat in its closed position.
If the GREEN LED does not turn off, the lower seat
proximity switch S1 is NOT adjusted correctly and the
adjustment procedure described on Page 14 of the Operating instructions should be repeated.

Step 3
Activate the upper seat lift operation by turning the
screw position at the top of solenoid Y3 from the 0
position to the 1 position.
When the seat moves upwards (approx. 2 mm), the
YELLOW LED on the externally-mounted lantern proximity switch will turn off to indicate that the proximity
switch S3 no longer sees the upper seat in its closed
position. If the YELLOW LED does not turn off, the
upper seat proximity switch S3 is NOT adjusted correctly and the adjustment procedure described on page 15
of the Operating instructions should be repeated.

Test procedure 2
The methology behind test procedure 2 is to allow the
Regulatory Inspector to manually force open the seat
opposite to the valve housing which is part of an active
CIP circuit to ensure that proper control system interlocking is in place. In this case, the CIP supply pump or
the source of the CIP solution pressure should be deactivated.
CAUTION
Please note that great care should be taken with test procedure 2 as there is danger of CIP mixing with product
if the proper control system interlocks are not in place.
Ensure that product is NOT present in the valve housing opposite to the housing which is part of the active
CIP circuit for the duration of this test!

Step 1
Ensure that the valve being tested is part of an active
CIP circuit program and determine which housing
(upper or lower) of the valve is part of that active CIP
circuit.

Step 2
Remove the control module cap with a screw driver and
manual activate either the lower seat lift ( by turning the
screw position at the top of solenoid Y2 from the 0
position to the 1 position) if the upper housing is part
of the active CIP circuit OR the upper seat lift (by turning the screw position at the top of solenoid Y3 from the
0 position to the 1 position) if the lower housing is
part of the active CIP circuit.

Step 3
Test procedure 1
Step 1
The valve should be in the closed position. This can be
seen by the GREEN LED on the top of the control module. In this case, the lid of the control module should be
removed with a screwdriver
20

If the control system is properly interlocked, the CIP


supply pump or the source of the CIP solution pressure
will be deactivated. If the CIP supply pump or the
source of the CIP solution pressure does NOT deactivate, the system should be shut down immediately for
an investigation of the control system interlocking software.

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Maintenance
Inspections
Check cap nut of the cable gland (24.1) for firm seat.
Check air hose connection for firm seat.

7
43.1
43

Check cable connections at the adaptor module and


interface module.
Check that screw connection between interface
module (43) and base plate (5) is firmly in place.
Check that screw connection between hood (7) and
base plate (5) is firmly in place.

47
64

63

170
50

Check that clamp (15) is firmly in place.


If the external proximity switch (170) is fitted: check
that counternut (3) is firmly in place.

If the adaptor module (47) is mounted:


check that union for the base plate (5) and in the
terminal strip of the interface module (43) is firmly
in place.

15

24.1

Check locking screw of the setting screws (43.1) for


firm seat.
Check solenoid valves (63) and logic element NOT
(64), if provided, for pressure sealed seat.
Check closing plug (23) for firm seat.

Dismantling
Separate control module from
the valve

7
25
5

CAUTION
Take care that no solenoid valve is actuated electrically
or manually.

The pneumatic and electrical connections can remain

15
39

on the control module.


Undo screws (39) and remove clamps (15).
Pull off control module (5) upwards.
The light emitting diode A (green) will go out and the
light emitting diode B (yellow) will flash.

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

21

Dismantle the control module


The control module can be fitted with:
3 solenoid valves (63) and
with or without 1 logic element NOT (64)

DANGER
Switch off electrical current and control air before taking
apart the control module.
7
25
8

Undo the 3 screws (25) of the hood (7) and remove


hood (7) from base plate (5).
Change the O-ring (53) and (54).

63

Dismantling solenoid valves and


control plate

63.1
65.1

65

43

CAUTION
Risk of burns from the solenoid valve as a result of long
switch-on time and high ambient temperature.
Allow to cool before dismantling.

Disconnect cable of the solenoid valve from the terminals of the interface module (43).

53
54

Undo screws (63.1) and separate the solenoid valve


(63) from the pneumatic block (8).

Undo screws (65.1) and separate the control plate (65)


from the pneumatic block (8).

CAUTION
Adhere to the assignment of the cable between the solenoid valve and the interface module Solenoid valve
Y1 to be connected to terminal Y1.1/Y1.2.

CAUTION
Use only solenoid valves which are specified in the
Chapt. Technical Data, Equipment.

22

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Assemble the solenoid valves and control plate in the


reverse order.

Pneumatic block 8.1 for 1 solenoid valve max.


8.1

Prior to installation, slightly lubricate seals to prevent


them from falling out!

65.12

On use of the pneumatic block (8.1) complete with

65
65.11

control plate (65), the groove (65.12) must be provided


on the left side. The two screws (65.11) are located in
the left location bores.

Pneumatic block 8.2 for 3 solenoid valves max.


8.2

On use of the pneumatic block (8.2) with 1 or 2 con-

65.22

trol plates (65), the groove (65.22) must be provided on


the top. The screws (65.21) are located in the lower
location bores.

65.21
65

Dismantling the logic element NOT


(gasket package)

CAUTION
Logic element NOT is provided in connection with the
pneumatic block T.VIS/NOT!
Undo screws (64.2) and remove logic element NOT
(64) complete with flat gasket (64.1).
If needed, change the gasket package only (64.1), consisting of screws and gasket.

64.2
64
64.1
8.2

CAUTION
Faulty assembly may cause failures, as the spring force
backup is then not given.

8.1
8

Mount the logic element NOT (64) in reverse order.


Insert the positioning peg of the logic element NOT
into the bore (8.1) of the pneumatic block (8) and take
care that the position of the bore (8.2) fits with flat seal
(64.1).
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

23

Dismantling the adaptor module


Remove all cables from the connection terminals on
the adaptor module (47).
Unscrew and remove screws (57.2).
47

43
K

Slacken screws K (11-16 + 19-20) of the connection terminals of the interface module (43) and pull adaptor
module (47) in direction of the arrow by approx. 7 mm
out of the interface module for removing it from the
base plate (5).
Assemble the adaptor module in reverse order.
Observe the wiring diagrams. (see Chapt. Wiring diagram)

57.2
5

Dismantling the Interface module


Dismount the adaptor module (47), if provided see
Chapt. Dismantling the adaptor module.
Disconnect all cables from the connection terminals of
the interface module (43).
Unscrew and remove screws (57, 56.2).
Remove the interface module (43) from the base plate
(5).
Mounting in reverse order, in this case tighten screw
(56.2) first .

Dismantling the pneumatic block


Loose all cables on the solenoid valves (63)) from the
connection terminals of the interface module (43).

If only the O-rings (42) and (55) are to be changed, the

solenoid valves (63) /control plate and the logic element NOT (64) on the pneumatic block (8) can remain
screwed in place.

Undo screws (57.1, 57.2).

43

Pull out pneumatic block (8).

63
64

24

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

CAUTION
Lubricate the O-rings (42) slightly before installing
them, to prevent them from falling out.

Pneumatic block 8.1 for 1 solenoid valve max.

8.1

Change the 3 O-rings (42) on the pneumatic block (8.1)


Change the 6 O-rings (42) on pneumatic block (8.2)
(without logic element NOT 5 pces.).

Prior to installation, slightly lubricate the seals to prevent them from falling out!

42

42

Change the O-ring (55).


When installing the pneumatic block, first screw in
screw (57.1) and then screw (57.2): tightening torque 2
Nm (1.4 lbft).

55

For other mounting parts (interface module, adaptor

module, solenoid valves, control plate, logic element


NOT), see the corresponding chapter on the preceding
pages.

Pneumatic block 8.2 for 3 solenoid valves max.


8.2
57.1

57.2
57.2

57.2

42

42

Changing gaskets on the base plate


Remove the two O-rings (31, 54) and replace them.

55

CAUTION
On VARIVENT actuators with a vent hole in the actuator cover the control module may only be fitted without
O-ring (54)!

Sound absorber, Exhaust air throttle and


reflux valve
Check sound absorber (21, 26), exhaust air throttle
(21.1) and reflux valve (26.1) for free exit of the control
air and replace, if required so.

CAUTION
Use no other reflux valve (26.1) and sound absorber (21,
26) or exhaust air throttle (21.1) than the ones specified
in the Chapt. Technical Data, Equipment.

21.1
21
26
26.1
31
54

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

25

Technical Data

Equipment

General

Type
Proximity switch
M12x1
part no. 505-095
in the lantern

Material

Noryl

Ambient temperature

20 up to +50 C

Control air
acc. to ISO 8573-1:2001
Solid particle content: quality class 6
particle size max. 5 m
part. density max. 5 mg/m3
Water content:
quality class 4
max. dew point +3 C
If the valve is used at
higher altitudes or at low
ambient temperatures,
the dew point must be
adapted accordingly.
Oil content:
quality class 3,
preferably oil free
max. 1 mg oil in 1m3 air
Air hose
metric

Inch

Protection class

material PE-LD
outside dia. 6 mm
inside dia. 4 mm
material PA
outside dia. 6.35 mm
inside dia. 4.3 mm
IP 66, IP 67 on option

Technical Data
as per NAMUR
normally closed contact
4,5...30 V DC
Ambient temperature: 25...+85 C
Protection class IP 67
non-metal contact switching
Logic element NOT pressure range: 2,0...8,0 bar
part no. 512-137
Ambient temperature:
20...+70 C,
Solenoid valve
24 V DC+20%/-12,5%, 0,85 W
part no. 512-151
Ambient temperature: 20...+60 C
Protection class IP 51
pressure range: 2,0...8,0 bar
Sound absorber
Filter material: stainless steel wool
6 mm
Ambient temperature:
part no. 933-981
20...+70 C
Temperature of the medium: +70 C
max. pressure 10 bar
Sound absorber
Filter material: stainless steel wool
G 1/2"
Ambient temperature:
part no. 933-967
20...+70 C
Temperature of the medium: +70 C
max. pressure 10 bar
Check valve
pressure range: 0 up to 10 bar
part no. 602-060
opening pressure: 0,15 bar
flowrate at p 6 bar:
600 dm3n/min +/-5%
Exhaust air throttle Filter material: sintered s/s
6 mm
Pressure range 0 to10 bar
part no. 933-976
variable flow rate setting,
at p 6 bar: 200 dm3n/min
temperature of the medium
+70 C
ambient temperature:
20...+70 C
flow rate setting at 0...+70 C

Lists of Tools/Lubricant
Tool
Hose cutter
Allen key, size 3 and 8
Open spanner, size 12x13
Open spanner, size 14x17
Open spanner, size 20
Open spanner, size 22
Open spanner, size 24x27
Open spanner, size 25
Face wrench, pin 4
Screw driver Torx 10 IP
Screw driver Torx 20 IP Plus
Phillips head screw driver size 2
Slotted screw driver A 0.4 x 2.5
Flat-nosed pliers
Lubricant
Rivolta F.L.G. MD-2
PARALIQ GTE 703

26

Part no.
407-065
408-112
408-034
408-045
408-039
408-040
9065837

413-071
413-064

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Specifications interface module 24 V DC


Type
Power supply
Nominal and suppply voltage
No-load current
Operating current interface module (24 V DC)
Operating current interface module with adaptor module
(ASI, DeviceNet, AC)
Allowable residual ripple

221-589.19 / 221-589.20
24 V DC (+20%, 15%)
40mA (with ext. Initiator 50mA)
No-load current + Current consumption
solenoid valve + Current load feedback output
No-load current interface module+ No-load
current adaptor module + Current consumption
solenoid valve
< 5%

Outputs
Maximum power rating per feedback output
Voltage drop at the outputs
Short ciruit and overload protection

50mA
3V

Inputs for solenoid valve actuation


Control voltage
Current consumption solenoid valve

24 V DC (+20% 12,5%)
35 mA

External proximity switch


Type

digital 2-wire configuration (Namur)

Ambient conditions
Ambient temperature
Connection terminals for conductor cross section

20 ... +70C
up to 1,5mm2

Specifications adaptor module AC-Interface


Type
Operating voltage Uv
No-load current
Load current max.
Rated isolalation voltage
Reverse voltage protection

1,5 kV
yes

Inputs
Actuation voltage
Actuation current

> 48V = High**; < 30V = Low


> 1,5 mA = High*; < 0,4 mA = Low

Outputs
Power rating IAx
Signal voltage ULx
Design
Dimensions
Housing material
Connection
Pin strip
Vibration proof
Shock proof
Protection class
Temperature range

221-589.21 AC-MODUL
48...130 VAC
11 mA*

100 mA
Uv 5 V)
E/A-module fr/I/O Module for T.VIS
85 x 61 x 32 mm
PA6-GF30-V0
10-polig/poles, 0,5...1,5 mm 2
10-polig/poles (ohne /w.o. 7 + 8),
Raster/grid 3,5 mm
55 Hz (1 mm)
15 x g
IP 20
25...+70 C

* Note operating current for interface module!


** When PLC modules with electronic outputs are used, leakage currents can be generated. If leakage currents above
1.5 mA are present, a loading resistor must be provided in parallel to the interface module. Recommendation: 15
k/ 2 W

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

27

Specification adaptor module DeviceNet


Type
EDS-File
Operating voltage VBUS
No-load current
Load current max.
Rated isolation voltage
Reverse voltage protection

221-589.22 DeviceNet T.VIS


F1022_R4.eds
21...26 VDC
18 mA for 24 VDC*
180 mA
0,5 kV
yes

Inputs
- Input 1 Start
- Input 2 End
- Input 3 Seatlift Y3

Databit DI 0
Databit DI 1
Databit DI 2

Outputs
Output 1 PV Y1
Output 2 PV Y2
Output 3 PV Y3

Databit DO 0
Databit DO 1
Databit DO 2

Design
Dimensions
Housing material
Connections
Pin strip

I/O Module for T.VIS


85 x 61 x 32 mm
PA6-GF30-V0
2-polig/poles, 0,5...1,5 mm 2
10 poles ( w.o. 7 + 8),
grid 3,5 mm
55 Hz (1 mm)
15 x g
IP 20
25...+70 C

Vibration proof
Shock proof
Protection class
Temperature range
* Note operating current for interface module!

28

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Specifications adaptor module AS-Interface


Type
Operating voltage VBUS
No-load current
Load current max.
Rated isolalation voltage
AS-i-Specifications
ID-Code/ID2-Code
Reverse voltage protection

221-589.24 AS-I MODUL


23,5...31,6 VDC
22 mA*
170 mA
0,5 kV
AS-i V2.11 (max. 62 slaves with master V2.11)
7.A.E
yes

Inputs
Input (E/A ACTIVE HIGH)
Feedbeck
Input 1 Start
Input 2 End
Input 3 Seatlift Y3
Input 4

Datenbit DI 0
Datenbit DI 1
Datenbit DI 2
(not used)

Outputs
Output (I/O ACTIVE HIGH)
Actuation of solenoid
Output 1 PV Y1
Output 2 PV Y2
Output 3 PV Y3
Output 4

Datenbit DO 0
Datenbit DO 1
Datenbit DO 2
(reserved for A/B identification)

Design
Dimensions
Housing material
Connections
Pin strip
Vibration proof
Shock proof
Protection class
Temperature range

E/A-Modul fr/for T.VIS


85 x 61 x 32 mm
PA6-GF30-V0
2-polig/poles, 0,5...1,5 mm 2
10-polig/poles (ohne/w.o. 7 + 8),
Raster/grid 3,5 mm
55 Hz (1 mm)
15 x g
IP 20
25...+70 C

* Note operating current for interface module!


When using an A/B slave with Version 2.0 ASI-Master, you must ensure that parameter P3 = 1 and output DO3 = 0
are set.

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

29

Date: 2011-11-07
Page 1 of 4

Spare parts list

Control Module T.VIS M-1 / PMO


221ELI008999EN_0.DOC

GEA Mechanical Equipment

GEA Tuchenhagen GmbH

30

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Date: 2011-11-07
Page 2 of 4

Spare parts list

Control Module T.VIS M-1 / PMO

221ELI008999EN_0.DOC

Control module T.VIS M-1;24VDC/PNP/NPN with cable connections in metric and air connections in inch

Item

Designation

Base PZM-T.VIS

5
Base PNZM-T.VIS

5.1

Filter

5.2

Plug-in screw connector

Cap T.VIS wih screws (919-008)


Pneumatic block with NOT

8
Pneumatic block without NOT

Without logic element NOT

With logic element NOT

TM1L..A.

TM1Y..A.

221-589.13

--

--

221-589.14

221-003869

221-003869

933-144

933-144

221-589.02

221-589.02

--

221-589.04

221-589.05

--

GRIVORY

221-320.93

221-320.93

Ms/vern.

933-958

933-958

Material
Noryl/
GFN2
Noryl/
GFN2
PE
gesintert
Ms/vern.
Noryl/
GFN2
Noryl/
GFN2
Noryl/
GFN2

15

Clamp incl. screw

21

SRXQGDEVRUEHU

22

Round plug

HD-PE

922-284

--

23

Locking plug

PP

922-280

922-280

24

Cable gland

PA

508-995

508-995

26

Sound absorber 1/4"

Ms/vern.

933-967

933-967

31

O-ring

NBR

930-041

930-041

42

O-ring

NBR

930-436

930-436

--

221-589.20

221-589.20

PA

508-914

508-914

Interface module

43.2 (24V DC max. 3 sensors)


50

Cable gland

52

O-ring

EPDM

930-148

930-148

53

O-ring

NBR

930-833

930-833

54

O-ring

NBR

930-093

930-093

55

O-ring

NBR

930-038

930-038

56

Thread cutting screw

A2

514-749

514-749

57

Thread cutting screw

A2

514-750

514-750

63

Solenoid valve 24V DC


without screws with seals

PPS

512-151

512-151

Seal package T.VIS PV

--

221-589.15

221-589.15

Logic element NOT

--

--

512-137

--

--

221-589.16

63.1
64

64.1 Seal package T.VIS NOT


66

Thread-cutting screw

A2

514-751

514-751

67

Thread-cutting screw

A2

--

514-758

GEA Mechanical Equipment

GEA Tuchenhagen GmbH


2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

31

Date: 2011-11-07

Spare parts list

Page 3 of 4

Control Module T.VIS M-1 / PMO


221ELI008999EN_0.DOC

Control module T.VIS M-1;24VDC/PNP/NPN with cable connections and air connections in inch

Item

Designation

Base PZ-T.VIS

5
Base PNZ-T.VIS

5.1

Filter

5.2

Plug-in screw connector

Cap T.VIS wih screws (919-008)


Pneumatic block with NOT

8
Pneumatic block without NOT

Without logic element NOT

With logic element NOT

TM1L..AZ

TM1Y..AZ

221-589.11

--

--

221-589.12

221-003869

221-003869

933-144

933-144

221-589.02

221-589.02

--

221-589.04

221-589.05

--

GRIVORY

221-320.93

221-320.93

Ms/vern.

933-958

933-958

Material
Noryl/
GFN2
Noryl/
GFN2
PE
gesintert
Ms/vern.
Noryl/
GFN2
Noryl/
GFN2
Noryl/
GFN2

15

Clamp incl. screw

21

6RXQGDEVRUEHU

22

Round plug

HD-PE

922-284

--

23

Locking plug

PP

922-280

922-280

24

Cable gland

PA

508-299

508-299

26

Sound absorber 1/4"

Ms/vern.

933-967

933-967

31

O-ring

NBR

930-041

930-041

42

O-ring

NBR

930-436

930-436

--

221-589.20

221-589.20

PA

508-913

508-913

Interface module

43.2 (24V DC max. 3 sensors)


50

Cable gland

52

O-ring

EPDM

930-148

930-148

53

O-ring

NBR

930-833

930-833

54

O-ring

NBR

930-093

930-093

55

O-ring

NBR

930-038

930-038

56

Thread cutting screw

A2

514-749

514-749

57

Thread cutting screw

A2

514-750

514-750

63

Solenoid valve 24V DC


without screws with seals

PPS

512-151

512-151

Seal package T.VIS PV

--

221-589.15

221-589.15

Logic element NOT

--

--

512-137

--

--

221-589.16

63.1
64

64.1 Seal package T.VIS NOT


66

Thread-cutting screw

A2

514-751

514-751

67

Thread-cutting screw

A2

--

514-758

GEA Mechanical Equipment

GEA Tuchenhagen GmbH

32

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Date: 2011-11-07

Spare parts list

Page 4 of 4

Control Module T.VIS M-1 / PMO


221ELI008999EN_0.DOC

Item Designation

Material

part no.

21.1* &KRNHYDOYH*

Ms/vern.

603-042

21.2* &KRNHYDOYH*

Ms/vern.

603-042

21.3* Pluggable exhaust throttle

Ms/vern.

933-976

24.1* Connector M12/8-pole/M20x1,5


Connector M12/5-pole/4-wire/
24.2*
M20x1,5

Ms/vern.

508-060

Ms/vern.

508-981

24.3* Connector M12/2-pole/M20x1,5

Ms/vern.

508-996

24.4* Connecting box M20 x 1,5

Ms/vern.

221-359.65

24.4.1

reducer

PA

508-980

24.4.2

cable gland M16 x 1,5

PA

508-914

24.4.3

vampire contact for ASI

PA

508-019

Application
for reduced closing speed of the main stroke
(Exhaust air outlet with silencer, item 21)
To reduce the opening speed during the main stroke
(cunnection with plug-in screw connector, item 5.2)
for reduced closing speed of the main stroke
(only for exhaust outflow with inserted air connection)
24VDC cable connection with cable socket, M12/8-pole/A-coded
DeviceNet cable connection with cable socket, M12/5-pole/A-coded
(Option for cable gland 508-995)
ASI cable connection with cable socket, M12/4-pole/A-coded
(Option for cable gland 508-995)
Cable connection ASI with cable and connecting box
(Option for cable gland 508-995)

171*

switch locking plate

1.4404

) 172*

Hex. screw

A2-70

) 173*

Cap nut
Hex. Nut

1.4301
A2

in case of protection class IP 6, in addition to sound absorber


933-967
928-676
only with reflux valve 602-060
Connection type ASI 4E/4A
221-589.24
(Connection at interface module 24V DC 221-589.20)
Connection type DeviceNet 4E/4A
221-589.22
(Connection at interface module 24V DC 221-589.20)
Connection type 48 - 130V AC
221-589.21
(Connection at interface module 24V DC 221-589.20)
505-095
use with the lantern for PMO
221-478.08
only with proximity switch item 170
221-478.02
901-350
only with proximity switch item 170
901-020
912-002
only with proximity switch item 170
910-009

) 175*

Nut Ni / M / 06

1.4305

221-478.07 only with proximity switch item 170

26.1* disk reflux valve

Ms/vern

26.2* flat seal

PVC

47.1* AS interface adapter module

--

47.2* Device Net adapter module

--

47.3* AC interface adapter module

--

170* proximity switch M12x1 external

A2

1*

602-060

Switch bar LFT-R compl. T.VIS M-1:


See separate spare parts list 221ELI008224G and dimension sheet 221MBL008208G

) In case of a separate order for proximity switch (Item170)

Please see more detail in the spare parts list of the valves typ M.
Accessoirs (please order separately)
Angular cable socket, M12/5-pole/A-coded / 24 V DC / Device Net

508-963

electrical connection to connector Item 24.2 / 24.5

Straight cable socket, M12/8-pole/A-coded / 24 V DC

508-061

electrical connection to connector Item 24.1

Angular cable socket, M12/4-pole/A-coded / ASi

514-161

electrical connection to connector Item 24.3

Straight cable socket M12 with 1.0m cable and ASi insulation
displacement connector

508-027

electrical connection to connector Item 24.3

Straight cable socket M12 with 2.0m cable and ASi insulation

508-028

electrical connection to connector Item 24.3

quick air vent valve D6 (double -sided with connection for hose 6mm)

603-039

GEA Mechanical Equipment

GEA Tuchenhagen GmbH


2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

33

Mablatt / Dimension sheet

TUCHENHAGEN
Datum/date: 2006-03-23

Anschlusskopf T.VIS A-7 und T.VIS M-1


Control module T.VIS A-7 and T.VIS M-1

Process Equipment
Division

221MBL000380G_2.DOC

22

20

21

46

44

164

146

97
196

Anschluss Elektrik

Y3
Y2

Electrical connection

P
E2

Y1
N

E1

Externer Initiator
external proximity switch

Ansicht ohne Haube dargestellt


View is presented without cap

Zuordnung N, Y1, Y2, Y3, E1, E2 und P siehe Betriebsanleitung 430-232 und 430-398
Allocation for N, Y1, Y2, Y3, E1, E2 and P see operating instruction 430-232 and 430398

34

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

Datum/date: 2011-05-26
Seite / Page 1 von / of 1
221ELI008224G_0.DOC

Ersatzteilliste / Spare parts list


Schaltstange LFT-R T.VIS A-8 und M-1 fr Ventile mit Lift /
Ventil Typ R; T_R; L; M_O (06); MT/T_R (08)
Switch bar LFT-R T.VIS A-8 and M-1 for Valve with Lift
Valve type R; T_R; L; M_O (06); MT/T_R (08)
Schaltstange LFT-R T.VIS M-1
switch bar LFT-R T.VIS M-1

Schaltstange LFT-R T.VIS A-8


switch bar LFT-R T.VIS A-8

* Gesichert mit UHU Endfest 300 / Secured with UHU Endfest 300
Schaltstange LFT-R T.VIS A-8 /
switch bar LFT-R T.VIS A-8
Typ / type
Pos.
item

1
2
3
4
5
6

Benennung /
Designation
Schaltstange kpl. /
switch bar kpl.
Schaltstange /
switch bar LFT-RM7
Schaltstange LFT-R /

switch bar LFT-R


Gleitstck /
slide
Fhrungsring /
rod guide ring
Sechskantmutter /
hex. nut
Magnet /
magnet

125

200

205

166

Schaltstange LFT-R T.VIS M-1 /


switch bar LFT-R T.VIS M-1
256

125

200

205

166

256

Sach-Nr. / Part no.


221-618.07

221-618.08

221-618.09

221-618.10

221-618.11

221-618.02

221-618.03

221-618.04

221-618.06

221-618.05

--

--

--

--

--

221-618.01

221-618.01

221-618.01

221-618.01

221-618.01

221-615.06

221-615.08

221-615.09

221-615.07

221-615.10

221-615.01

221-615.02

221-615.03

221-615.05

221-615.04

221-619.02

221-619.02

221-619.02

221-619.02

221-619.02

221-619.01

221-619.01

221-619.01

221-619.01

221-619.01

--

--

--

--

935-085

935-085

935-085

935-085

935-085

--

--

--

--

--

910-018

910-018

910-018

910-018

910-018

221-589.41

221-589.41

221-589.41

221-589.41

221-589.41

--

--

--

--

--

*Sicherheitshinweise siehe Datenblatt fr UHU Endfest 300 /


see safety specification in data sheet for UHU Endfest 300.

2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

35

GEA Mechanical Equipment

GEA Tuchenhagen GmbH


Am Industriepark 2-10, 21514 Bchen, Germany
Phone +49-4155 49-0, Fax +49-4155 49-2423
sales.geatuchenhagen@geagroup.com, www.tuchenhagen.com

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