Escolar Documentos
Profissional Documentos
Cultura Documentos
System IOM
ES48/200-UHA01 IOM
2008.06. 09
TABLE OF CONTENTS
1
GENERAL ..............................................................................................................................................................................4
1.1
1.2
1.3
PRODUCT DESCRIPTION..................................................................................................................................................6
2.1
2.2
2.3
2.4
2.5
TOOL REQUIRED...............................................................................................................................................................9
PRELIMINARY INSPECTION ................................................................................................................................................9
SYSTEM MOUNTING .........................................................................................................................................................9
MODULE INSTALLATION ...................................................................................................................................................9
SYSTEM WIRING.............................................................................................................................................................10
AC INPUT CONNECTIONS ...............................................................................................................................................11
FRAME GROUNDING .......................................................................................................................................................11
DC OUTPUT CONNECTIONS ............................................................................................................................................11
SIGNAL/ALARM..............................................................................................................................................................11
INSTALLATION ...................................................................................................................................................................9
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
5.1
DESCRIPTION............................................................................................................................................................15
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
5.13
5.14
DESCRIPTION..................................................................................................................................................................40
SPECIFICATIONS .............................................................................................................................................................41
OUTLINE & DIMENSIONS ................................................................................................................................................45
MECHANICAL ENDURANCE .................................................................................................................................46
ELECTROMAGNETIC COMPATIBILITY...............................................................................................................47
SAFETY STANDARD................................................................................................................................................47
SETTINGS AND CONTROLS ..............................................................................................................................................48
LIST OF REFERRED STANDARDS .......................................................................................................................48
ES48/200-UHA01
IOM
Page: 2 of 93
6.9
6.10
7
MAINTENANCE..................................................................................................................................................................65
8.1
8.2
INTRODUCTION ........................................................................................................................................................67
CSU & NRMS DISPLAY SETTING..................................................................................................................................67
INSTALL AND UNINSTALL RMS SOFTWARE .....................................................................................................69
GET START NRMS SOFTWARE...............................................................................................................................70
HOW TO SETUP CONNECTION PROFILE INFORMATION .................................................................................71
SOFTWARE FUNCTION .....................................................................................................................................................74
SYSTEM INFORMATION MONITORING ...............................................................................................................................77
SYSTEM PARAMETER CONFIGURATION ...........................................................................................................................82
OTHER FUNCTION ...........................................................................................................................................................91
ES48/200-UHA01
IOM
Page: 3 of 93
GENERAL
1.1
1.2
Safety Notice
Products are not liable for any hazards incurred by not following proper safety
procedures. Installation, Operation and maintenance personnel should always
follow these safety rules:
1. Caution - Do not install or remove any SMR with the AC Breaker On. The AC
Breakers must be switched to the off position prior to inserting a module into a shelf.
2. Before the shelf is operational, the AC input frequency and voltage must be verified,
AC break rating and type is adequate, and other environmental conditions as noted
in the specifications are met.
3. The shelf has passed stringent system testing prior to shipment. To avoid
electrical shock, the DPR-2000 shelf requires a single ground point permanently
connected to earth ground.
4. An AC Breaker must provide adequate isolation between the shelf input and
Commercial AC Main.
5. The environment should be dust free and controlled by an air condition system.
The area must be free of any flammable vapors or fluids.
6. To avoid electrical hazard, the covers must not be removed on any component
including the CSU and Rectifier.
7. Circuit breakers must be replaced with approved replacement circuit breakers
meeting the original design specification.
8. All AC connections must be made per the latest issue of the National Electrical
Code and must also conform to all local codes.
9. The short-circuit backup protection is rely on building installation. Please choose
appropriate protective devices according to the rated input voltage and current.
ES48/200-UHA01
IOM
Page: 4 of 93
10. In a supply using more than one line conductor to a load, if a protective device
interrupts the neutral conductor, it shall also interrupt all other supply conductors.
Single pole protective devices, therefore, shall not be used in such cases.
11. Protective systems or devices in PRIMARY CIRCUITS shall be in such a number
and located so as to detect and to interrupt the over current flowing in any
possible fault current path (for example, line-to-line, line-to-neutral, line to
protective earth conductor or line to PROTECTIVE BONDING CONDUCTOR).
When installed into IT power distribution system, suitable disconnect device
according to item 18 shall be provided as part of the building installation.
1.3
Environmental
1.
2.
3.
4.
5.
6.
ES48/200-UHA01
IOM
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PRODUCT DESCRIPTION
2.1
Product Description
The DPR-2000 Power shelf consists of modular DPR-2000 rectifiers, a Control and
Supervisory Unit (CSU). Up to 3 rectifiers can be equipped in a shelf, max. 2
shelves (5 rectifiers + 1 CSU) can equip in a system. The shelf requires a nominal
input of 220 Vac (single phase) and provide an output of -48 VDC to power the
load and also maintain fully charged batteries.
2.2
2.3
Hot Swappable 2000 Watts rectifiers, wide range PFC input (90~275Vac good
for unstable utility environment)
High Efficiency
Network Maintenance
Configuration
ES48/200-UHA01
IOM
AC Input:
Shelf Capacity:
53.5VDC/110A Max.
System Capacity:
Rectifier:
53.5VDC/2000W * 5 Max.
CSU :
Page: 6 of 93
2.4
Shelf Outlook
ES48/200-UHA01
IOM
Page: 7 of 93
2.5
System Dimensions
Description
POWER SYSTEM SHELF
CONTROLLER
AC Terminal Block
DC OUTPUT BUS (-48V)
DC OUTPUT BUS (0V)
ES48/200-UHA01
IOM
Q'ty
1
1
1
1
1
Remark
5 SMR Shelf 19" 3U
NCSU
Item
6
Description
Q'ty
Access for signal/alarm cable 1
Remark
D-SUB CABLE, 25P, Female
9 Poles
For pitch 1" (2 hole lug terminal)
For pitch 1" (2 hole lug terminal)
Note!
Note!
2. Be sure to remain enough space both in front and rear for airflow.
Page: 8 of 93
INSTALLATION
3.1
Tool Required
The following tools are recommended for the system installation:
Warning! The power system intended to be installed by a service person and for
installation in a service access area only.
3.2
Preliminary Inspection
Prior to removing the system from the crate, note any damage to the crate.
Remove the shelf from the crate and inspect the shelf for any dents or damage. If
any damage is noted, contact the carrier immediately.
3.3
System Mounting
The rectifiers mounted in a 19 shelf. The AC connections from the AC terminal to
the rectifier are made at the factory. All CSU communication and signal leads are
connected via the modular plugs and communicate with the rectifiers.
Mount the shelf with a distance no less than 12 inches from the rear of the rectifier
shelf to a wall. This will provide adequate ventilation for the rectifiers and for
service space. The front of the shelf should be clear of all obstruction and allow
room for proper ventilation, installation and maintenance. The shelf should be
mounted to the superstructure and floor per customer provided equipment
engineering drawings.
3.4
Module Installation
In order to minimize the weight of system, all rectifier modules can be removed
from the shelf and re-installed.
3.4.1
Rectifier Installation
1) Install rectifier modules into the shelf
Warning! Do not force the module into the slot. If it does not slide in and connect
easily, remove and re-seat the unit.
2) Push both locker to lock position to lock the rectifier.
ES48/200-UHA01
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3.5
System Wiring
The shelf comes fully assembled and all the connections are made at the factory.
There is no internal, shelf or module wiring required.
3.5.1
Schematics
3.5.2
9P AC terminal block
D-Sub 25P female for
signal/alarm access
ES48/200-UHA01
IOM
-48V Bus
0V Bus
Page: 10 of 93
3.6
AC Input Connections
All the AC cables can be connected to shelf main terminals on the rear of the shelf.
Input terminal block: 9 poles terminal block
Warning! The maximum rating of overcurrent protective device shall be provided
external to the system.
Warning! A readily accessible disconnect device shall be incorporated external to
the equipment. A short-circuit protective device with adequate
breaking(rupturing) capacity (40A) to interrupt the maximum fault
current shall be incorporated external to the system in the fixed wiring.
The suitable wire cable size is 8AWG.
Warning! Risk of electric shock. This unit has more than one power supply
connection. To reduce the risk of electrical shock and disconnect all the
power supply connection before servicing.
Warning! The shelf operates at AC voltages that can produce fatal electrical
shock. Installation and maintenance personnel must observe all safety
precautions.
Warning! Confirm the operating voltage before proceeding.
Warning! The input feeder circuit breaker at the AC panel must be in the Off
position before attempting to wire the shelf.
3.7
Frame Grounding
The frame ground must be connected to a permanent earth ground connection.
Warning! Do not connect this terminal to AC power system neutral.
3.8
DC Output Connections
Both -48V and 0V terminals are Two-hole lug (M8, Pitch: 1 in)
Recommended wire for 200A is AWG#3/0
3.9
Signal/Alarm
A 25P D-sub female connector is for signal/alarm access.
Pin assignment:
ES48/200-UHA01
IOM
MBR-C
14 MBR-AB
BBR-C
15 BBR-AB
BCHF-C
16 BCHF-AB
48OTB-C
17 48OTB-AB
CSU Fail-C
18 CSU Fail-AB
Emergency-C
19 Emergency-AB
Coil+
20 Coil-
Page: 11 of 93
Coil+
21 Coil-
BUSBAT
10 IB+
23 IB-
11 TA-IN1
24 TA-D
12 TBATT-IN1
25 TBATT-D
ES48/200-UHA01
IOM
Page: 12 of 93
START - UP PROCEDURE
4.1
4.2
No Load Start-up
The shelf can be turned up without a load. The start-up procedure is as follows:
1. Switch all DC circuit breakers (load) to the Off position.
2. Make sure battery is not connected to the system Battery Bus.
3. Check the CSU for alarm status.
Example:
Battery reversed connections:
The PIN-9 of alarm outlet (D-Sub 25PIN) shall be connected to the battery side.
(Refer the system wiring)
a.
b.
CSU generates an alarm (Battery reversed alarm) and LED- BAT_F will be
lighted on.
To re-check the battery connections and re-connect them.
Warning! Risk of explosion if battery is replaced by an incorrect type or
connections dispose of used batteries according t the instructions.
4.3
4.4
Parameter Settings
Most parameters are pre-set at the factory and are listed on the shelf Test Report
included with each shelf. This section provides a general explanation for some
parameter may need changing.
ES48/200-UHA01
IOM
Page: 13 of 93
4.4.1
Float/Equalize Voltage
Both Float and Equalize voltages are preset at factory and listed on the shelf Test
Report. The CSU controls the system settings and overrides the settings made on
each rectifier. If a different value is required, both SMR and CSU settings must be
identical.
4.4.2
Current Limit
The CSU controls the system current limit threshold by monitoring the total load,
the number of rectifiers in-service and the battery current. A parameter sets
current limit in the event of a DC overload condition for the system and overrides
the current limit set at each rectifier.
If the CSU fails, the system will change current limit at the rectifier setting.
4.4.3
4.4.4
4.4.5
4.5
DC Load Connections
Warning! Basic Functional Testing should be completed prior to the load being
applied.
Warning! Switch all DC circuit breakers to the OFF position.
A. Connect the positive load cable to the Ground Bus.
B. Connect the negative load cable to the DC breaker lug.
C. Switch the DC circuit breakers or Load Fuse to the ON position.
4.6
Functionality Check
Control and supervisory functional testing can be performed at the CSU after the
Basic Functional Testing is completed and the DC Load is connected.
Check the status of the equipment by viewing the Main Page and by pressing
button. Verify voltages, current and temperature for normal operation.
Verify the Alarm display at the CSU to ensure that all alarm conditions are resolved.
ES48/200-UHA01
IOM
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5.1
Description
5.2
Parameter Setting
5.2.1
Parameter
Function State
Setting
Setting Range
Recovery
Remark
58.0 V
56.0~58.0 V
-1V
0.2V
46.0V
44.0~50.0 V
+1V
0.2V
59.0 V
58.0~60.0 V
Reset
0.5V
DCV Relation
DCH
DCL
HVSD
LVDS1
LVDS2
LVDS3
FL Voltage
EQU Voltage
40.0V
Non-used
40~48V
40.0V
Non-used
40~48V
40.0V
Non-used
40~48V
53.5 V
50.0~56 V
0.1V
57 V
50~57 V
0.1V
67
35 ~ 75
TA high alarm
-5
3
Page: 15 of 93
TA low alarm
-5
-40 ~ 10
+5
ACH
264V
230~330V
-5Vac
5Vac
ACL
180 V
90~229 V
+5Vac
5Vac
Enable/Disable
Enable
Enable/Disable
YY:MM:DD hh:mm:ss
TAL
ACV Relation
Energy Saving
Current date/time
Default
LVDS2 Trip
Option
Rectifier Relation
Over percentage
of capacity
5.2.2
80%
50%~90%
Parameter
Function State
Setting
Setting Range
BBR
Battery Breakdown
44.0V
Recovery
Remark
40~50V
+1V
0.2V
30sec
30~60sec
AC restores
and one
rectifier
power on
1 sec
70
65~70
13
3~45
-20
-40~-10
15
3~45
TA high temperature to
shut down all rectifiers
and disconnect battery.
HTSD recovery
hysteresis setting
TA low temperature to
shut down all rectifiers
and disconnect battery
LTSD recovery
hysteresis setting
Battery disconnect by
TBH condition
Battery disconnect by
TBL
54
36 ~ 55
-8
-10 ~ 5
Emergency
DCV Under
Continue Discharge
ES48/200-UHA01
IOM
Condition-1: DC voltage
is under this condition to
generate emergency
alarm
Condition-2: Battery
discharge current is over
3A continue 5 minutes
47V
40~50V
N-1 or N
rectifiers
power on
5min
1~10min
N-1 or N
rectifiers
power on
Page: 16 of 93
5.2.3
Parameter Descriptions
Function State
Setting
Setting Range
Specification
150 AH
0~6000 AH
35
30~50
Recovery:
-5
1V
0.5V ~ 4V
No used in this
system
41.6A
1A~42A
2A
Enable
Enable/Disable
0.20C
0.05C~0.5C
0.15C
0.05C~0.5C
0.10C
0.05C~0.5C
Function State
Setting
Setting Range
Specification
Test Volt
44.0V
44~50V
0.5V
Test Time
Test period
20min
0~255min
5min
Battery
Capacity
TBH
Based on real
battery capacity in
system
Battery temperature
high alarm to stop
EQU/boost charge
function
Battery middle
voltage alarm
threshold
5.2.4
Controller
maximum
command for each
rectifier
EQU/Boost charge
for battery current
limitation
Battery current
limitation in stage-1
Battery current
limitation in stage-2
Battery current
limitation in stage-3
Battery Test
Parameter Descriptions
Battery Rough Test
Test Result
44.0V
44~50V
0.5V
Testing battery
0.22C
0.05~1C
2%
discharge current
Expectable battery
5%
1~100%
1%
reserved capacity
Display testing result after system is satisfied test conditions.
Good, Fail, Inconclusive
Show real reserve/calculated battery capacity after the battery capacity test is
passing.
ES48/200-UHA01
IOM
Disable
Enable/Disable
1 Month
1~12 Month
Page: 17 of 93
Test Date
Test Oclock
2008/04/10 19:40:00
2008/05/01 02:00:00
5.2.5
1day
1~31day
2 Oclock
0~23 Oclock
20 min
Temperature Compensation
Parameter Descriptions
Temp compensation
Compensation mode
Function State
To enable this
function
To select the
compensation
mode
Setting
Setting Range
Enable
Enable/Disable
0(Linear)/1(Curve)
4 mV/
0.1~4mV/
1.3V
1.3V
25
18~27
Hoppecke
Hawker
Powersafe/Hoppecke
-5
-20~+60
57.6V
50.0~58.0V
-5
-20~+60
57.6V
50.0~58.0V
-5
-20~+60
57.6V
50.0~58.0V
40
-20~+60
51.6V
50.0~58.0V
Specification
Linear
Temp Comp Coefficient
Temp Comp Range
Temp Comp Center
Compensation
coefficient
Compensation
voltage limitation
Central
temperature
value
0.2V
Curve
Battery Type Selected
T0
V0
T1
V1
T2
V2
T3
V3
ES48/200-UHA01
IOM
To select default
battery
compensation
type
Customer
definable
Customer
definable
Customer
definable
Customer
definable
Customer
definable
Customer
definable
Customer
definable
Customer
definable
Enter/Cancel
Page: 18 of 93
5.2.6
EQU
Parameter Descriptions
EQU
Inhibit EQU by TBH
EQU max time
Function State
Setting
Setting Range
Disable
Enable/Disable
35
30~40
10 hour
1 ~ 24 hour
1 hr
0~12 hr
0.05C
0.01C ~ 0.05C
EQU periodic
Disable
Enable/Disable
EQU period
1 Month
1~12 Month
EQU Date
1 ~ 31
EQU 0clock
0 ~ 23
2008/04/10 19:40:00
2008/05/01 02:00:00
Specification
Periodic EQU
Disable
Enable/Disable
Deep voltage
Disable
Enable/Disable
AC off time
Disable
Enable/Disable
Charge Current
Disable
Enable/Disable
Capacity Remaining
Deep voltage
AC off Time
Charge Current
5.2.7
80
46V
42V~48V
1Hr
0.08C
0.03C ~ 0.15C
Alarm Mask
Parameter Descriptions
Function State
Setting
Current limit
Mask/un-mask
Un-mask
1 rectifier fail
Mask/un-mask
Un-mask
Mask/un-mask
Un-mask
Major
Mask/un-mask
Un-mask
Minor
Mask/un-mask
Un-mask
ES48/200-UHA01
IOM
Setting Range
Specification
Page: 19 of 93
Load Breaker
Mask/un-mask
Un-mask
Load priority Hi
Mask/un-mask
Un-mask
Load priority Lo
Mask/un-mask
Un-mask
Load fuse
Mask/un-mask
Un-mask
Rail
Mask/un-mask
Un-mask
GMT fuse
Mask/un-mask
Un-mask
DCH
Mask/un-mask
Un-mask
DCL
Mask/un-mask
Un-mask
LVDS Trip
Mask/un-mask
Un-mask
TAH
Mask/un-mask
Un-mask
TAL
Mask/un-mask
Un-mask
TA Sensor fail
Mask/un-mask
Un-mask
ACH
Mask/un-mask
Un-mask
ACL
Mask/un-mask
Un-mask
AC Breaker
Mask/un-mask
Un-mask
AC phase lost
Mask/un-mask
Un-mask
TB sensor fail
Mask/un-mask
Un-mask
TBH
Mask/un-mask
Un-mask
Battery fuse
Mask/un-mask
Un-mask
Battery discharge
Mask/un-mask
Un-mask
Battery Breaker
Mask/un-mask
Un-mask
Mask/un-mask
Un-mask
Mask/un-mask
Un-mask
Mask/un-mask
Un-mask
5.2.8
WEB (Optional)
Parameter Descriptions
Function State
Setting
IP Address
0.0.0.0
Subnet Mask
0.0.0.0
Gateway
0.0.0.0
Follow ClassA,B,C/
Ignore ClassA,B,C
Web IP
5.3
Hardware parts
5.3.1
From AC side
Setting Range
Specification
Follow ClassA,B,C
Page: 20 of 93
5.3.2
From DC side
DC surge arrestors for system BUSBAR to avoid the 0.5kV@8/20us (surge testing
criteria) and 5*Un @ <167us without interruption as below table.
5.3.3
DC voltage detection
5.3.4
Temperature detection
TA: Ambient temperature detection
TB: Battery temperature detection
5.3.5
5.3.6
ES48/200-UHA01
IOM
Page: 21 of 93
Special Criteria: The CSU-fail alarm relay is combined into this function. In case
the controller is failed, and then the alarm relay will be activated and turn off the
controller.
5.4
Note!
Note!
Warning!
Boost mode
Periodic mode
Manual mode
ES48/200-UHA01
IOM
Page: 22 of 93
Based on two typical battery graphs for battery compensations and one more
additional battery compensation graph set by customers.
Detection system ambient and battery temperature
Circuit Breaker Trip-Off Detection.
One breaker detection. (Individual breaker trip detection)
Relay Output:
Dry Contactor with two pins (NO, Com), 6 maximum and definable.
LVDS (Low Voltage disconnect):
One LVDSs controllable.
Security protection (Technical Level password for parameter settings)
NRMS: There are three levels to access NRMS, which FACTORY / ADMINISTRATION /
USER.
History record 100 events after power-off.
User friendly interface
7 segments LED indicators
1 push button to select DCV/DCI display;
1 LED indicates the DCV or DCI;
10 Alarm LED indicators
5.5
5.5.1
Float voltage
Regulated voltage used to maintain a battery in a fully charged state. Its systems
normal operating voltage.
5.5.2
Function
Default
Range
Tolerance
Adjustment Step
Float voltage
53.5V
50.0 ~ 57.0V
0.5%
0.1V
Equalize voltage:
Regulated voltage used to charge batteries and to equalize the voltage of its
individual cells.
ES48/200-UHA01
IOM
Page: 23 of 93
Default
Range
Remain Battery
Capacity percentage
(RC)
80%
30~90%
1%
Default
Range
Tolerance
Adjustment Step
Deeply
Discharge
Voltage (DDV)
46.0V
44.0 ~48.0V
0.5%
0.1V
Time Mode:
Function
Default
Range
Tolerance
Adjustment Step
Deeply Discharge
Time (DDT)
1Hr
0Hr ~24Hr
5min
1Hr
Boost
Charge
0.20C (*1)
(0.10C~1.00C)
0.15 C
(0.05C~0.50C)
End
Condition
DDV+1
1.0V
2%
Float
Voltage
1.0V
2%
ES48/200-UHA01
IOM
Page: 24 of 93
Controller follows float and equalize voltage to separate stage 2 and stage 3
current limitations. Initial maximum recharge current follows stage-1 current limit
Deeply Discharge
Voltage
Stage - 1
Current Limit
Float Voltage
Stage - 2
Current Limit
EqulizeVoltage
Stage - 3
Current Limit
Time
Default
Range
(Percentage (Stage 3
Factor)
Percentage Factor)
Manual/Periodic
charge
0.10C
0.05C ~ 1.00C
Tolerance Adjustment
Step
2%
0.01C
ES48/200-UHA01
IOM
Default
Range
Tolerance
Adjustment
Step
Min. Charge
current
percentage
0.10C
0.01C ~ 1.00C
2%
0.01C
Extended Time
1Hr
0 ~ 10Hr
5 Min.
1Hr
Max. Charge
Time
10Hr
10 ~ 20Hr
5 Min.
1Hr
Page: 25 of 93
PS: System has two ways to stop battery charge function in normal condition.
1.
Maximum charge time is one that system stops battery charge function.
Battery charging time and Extended time are not over maximum charge time.
2.
Battery charge current is lower than minimum charge current and charge
time is over extended time then system will stop charge function.
Voltage
Extend Time
Equalize Charge
Voltage
Float Charge
Voltage
Time
Charge current > Recovery criterion
5.5.2.2
Periodic mode
The battery was periodic recharge for compensating self-discharge of battery.
Function: Enable / Disable
Function
Default
Range
Tolerance
Adjustment Step
Charge Voltage
57V
55.0~ 57.0V
0.5%
0.1V
Recharge Cycle
1M(*1)
0 ~12M
10 Min.
1M
*1. M = Month
System
Next Charge
Periodic Charge MM : DD : HH : MM : DD : HH :
Time
mm : ss
mm : ss
Tolerance
10 Min.
PS: Next Charge Time = Periodic Charge Time (Function start Time) + Cycle Time.
ES48/200-UHA01
IOM
Page: 26 of 93
The battery charge condition and system recovery criterion are the same
with the stage - 3 of boost charge.
The percentage factor of battery periodic charge current:
Function
Default
Range
(Percentage (Stage 3
Factor)
Percentage Factor)
Manual/Periodic charge
0.10C
Tolerance Adjustment
Step
0.05C ~ 1.00C
2%
0.01C
Default
Range
0.10C
0.01C ~
1.00C
2%
0.01C
Extended Time
1Hr
0 ~ 10Hr
5 Min.
1Hr
10Hr
10 ~ 20Hr
5 Min.
1Hr
PS: System has two ways to stop battery charge function in normal condition.
1.
Maximum charge time is one that system stops battery charge function.
Battery charging time and Extended time are not over maximum charge time.
2.
Battery charge current is lower than minimum charge current and charge
time is over extended time then system will stop charge function.
Default
Range
Tolerance
Adjustment Step
Charge Voltage
57V
50.0~ 57.0V
0.5%
0.1V
The battery charge condition and system recovery criterion are the same with
the stage - 3 of boost charge.
The percentage factor of battery periodic charge current:
Function
Default
Range
(Percentage (Stage 3
Factor)
Percentage Factor)
ES48/200-UHA01
IOM
Tolerance Adjustment
Step
Page: 27 of 93
Manual/Periodic
charge
0.10C
0.05C ~ 1.00C
2%
0.01C
Default
Range
Min. Charge
current
percentage
0.10C
0.01C ~ 1.00C
2%
0.01C
Extended Time
1Hr
0 ~ 10Hr
5 Min.
1Hr
Max. Charge
Time
10Hr
10 ~ 20Hr
5 Min.
1Hr
PS: System has two ways to stop battery charge function in normal condition.
1.
Maximum charge time is one that system stops battery charge function.
Battery charging time and Extended time are not over maximum charge time.
Battery charge current is lower than minimum charge current and charge time is
over extended time then system will stop charge function.
Battery Capacity:
Function
Default
Range
Tolerance
Adjustment Step
Battery Capacity
150AH
70~ 6000 AH
2%
10AH
ES48/200-UHA01
IOM
Any one of Battery Temperature is High alarm except stage 1and stage 2
of boost charge mode.
The Sum of load and battery charge current is over 95% of system capacity.
Note: CSU will cancel periodic battery test function during system in equalize
charge function. And Start time of periodic battery test will be removed to next
schedule.
Manual switch to float charge mode by RMS, LCD and Button on CSU
Battery charge current is lower than minimum charge current and charge
time is over extended time
In case the battery temperature is above than +35(3), the function will
be disabled automatically. It also will be enabled again automatically as soon
as the battery temperature drops below +33(1).
Manual
Default
Range
(Percentage
Factor)
(Stage 3
Percentage Factor)
0.10C
0.05C ~ 1.00C
Tolerance Adjustment
Step
2%
0.01C
5.6
5.6.1
Over temperature
This part is limited by SMR. Not controlled by CSU
High temperature will damage rectifiers, when rectifiers are fully output and high
temperature. Rectifiers control temperature de-rating by itself. Control rule depend
on rectifier type.
5.6.2
AC low de-rating
Rectifier is fully output during AC voltage low, some components will be getting and
damaged. This function is controlled by each rectifier itself automatically.
ES48/200-UHA01
IOM
Page: 29 of 93
Function
Low AC input
Linear de-rating
100%
5V
2%
De-rating
Compensation
5.7.1
Default
Range
Tolerance
Compensation
1 ~ +1V
2%
- Interruption:
If system happened
When system is current limit
Battery under test.
Zero Rectifier work (DCOK, no alarm)
AC fail
System will stop voltage compensation.
5.7.2
Range
Tolerance
Adjustment Step
-1.3V~+1.3V
2%
0.1V
Range
Default
Range
Adjustment Step
Normal
2mV
0.1V
Normal
Coefficient:
Function
Temperature reference
ES48/200-UHA01
IOM
Default
Range
Adjustment Step
25
18 ~ 27
1
Page: 30 of 93
Temperature Reference
Battery Temperature ()
(Default: 25)
Method II : Curve
Coefficient 1
Coefficient 2
Coefficient 3
Coefficient 4
Temperature
-15
Figure
ES48/200-UHA01
IOM
10
30
50
Page: 31 of 93
ES48/200-UHA01
IOM
Page: 32 of 93
5.8
Battery Test
The purpose of battery test is battery function confirmation. Controller bases on
discharge current (Constant current) and discharge time to calculate battery lost
capacity. Measurement of discharge current is according to load discharge current.
5.8.1
Default
Range
Tolerance
Adjustment Step
Rough Test
Voltage
44.0 V
44V~50V
2%
0.1V
Rough Test
Time
20 min
0~255min
5 min
1 min
Rough Test
Switch
OFF
ON/OFF
In case the battery rough test is started, the output voltage of rectifiers will be
decreased to lower than 2Vdc of the threshold setting Rough test voltage.
Example:
When discharging time > 20min, and battery discharging voltage >44V, the test result is OK.
When discharging time > 20min, and battery discharging voltage <44V, the test result is fault.
DCV
volts)
Start Test
Predefined test
time
(0~ 255 Minutes)
Test Result: The testing result is reported on the Event Logs screen via RMS.
There are three status for this battery test
ES48/200-UHA01
IOM
Page: 33 of 93
5.8.2
Next Test
Tolerance
MM : DD : HH : mm : ss
20 Min.
Cycle Time
Range
Tolerance
Adjustment step
Capacity Test
Cycle
0M
0 ~12M
20 Min.
1M
Function
Default
Range
Tolerance
Capacity Test
Voltage
44.0 V
44V~50V
2%
Capacity Test
Discharge
Current
0.22C
0.05C ~ 1.00C
2%
0.01C
Expectable
Capacity
5%
0~100%
1%
1%
Capacity Test
Switch
OFF
ON/OFF
Adjustment Step
0.1V
Note: Battery Capacity test discharging current = 0.22C = 0.22 x battery capacity
setting (AH)
Manual mode:
The technician could enable/disable this battery capacity test via NRMS or push
button of controller front panel.
Test criteria:
1. The battery capacity test will be completed when the battery voltage
reaches the threshold value. (Capacity test voltage)
2. In case the battery calculated capacity is higher than threshold
(Expectable capacity), the testing result is considered Good.
Otherwise, the result is fail.
3. In case the interrupted conditions occur, the testing result is
inconclusive.
ES48/200-UHA01
IOM
Page: 34 of 93
If system status has satisfied boost charge active condition. System will start
boost charge function, when test was finished.
5.8.3
ES48/200-UHA01
IOM
Page: 35 of 93
5.8.4
Means: system may get in TEST mode (by schedule or manual) when in EQU mode. But when
system is in TEST mode, periodic EQU function cannot interrupt it.
5.9
Breakers detection
Use the Aux-switch of battery breaker or Load breaker as below system wiring.
ES48/200-UHA01
IOM
Page: 36 of 93
5.10
LVDS function
When system is in Battery Deep discharge protection mode, the LVDS function
follows the below conditions.
Criteria: Battery Deep discharge protection
In order to guarantee optima operation during the entire lift time and
protect from damage battery must not be discharged below special minimum
voltage. This minimum voltage depends on battery capacity and load of battery.
In case the function is enabled via NRMS, the LVD voltage threshold
will follow the below criteria.
Open criteria:
1. Battery duty = battery capacity (AH) divided by battery current (A)
2. Battery load = the average values of last 10 seconds measured data.
3. LVD Trip voltage is based on the battery duty and below table to
define the actual trip-voltage.
LVD Trip voltage threshold: 43.2Vdc @ Battery duty >9 hrs;
LVD Trip voltage threshold: 42.0Vdc @ 6hrs < Battery duty 9hrs;
LVD Trip voltage threshold: 40.8Vdc @ 2hrs < Battery duty 6hrs;
LVD Trip voltage threshold: 40.0Vdc @ 0hr < Battery duty 2hrs;
Connect criteria:
1. DCV > LVDSV+2V
2. Any one of SMR is working (No alarm, DC OK)
3. AC restores
ES48/200-UHA01
IOM
Page: 37 of 93
5.11
Range (Trip
Time)
Tolerance
Window &
Recovery
condition
30 sec
30 sec ~ 60 sec
1 sec
AC restores
and 1
rectifier power
on
Time Cut-off
CSU
Special conditions:
1. In case HTSD/LTSD or HTBSD function is activated, the controller shall cut-off
by itself within 30 sec as soon as the dc-voltage drops below 40.5V 0.5Vdc.
2. In case system output voltage is below 40.5 V 0.5Vdc, controller shall
disconnect the battery LVDS and then cut-off itself after 30 seconds.
Recovery condition: AC restores and either one of rectifier is powered on.
5.12
5.13
Definition
In order to system works to more efficiency and extend rectifiers life. So CSU
control rectifiers on or off to improve system efficiency
Enable/Disable
Operation process:
Rectifier operating cycling: 12hrs to switch on and off a rectifier if no any alarm
during the energy saving mode. And rectifiers switch on and off sequence follow
rectifiers ID in system. Rectifiers on and off process follow turn rectifiers on first
then turn off rectifiers. Energy saving mode function keep rectifier output with 50%
~ 85 % rectifier capacity.
ES48/200-UHA01
IOM
Page: 38 of 93
5.14
ES48/200-UHA01
IOM
Page: 39 of 93
6.1
Description
Deltas DPR2000 series is a compact and very reliable family of front-end rectifier
offering 2000W constant power output (From 48Vdc to 59.5Vdc, under 48Vdc is
constant current output). The modular design provides the flexibility to configure
and expand the system as the load demand increases. Each rectifier is hot
swappable with front access for ease of maintenance without system shutdown
providing uninterrupted service.
DPR2000 series is active power factor corrected to great than 0.99 PF (THD<5%)
for maximum AC utilization.
6.1.1
Main Feature
ES48/200-UHA01
IOM
High efficiency
Page: 40 of 93
6.2
Specifications
6.2.1
Input
Item
Nominal
Input characteristics
Specifications
230Vac / Single Phase
Voutdcnom: 53.5Vdc; Tamb: 55C
Remark
Vinrmsnom
Rectifier is not working but
safe when voltage below
90Vac
310V to 400V is allowed for
2hr
rectifier is not
working but safe.
Max. Pout
/W
2000
1000
No PFC
80
90
176
230
276
300
Input current
Max: 14 Arms
Inrush current
<16Apeak
Frequency range
Input power factor
45Hz.66Hz
>0.99
Harmonic content
Input connector
Input protection
Mains on/off switch
Drop out
off time
T
ES48/200-UHA01
IOM
Page: 41 of 93
Output
Item
Nominal voltage
Nominal current
Output
characteristics
Specifications
53.5V (Factory default), adjustable
37.40A @ 53.5V
59.5
53.5
48
Remark
Voutdcnom
Poutdcmax: 2000W
Ioutdcnom: 37.40A
Vout / Vdc
Adjustment range
6.2.2
Constant power
Factory setting
Constant
voltage
40
Constant
current
33.64 37.40
41.70
Iout / Idc
Current limit
Efficiency
Current sharing
Line regulation
Load regulation
250mV
Temperature
regulation
100mV
Start up delay
Vinrmsnom, Voutdcnom,
Tambnom
50% to 100% load
Vinrmsnom Vinrmsmin
respectively Vinrmsnom
Vinrmsmax
Voutdcnom, Vinrmsnom
and Tambnom with Ioutdc
varied from 0.5Ioutdcnom
to 0 or Ioutdcnom
Tamb variations
Tambnom .. Tambmax
respectively
Tambnom ..Tambmin
DC Nominal
DC42 V
DC 0V
AC ON
AC OFF
Time 1
Output connector
Output protection
Output short circuit
ES48/200-UHA01
IOM
Time
FCI 51939-211
3 x 20A fuse in parallel
No damage to rectifier once short
circuit condition occurs. The rectifier
restarts automatically once fault
release.
The rectifier automatically detects
short circuit for 10 seconds, if the
short circuit condition persists, the
rectifier will latch for 1 minute then
detect short circuit again.
Page: 42 of 93
Noise
Audio band
Wide band
Peak to peak ripple
voltage
Narrow band
Acoustic noise
Dynamic response
Overshoot
Recovery time
MTBF
6.2.3
24 dBrnc
40 dBrnc
15 mVrms
100mV
5 mV
3 mV
2 mV
1 mV
3.4KHZ~150KHz
150KHZ~200KHz
200KHZ~500KHz
500KHZ~30MHz
Vin=230Vac,25 degree C
ambient,
5% of Voutdcnom
<1ms, Recover to 1% of
Voutdcnom
LED
Item
LED AC ON
Function
Color
On condition
Off condition
LED CL
Function
Color
On condition
Off condition
LED RFA/FF
Function
Color
On condition
Blink condition 1
Blink condition 2
Off condition
ES48/200-UHA01
IOM
Specifications
Remark
Page: 43 of 93
6.2.4
Environmental Specification
Item
Operating
temperature
Specifications
-40C ... 75C
Power limit
Vinrms: 176
2000
1800
Rectifier
restart
OTP
shuts down
1500
55C
Storage
temperature
Humidity
Altitude
65C
Ambient
- 40C .. + 75C
095% RH, non-condensing
< 4000m above mean sea level
2000 m - 3000 m:
3000 m 4000 m:
RoHS
Dust level
Max. power
dissipation
Fan life
Fan speed
control
Fan fail alarm
6.2.5
Remark
With power derating
Tambnom: 25C
To warn up the components
inside, the SMR will start up
without any DC output for the
first ten minutes at the
temperature between -15C
and -40C. And it can
operate with full load
immediately after that.
Full RoHS
Air cleaning recommended
Air filter on front of fans is not allowed
< 235W
Life time: 50K hours
MTTF: 350K hours
Fan speed may be reduced at low
temperatures to reduce noise generation and
to decrease dust accumulation inside the
rectifier
Fan will issue a failure signal in case there is
failure of the fan, fan not connected or the
rotor is locked.
If a fan failure is detected, an alarm is issued,
the rectifier shuts down.
Physical
Item
Dimension
(W x H x D)
Weight
Marking language
Front panel color
ES48/200-UHA01
IOM
Specifications
125.5 x 41.0 x 269.9 / mm
4.94 x 1.61 x 10.63 / inch
< 2.0 kg / 4.4 lb
English
Pantone cool gray 5C
Remark
Overall
Page: 44 of 93
6.3
6.3.1
Connector on Rectifier
Pin Number
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
A1
A2
B1
B2
C1
ES48/200-UHA01
IOM
Signal
AC_L
AC_N
FG
VOP
VOVOVOVO+
VO+
VO+
SGNDO
RS485+
CGND
RS485INH
Description
AC mains, L terminal
AC mains, N terminal
AC mains, frame ground
Precharge
DC output
DC output
DC output
DC output
DC output
DC output
Signal ground
RS 485 connection
Communication signal ground
RS 485 connection
Short pin for well connection
Page: 45 of 93
C2
D1
D2
IDA
IDD
IBUS
ID analog
ID digital
Load sharing bus
6.4
MECHANICAL ENDURANCE
6.4.1
Vibration
in 3 axes (x, y, z)
rectifier non-operation
sinusoidal
frequency & acceleration
Frequency
Acceleration (G peak)
5 Hz 0.5 g
10 500 Hz 2.0 g
6.4.2
6.4.3
6.4.4
Visual, soldering check and power-on parameter test are conducted after test.
Shock
According to EN 60529
enclosure: IP 20
Drop test
Visual, soldering check and power-on parameter test are conducted after test.
ES48/200-UHA01
IOM
@ 76cm
@ 91 cm
@ 122cm
Page: 46 of 93
6.5
ELECTROMAGNETIC COMPATIBILITY
Item
Emission
Radiation
Conduction (AC
input)
Conduction (DC
output)
Harmonic content
Flicker
Immunity
Enclosure
AC input
Specifications
Remark
FCC class B
CISPR 22 class B
FCC class B
CISPR 22 class B
EN 55022, class A (150Khz~30Mhz)
EN 61000-3-2; class A
EN 61000-3-3
electromagnetic field: EN 61000-4-3
electrostatic discharge (ESD): EN
61000-4-2
radio frequency common mode: EN
61000-4-6
Voltage dips and interruptions: EN
61000-4-11
Voltage transients - burst: EN
61000-4-4
Voltage transients - surge: EN
61000-4-5
6.6
SAFETY STANDARD
6.6.1
Test voltages
10V/m
15KV air discharge
8KV contact discharge
10V
4KV
6kV
rectifier primary-enclosure
rectifier secondary-enclosure
6.6.2
rectifier primary-enclosure
2500Vdc (1s)
rectifier secondary-enclosure
1000Vdc (1s)
2800Vdc (1s)
Approvals (Pending)
CB certificate, CB scheme
TUV Approval
CE mark
ES48/200-UHA01
IOM
IEC 60950-1
EN 60950
UL/cUL 60950-1
Page: 47 of 93
6.7
Specifications
Remark
Remote SMR
On/Off
- Function
SMR O/P Voltage
- Function
- Setting Window
- Default
6.8
ES48/200-UHA01
IOM
6.9
6.10
Definition
rms value of ac mains voltage
nominal rms value of ac mains voltage
minimum rms value of ac mains voltage (rectifier maintains
operation)
maximum rms value of ac mains voltage (rectifier maintains
operation)
rms value of psophometric noise on ac mains voltage
rms value of ripple voltage on ac mains voltage
maximum rms value of ac mains current
peak value of inrush current
nominal value of ac main frequency
tolerance range of ac mains frequency
output voltage
nominal value of dc output voltage (factory set value)
minimum adjustable value of dc output voltage
maximum adjustable value of dc output voltage
output voltage deviation for static output current variation
output voltage excursion for dynamic responses
peak-to-peak value of ac output voltage (ripple & spikes) in steadystate
output current
nominal value of dc output current (=Poutdcnom/Uoutdcnom)
nominal value of output current limit (factory set value)
output power
maximum value of dc output power
nominal value of dc output power (=Uoutdcnom Ioutdcnom)
ambient temperature
nominal value of ambient temperature
minimum value of ambient temperature rang
maximum value of ambient temperature range
Efficiency
Default Value
230Vac
176Vac
276Vac
53.5Vdc
37.4A
25C
-40C
75C
ES48/200-UHA01
IOM
Page: 49 of 93
Through a DC/DC converter, the 400 VDC voltage produces a stable output
voltage. The circuitry uses the Full Bridge series resonant converter technique.
Using a switching frequency higher than 100 KHz, the 400 VDC is converted to an
AC pulse, then through the high frequency transformer, step down, the voltage
becomes an appropriate AC pulse width.
The stable DC current is yielded by the Secondary AC pulse after flowing through a
diode and output filter and is fed back through a DC/DC controller.
Before the stable voltage and DC current is delivered by the output of the rectifier,
it has been converted by a DC/DC converter, the common mode EMI noise is
eliminated by a filter circuit, through an output circuit fuse, to the system in parallel.
ES48/200-UHA01
IOM
Page: 50 of 93
7.1
7.1.1
Default
Range
Tolerance
Window
(Recover)
High Voltage
264V
230 ~ 330V
5V
5V
Function
Default
Range
Tolerance
Window
(Recover)
Low Voltage
180V
90~229V
5V
5V
AC fail (Main fail) alarm: When AC input voltage is lower than 75 Vac, CSU
will launch AC fail alarm.
AC input voltage is higher than 80Vac and keeping 5 sec by this status, when AC
fail alarm will be disable.
If system happened AC fail alarm then system will stop below events,
Battery test
Equalize charge
SMR information launch (SMR fail, SMR off, SMR output low, SMR comm.
error)
7.2
7.2.1
Default
Range
Tolerance
Window (Recover)
Voltage
44.0V
40.0V~50.0V
0.1V
1V
ES48/200-UHA01
IOM
Page: 51 of 93
7.2.2
Default
Range
Tolerance
Window (Recover)
Voltage
46.0V
44.0V~50.0V
0.1V
1V
7.2.3
7.2.4
Default
Range
Tolerance
Window (Recover)
Voltage
58.0V
56.0V ~ 58.0V
0.1V
1V
Default
Range
Voltage
59.0V
56.0V ~ 60.0V
1V
7.2.5
ES48/200-UHA01
IOM
Page: 52 of 93
2.2V
1.8V
1.8V
2.2V
7.2.6
default: 47.0V
Function
Default
Range
Voltage
47.0V
40.0V ~ 50.0V
1V
Default
Range
Voltage
5 Min
5Min ~ 10Min
1Min
Criteria:
ES48/200-UHA01
IOM
Page: 53 of 93
7.3
7.3.1
Temperature detection
Function
Default
Thermometric scale
Default Setting
Default
High Level
Alarm (HT)
Function
67 35 ~ 70
Default
Low Level
Alarm (LT)
7.3.2
Range
Range
-5 -15 ~ +7
2%
Default
Range
Shutdown
Level
70
65 ~ 70
2%
Recover
13
3 ~ 45
2%
10 sec
Adjustment
Step
1
1
Level
(Hysteresis)
ES48/200-UHA01
IOM
Page: 54 of 93
Action: Controller will turn off all rectifiers and disconnect LVDS in case the TA
temperature is higher than the HTSD threshold and10 sec later.
Operation mode: Enable/Disable
-System recovery criterion:
The ambit temperature of system is under shutdown factor level 13 and then
controller will automatically recover all rectifiers. And reconnect LVDS.
Notice:
* If temperature is higher than 80 on LCD display or NRMS, temperature sensor
should be damage and controller will ignore this error message. And LCD and
NRMS have to alarm message (temperature fail) for cable failure and substitute
wrong value for dash mark.
7.3.3
Default
Range
Tolerance
Delay
Time
Adjustment
Step
Shutdown
Level
-15
-40 ~ -10
2%
10 sec
Recover
3 ~ 45
2%
Level
(Hysteresis)
Action: Controller will turn off all rectifiers and disconnect LVDS in case the TA
temperature is lower than the LTSD threshold and10 sec later.
Operation mode: Enable/Disable
-System recovery criterion:
In case the ambit temperature of system is higher than shutdown factor level 3
, controller will automatically recover all rectifiers and connect all LVDS.
Notice:
If temperature is lower than 50 on LCD display or NRMS, temperature
sensor should be damage and controller will ignore this error message.
ES48/200-UHA01
IOM
Page: 55 of 93
And LCD and RMS have to alarm message (temperature fail) for cable
failure and substitute wrong value for dash mark.
7.3.4
7.3.5
Default
Range
Recovery
Window
Low Level
Alarm (TBH)
35
30 ~ 40
2%
Controller will stop the EQU/boost charge function, if the battery temperature is
higher the above setting threshold.
Function
Default
Range
Recover
Tolerance
Adjustment
Step
Window
HTB Alarm
54
36 ~ 55
2%
LTB alarm
-8
-10 ~ 5
2%
Action: Controller will disconnect the battery LVDS contactor in case the battery
temperature is higher than the value of HTB alarm threshold. The alarm shall be
restored and reconnect the battery LVD automatically when the battery
temperature is falling to -3.
7.3.6
ES48/200-UHA01
IOM
Page: 56 of 93
7.4
7.4.1
BCHF alarm
Definition: One or more than one rectifier fail
7.4.2
Communication Error
The controller will generate the communication error alarm when any rectifier is
pulled out from system.
Continue to press the FL/EQU button on the front of controller panel more than 3
seconds to clear this kind of alarm.
Note: The system will be changed from FL charged mode to EQU mode when
pressing the FL/EQU button less than 3 seconds.
7.5
7.5.1
Relay Position
Relay output contact criteria:
Open contact = Alarm;
Contact rating: +30Vdc/120Vac= 0.5A;
Relay 1 Relay 2 Relay 3 Relay 4 Relay 5
Relay 6
Definition
(Default)
Remark
MBR.
BBR.
NSN
NSN
request request
CSU
Fail
Fixed
BCHF
48OTB Emergency.
NSN
NSN
request request
NSN
request
Note:
1. Five dry contact relays are definable (min, DCF, LVDS2-F, Battery test
fail) Function of Relay-3 is fixed for CSU fail.
2. Relay output terminal is twice output (normal close, common.)
A 25P D-sub female connector is for signal/alarm access.
Pin assignment:
ES48/200-UHA01
IOM
MBR-C
14 MBR-AB
BBR-C
15 BBR-AB
BCHF-C
16 BCHF-AB
48OTB-C
17 48OTB-AB
CSU Fail-C
18 CSU Fail-AB
Page: 57 of 93
Emergency-C
19 Emergency-AB
Coil+
20 Coil-
Coil+
21 Coil-
BUSBAT
10 IB+
23 IB-
11 TA-IN1
24 TA-D
12 TBATT-IN1
25 TBATT-D
7.6
Operation Interface
Eme
ES48/200-UHA01
IOM
Page: 58 of 93
7.6.1
LED definition
NAME
COLO
R
MEANING
Remark
1.
Present of the primary power source and the
LED is on if the alarm MBB is not activated
2.
The AC voltage out of specified range.
AC
Green
Threshold
>264V
<176V
LED
OFF
OFF
Recovery
<259V
181V
LED
ON
ON
Fixed
Green
48OTB alarm
ON
OFF
LED
OFF
ON
Fixed
ES48/200-UHA01
IOM
Page: 59 of 93
NAME
COLO
R
MEANING
1.
Remark
Temperature sensor on battery is off.
Test Items
Red
Test Value
81
-50
Test Items
Test Value
54
-5
51
-2
condition(-2)
ES48/200-UHA01
IOM
Page: 60 of 93
NAME
COLO
R
MEANING
Remark
Over-/Under-temperature protection
1.
The LED is on if the over temperature protection
is triggered
Threshold
TEMP
Red
LED
Recovery
LED
RESET
Red
> 67
< -1
OFF
OFF
< 57
ON
ON
EQU
Red
-50.0 ~ -57.0V
Equalize voltage
-56.4V
EQU LED
ON
Emerge
ncy
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Red
Red
Item
MIN LED
No Rectifier Faulty
OFF
ON
Rectifier Faulty
Alarm shall be activated in case battery is discharged by
more than 3A (+/- 1A) within a time period of 5 minutes (+/10 s), or DC voltage is below 47V (+/- 0,5V) and system is
not in battery re-charge operation. Alarm shall be re-set as
soon as.
N-1 or N rectifiers are ON again (N is number of rectifiers
plugged).
Item
MAJ LED
Result
ON
OK
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NAME
COLO
R
MEANING
Remark
OFF
OK
Test Item
Over Current:100%Load
HT Derating
AC Derating
RFA
SMR amount
N or N-1
>N-1 Capacity
MAJ LED
OFF
OFF
OFF
OFF
MAJ LED
ON
ON
ON
ON
That means:
In case 6 rectifiers plugged reset alarm as soon as 5 or 6 rectifiers ON.
In case 5 rectifiers plugged reset alarm as soon as 4 or 5 rectifiers ON
and so on
In case 2 rectifiers plugged reset alarm as soon as 1 or 2 rectifiers ON
In case 1 rectifier plugged reset alarm as soon as 1 rectifier ON.
Note:
SMR Alarm the type as below:
SMR Status
CSU Status
NRMS Status
ON
OK
OK
OFF
Alarm
Alarm
RFA
Alarm
Alarm
Vacant
OK
OK
Note: One rectifier Fail CSU Minor Alarm
2 rectifier Fail
CSU without Alarm
1.
The LED is on if the battery breaker is tripped.
Breaker
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Red
Item
Battery Breaker (ON)
FB LED
OFF
ON
Result
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COLO
R
NAME
MEANING
Remark
1.
The LED is on if battery low voltage relay is
disconnected in case the magnitude of the battery voltage
is below 40.5V0.5V
2.
The LVD recovery if AC recovery and DC voltage
above -45V.
Threshold
-40V
LED
LVDS
Red
ON
Recovery
-45V
LED
OFF
Test Items
Test Value
54
-5
51
-2
condition(-2)
7.6.2
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Rectifier information:
Settable variable: Max SMR index.
System shows SMR information on user interface (LCD, NRMS, web)
Operation Data
Index
Current
DC State: On/Off/Fail
CL: limited / not limited
Alarm
Fan fail
Rectifier Fail
No Response (Communication fail)
When ACFdont detect this alarm.
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MAINTENANCE
8.1
8.1.1
General
Special maintenance is not necessary for this shelf, unless the shelf is being
operated in a severely harsh environment (dusty environment). The front panels
and the cover of the shelf were treated with a special coating, do not use organic
cleanser or volatile solvent or corrosion damage may occur. For daily cleaning,
brush the dust from the cover and panel. If necessary, use a gentle cleanser or a
lightly dampened lint free cloth to remove any dirt or smudges.
8.1.2
Periodic Maintenance
Periodic maintenance is not required for normal operation. If necessary, wipe
remove dust from the front of the DPR-2000 shelf using a lint free, soft cloth an
gently wipe the front of the shelf, the CSU and rectifiers. Use a gentle detergent to
clean is acceptable.
Warning! Do not use spray cleanser to clean the equipment. Using a spray
cleanser directly on the equipment can result in serious equipment
damage.
Check the DC Bus for heat discoloration. If the bus has any heat discoloration,
notify Delta Customer Service.
8.2
8.2.1
Removing a Rectifier
TO LOCK
LOCKER
TO UNLOCK
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Warning! Do not touch the DC output Bus when pulling out the SMR module.
Warning! The rectifiers are equipped with a pair of safety locker.
Push the both locker (on the center of the fan) to unlock direction to un-lock the
rectifier.
Pull out the SMR module slowly from the shelf, using one hand to support the rear
half of the SMR and remove the rectifier from the shelf.
8.2.2
Replacing a Rectifier
Install the rectifier module, holding the handle with one hand and using the other to
support the rear half of the rectifier module. Place the rectifier in the shelf and push
into the shelf.
Warning! Do not force the module into the slot. If it does not slide in and connect
easily, remove and re-set the unit.
Lock the rectifier by push the locker to the lock direction to lock the rectifier.
8.2.3
Adding a Rectifier
Refer to the procedures in section 8.2.2.
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9.1
INTRODUCTION
9.2
Battery Management.
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9.2.1
Remark
(Tolerance)
DCV
0.2Vdc
Ambient Temp
DCI
5A
Total Current
5A
Internal TA
ACV1
5Vac
ACV2
5Vac
ACV3
5Vac
Display Function
System parts
Control parts
EQU start
Comm. port
Connect/Disconnect
Firmware Information
Modal name
Firmware Ver.
HW Version
9.2.2
Display Function
Function Description
Fail No.
Work No.
Off No.
On/off
State
Current
Max No.
Alarm
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Remark
(Tolerance)
1A
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9.2.3
Display Function
Function Description
Estimate Capacity
Battery 1 Current
Battery 2 Current
Battery Voltage 1
Battery Voltage 2
Battery Voltage 3
Battery Voltage 4
Battery 1 Temp
Battery 2 Temp
9.3
Remark
(Tolerance)
5A
5A
0.5Vdc
0.5Vdc
0.5Vdc
0.5Vdc
3
3
9.3.1
System Requirements
The following minimum configuration is required to run RMS Software.
9.3.2
PC is without RMS
If your PC has never installed RMS, please follow below to install this software.
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From the program Manager, select the drive with the RMS Disk and run
SETUP.
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9.3.3
9.3.4
9.4
PC is with NRMS
Uninstall
Choose NRMS.
9.4.1
SYSTEM Components
In addition to PC whose operation system is Windows, the following components
are required:
9.4.1.1.1
Toolbar
Below, Figure1, is the toolbar RMS provides.
Figure 1.
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CSU
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Rectifier
Battery
Parameter
Click on this icon to access the parameter setting screen (ADMIN level only).
Alarm
Event
Setting
9.5
9.5.1
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9.5.1.1 Start up
The waiting screen will display after NRMS had switch on. There wont be any
information on each item.
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Before using modem to connect the CSU, please click the Setting Modem
Configuration button to initialize for upgrade the communication speed (Baud rate
19200bps).
Initialize
9.5.1.4 Dial Up
To dial up, refer to the figure below.
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9.6
software function
9.6.1
Permission Management
NRMS has four permission levels of system operation, setting and debug to suit
each level of user.
Function of each level:
1. USER level: Monitoring the parameter of system, Alarm and Even log.
2. ADMIN level: User level plus parameter setting and time setting.
Permission level
USER
LEVEL
ADMIN
LEVEL
Function item
System Monitor
System
parameter set
Manual BT &
EQU
LVDS manual
Trip
System Time set
Data log
Event log
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9.6.2
Changing Permission
There are three levels of passwords when user wants to use NRMS to access this
system/controller.
User Level: Monitoring only;
ADMIN Level (Default Password:0000): To set system parameters;
The function will be in USER level after NRMS connect to the CSU, user can
change the level by using the Setting Change Permission button.
9.6.3
Change Password
NRMS provide the function of setting and change for password to protect the
operation function of ADMIN level. User can change the password by using the
Setting Change Password button.
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9.6.4
The preset password of ADMIN LEVEL is 0000 when ex-factory, change the
password after NRMS install completed.
Log Out
User can return to User level by using the Setting Log out button.
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9.7
9.7.1
CSU Information
RMS Version
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9.7.2
Rectifier Information
Max. No. of
SMR
Fail SMR
On duty
SMR
Off
duty
SMR
Communic
ation error
SMR
Communication
error Clear button
The manual
button to turn
on/off each
rectifier
SMR position
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SMR status
Each SMR
output current
SMR alarm
description
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9.7.3
Battery Information
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9.7.4
Alarm Status
9.7.4.1 System
Alarm
display in
red color
9.7.4.2 System1
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9.7.5
Event Log
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9.8
9.8.1
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9.8.2
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9.8.3
System parameter
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9.8.4
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9.8.5
Boost Discharge
Parameter Setting Icon
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9.8.6
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9.8.7
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9.9
Other function
9.9.1
Data Logging
Notice:
1. When in Data Logging process, do not open the file, which is assigned to save;
otherwise, unexpected mistake may occur.
2. If the application of Excel version is Office 2000, suggest to open Data
Logging file as following steps:
a. Open Excel application first, then, click Open to choose the assign
Data Logging file to open the file.
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b. Close the NRMS software; double click to open the Data Logging file.
Note!
The Excel software may appear unnormal or can not be open if you
open the Data Logging file directly without close the NRMS software
first.
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Starting datalog
Datalog executing
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