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FOUNDATION Fieldbus

Fieldbus Basics
Freedom to
Choose. Power to
Integrate.

Freedom to Choose. Power to Integrate.

Topics

FOUNDATION fieldbus Architecture


H1 Overview
H1 Technology
High Speed Ethernet (HSE) Overview

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FOUNDATION fieldbus
Architecture
Freedom to
Choose. Power to
Integrate.

Freedom to Choose. Power to Integrate.

What is Fieldbus?

A fieldbus is an all-digital, serial two-way, multi-drop


communication System.
H1 (31.25kbps) interconnects field equipment (Sensors,
Actuators & I/O).
HSE (High Speed Ethernet, 100mbps) provides
integration of high speed controllers, subsystems (via
Linking Device) and data servers and workstation.

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Integrated Architecture

Management Information Systems (MIS),


Enterprise Resource Planning (ERP), and
Human Machine Interface (HMI) access the H1
Fieldbus information via the Data Servers.

MIS
ERP
HMI

Business Enterprise
and
Plant Application
Packages

HSE Network

H1-Fieldbus

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H1 and HSE
Factory/Plant
Instrumentation and
Control devices

H1 Overview
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Integrate.

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Multiple Variables

Fieldbus allows multiple variables from each device to be brought


into the control system for archiving, trend analysis, process
optimization, reporting, predictive maintenance and for asset
management.
Fieldbus distortion-free characteristics digital communication enables
improved control capability which can improve product yields.

Control System Network

HSE

Analog Controller

Fieldbus Controller

PV
4-20mA

I/O Subsystem

Traditional 4-20mA and on/off One Variable (One Direction)

PV , Mode , Variables , Alarm


Diagnostics , Etc
H1

Fieldbus Multiple Variables (Both Directions)

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Diagnostics

Self Diagnostics and communication capabilities of


microprocessor based fieldbus devices helps reduce
downtime and improve plant safety.
Plant operation and Maintenance personnel can be
notified and corrective actions taken quickly and safely.

Control System Network

HSE

Analog Controller

Fieldbus Controller

PV
4-20mA

I/O Subsystem

Traditional 4-20mA View stops at I/O Subsystem

PV , Mode , Variables , Alarm


Diagnostics , Etc
H1

Fieldbus Extends View to Field Instrument

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Control Strategy

Standard Function Blocks is used to implement the Control Strategy.


Many control system functions such as AI, PID and AO can be
performed by the field device through the use of these Standard
Function Blocks.
Distribution of control into field devices can reduced the amount of
hardware and cabinet footprint needed.

Control System Network

HSE

PID

Analog Controller

Fieldbus Controller

PV

PV , Mode , Variables , Alarm


Diagnostics , Etc

I/O Subsystem
4-20mA

AI

AO

H1
AI

Traditional Control and I/O requires extra hardware

AO

PID

Fieldbus Extends Control and I/O to Field Instrument

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H1 Technology
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Integrate.

10

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H1 Physics

Multi-Drop wire pair with Power and Signal on same cable.


Support Intrinsic Safety.
Function Blocks built into Field Devices.
Control on the Wire single loop integrity
Distance up to 1900 meters
Add Repeaters to extend > 1900 meters
Max. of 4 repeaters can be used to a maximum distance of 9500
meters

Fieldbus Signal
HSE

H1 Digital Signal

11

1900 meters
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Power to Integrate.

H1 Digital Signal

Distance > 1900 meters

Intrinsic Safety
Control room

Field
Field device

I.S certified devices

Trunk

Power
supply

Conditioner

T
Wiring block

I.S Interface
Host
Control
System

I.S certified devices

12

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EDDL and CFF Files

Field Devices will consists of:

Actual Physical Device.


Device Description (DD).
Common File Format (CFF).

Configuration
System

DDs and CFFs made by the


Device Supplier

www.fieldbus.org

Parameters and Capabilities


are defined in device files
DD and CFF
Defines how device shall be
displayed in the system

H1 Network

Instruments
described with
Device Description
Language

13

DD & CFF

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DD and CFF Files

14

Device Descriptor (DD) File allow operation of


devices from different suppliers on the same
fieldbus with single host system.
Common File Format (CFF) is a file which
describes the functions and capabilities of a field
device.
The CFF file is used in conjunction with the
Device Descriptor file to enable a host system to
configure the system off-line.
CFF files are standard ASCII text file.

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Typical Fieldbus Installation

15

An example of the Chicken foot


(tree) topology.
Redundant, isolated power
conditioning defined
Typically 10-12 bus-powered
fieldbus devices per segment.
120 m distance from FF JB to FF
Device
Spur short-circuit protection.
Up to 1900 meters.
Maximum of 9500 meters via
repeaters.

DOFC

Control System (Host)


Fieldbus Interface Module

PC

Power
supply

2
Bu
PC

Power
supply

Trunk
Spur
T

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Field
Devices

Fieldbus Components
Power
Power Supply
Supply

HMI
HMI

Workstation
Workstation
Fieldbus
Fieldbus Interface
Interface Module
Module

Conditioner
Conditioner

Fieldbus Controller

Safe Area (Host)


Hazardous Area (Field)

H1
H1 Bus
Bus (Trunk)
(Trunk)

Terminator
Terminator
Terminator
Terminator
Junction
Junction Box
Box
H1
H1 Bus
Bus Wire
Wire (Spurs)
(Spurs)
Transmitters
Transmitters
16

Analyzer
Analyzer
Actuator
Actuator Valve
Valve

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Resource Block

The Resource Block describes characteristics of the fieldbus device


such as device name, manufacturer and serial number, etc.
There is only one Resource Block in a device.

FIM

H1 link interfaces

Device
Transducer block

Resource block
Device

Control Builder Project tab


17

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Transducer Block

Transducer Blocks are used to configure devices.


Transducer Blocks are required to Read sensors value
and command output value.

FIM

H1 link interfaces

Device
Transducer block

Resource block
Device

Control Builder Project tab


18

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Function Blocks

The Control System Strategy is built using Function Blocks.


Input and output parameters of Function Blocks can be linked over
the fieldbus.
The execution of each Function Blocks is precisely scheduled and
there can be many function blocks in a single user application.

PID Block

AI Block

AO Block

19

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Standard Function Blocks


Function Blocks

Function Blocks

Function Blocks

Analog Input

Device Control

Multiple Analog Input

Analog Output

Output Splitter

Multiple Analog Output

Bias/Gain

Signal Characterizer

Control Selector

Lead Lag

Discrete Input

Deadtime

Discrete Output

Integrator (Totalizer)

Manual Loader

Setpoint Ramp
Generator

Proportional/Derivative
Proportional/Integral
/Derivative
Ratio

20

Input Selector
Arithmetic
Timer
Analog Alarm
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Multiple Discrete Input


Multiple Discrete Output

Example of a Control Loop

Control Strategy can be built using Function Blocks built into field
devices.
A simple temperature transmitter may contain an AI function block. A
Control Valve might contain a PID function block as well as the
expected AO Block.
Thus, a complete control loop can be built using a simple transmitter
and a control valve. Control in the Field does need a Controller.
AI Block

PID Block

HSE

Fieldbus Controller

AO Block

H1 Fieldbus
PID
AI
AO

Example of a complete control loop


using Function Blocks located in fieldbus Devices.

21

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Example of a complete control module strategy


Control on the Wire.

H1 Link Master Redundancy

Two types of devices:


Link Master
Capable of becoming Link Active Scheduler (LAS).

Basic Device

Link Master Device are


PRIM LAS

BASIC Device

BKUP LAS

22

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H1 Link Active Scheduler

PID Loop scheduled and unscheduled


communication.
Function blocks:
AI 110
PID 110
AO 110

loop 110 period of execution

Scheduled

Unscheduled

Closed loop control

Alarms/Events
Maintenance/Diagnostic Information
Program Invocation
Permissives/Interlocks
Display Information
Trend Information
Configuration

Function Block Execution


Scheduled Communication
Unscheduled Communication

23

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Link Schedule

24

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High Speed Ethernet (HSE)


Overview
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Choose. Power to
Integrate.

25

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FF Integrated Architecture
HSE Subsystem Integration

High Performance Control Backbone


Standard Ethernet Equipment and Wiring
Standard Function Blocks PLUS
Flexible Function Blocks for
Discrete/Batch/PLC
Redundant HSE Interfaces and Devices
Linking Devices (LD) Integrate H1
HSE Provides the Open Interface for Data
Servers

MIS

APPLICATION
PACKAGES

Data Servers

HSE High Speed Control and


Integration Backbone

LD

P
L

26

LD

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P
L

High Speed Ethernet Devices


MIO
inside
HSE Client

Gateway

100 Mbit/s
Switch

I/O Network

Linking
Device

HSE
Field Device

H1
P

27

H1
P

H1
P

Plant

Plant

Plant

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HSE - LAN Redundancy


HSE Client

Gateway

I/O Network

HSE
Field Device

Linking
Device

H1
P

28

H1
P

H1
P

Plant

Plant

Plant

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HSE - Device Redundancy


HSE Client

Gateway

I/O Network

Linking
Device

HSE
Field Device

H1
P

29

H1
P

H1
P

Plant

Plant

Plant

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Additional Points

30

FOUNDATION fieldbus is tried and tested since 15 years


Only FF supports temporary master like handheld or laptop
8 channel temperature transmitters replace 8 regular transmitters
Fieldbus electric actuators eliminate 6-12 pair of wires
Only FF supports firmware upgrade instead of circuit replacement
FF provides closed loop digital control: sensor to actuator
Fieldbus provides flexibility to add devices to the bus
Fieldbus provides flexibility to use additional signals in the device
Fieldbus eliminates proprietary MOV bus
No need to change I/O card type when device type is changed
FF integrates gas chromatograph in asset management software
Fieldbus is made easy thanks to wizards and EDDL etc.

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