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Faculty of Chemistry, Pontifical Catholic University of Rio Grande do Sul, Av. Ipiranga 6681 Predio 12B, 90619-900 Porto Alegre-RS, Brazil
b
Institute of Earth Sciences Jaume Almera, CSIC, c/Mart i Franque`s s/n, E-08028 Barcelona, Spain
Received 8 October 2003; accepted 30 April 2004
Available online 28 July 2004
Abstract
Elemental composition and mineralogy of a high ash feed coal (ash: 49.7 wt.%), and its bottom and fly ash from a Brazilian
power plant (Presidente Medici Power Plant or UTPM-446 MW) was determined using ICP-MS, ICP-AES, X-ray diffraction
(XRD) and scanning electron micrography (SEM). Most trace elements in coal fall in the usual range determined for world coals.
However, concentrations of some elements were higher than the expected for coals, including Cs Rb and heavy rare earth
elements (REEs). This might be due to the high content of detrital minerals of the studied coal, given that these elements are
usually associated with clay minerals. Elements were classified into three groups based on the analysis of trace element
concentrations in fly and bottom ashes, and enrichments or depletions of these concentrations in relation to the coal: Group I
(volatile elements with subsequent condensation): As, B, Bi, Cd, Ga, Ge, Mo, Pb, S, Sb, Sn, Tl and Zn; Group II (no volatile
elements enriched in bottom ash vs. fly ash): Ca, Fe, Mn, P, Ti and Zr; Group III (low volatile elements with no partitioning
between fly and bottom ashes): Al, Ba, Be, Co, Cr, Cs, Hf, K, Li, Mg, Na, Ni, Rb, Sr, Th, U, W, Y and most of REE. The mass
balance for trace elements obtained demonstrated that the volatile emission of the trace elements studied is very low. According to
the leachable proportion obtained, the elements may be classified as follows: B (40 50%)>Mo>Cu>Ge = Li = Zn = As>, Ni, Sb,
Tl, U>Ba, Cd, Sr, V (0.3 2%). For the other elements studied, the leachable fraction is in most cases < 1% of the bulk content.
D 2004 Elsevier B.V. All rights reserved.
Keywords: Candiota coal; Fly ash; Trace elements; Leaching; Brazil
1. Introduction
Coal was first mined in Brazil 140 years ago
(BRAZIL, 1987), but the sector has not developed
as fast as other segments of Brazils economy because
Brazilian coal has low caloric value and high ash
contents, thus requiring expensive processing treatment hampering its competitiveness. These limitations
may become less significant with the development
and introduction of new technologies which favor
direct burn, thus dispensing with phases of processing
which had to be used in the past when the coal used
for thermoelectric power generation was a by-product
of the coal for steel production.
Until 1975, coal contributed no more than 3.2% of
Brazils energy requirements, and its main use (80%
58
2. Methods
2.1. Sampling and sample preparation
The present work was performed with a sample of
feed coal ( f 50 kg) used at UTPM, located in
Candiota, state of Rio Grande do Sul in the south of
Brazil (446 MW, Fig. 1). The combustion by-products
from this power station were sampled simultaneously
with feed coal. To this end, samples of 30 kg of
bottom ash and 50 kg of fly ash, from the hoppers of
electrostatic precipitator (EP), were collected following ABNT (1983) and ASTM (1996b) procedures.
The coal and bottom ash samples were ground to
pass a < 63-Am sieve. The fly ash, due to its homogeneity and finer grain size, was used as received in
most of the subsequent analysis. The only exception
was the grain size separation with the cascade impactor, which needed the separation of the coarser fraction (>63 Am). Subsamples of coal and ashes were
dried at 105 jC, and used in subsequent characterization analysis.
2.2. Immediate and elementary analysis of the coal
The moisture, ash (HTA), volatile matter and fixed
carbon contents of the coal were measured according
59
Fig. 1. Location of the Candiota area, in the southern state of Rio Grande do Sul, Brazil (adapted from Migliavacca, 2001).
60
Table 1
Characterization of Candiota coal
Proximate analysis
Moisture (%)
Ash (%)
Volatile matter (%)
Fixed carbon (%)
Gross calorific
value (MJ kg 1)
Sulphur (%)
Quartz
Kaolinite
Illite
K-feldspar
Calcite
Pyrite/marcasite
30.9
16.0
2.0
0.5
< 0.5
0.3
SiO2
Al2O3
Fe2O3
CaO
MgO
Na2O
K2 O
P2O5
TiO2
MnO
SO3
SiO2/Al2O3
HTA
Fly ash
Bottom ash
70.6
24.3
2.9
0.7
0.2
0.03
0.50
0.01
0.8
0.01
4.7
2.9
56.7
38.4
2.5
1.1
0.2
0.04
0.6
0.02
0.5
0.02
0.2
1.5
58.9
36.0
2.4
1.3
0.2
0.04
0.6
0.02
0.6
0.02
< 0.1
1.6
Fly ash
Bottom ash
3.24
0.42
2.01
0.92
0.21
0.06
0.01
0.96
0.23
10.16
0.77
4.63
1.74
0.46
0.12
0.02
0.08
0.41
9.54
0.90
7.68
1.67
0.47
0.12
0.025
0.01
0.49
14
2.5
9.2
55
26
410
10.1
17
20
45
9.1
2.1
4.4
50
42
24
128
16.1
1.4
0.5
3.2
1.4
9.1
152.3
24.9
53.7
25.4
4.2
6.8
0.8
5.3
0.7
3
0.31
3.2
0.9
4.4
7.4
3.2
0.8
29
4.9
23.9
78
51
614
16.2
29
33
77
19.3
3.8
11.5
119
103
49
215
22
4.8
1.2
5.4
3.2
16.8
283.9
52.7
113.3
55.2
9
12.1
1.8
10.5
1.7
5.7
0.74
6.3
1.3
10.2
13.9
4
2.1
28
4.3
15.3
93
47
991
17.5
30
32
47
11.8
1.3
1.8
107
100
46
218
25.1
3.6
0.3
3.5
2.6
14.8
278.9
49.7
109.4
53.6
8.9
10.7
1.6
10.5
1.6
5.2
0.78
6.3
1.3
9.1
14.3
3.4
0.4
61
Table 3 (continued )
Coal
mg kg 1
Pb
Bi
Th
U
20.5
0.8
9.5
3.3
Fly ash
41.1
1.6
21.0
6.0
Bottom ash
19.2
1.1
22.0
6.1
62
Table 4
Typical trace element concentrations (mg kg 1) in the world coals (Swaine, 1990) and coals from selected countries
Worlda
Specific coals
USAb
Canadab
Australiab
Brazilc
JL-SCd
As
B
Ba
Be
Bi
Cd
Ce
Cl
Co
Cr
Cs
Cu
Dy
Er
Eu
F
Ga
Gd
Ge
Hf
Hg
Ho
La
Li
Lu
Mn
Mo
Nb
Nd
Ni
P
Pb
Rb
Sb
Sc
Se
Sm
Sn
Sr
Tb
Th
Tl
Tm
U
V
W
Y
Yb
Zn
Zr
0.5 80
5 400
20 1000
0.1 15
2 20
0.1 3
2 70
50 2000
0.5 30
0.5 60
0.3 5
0.5 50
0.5 4
0.5 3
0.1 2
20 500
1 20
0.4 4
0.5 50
0.4 5
0.02 1
0.1 2
5 300
1 80
0.03 1
5 300
0.1 10
1 20
3 30
0.5 50
10 3000
2 80
2 50
0.05 10
1 10
0.2 10
0.5 6
1 10
15 500
0.1 1
0.5 10
< 0.2 1
no data
0.5 10
2 100
0.5 5
2 50
0.3 3
5 300
5 200
0.1 420
4 53
5 32
0.05 32
< 0.1 36
1 14
< 0.5 12
0.03 3.7
1.3 12
36 230
30
5 73
9
0.024 2.2
0.06 70
0.54 70
1.1 31
5.7 64
< 5 321
< 5 117
100 8000
6 43
9 74
0.16 120
14 80
< 1 741
9 71
126 1287
23 28
0.01 8.0
0.02 0.44
35.14
49.48
98.13
3.49
1.41
2.6
110.73
10.29
73.2
10.59
33.39
6.13
3.53
1.64
Candiota-RS
Rangec
This work
Ratioe
1.3 2.6
36
30
73
9
2
4.4
13.7
152
2.7
0.8
0.1
54
na
10.1
24
9.1
4.4
5.3
3.0
ni
na
9.1
6.8
2.3
4.4
0.1
0.6
25
14.2
0.9
452
1.4
16.1
25
17.1
166
20.5
50
ni
ni
ni
4.2
3.4
42
0.8
8.5
0.7
0.3
3.3
50
3.2
23.7
3.2
11.4
128
0.05
0.03
0.15
0.18
0.04
0.04
0.77
0.00
0.34
0.40
1.81
0.09
1.33
1.01
0.00
0.00
0.46
1.70
0.05
169 1287
6 21
27 73
24 71
110 560
18.35
8.46
9.49
8.87
0.05 0.8
0.1 0.8
1.24
56.22
42.2
0.49
1.4 3500
0.13 41
1.6 1000
< 0.8 9
0.32 69
< 2 667
< 0.1 6
2 161
0.7 76
1.9 19
0.04 43
0.1 2.4
0.10 16
0.5 2.0
0.08 54
< 0.1 9
< 1 595
31 240
2.6 10
15 64
2 95
1.5
< 0.4 26
0.06 76
0.14 370
0.2 2.4
23 300
< 1 58
2 279
0.88 910
7.6 83
< 2 273
23 86
30 217
110 127
5.9
20.57
42.05
24.05
49.64
69.59
5.88
19.44
2.57
8.51
8.79
56.32
1.16
8.9
4.21
3.8
187.25
6.59
37.25
3.64
473.53
857.82
31 240
4
22 34
4 50
1.5
23 60
80 98
110
0.06
0.30
0.62
0.18
0.90
1.50
0.14
0.80
0.85
0.34
0.06
0.26
1.00
0.00
0.00
0.00
0.70
0.34
0.08
0.84
0.85
0.67
0.33
0.50
0.63
0.47
1.08
0.04
63
Fig. 2. Ratio of major, minor and trace elements content in fly and bottom ashes. Reproduced with permission of the editor from: Pires, M. et al.
Caracterizacao do carvao de Candiota e de suas cinzas. Geochimica Brasiliensis, 15 (1 2): 113 130.
Notes to Table 4:
a
Swaine (1990).
b
Swaine and Goodarzi (1995).
c
Pires et al. (2002).
d
Pereira (1996).
e
Ratio between the element concentrations in Candiota coal and maximum observed level by Swaine (1990) for the World coals. nilower
than detection limit. naelement not quantified.
64
Fig. 3. Enrichment factors for major and trace elements in fly (EFFA), bottom ash (EFBA) and total EF (EFtotal = EFFA 0.8 + EFBA 0.2.)
normalized to Ce and coal.
in the fly ash samples. These elements are associated with organic and sulfide affinities, and are
similar to the elements classified previously as
group (a).
Ba, Be, Co, Cr, Cs, Hf, K, Li, Mg, Na, Ni, Rb, Sr,
Th, U, W, Y and most of REE presented similar
EF f 1 in both fly and bottom ashes.
Although a precise mass balance is difficult to
obtain with the data obtained in this study, the
calculation of EFtotal demonstrated that the volatile
emission of the trace elements studied is very low
since most EFtotal are close to 1 (Fig. 3). The data
show that volatilization of many elements occur
(EFfly ash>EFbottom ash) but most of them condense
on fly ash particles (Fig. 3).
65
Fig. 4. (A) normal and (B) accumulated fly ash particle distribution measured by a laser analyser (bulk sample) and a cascade impactor ( < 63 Am
fraction, recalculated). Reproduced with permission of the editor from: Pires, M. et al. Caracterizacao do carvao de Candiota e de suas cinzas.
Geochimica Brasiliensis, 15 (1 2): 113 130.
66
Fig. 5. SEM photomicrographs of size fractions of Candiota fly ash. Reproduced with permission of the editor from: Pires, M. et al. Caracterizac
ao do carvao de Candiota e de suas cinzas. Geochimica Brasiliensis, 15 (1 2): 113 130.
67
Fig. 6. Mass percent of major and trace elements during ultrasound water extraction, of grain size fractions of fly ash sample ( < 63 Am).
Fly ash
Bottom ash
Test
code
L/S ratio
(ml g 1)
Agitation
time (h)
pH
Conductivity
(AS cm 1)
1
2
3
4
5
6
10
50
50
10
50
50
24
24
2
24
24
2
3.90
3.94
4.03
8.30
8.42
7.90
105
105
130
30
30
30
68
Table 6
Trace element extraction yields (% of bulk concentration) obtained
in open and closed leaching tests applied to fly ash
Closed
Li
Be
B
Ti
V
Cr
Mn
Co
Ni
Cu
Zn
Ga
Ge
As
Rb
Sr
Y
Zr
Nb
Mo
Cd
Sn
Sb
Cs
Ba
La
Ce
Nd
Sm
Gd
Tb
Dy
Ho
Er
Tm
Yb
Lu
Hf
Ta
Tl
Pb
Th
U
Open
Ultrasound,
30 ml
Shaker,
100 ml
100 ml
1000 ml
4.6
< 0.1
55.2
< 0.1
0.2
1.1
1.5
0.5
8.3
8.7
13.2
< 0.1
3.6
1.4
0.5
1.8
0.8
0.1
1.0
18.1
< 0.1
< 0.1
8.1
< 0.1
2.0
0.4
0.4
< 0.1
1.4
1.0
< 0.1
< 0.1
1.1
< 0.1
< 0.1
1.2
< 0.1
2.5
2.1
2.6
4.5
1.1
0.8
3.8
0.2
57.3
< 0.1
2.2
0.4
0.9
1.0
2.9
3.4
1.4
0.1
7.8
2.5
0.4
1.5
0.5
< 0.1
< 0.1
3.3
2.1
< 0.1
1.0
0.5
0.4
0.4
0.3
0.3
0.1
0.6
< 0.1
0.3
< 0.1
0.1
< 0.1
0.4
1.7
0.2
0.6
1.4
1.4
0.0
0.6
3.9
0.4
42.9
< 0.1
0.2
0.2
0.7
0.6
0.9
3.5
2.7
0.1
5.0
2.4
0.4
1.4
0.6
< 0.1
0.1
20.2
0.3
0.6
2.5
0.3
0.4
0.4
0.4
0.4
0.5
0.4
0.7
0.5
0.7
0.4
2.1
0.5
0.8
0.1
0.1
1.1
0.3
0.1
1.2
5.2
0.5
43.0
< 0.1
0.2
0.6
0.9
1.2
12.4
9.3
18.9
0.6
9.3
9.6
1.0
2.2
0.6
0.2
0.7
52.4
0.3
8.4
14.3
1.0
2.1
0.4
0.4
0.6
0.9
0.8
2.0
1.2
1.2
0.4
16.0
0.9
6.2
0.1
0.1
11.9
2.5
1.9
9.5
69
Fig. 7. Temporal evolution of pH and conductivity of the leaching tests using Candiota fly ash in open system.
70
4. Conclusion
The present results indicate that:
Acknowledgements
The present study was supported by FAPERGS,
AECI and IJA-CSIC. We would like to express our
gratitude to Dr. J. Alastuey and Dr. F. Plana for their
valuable comments and expert technical assistance
and to CGTE and Dr. E.C. Teixeira for supplying the
samples. We are especially grateful to Ms. Silvia Rico,
Ms. Merce Cabanas and Mr. Josep Elvira for their
invaluable collaboration in the analytical work, and to
C.A. Palmer and another anonymous reviewer for
their valuable comments and suggestions.
71
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