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SECTION 08110

STEEL DOORS AND FRAMES

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Standard hollow metal doors and frames.

1.3 SUBMITTALS

A. Product Data: For each type of product indicated.

B. Shop Drawings: Include elevations, door edge details, frame profiles, metal thicknesses,
preparations for hardware, and other details.

C. Samples for Initial Selection: For units with factory-applied color finishes.

D. Samples for Verification: For each type of exposed finish required.

E. Schedule: Prepared by or under the supervision of supplier, using same reference numbers for
details and openings as those on Drawings.

1.4 QUALITY ASSURANCE

A. Fire-Rated Door Assemblies: Assemblies complying with NFPA 80 that are listed and labeled
by a qualified testing agency, for fire-protection ratings indicated, based on testing at positive
pressure according to NFPA 252.

1. Temperature-Rise Limit: Where indicated, provide doors that have a maximum


transmitted temperature end point of not more than 450 deg F (250 deg C) above ambient
after 30 minutes of standard fire-test exposure.

B. Fire-Rated, Borrowed-Light Frame Assemblies: Assemblies complying with NFPA 80 that are
listed and labeled, by a testing and inspecting agency acceptable to authorities having
jurisdiction, for fire-protection ratings indicated, based on testing according to NFPA 257 or
UL 9. Label each individual glazed lite.

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CORE Group, P.C. STEEL DOORS AND FRAMES
C. Smoke-Control Door Assemblies: Comply with NFPA 105 or UL 1784.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

1. Amweld Building Products, LLC.


2. Benchmark; a division of Therma-Tru Corporation.
3. Ceco Door Products; an Assa Abloy Group company.
4. Curries Company; an Assa Abloy Group company.
5. Deansteel Manufacturing Company, Inc.
6. Firedoor Corporation.
7. Fleming Door Products Ltd.; an Assa Abloy Group company.
8. Habersham Metal Products Company.
9. Kewanee Corporation (The).
10. Mesker Door Inc.
11. Pioneer Industries, Inc.
12. Security Metal Products Corp.
13. Steelcraft; an Ingersoll-Rand company.
14. Windsor Republic Doors.

2.2 MATERIALS

A. Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, CS, Type B; suitable for exposed
applications.

B. Hot-Rolled Steel Sheet: ASTM A 1011/A 1011M, CS, Type B.

C. Metallic-Coated Steel Sheet: ASTM A 653/A 653M, Commercial Steel (CS), Type B; with
minimum G60 (Z180) or A60 (ZF180) metallic coating.

D. Frame Anchors: ASTM A 591/A 591M, Commercial Steel (CS), 40Z (12G) coating
designation; mill phosphatized.

1. For anchors built into exterior walls, steel sheet complying with ASTM A 1008/A 1008M
or ASTM A 1011/A 1011M, hot-dip galvanized according to ASTM A 153/A 153M,
Class B.

E. Inserts, Bolts, and Fasteners: Hot-dip galvanized according to ASTM A 153/A 153M.

F. Grout: ASTM C 476, except with a maximum slump of 4 inches (102 mm), as measured
according to ASTM C 143/C 143M.

G. Mineral-Fiber Insulation: ASTM C 665, Type I.

H. Glazing: Division 8 Section "Glazing."

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CORE Group, P.C. STEEL DOORS AND FRAMES
I. Bituminous Coating: Cold-applied asphalt mastic, SSPC-Paint 12, compounded for 15-mil
(0.4-mm) dry film thickness per coat.

2.3 STANDARD HOLLOW METAL DOORS

A. General: Comply with ANSI/SDI A250.8.

1. Design: Flush panel.


2. Core Construction: Manufacturer's standard kraft-paper honeycomb, polystyrene,
polyurethane, polyisocyanurate, mineral-board, or vertical steel-stiffener core.

a. Fire Door Core: As required to provide fire-protection and temperature-rise


ratings indicated.
b. Thermal-Rated (Insulated) Doors: R-value of not less than 6.0 deg F x h x sq.
ft./Btu (1.057 K x sq. m/W) when tested according to ASTM C 1363.

3. Vertical Edges for Single-Acting Doors: Square edge.


4. Top and Bottom Edges: Closed with flush or inverted 0.042-inch- (1.0-mm-) thick, end
closures or channels of same material as face sheets.
5. Tolerances: SDI 117, "Manufacturing Tolerances for Standard Steel Doors and Frames."

B. Exterior Doors: Face sheets fabricated from metallic-coated steel sheet. Comply with
ANSI/SDI A250.8 for level and model and ANSI/SDI A250.4 for physical performance level:

1. Level 4 and Physical Performance Level A (Maximum Duty), Model 2 (Seamless).

C. Interior Doors: Face sheets fabricated from cold-rolled steel sheet unless metallic-coated sheet
is indicated. Provide doors complying with requirements indicated below by referencing
ANSI/SDI A250.8 for level and model and ANSI/SDI A250.4 for physical performance level:

1. Level 3 and Physical Performance Level A (Extra Heavy Duty), Model 1 (Full Flush).

D. Hardware Reinforcement: ANSI/SDI A250.6.

2.4 STANDARD HOLLOW METAL FRAMES

A. General: Comply with ANSI/SDI A250.8.

B. Exterior Frames: Fabricated from metallic-coated steel sheet.

1. Fabricate frames with mitered or coped corners.


2. Fabricate frames as full profile welded unless otherwise indicated.
3. Frames: 0.067-inch- (1.7-mm-) thick steel sheet.

C. Interior Frames: Fabricated from cold-rolled steel sheet unless metallic-coated sheet is
indicated.

1. Fabricate frames with mitered or coped corners.


2. Fabricate frames as full profile welded unless otherwise indicated.
3. Frames: 0.053-inch- (1.3-mm-) thick steel sheet.

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D. Hardware Reinforcement: ANSI/SDI A250.6.

2.5 FRAME ANCHORS

A. Jamb Anchors:

1. Masonry Type: Adjustable strap-and-stirrup or T-shaped anchors to suit frame size, not
less than 0.042 inch (1.0 mm) thick, with corrugated or perforated straps not less than 2
inches (50 mm) wide by 10 inches (250 mm) long; or wire anchors not less than 0.177
inch (4.5 mm) thick.
2. Stud-Wall Type: Designed to engage stud, welded to back of frames; not less than 0.042
inch (1.0 mm) thick.
3. Postinstalled Expansion Type for In-Place Concrete or Masonry: Minimum 3/8-inch-
(9.5-mm-) diameter bolts with expansion shields or inserts. Provide pipe spacer from
frame to wall, with throat reinforcement plate, welded to frame at each anchor location.

B. Floor Anchors: Formed from same material as frames, not less than 0.042 inch (1.0 mm) thick,
and as follows:

1. Monolithic Concrete Slabs: Clip-type anchors, with two holes to receive fasteners.
2. Separate Topping Concrete Slabs: Adjustable-type anchors with extension clips,
allowing not less than 2-inch (50-mm) height adjustment. Terminate bottom of frames at
finish floor surface.

2.6 HOLLOW METAL PANELS

A. Provide hollow metal panels of same materials, construction, and finish as specified for
adjoining hollow metal work.

2.7 STOPS AND MOLDINGS

A. Moldings for Glazed Lites in Doors: Minimum 0.032 inch (0.8 mm) thick, same material as
door face sheet.

B. Fixed Frame Moldings: Formed integral with hollow metal frames, a minimum of 5/8 inch (16
mm) high unless otherwise indicated.

C. Loose Stops for Glazed Lites in Frames: Minimum 0.032 inch (0.8 mm) thick, same material as
frames.

D. Terminated Stops: Where indicated, terminate stops 6 inches (152 mm) above finish floor with
a 45-degree angle cut, and close open end of stop with steel sheet closure. Cover opening in
extension of frame with welded-steel filler plate, with welds ground smooth and flush with
frame.

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2.8 LOUVERS

A. Provide sightproof and lightproof louvers for interior doors, where indicated, that comply with
SDI 111C, with blades or baffles formed of 0.020-inch- (0.5-mm-) thick, cold-rolled steel sheet
set into 0.032-inch- (0.8-mm-) thick steel frame.

1. Fire-Rated Automatic Louvers: Movable blades closed by actuating fusible link, and
listed and labeled for use in fire-rated door assemblies of type and fire-resistance rating
indicated.

2.9 ACCESSORIES

A. Mullions and Transom Bars: Join to adjacent members by welding or rigid mechanical anchors.

B. Ceiling Struts: Minimum 1/4-inch-thick by 1-inch- (6.4-mm-thick by 25.4-mm-) wide steel.

C. Grout Guards: Formed from same material as frames, not less than 0.016 inch (0.4 mm) thick.

2.10 FABRICATION

A. Tolerances: Fabricate hollow metal work to tolerances indicated in SDI 117.

B. Hollow Metal Doors:

1. Exterior Doors: Provide weep-hole openings in bottom of exterior doors. Seal joints in
top edges of doors against water penetration.
2. Glazed Lites: Factory cut openings in doors.
3. Astragals: Provide overlapping astragal on one leaf of pairs of doors where required by
NFPA 80 for fire-performance rating or where indicated.

C. Hollow Metal Frames: Where frames are fabricated in sections, provide alignment plates or
angles at each joint, fabricated of same thickness metal as frames.

1. Welded Frames: Weld flush face joints continuously; grind, fill, dress, and make smooth,
flush, and invisible.
2. Provide countersunk, flat- or oval-head exposed screws and bolts for exposed fasteners
unless otherwise indicated.
3. Grout Guards: Weld guards to frame at back of hardware mortises in frames to be
grouted.
4. Floor Anchors: Weld anchors to bottom of jambs and mullions with at least four spot
welds per anchor.
5. Jamb Anchors: Provide number and spacing of anchors as follows:

a. Masonry Type: Locate anchors not more than 18 inches (457 mm) from top and
bottom of frame. Space anchors not more than 32 inches (813 mm) o.c. and as
follows:

1) Two anchors per jamb up to 60 inches (1524 mm) high.


2) Three anchors per jamb from 60 to 90 inches (1524 to 2286 mm) high.
3) Four anchors per jamb from 90 to 120 inches (2286 to 3048 mm) high.

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b. Stud-Wall Type: Locate anchors not more than 18 inches (457 mm) from top and
bottom of frame. Space anchors not more than 32 inches (813 mm) o.c. and as
follows:

1) Three anchors per jamb up to 60 inches (1524 mm) high.


2) Four anchors per jamb from 60 to 90 inches (1524 to 2286 mm) high.
3) Five anchors per jamb from 90 to 96 inches (2286 to 2438 mm) high.
4) Two anchors per head for frames more than 42 inches (1066 mm) wide and
mounted in metal-stud partitions.

c. Compression Type: Not less than two anchors in each jamb.


d. Postinstalled Expansion Type: Locate anchors not more than 6 inches (152 mm)
from top and bottom of frame. Space anchors not more than 26 inches (660 mm)
o.c.

6. Door Silencers: Except on weather-stripped doors, drill stops to receive door silencers.

a. Single-Door Frames: Three door silencers.


b. Double-Door Frames: Two door silencers.

D. Hardware Preparation: Factory prepare hollow metal work to receive templated mortised
hardware according to the Door Hardware Schedule and templates furnished as specified in
Division 8 Section "Door Hardware."

1. Locate hardware as indicated, or if not indicated, according to ANSI/SDI A250.8.


2. Reinforce doors and frames to receive nontemplated, mortised and surface-mounted door
hardware.
3. Comply with applicable requirements in ANSI/SDI A250.6 and ANSI/DHI A115 Series
specifications for preparation of hollow metal work for hardware.
4. Coordinate locations of conduit and wiring boxes for electrical connections with
Division 16 electrical Sections.

E. Stops and Moldings: Provide stops and moldings around glazed lites where indicated. Form
corners of stops and moldings with butted or mitered hairline joints.

1. Single Glazed Lites: Provide fixed stops and moldings welded on secure side of hollow
metal work.
2. Multiple Glazed Lites: Provide fixed and removable stops and moldings so that each
glazed lite is capable of being removed independently.
3. Provide fixed frame moldings on outside of exterior and on secure side of interior doors
and frames.
4. Provide loose stops and moldings on inside of hollow metal work.
5. Coordinate rabbet width between fixed and removable stops with type of glazing and
type of installation indicated.

2.11 STEEL FINISHES

A. Prime Finish: Apply manufacturer's standard primer immediately after cleaning and pretreating.

1. Shop Primer: ANSI/SDI A250.10.

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CORE Group, P.C. STEEL DOORS AND FRAMES
B. Factory-Applied Paint Finish: ANSI/SDI A250.3.

1. Color and Gloss: As selected by Architect from manufacturer's full range.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Hollow Metal Frames: Comply with ANSI/SDI A250.11.

1. Set frames accurately in position, plumbed, aligned, and braced securely until permanent
anchors are set. After wall construction is complete, remove temporary braces, leaving
surfaces smooth and undamaged.

a. At fire-protection-rated openings, install frames according to NFPA 80.


b. Where frames are fabricated in sections because of shipping or handling
limitations, field splice at approved locations by welding face joint continuously;
grind, fill, dress, and make splice smooth, flush, and invisible on exposed faces.
c. Install frames with removable glazing stops located on secure side of opening.
d. Install door silencers in frames before grouting.
e. Remove temporary braces necessary for installation only after frames have been
properly set and secured.
f. Check plumbness, squareness, and twist of frames as walls are constructed. Shim
as necessary to comply with installation tolerances.
g. Field apply bituminous coating to backs of frames that are filled with grout
containing antifreezing agents.

2. Floor Anchors: Provide floor anchors for each jamb and mullion that extends to floor,
and secure with postinstalled expansion anchors.

a. Floor anchors may be set with powder-actuated fasteners instead of postinstalled


expansion anchors if so indicated and approved on Shop Drawings.

3. Metal-Stud Partitions: Solidly pack mineral-fiber insulation behind frames.


4. Masonry Walls: Coordinate installation of frames to allow for solidly filling space
between frames and masonry with grout.
5. Concrete Walls: Solidly fill space between frames and concrete with grout. Take
precautions, including bracing frames, to ensure that frames are not deformed or damaged
by grout forces.
6. In-Place Concrete or Masonry Construction: Secure frames in place with postinstalled
expansion anchors. Countersink anchors, and fill and make smooth, flush, and invisible
on exposed faces.
7. In-Place Gypsum Board Partitions: Secure frames in place with postinstalled expansion
anchors through floor anchors at each jamb. Countersink anchors, and fill and make
smooth, flush, and invisible on exposed faces.
8. Ceiling Struts: Extend struts vertically from top of frame at each jamb to overhead
structural supports or substrates above frame unless frame is anchored to masonry or to
other structural support at each jamb. Bend top of struts to provide flush contact for

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securing to supporting construction. Provide adjustable wedged or bolted anchorage to
frame jamb members.
9. Installation Tolerances: Adjust hollow metal door frames for squareness, alignment,
twist, and plumb to the following tolerances:

a. Squareness: Plus or minus 1/16 inch (1.6 mm), measured at door rabbet on a line
90 degrees from jamb perpendicular to frame head.
b. Alignment: Plus or minus 1/16 inch (1.6 mm), measured at jambs on a horizontal
line parallel to plane of wall.
c. Twist: Plus or minus 1/16 inch (1.6 mm), measured at opposite face corners of
jambs on parallel lines, and perpendicular to plane of wall.
d. Plumbness: Plus or minus 1/16 inch (1.6 mm), measured at jambs at floor.

B. Hollow Metal Doors: Fit hollow metal doors accurately in frames, within clearances specified
below. Shim as necessary.

1. Non-Fire-Rated Standard Steel Doors:

a. Jambs and Head: 1/8 inch (3 mm) plus or minus 1/16 inch (1.6 mm).
b. Between Edges of Pairs of Doors: 1/8 inch (3 mm) plus or minus 1/16 inch (1.6
mm).
c. Between Bottom of Door and Top of Threshold: Maximum 3/8 inch (9.5 mm).
d. Between Bottom of Door and Top of Finish Floor (No Threshold): Maximum 3/4
inch (19 mm).

2. Fire-Rated Doors: Install doors with clearances according to NFPA 80.


3. Smoke-Control Doors: Install doors according to NFPA 105.

C. Glazing: Comply with installation requirements in Division 8 Section "Glazing" and with
hollow metal manufacturer's written instructions.

1. Secure stops with countersunk flat- or oval-head machine screws spaced uniformly not
more than 9 inches (230 mm) o.c. and not more than 2 inches (50 mm) o.c. from each
corner.

3.2 ADJUSTING AND CLEANING

A. Final Adjustments: Check and readjust operating hardware items immediately before final
inspection. Leave work in complete and proper operating condition. Remove and replace
defective work, including hollow metal work that is warped, bowed, or otherwise unacceptable.

B. Prime-Coat Touchup: Immediately after erection, sand smooth rusted or damaged areas of
prime coat and apply touchup of compatible air-drying, rust-inhibitive primer.

C. Metallic-Coated Surfaces: Clean abraded areas and repair with galvanizing repair paint
according to manufacturer's written instructions.

END OF SECTION 08110

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CORE Group, P.C. STEEL DOORS AND FRAMES
SECTION 08212

STILE AND RAIL WOOD DOORS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Interior stile and rail wood doors.


2. Interior fire-rated, stile and rail wood doors.
3. Interior fire-rated, wood door frames.
4. Priming and finishing stile and rail wood doors.
5. Fitting stile and rail wood doors to frames and machining for hardware.
6. Prehanging doors in frames.

1.3 SUBMITTALS

A. Product Data: For each type of product indicated.

B. LEED Submittals:

1. Certificates for Credit MR 7: Chain-of-custody certificates certifying that wood used for
stile and rail wood doors complies with forest certification requirements. Include
evidence that manufacturer is certified for chain of custody by an FSC-accredited
certification body.

a. Include statement indicating costs for each certified wood product.

2. Product Data for Credit EQ 4.4: For adhesives and composite wood materials,
documentation indicating that products contain no urea formaldehyde.

C. Shop Drawings: Indicate location, size, and hand of each door; elevation of each kind of door;
construction details not covered in Product Data; and other pertinent data.

D. Samples: Representing typical range of color and grain for each species of veneer and solid
lumber required. Finish Sample with same materials proposed for factory-finished doors.

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CORE Group, P.C. STILE AND RAIL WOOD DOORS
1.4 QUALITY ASSURANCE

A. Manufacturer Qualifications: A qualified manufacturer that is certified for chain of custody by


an FSC-accredited certification body.

B. Forest Certification: Provide doors made with veneers not less than 70 percent of wood
products obtained from forests certified by an FSC-accredited certification body to comply with
FSC STD-01-001, "FSC Principles and Criteria for Forest Stewardship."

C. Fire-Rated Door Assemblies: Assemblies complying with NFPA 80 that are listed and labeled
by a qualified testing agency, for fire-protection ratings indicated, based on testing at positive
pressure.

D. Safety Glass: Provide products complying with testing requirements in 16 CFR 1201, for
Category II materials, unless those of Category I are expressly indicated and permitted.

PART 2 - PRODUCTS

2.1 MATERIALS

A. General: Use only materials that comply with referenced standards and other requirements
specified. Assemble exterior doors and sidelites with wet-use adhesives.

B. Low-Emitting Materials: Provide doors made with adhesives and composite wood products that
do not contain urea-formaldehyde resins.

2.2 INTERIOR STILE AND RAIL WOOD DOORS

A. Interior Stile and Rail Wood Doors: Interior doors complying with AWI's "Architectural
Woodwork Quality Standards," and WDMA I.S.6A, "Industry Standard for Architectural Stile
and Rail Doors" and with other requirements specified.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Algoma Hardwoods, Inc.


b. Artistic Doors and Windows, Inc.
c. Belentry Doors LLC.
d. Buell Door Company.
e. Dimension Millworks.
f. Eggers Industries.
g. Enjo Architectural Millwork.
h. Harring Doors.
i. Ideal Architectural Doors & Plywood.
j. Maiman Company (The).
k. Marshfield DoorSystems, Inc.
l. McPhillips Manufacturing Company.
m. Pinecrest, Inc.

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CORE Group, P.C. STILE AND RAIL WOOD DOORS
n. Select Interior Door, Ltd.
o. Sun-Dor-Co.
p. Woodtech Trading Company.

2. Grade: Premium.
3. Finish: Transparent.
4. Wood Species and Cut for Transparent Finish: Match Existing.

5. Door Construction for Transparent Finish:

a. Stile and Rail Construction: Clear lumber; may be edge glued for width.
b. Stile and Rail Construction: Veneered, structural composite lumber or veneered,
edge- and end-glued clear lumber.
c. Flat-Panel Construction: Veneered, wood-based panel product.

6. Flat-Panel Thickness: As indicated.

2.3 STILE AND RAIL WOOD DOOR FABRICATION

A. Fabricate stile and rail wood doors in sizes indicated for field fitting.

B. Factory fit doors to suit frame-opening sizes indicated, with the following uniform clearances
and bevels unless otherwise indicated:

1. Clearances: Provide 1/8 inch (3 mm) at heads, jambs, and between pairs of doors.
Provide 1/2 inch (13 mm) from bottom of door to top of decorative floor finish or
covering. Where threshold is shown or scheduled, provide not more than 3/8 inch (10
mm) from bottom of door to top of threshold.

a. Comply with NFPA 80 for fire-rated doors.

2. Bevel non-fire-rated doors 1/8 inch in 2 inches (3-1/2 degrees) at lock and hinge edges.
3. Bevel fire-rated doors 1/8 inch in 2 inches (3-1/2 degrees) on lock edge; trim stiles and
rails only to extent permitted by labeling agency.

C. Factory machine doors for hardware that is not surface applied.

D. Prehung Doors: Provide stile and rail doors as prehung units including doors, frames and
hardware.

1. Provide wood door frames that comply with Division 6 Section "Interior Architectural
Woodwork."
2. Provide hardware that complies with Division 8 Section "Door Hardware."

2.4 SHOP PRIMING

A. Doors for Transparent Finish: Shop prime doors with stain (if required), other required
pretreatments, and first coat of finish as specified in Division 9 Section "Interior Painting." Seal
all four edges, edges of cutouts, and mortises with first coat of finish.

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CORE Group, P.C. STILE AND RAIL WOOD DOORS
2.5 FINISHING

A. Finish wood doors at factory.

1. Comply with AWI's "Architectural Woodwork Quality Standards," and WDMA I.S.6A,
"Industry Standard for Architectural Stile and Rail Doors" and with other requirements
specified.

B. Transparent Finish:

1. Grade: Premium.
2. Finish: AWI conversion varnish or AWI catalyzed polyurethane system.
3. Staining: As selected by Architect from manufacturer's full range.
4. Effect: Match existing.
5. Sheen: Match existing.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Install fire-rated wood door frames level, plumb, true, and aligned with adjacent materials. Use
concealed shims where necessary for alignment.

1. Countersink fasteners, fill surface flush, and sand smooth.

B. Hardware: For installation, see Division 8 Section "Door Hardware."

C. Install wood doors to comply with manufacturer's written instructions, AWI's "Architectural
Woodwork Quality Standards," and WDMA I.S.6A, "Industry Standard for Architectural Stile
and Rail Doors" and other requirements specified.

1. Install fire-rated doors in corresponding fire-rated frames according to NFPA 80.

D. Field-Fitted Doors: Align and fit doors in frames with uniform clearances and bevels as
indicated below; do not trim stiles and rails in excess of limits set by manufacturer or permitted
with fire-rated doors. Machine doors for hardware. Seal cut surfaces after fitting and
machining.

1. Clearances: Provide 1/8 inch (3 mm) at heads, jambs, and between pairs of doors.
Provide 1/4 inch (6 mm) from bottom of door to top of decorative floor finish or
covering.

a. Comply with NFPA 80 for fire-rated doors.

2. Bevel doors 1/8 inch in 2 inches (3-1/2 degrees) at lock and hinge edges.

E. Factory-Fitted Doors: Align in frames for uniform clearance at each edge.

END OF SECTION 08212

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CORE Group, P.C. STILE AND RAIL WOOD DOORS
SECTION 08411

ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Exterior and interior storefront framing.


2. Storefront framing for window walls.
3. Exterior and interior manual-swing entrance doors and door frame units.

1.3 PERFORMANCE REQUIREMENTS

A. General Performance: Aluminum-framed systems shall withstand the effects of the following
performance requirements without exceeding performance criteria or failure due to defective
manufacture, fabrication, installation, or other defects in construction:

1. Movements of supporting structure indicated on Drawings including, but not limited to,
story drift and deflection from uniformly distributed and concentrated live loads.
2. Dimensional tolerances of building frame and other adjacent construction.
3. Failure includes the following:

a. Deflection exceeding specified limits.


b. Thermal stresses transferring to building structure.
c. Framing members transferring stresses, including those caused by thermal and
structural movements to glazing.
d. Noise or vibration created by wind and by thermal and structural movements.
e. Loosening or weakening of fasteners, attachments, and other components.
f. Failure of operating units.

B. Wind Load: 90 mph (40 m/s).

C. Deflection of Framing Members:

1. Deflection Normal to Wall Plane: Limited to edge of glass in a direction perpendicular to


glass plane shall not exceed L/175 of the glass edge length for each individual glazing lite
or an amount that restricts edge deflection of individual glazing lites to 3/4 inch (19 mm),
whichever is less.

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2. Deflection Parallel to Glazing Plane: Limited to L/360 of clear span or 1/8 inch (3.2
mm), whichever is smaller.

D. Structural-Test Performance: Provide aluminum-framed systems tested according to


ASTM E 330 as follows:

1. When tested at 150 percent of positive and negative wind-load design pressures, systems,
including anchorage, do not evidence material failures, structural distress, and permanent
deformation of main framing members exceeding 0.2 percent of span.
2. Test Durations: 10 seconds.

E. Air Infiltration: Provide aluminum-framed systems with maximum air leakage through fixed
glazing and framing areas of 0.06 cfm/sq. ft. (0.03 L/s per sq. m) of fixed wall area when tested
according to ASTM E 283 at a minimum static-air-pressure difference of 6.24 lbf/sq. ft. (300
Pa).

F. Water Penetration under Static Pressure: Provide aluminum-framed systems that do not
evidence water penetration through fixed glazing and framing areas when tested according to
ASTM E 331 at a minimum static-air-pressure difference of 20 percent of positive wind-load
design pressure, but not less than 6.24 lbf/sq. ft. (300 Pa).

1.4 SUBMITTALS

A. Product Data: For each type of product indicated.

B. LEED Submittal:

1. Product Data for Credit EQ 4.1: For sealants used inside of the weatherproofing system,
including printed statement of VOC content.

C. Shop Drawings: For aluminum-framed systems. Include plans, elevations, sections, details,
and attachments to other work.

1. Include details of provisions for system expansion and contraction and for drainage of
moisture in the system to the exterior.

D. Samples: For each type of exposed finish required.

E. Other Action Submittals:

1. Entrance Door Hardware Schedule: Prepared by or under the supervision of supplier,


detailing fabrication and assembly of entrance door hardware, as well as procedures and
diagrams.

F. Product test reports.

G. Field quality-control reports.

H. Maintenance data.

I. Warranties: Sample of special warranties.

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1.5 QUALITY ASSURANCE

A. Installer Qualifications: Manufacturer's authorized representative who is trained and approved


for installation of units required for this Project.

B. Testing Agency Qualifications: Qualified according to ASTM E 699 for testing indicated.

C. Engineering Responsibility: Prepare data for aluminum-framed systems, including Shop


Drawings, based on testing and engineering analysis of manufacturer's standard units in systems
similar to those indicated for this Project.

D. Product Options: Information on Drawings and in Specifications establishes requirements for


systems' aesthetic effects and performance characteristics. Aesthetic effects are indicated by
dimensions, arrangements, alignment, and profiles of components and assemblies as they relate
to sightlines, to one another, and to adjoining construction. Performance characteristics are
indicated by criteria subject to verification by one or more methods including preconstruction
testing, field testing, and in-service performance.

E. Accessible Entrances: Comply with applicable provisions in the U.S. Architectural &
Transportation Barriers Compliance Board's ADA-ABA Accessibility Guidelines and
ICC/ANSI A117.1.

F. Source Limitations for Aluminum-Framed Systems: Obtain from single source from single
manufacturer.

G. Preinstallation Conference: Conduct conference at Project site.

1.6 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or


replace components of aluminum-framed systems that do not comply with requirements or that
fail in materials or workmanship within specified warranty period.

1. Warranty Period: 10 years from date of Substantial Completion.

B. Special Finish Warranty: Manufacturer's standard form in which manufacturer agrees to repair
or replace components on which finishes do not comply with requirements or that fail in
materials or workmanship within specified warranty period. Warranty does not include normal
weathering.

1. Warranty Period: 20 years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

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CORE Group, P.C. ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
1. Arcadia, Inc.
2. Arch Aluminum & Glass Co., Inc.
3. CMI Architectural.
4. Commercial Architectural Products, Inc.
5. EFCO Corporation.
6. Kawneer North America; an Alcoa company.
7. Leed Himmel Industries, Inc.
8. Pittco Architectural Metals, Inc.
9. TRACO.
10. Tubelite.
11. United States Aluminum.
12. Vistawall Architectural Products; The Vistawall Group; a Bluescope Steel company.
13. YKK AP America Inc.

2.2 MATERIALS

A. Aluminum: Alloy and temper recommended by manufacturer for type of use and finish
indicated.

1. Sheet and Plate: ASTM B 209 (ASTM B 209M).


2. Extruded Bars, Rods, Profiles, and Tubes: ASTM B 221 (ASTM B 221M).
3. Extruded Structural Pipe and Tubes: ASTM B 429.
4. Structural Profiles: ASTM B 308/B 308M.
5. Welding Rods and Bare Electrodes: AWS A5.10/A5.10M.

B. Steel Reinforcement: Manufacturer's standard zinc-rich, corrosion-resistant primer, complying


with SSPC-PS Guide No. 12.00; applied immediately after surface preparation and
pretreatment. Select surface preparation methods according to recommendations in SSPC-
SP COM and prepare surfaces according to applicable SSPC standard.

1. Structural Shapes, Plates, and Bars: ASTM A 36/A 36M.


2. Cold-Rolled Sheet and Strip: ASTM A 1008/A 1008M.
3. Hot-Rolled Sheet and Strip: ASTM A 1011/A 1011M.

2.3 FRAMING SYSTEMS

A. Framing Members: Manufacturer's standard extruded-aluminum framing members of thickness


required and reinforced as required to support imposed loads.

1. Construction: Thermally broken.


2. Glazing System: Retained mechanically with gaskets on four sides.
3. Glazing Plane: Front.

B. Brackets and Reinforcements: Manufacturer's standard high-strength aluminum with


nonstaining, nonferrous shims for aligning system components.

C. Fasteners and Accessories: Manufacturer's standard corrosion-resistant, nonstaining,


nonbleeding fasteners and accessories compatible with adjacent materials.

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1. Use self-locking devices where fasteners are subject to loosening or turning out from
thermal and structural movements, wind loads, or vibration.
2. Reinforce members as required to receive fastener threads.
3. Use exposed fasteners with countersunk Phillips screw heads, finished to match framing
system.

D. Concrete and Masonry Inserts: Hot-dip galvanized cast-iron, malleable-iron, or steel inserts,
complying with ASTM A 123/A 123M or ASTM A 153/A 153M.

E. Concealed Flashing: Manufacturer's standard corrosion-resistant, nonstaining, nonbleeding


flashing compatible with adjacent materials.

F. Framing System Gaskets and Sealants: Manufacturer's standard, recommended by


manufacturer for joint type.

1. Provide sealants for use inside of the weatherproofing system that have a VOC content of
250 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24).

2.4 GLAZING SYSTEMS

A. Glazing: As specified in Division 8 Section "Glazing."

B. Glazing Gaskets: Manufacturer's standard compression types; replaceable, molded or extruded,


of profile and hardness required to maintain watertight seal.

C. Spacers and Setting Blocks: Manufacturer's standard elastomeric type.

2.5 ENTRANCE DOOR SYSTEMS

A. Entrance Doors: Manufacturer's standard glazed entrance doors for manual-swing operation.

1. Door Construction: 2- to 2-1/4-inch (50.8- to 57.2-mm) overall thickness, with minimum


0.125-inch- (3.2-mm-) thick, extruded-aluminum tubular rail and stile members.
Mechanically fasten corners with reinforcing brackets that are deeply penetrated and fillet
welded or that incorporate concealed tie rods.

a. Thermal Construction: High-performance plastic connectors separate aluminum


members exposed to the exterior from members exposed to the interior.

2. Door Design: As indicated.

a. Accessible Doors: Smooth surfaced for width of door in area within 10 inches
(255 mm) above floor or ground plane.

3. Glazing Stops and Gaskets: Beveled, snap-on, extruded-aluminum stops and preformed
gaskets.

a. Provide nonremovable glazing stops on outside of door.

B. Entrance Door Hardware: As specified in Division 8 Section "Door Hardware."

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CORE Group, P.C. ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
2.6 ENTRANCE DOOR HARDWARE

A. General: Provide entrance door hardware for each entrance door to comply with requirements
in this Section.

1. Entrance Door Hardware Sets: Provide quantity, item, size, finish or color indicated, and
products complying with BHMA standard referenced.
2. Sequence of Operation: Provide electrified door hardware function, sequence of
operation, and interface with other building control systems indicated.
3. Opening-Force Requirements:

a. Egress Doors: Not more than 15 lbf (67 N) to release the latch and not more than
30 lbf (133 N) to set the door in motion and not more than 15 lbf (67 N) to open
the door to its minimum required width.
b. Accessible Interior Doors: Not more than 5 lbf (22.2 N) to fully open door.

B. Opening-Force Requirements:

1. Delayed-Egress Locks: Lock releases within 15 seconds after applying a force of not
more than 15 lbf (67 N) for not more than 3 seconds.
2. Latches and Exit Devices: Not more than 15 lbf (67 N) required to release latch.

C. Pivot Hinges: BHMA A156.4, Grade 1.

1. Offset-Pivot Hinges: Provide top, bottom, and intermediate offset pivots at each door
leaf.

D. Butt Hinges: BHMA A156.1, Grade 1, radius corner.

1. Nonremovable Pins: Provide set screw in hinge barrel that, when tightened into a groove
in hinge pin, prevents removal of pin while entrance door is closed.
2. Exterior Hinges: Stainless steel, with stainless-steel pin.
3. Quantities:

a. Provide 4 hinges per leaf.

E. Continuous-Gear Hinges: Manufacturer's standard with stainless-steel bearings between


knuckles, fabricated to full height of door and frame.

F. Mortise Auxiliary Locks: BHMA A156.5, Grade 1.

G. Manual Flush Bolts: BHMA A156.16, Grade 1.

H. Automatic and Self-Latching Flush Bolts: BHMA A156.3, Grade 1.

I. Panic Exit Devices: BHMA A156.3, Grade 1, listed and labeled by a testing and inspecting
agency acceptable to authorities having jurisdiction, for panic protection, based on testing
according to UL 305.

J. Cylinders: BHMA A156.5, Grade 1 and as specified in Division 8 Section "Door Hardware."

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CORE Group, P.C. ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
1. Keying: Master key system. Permanently inscribe each key with a visual key control
number and include notation "DO NOT DUPLICATE."

K. Strikes: Provide strike with black-plastic dust box for each latch or lock bolt; fabricated for
aluminum framing.

L. Operating Trim: BHMA A156.6.

M. Removable Mullions: BHMA A156.3, extruded aluminum.

1. When used with panic exit devices, provide removable mullions listed and labeled by a
testing and inspecting agency acceptable to authorities having jurisdiction, for panic
protection, based on testing according to UL 305. Use only mullions that have been
tested with exit devices to be used.

N. Closers: BHMA A156.4, Grade 1, with accessories required for a complete installation, sized
as required by door size, exposure to weather, and anticipated frequency of use; adjustable to
meet field conditions and requirements for opening force.

O. Concealed Overhead Holders: BHMA A156.8, Grade 1.

P. Surface-Mounted Holders: BHMA A156.16, Grade 1.

Q. Door Stops: BHMA A156.16, Grade 1, floor or wall mounted, as appropriate for door location
indicated, with integral rubber bumper.

R. Weather Stripping: Manufacturer's standard replaceable components.

S. Weather Sweeps: Manufacturer's standard exterior-door bottom sweep with concealed fasteners
on mounting strip.

T. Silencers: BHMA A156.16, Grade 1.

U. Thresholds: BHMA A156.21, raised thresholds beveled with a slope of not more than 1:2, with
maximum height of 1/2 inch (13 mm).

V. Finger Guards: Manufacturer's standard collapsible neoprene or PVC gasket anchored to frame
hinge-jamb at center-pivoted doors.

2.7 ACCESSORY MATERIALS

A. Bituminous Paint: Cold-applied, asphalt-mastic paint complying with SSPC-Paint 12


requirements except containing no asbestos; formulated for 30-mil (0.762-mm) thickness per
coat.

2.8 FABRICATION

A. Form or extrude aluminum shapes before finishing.

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CORE Group, P.C. ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
B. Weld in concealed locations to greatest extent possible to minimize distortion or discoloration
of finish. Remove weld spatter and welding oxides from exposed surfaces by descaling or
grinding.

C. Framing Members, General: Fabricate components that, when assembled, have the following
characteristics:

1. Profiles that are sharp, straight, and free of defects or deformations.


2. Accurately fitted joints with ends coped or mitered.
3. Means to drain water passing joints, condensation within framing members, and moisture
migrating within the system to exterior.
4. Physical and thermal isolation of glazing from framing members.
5. Accommodations for thermal and mechanical movements of glazing and framing to
maintain required glazing edge clearances.
6. Provisions for field replacement of glazing from interior for vision glass and exterior for
spandrel glazing or metal panels.
7. Fasteners, anchors, and connection devices that are concealed from view to greatest
extent possible.

D. Mechanically Glazed Framing Members: Fabricate for flush glazing without projecting stops.

E. Entrance Door Frames: Reinforce as required to support loads imposed by door operation and
for installing entrance door hardware.

F. Entrance Doors: Reinforce doors as required for installing entrance door hardware.

G. Entrance Door Hardware Installation: Factory install entrance door hardware to the greatest
extent possible. Cut, drill, and tap for factory-installed entrance door hardware before applying
finishes.

H. After fabrication, clearly mark components to identify their locations in Project according to
Shop Drawings.

2.9 ALUMINUM FINISHES

A. Color Anodic Finish: AAMA 611, AA-M12C22A32/A34, Class II, 0.010 mm or thicker.

1. Color: As selected by Architect from full range of industry colors and color densities.

PART 3 - EXECUTION

3.1 INSTALLATION

A. General:

1. Comply with manufacturer's written instructions.


2. Do not install damaged components.
3. Fit joints to produce hairline joints free of burrs and distortion.

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CORE Group, P.C. ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
4. Rigidly secure nonmovement joints.
5. Install anchors with separators and isolators to prevent metal corrosion and electrolytic
deterioration.
6. Seal joints watertight unless otherwise indicated.

B. Metal Protection:

1. Where aluminum will contact dissimilar metals, protect against galvanic action by
painting contact surfaces with primer or applying sealant or tape, or by installing
nonconductive spacers as recommended by manufacturer for this purpose.
2. Where aluminum will contact concrete or masonry, protect against corrosion by painting
contact surfaces with bituminous paint.

C. Install components to drain water passing joints, condensation occurring within framing
members, and moisture migrating within the system to exterior.

D. Set continuous sill members and flashing in full sealant bed as specified in Division 7 Section
"Joint Sealants" to produce weathertight installation.

E. Install components plumb and true in alignment with established lines and grades, and without
warp or rack.

F. Install glazing as specified in Division 8 Section "Glazing."

G. Entrance Doors: Install doors to produce smooth operation and tight fit at contact points.

1. Exterior Doors: Install to produce weathertight enclosure and tight fit at weather
stripping.
2. Field-Installed Entrance Door Hardware: Install surface-mounted entrance door
hardware according to entrance door hardware manufacturers' written instructions using
concealed fasteners to greatest extent possible.

3.2 FIELD QUALITY CONTROL

A. Testing Agency: Owner will engage a qualified independent testing and inspecting agency to
perform field tests and inspections.

B. Testing Services: Testing and inspecting of representative areas to determine compliance of


installed systems with specified requirements shall take place as follows. Do not proceed with
installation of the next area until test results for previously completed areas show compliance
with requirements.

1. Water Spray Test: Before installation of interior finishes has begun, areas designated by
Architect shall be tested according to AAMA 501.2 and shall not evidence water
penetration.

a. Test Area: A minimum area of 75 feet (23 m) by 1 story of aluminum-framed


systems.

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CORE Group, P.C. ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
C. Repair or remove work if test results and inspections indicate that it does not comply with
specified requirements.

D. Additional testing and inspecting, at Contractor's expense, will be performed to determine


compliance of replaced or additional work with specified requirements.

E. Aluminum-framed assemblies will be considered defective if they do not pass tests and
inspections.

F. Prepare test and inspection reports.

END OF SECTION 08411

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2009
CORE Group, P.C. ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
SECTION 08520

ALUMINUM WINDOWS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes fixed aluminum-framed windows.

1.3 PERFORMANCE REQUIREMENTS

A. General: Provide aluminum windows capable of complying with performance requirements


indicated, based on testing manufacturer's windows that are representative of those specified,
and that are of minimum test size required by AAMA/WDMA 101/I.S.2/NAFS.

B. Structural Performance: Provide aluminum windows capable of withstanding the effects of the
following loads, based on testing units representative of those indicated for Project that pass
AAMA/WDMA 101/I.S.2/NAFS, Uniform Load Structural Test:

1. Design Wind Loads: Determine design wind loads applicable to Project from basic wind
speed indicated in miles per hour (meters per second) at 33 feet (10 m) above grade,
according to ASCE 7, Section 6.5, "Method 2-Analytical Procedure," based on mean roof
heights above grade indicated on Drawings.

a. Basic Wind Speed: 90 mph (40 m/s).


b. Importance Factor: 1.0
c. Exposure Category: C.

2. Deflection: Design glass framing system to limit lateral deflections of glass edges to less
than 1/175 of glass-edge length or 3/4 inch (19 mm), whichever is less, at design pressure
based on testing performed according to AAMA/WDMA 101/I.S.2/NAFS, Uniform Load
Deflection Test or structural computations.

C. Thermal Movements: Provide aluminum windows, including anchorage, that allow for thermal
movements resulting from the following maximum change (range) in ambient and surface
temperatures by preventing buckling, opening of joints, overstressing of components, failure of
joint sealants, failure of connections, and other detrimental effects. Base engineering
calculation on surface temperatures of materials due to both solar heat gain and nighttime-sky
heat loss.

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CORE Group, P.C. ALUMINUM WINDOWS
1. Temperature Change (Range): 120 deg F (67 deg C), ambient; 180 deg F (100 deg C)
material surfaces.

1.4 SUBMITTALS

A. Product Data: For each type of aluminum window indicated.

B. Shop Drawings: Include plans, elevations, sections, details, hardware, attachments to other
work, operational clearances, and installation details

C. Samples: For each exposed finish.

D. Product Schedule: Use same designations indicated on Drawings.

E. Field quality-control test reports.

F. Product test reports.

G. Maintenance data.

1.5 QUALITY ASSURANCE

A. Installer: A qualified installer, approved by manufacturer to install manufacturer's products.

B. Glazing Publications: Comply with published recommendations of glass manufacturers and


with GANA's "Glazing Manual" unless more stringent requirements are indicated.

C. Mockups: Build mockups to verify selections made under sample submittals and to
demonstrate aesthetic effects and set quality standards for materials and execution.

D. Preinstallation Conference: Conduct conference at Project site.

1.6 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or


replace aluminum windows that fail in materials or workmanship within specified warranty
period.

1. Failures include, but are not limited to, the following:

a. Failure to meet performance requirements.


b. Structural failures including excessive deflection, water leakage, air infiltration, or
condensation.
c. Faulty operation of movable sash and hardware.
d. Deterioration of metals, other materials, and metal finishes beyond normal
weathering.
e. Failure of insulating glass.

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CORE Group, P.C. ALUMINUM WINDOWS
2. Warranty Period:

a. Window: Three years from date of Substantial Completion.


b. Glazing: 10 years from date of Substantial Completion.
c. Metal Finish: 10 years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

1. All Seasons Windows & Doors; All Seasons Commercial Division, Inc.
2. Boyd Aluminum Manufacturing.
3. Custom Window Company.
4. DeSCo Windows.
5. EFCO Corporation.
6. EXTECH Exterior Technologies, Inc.
7. Fleetwood Aluminum Products, Inc.
8. Gerkin Windows and Doors.
9. Graham Architectural Products Corp.
10. Kawneer; an Alcoa Company.
11. Mannix; a division of Interstate Window Corp.
12. Peerless Products Inc.
13. Thermal Windows, Inc.
14. TRACO.
15. Wausau Window and Wall Systems.
16. Winco Window Company.
17. Window Technologies, Inc.; Century Manufacturing, Inc.
18. YKK AP America Inc.

2.2 WINDOW

A. Window Type: Fixed.

B. Comply with AAMA/WDMA 101/I.S.2/NAFS.

1. Performance Class and Grade: HC45.

C. Condensation-Resistance Factor (CRF): Provide aluminum windows tested for thermal


performance according to AAMA 1503, showing a CRF of 45.

D. Thermal Transmittance: Provide aluminum windows with a whole-window, U-factor maximum


indicated at 15-mph (24-km/h) exterior wind velocity and winter condition temperatures when
tested according to AAMA 1503 and ASTM E 1423.

1. U-Factor: 0.40 Btu/sq. ft. x h x deg F (2.3 W/sq. m x K) or less.

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CORE Group, P.C. ALUMINUM WINDOWS
E. Solar Heat-Gain Coefficient (SHGC): Provide aluminum windows with a whole-window
SHGC maximum of 0.40, determined according to NFRC 200 procedures.

2.3 GLAZING

A. Glass and Glazing Materials: Refer to Division 8 Section "Glazing" for glass units and glazing
requirements applicable to glazed aluminum window units.

2.4 FABRICATION

A. Fabricate aluminum windows that are reglazable without dismantling sash framing.

B. Weep Holes: Provide weep holes and internal passages to conduct infiltrating water to exterior.

C. Mullions: Provide mullions and cover plates as shown, matching window units, complete with
anchors for support to structure and installation of window units. Allow for erection tolerances
and provide for movement of window units due to thermal expansion and building deflections,
as indicated. Provide mullions and cover plates capable of withstanding design loads of
window units.

D. Subframes: Provide subframes with anchors for window units as shown, of profile and
dimensions indicated but not less than 0.062-inch- (1.6-mm-) thick extruded aluminum. Miter
or cope corners, and weld and dress smooth with concealed mechanical joint fasteners. Finish
to match window units. Provide subframes capable of withstanding design loads of window
units.

E. Glazing Stops: Provide snap-on glazing stops coordinated with Division 8 Section "Glazing"
and glazing system indicated. Provide glazing stops to match sash frames.

2.5 ALUMINUM FINISHES

A. Color Anodic Finish: AAMA 611, AA-M12C22A32/A34, Class II, 0.010 mm or thicker.

1. Color: As selected by Architect from full range of industry colors and color densities.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Comply with Drawings, Shop Drawings, and manufacturer's written instructions for installing
windows, hardware, accessories, and other components.

B. Install windows level, plumb, square, true to line, without distortion or impeding thermal
movement, anchored securely in place to structural support, and in proper relation to wall
flashing and other adjacent construction.

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CORE Group, P.C. ALUMINUM WINDOWS
C. Set sill members in bed of sealant or with gaskets, as indicated, for weathertight construction.

D. Install windows and components to drain condensation, water penetrating joints, and moisture
migrating within windows to the exterior.

E. Separate aluminum and other corrodible surfaces from sources of corrosion or electrolytic
action at points of contact with other materials.

F. Clean aluminum surfaces immediately after installing windows. Avoid damaging protective
coatings and finishes. Remove excess sealants, glazing materials, dirt, and other substances.

G. Clean factory-glazed glass immediately after installing windows. Comply with manufacturer's
written recommendations for final cleaning and maintenance. Remove nonpermanent labels,
and clean surfaces.

H. Remove and replace glass that has been broken, chipped, cracked, abraded, or damaged during
construction period.

3.2 FIELD QUALITY CONTROL

A. Testing Agency: Owner will engage a qualified testing agency to perform tests and inspections
and prepare test reports.

1. Testing and inspecting agency will interpret tests and state in each report whether tested
work complies with or deviates from requirements.

B. Testing Services: Testing and inspecting of installed windows shall take place as follows:

1. Testing Methodology: Testing of windows for air infiltration and water resistance shall
be performed according to AAMA 502, Test Method A, by applying same test pressures
required to determine compliance with AAMA/WDMA 101/I.S.2/NAFS in Part 1
"Performance Requirements" Article.
2. Testing Extent: Three windows as selected by Architect and a qualified independent
testing and inspecting agency. Windows shall be tested immediately after installation.
3. Test Reports: Shall be prepared according to AAMA 502.

C. Remove and replace noncomplying aluminum window and retest as specified above.

D. Additional testing and inspecting, at Contractor's expense, will be performed to determine


compliance of replaced or additional work with specified requirements.

END OF SECTION 08520

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CORE Group, P.C. ALUMINUM WINDOWS
SECTION 08630

METAL-FRAMED SKYLIGHTS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section includes skylights with metal framing.

1.3 SUBMITTALS

A. Product Data: For each type of product indicated. Include construction details, material
descriptions, dimensions of individual components and profiles, and finishes for metal-framed
skylights.

B. LEED Submittals:

1. Product Data for Credit EQ 4.1: For sealants used inside of the weatherproofing system,
including printed statement of VOC content.

C. Shop Drawings: For metal-framed skylights. Include plans, elevations, sections, details, and
attachments to other work.

1. Include details of provisions for assembly expansion and contraction and for draining
moisture within the assembly to the exterior.
2. Include full-size isometric details of each vertical-to-horizontal intersection of assembly,
showing the following:

a. Joinery including concealed welds.


b. Anchorage.
c. Expansion provisions.
d. Glazing.
e. Flashing and drainage.

3. Include laboratory mockup Shop Drawings, prepared by a qualified preconstruction


testing agency, showing details of laboratory mockup.

a. Resubmit Shop Drawings with changes made to details of mockup to successfully


complete preconstruction testing.

D. Samples for Initial Selection: For units with factory-applied color finishes.

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E. Samples for Verification: For each type of exposed finish required, in manufacturer's standard
sizes.

F. Fabrication Sample: Of each framing intersection of assemblies, made from 12-inch (305-mm)
lengths of full-size components and showing details of the following:

1. Joinery including concealed welds.


2. Anchorage.
3. Expansion provisions.
4. Glazing.
5. Flashing and drainage.

G. Qualification Data: For qualified Installer and testing agency.

H. Welding certificates.

I. Preconstruction Test Reports: Prepared by a qualified preconstruction testing agency.

J. Compatibility and Adhesion Test Reports: For structural-sealant-glazed skylights, test reports
from sealant manufacturer indicating that joint sealants have been tested for each material that
will come in contact with sealants.

K. Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified


testing agency, for metal-framed skylights.

L. Field quality-control reports.

M. Warranties: Sample of special warranties.

1.4 QUALITY ASSURANCE

A. Installer Qualifications: Manufacturer's authorized representative who is trained and approved


for installation of metal-framed skylights required for this Project.

B. Testing Agency Qualifications: Qualified according to ASTM E 699 for testing indicated.

C. Product Options: Information on Drawings and in Specifications establishes requirements for


skylights' aesthetic effects and performance characteristics. Aesthetic effects are indicated by
dimensions, arrangements, alignment, and profiles of components and assemblies as they relate
to sightlines, to one another, and to adjoining construction. Performance characteristics are
indicated by criteria subject to verification by one or more methods including testing conducted
by an independent testing agency and in-service performance.

1. Do not modify intended aesthetic effects, as judged solely by Architect, except with
Architect's approval. If modifications are proposed, submit comprehensive explanatory
data to Architect for review.

D. Welding Qualifications: Qualify procedures and personnel according to AWS D1.2/D1.2M,


"Structural Welding Code - Aluminum."

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CORE Group, P.C. METAL-FRAMED SKYLIGHTS
E. Structural-Sealant Glazing: Comply with recommendations in ASTM C 1401, "Guide for
Structural Sealant Glazing," for joint design and quality-control procedures.

1. Joint designs are reviewed and approved by structural-sealant manufacturer.


2. Quality-control program development and reporting comply with ASTM C 1401
recommendations for material qualification procedures, preconstruction sealant-testing
program, and procedures and intervals for fabrication and installation reviews and
checks.
3. Perform manufacturer's standard tests for compatibility and adhesion of sealants with
each material that will come in contact with sealants.

F. Provide metal-framed skylights that comply with test-performance requirements indicated, as


evidenced by reports of tests performed on manufacturer's standard assemblies by a qualified
independent testing agency.

1. Preconstruction Testing: Owner will engage a qualified testing agency to perform


preconstruction testing on laboratory mockups of assemblies.
2. Build laboratory mockups at testing agency facility using personnel, materials, and
methods of construction that will be used at Project site.
3. Before performing testing on structural-sealant-glazed assemblies, remove at least one of
every type of glazing lite from each laboratory mockup and replace them using reglazing
procedures required for in-use skylight assembly.
4. Notify Architect seven days in advance of the dates and times when laboratory mockups
will be constructed.
5. Preconstruction Testing Sequence: Test laboratory mockups according to AAMA 501,
using the following sequence of tests:

a. Structural-performance preloading at one-half of the specified maximum test load


(ASTM E 330).
b. Air infiltration (ASTM E 283).
c. Water penetration under static pressure (ASTM E 331).
d. Water penetration under dynamic pressure (AAMA 501.1).
e. Structural performance at design load (ASTM E 330).
f. Repeat air filtration (ASTM E 283).
g. Repeat water penetration under static pressure (ASTM E 331).
h. Structural performance at specified maximum test load (ASTM E 330).

G. Mockups: Build mockups to verify selections made under sample submittals and to
demonstrate aesthetic effects and set quality standards for fabrication and installation.

1. Build mockup of typical metal-framed skylights as shown on Drawings.


2. Approval of mockups does not constitute approval of deviations from the Contract
Documents contained in mockups unless Architect specifically approves such deviations
in writing.
3. Approved mockups may become part of the completed Work if undisturbed at time of
Substantial Completion.

H. Preinstallation Conference: Conduct conference at Project site.

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CORE Group, P.C. METAL-FRAMED SKYLIGHTS
1.5 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or


replace components of metal-framed skylights that fail in materials or workmanship within
specified warranty period.

1. Failures include, but are not limited to, the following:

a. Structural failures including, but not limited to, excessive deflection.


b. Noise or vibration caused by thermal movements.
c. Deterioration of metals, metal finishes, and other materials beyond normal
weathering.
d. Adhesive or cohesive sealant failures.
e. Water leakage.

2. Warranty Period: 10 years from date of Substantial Completion.

B. Special Finish Warranty: Manufacturer's standard form in which manufacturer agrees to repair
or replace components on which finishes fail within specified warranty period. Warranty does
not include normal weathering.

1. Failures include, but are not limited to, checking, crazing, peeling, chalking, and fading
of finishes.
2. Warranty Period: 20 years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

1. Acralight International Skylights.


2. Architectural Glazing Technologies.
3. Bristolite Skylights.
4. CPI Daylighting, Inc.
5. Exarc Skylights, Inc.
6. Gammans Skylight Systems.
7. GSI Glazed Structures, Inc.
8. Kawneer North America; an Alcoa company.
9. LinEl Signature.
10. Major Industries, Inc.; Auburn Skylights Division.
11. Naturalite Skylight Systems; Vistawall Group.
12. O'Keeffe's Inc.
13. Schuco USA, LP.
14. Skyline Sky-Lites, LLC.
15. Sunglo Skylight Products.
16. Super Sky Products, Inc.
17. J. Sussman, Inc.

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CORE Group, P.C. METAL-FRAMED SKYLIGHTS
18. TRACO.
19. United Skys, Inc.
20. Wasco Products, Inc.

2.2 PERFORMANCE REQUIREMENTS

A. General: Metal-framed skylights shall withstand the effects of the following without failure due
to defective manufacture, fabrication, installation, or other defects in construction:

1. Structural loads.
2. Thermal movements.
3. Movements of supporting structure.
4. Dimensional tolerances of support system and other adjacent construction.
5. Failure includes, but is not limited to, the following:

a. Deflection exceeding specified limits.


b. Thermal stresses transferring to building structure.
c. Framing members transferring stresses, including those caused by thermal and
structural movements to glazing.
d. Glazing-to-glazing contact.
e. Noise or vibration created by wind and by thermal and structural movements.
f. Loosening or weakening of fasteners, attachments, and other components.
g. Sealant failure.

B. Structural Loads:

1. Wind Load: 90 mph (40 m/s).

C. Deflection of Framing Members: At design wind pressure, as follows:

1. Deflection Normal to Glazing Plane: Limited to edge of glass in a direction


perpendicular to glass plane not exceeding L/175 of the glass edge length for each
individual glazing lite or an amount that restricts edge deflection of individual glazing
lites to 3/4 inch (19.1 mm), whichever is less.
2. Deflection Parallel to Glazing Plane: Limited to L/360 of clear span or 1/8 inch (3.2
mm), whichever is smaller.

D. Lateral Bracing of Framing Members: Compression flanges of flexural members are laterally
braced by cross members with minimum depth equal to 50 percent of flexural member that is
braced. Glazing does not provide lateral support.

E. Structural-Test Performance: Provide metal-framed skylights tested according to ASTM E 330,


as follows:

1. When tested at positive and negative wind-load design pressures, assemblies do not
evidence deflection exceeding specified limits.
2. When tested at 150 percent of positive and negative wind-load design pressures,
assemblies, including anchorage, do not evidence material failures, structural distress,
and permanent deformation of main framing members exceeding 0.2 percent of span.
3. Test Durations: As required by design wind velocity, but not less than 10 seconds.

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CORE Group, P.C. METAL-FRAMED SKYLIGHTS
F. Air Infiltration: Provide metal-framed skylights with maximum air leakage through fixed
glazing and framing areas of 0.06 cfm/sq. ft. (0.03 L/s per sq. m) of fixed wall area when tested
according to ASTM E 283 at a minimum static-air-pressure difference of 6.24 lbf/sq. ft. (300
Pa).

G. Water Penetration under Static Pressure: Provide metal-framed skylights that do not evidence
water penetration through fixed glazing and framing areas when tested according to
ASTM E 331 at a minimum static-air-pressure difference of 20 percent of positive wind-load
design pressure, but not less than 6.24 lbf/sq. ft. (300 Pa).

H. Water Penetration under Dynamic Pressure: Provide metal-framed skylights that do not
evidence water leakage through fixed glazing and framing areas when tested according to
AAMA 501.1 under dynamic pressure equal to 20 percent of positive wind-load design
pressure, but not less than 6.24 lbf/sq. ft. (300 Pa).

1. Maximum Water Leakage: According to AAMA 501.1, or no uncontrolled water


penetrating aluminum-framed systems or water appearing on systems' normally exposed
interior surfaces from sources other than condensation. Water leakage does not include
water controlled by flashing and gutters that is drained to exterior and water that cannot
damage adjacent materials or finishes.

I. Thermal Movements: Provide metal-framed skylights that allow for thermal movements
resulting from the following maximum change (range) in ambient and surface temperatures.
Base engineering calculations on surface temperatures of materials due to both solar heat gain
and nighttime-sky heat loss.

1. Temperature Change (Range): 120 deg F (67 deg C), ambient; 180 deg F (100 deg C),
material surfaces.

J. Condensation Resistance: Provide metal-framed skylights with fixed glazing and framing areas
having condensation-resistance factor (CRF) of not less than 53 when tested according to
AAMA 1503.

K. Structural Sealant: Capable of withstanding tensile and shear stresses imposed without failing
adhesively or cohesively. When tested for preconstruction adhesion and compatibility, cohesive
failure of sealant shall occur before adhesive failure.

L. Energy Performance: Provide metal-framed skylights with performance properties specified, as


indicated in manufacturer's published test data, based on procedures indicated below and
certified and labeled according to NFRC:

1. Thermal Transmittance (U-Factor): Fixed glazing and framing areas shall have U-factor
of not more than 0.65 Btu/sq. ft. x h x deg F (3.69 W/sq. m x K) as determined according
to NFRC 100.
2. Solar Heat Gain Coefficient: Fixed glazing and framing areas shall have a solar heat gain
coefficient of no greater than 0.6 as determined according to NFRC 200.

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CORE Group, P.C. METAL-FRAMED SKYLIGHTS
2.3 FRAMING SYSTEMS

A. Aluminum: Alloy and temper recommended in writing by manufacturer for type of use and
finish indicated.

1. Sheet and Plate: ASTM B 209 (ASTM B 209M).


2. Extruded Bars, Rods, Profiles, and Tubes: ASTM B 221 (ASTM B 221M).
3. Extruded Structural Pipe and Tubes: ASTM B 429/B 429M.
4. Structural Profiles: ASTM B 308/B 308M.
5. Welding Rods and Bare Electrodes: AWS A5.10/A5.10M.

B. Pressure Caps: Manufacturer's standard aluminum components that mechanically retain


glazing.

1. Include snap-on aluminum trim that conceals fasteners.

C. Brackets and Reinforcements: Manufacturer's standard high-strength aluminum with


nonstaining, nonferrous shims for aligning skylight components.

D. Fasteners and Accessories: Manufacturer's standard, corrosion-resistant, nonstaining,


nonbleeding fasteners and accessories compatible with adjacent materials.

1. At pressure caps, use ASTM A 193/A 193M stainless-steel screws.


2. Use self-locking devices where fasteners are subject to loosening or turning out from
thermal and structural movements, wind loads, or vibration.
3. Reinforce members as required to receive fastener threads.
4. Use exposed fasteners with countersunk Phillips screw heads, fabricated from Series 300
stainless steel.

E. Concrete and Masonry Inserts: Hot-dip galvanized cast-iron, malleable-iron, or steel inserts
complying with ASTM A 123/A 123M or ASTM A 153/A 153M requirements.

F. Anchor Bolts: ASTM A 307, Grade A (ASTM F 568M, Property Class 4.6), galvanized steel.

G. Concealed Flashing: Manufacturer's standard, corrosion-resistant, nonstaining, nonbleeding


flashing compatible with adjacent materials.

H. Exposed Flashing and Closures: Manufacturer's standard aluminum components not less than
0.060 inch (1.524 mm) thick.

I. Framing Gaskets: Manufacturer's standard.

J. Framing Sealants: As recommended in writing by manufacturer.

1. Provide sealants for use inside of the weatherproofing system that have a VOC content of
250 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24).

K. Corrosion-Resistant Coating: Cold-applied asphalt mastic, compounded for 15-mil (0.4-mm)


dry film thickness per coat. Provide inert-type noncorrosive compound free of asbestos fibers,
sulfur components, and other deleterious impurities.

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CORE Group, P.C. METAL-FRAMED SKYLIGHTS
2.4 GLAZING

A. Glazing: As specified in Division 8 Section "Glazing."

B. Spacers, Setting Blocks, and Gaskets: Manufacturer's standard elastomeric types.

C. Bond-Breaker Tape: Manufacturer's standard tetrafluoroethylene-fluorocarbon or polyethylene


material to which sealants will not develop adhesion.

D. Glazing Sealants: As recommended in writing by manufacturer.

1. Provide sealants for use inside of the weatherproofing system that have a VOC content as
indicated when calculated according to 40 CFR 59, Subpart D (EPA Method 24).
2. Structural Sealant: ASTM C 1184, neutral-curing silicone formulation compatible with
system components with which it comes in contact, specifically formulated and tested for
use as structural sealant, and approved by structural-sealant manufacturer for use in
metal-framed skylights indicated.

a. VOC Content: 100 g/L or less.


b. Color: Black.

3. Weatherseal Sealant: ASTM C 920 for Type S, Grade NS, Class 25, Uses NT, G, A, and
O; neutral-curing silicone formulation compatible with structural sealant and other
components with which it comes in contact; and recommended in writing by structural-
and weatherseal-sealant and metal-framed skylight manufacturers for this use.

a. VOC Content: 250 g/L or less.


b. Color: Matching structural sealant.

2.5 FABRICATION

A. Where practical, fit and assemble metal-framed skylights in manufacturer's plant. To ensure
proper assembly at Project site, clearly identify work that cannot be permanently factory
assembled before shipment.

B. Fabricate aluminum components before finishing.

C. Fabricate aluminum components that, when assembled, have the following characteristics:

1. Profiles that are sharp, straight, and free of defects or deformations.


2. Accurately fitted joints with ends coped or mitered.
3. Internal guttering systems or other means to drain water passing joints, condensation
occurring within framing members, and moisture migrating within skylight to exterior.
4. Physical and thermal isolation of glazing from framing members.
5. Accommodations for thermal and mechanical movements of glazing and framing to
maintain required glazing edge clearances.

D. Fabricate aluminum sill closures with weep holes and for installation as continuous component.

E. Reinforce aluminum components as required to receive fastener threads.

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CORE Group, P.C. METAL-FRAMED SKYLIGHTS
F. Weld aluminum components in concealed locations to greatest extent possible to minimize
distortion or discoloration of finish. Remove weld spatter and welding oxides from exposed
surfaces by descaling or grinding.

G. Factory-Glazed, Metal-Framed Skylights:

1. Factory install glazing to comply with requirements in Division 8 Section "Glazing."


2. Prepare surfaces that will contact structural sealant according to structural-sealant
manufacturer's written instructions to ensure compatibility and adhesion. Preparation
includes, but is not limited to, cleaning and priming surfaces.

H. After fabrication, clearly mark components to identify their locations in Project according to
Shop Drawings.

2.6 ALUMINUM FINISHES

A. Color Anodic Finish: AAMA 611, AA-M12C22A32/A34, Class II, 0.010 mm or thicker.

1. Color: As selected by Architect from full range of industry colors and color densities.

2.7 SOURCE QUALITY CONTROL

A. Structural-Sealant Glazing: Perform quality-control procedures complying with ASTM C 1401


recommendations including, but not limited to, material qualification procedures, sealant
testing, and fabrication reviews and checks.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine areas and conditions, with Installer present, for compliance with requirements for
installation tolerances and other conditions affecting performance of the Work.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 INSTALLATION

A. General:

1. Comply with manufacturer's written instructions.


2. Do not install damaged components.
3. Fit joints between aluminum components to produce hairline joints free of burrs and
distortion.
4. Rigidly secure nonmovement joints.
5. Install anchors with separators and isolators to prevent metal corrosion and electrolytic
deterioration and to prevent impeding movement of moving joints.

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CORE Group, P.C. METAL-FRAMED SKYLIGHTS
6. Weld components in concealed locations to minimize distortion or discoloration of finish.
Protect glazing surfaces from welding.
7. Seal joints watertight unless otherwise indicated.

B. Metal Protection: Where aluminum will contact dissimilar materials, protect against galvanic
action by painting contact surfaces with protective coating or by installing nonconductive
spacers as recommended in writing by manufacturer for this purpose.

C. Install continuous aluminum sill closure with weatherproof expansion joints and locked and
sealed or welded corners. Locate weep holes at rafters.

D. Install components to drain water passing joints, condensation occurring within framing
members, and moisture migrating within skylight to exterior.

E. Install components plumb and true in alignment with established lines and elevations.

F. Install glazing as specified in Division 8 Section "Glazing."

1. Structural-Sealant Glazing:

a. Prepare surfaces that will contact structural sealant according to structural-sealant


manufacturer's written instructions to ensure compatibility and adhesion.
Preparation includes, but is not limited to, cleaning and priming surfaces.
b. Install weatherseal sealant according to Division 7 Section "Joint Sealants" and
according to weatherseal-sealant manufacturer's written instructions to produce
weatherproof joints. Install joint filler behind weatherseal sealant as recommended
in writing by weatherseal-sealant manufacturer.

G. Erection Tolerances: Install metal-framed skylights to comply with the following maximum
tolerances:

1. Alignment: Limit offset from true alignment to 1/32 inch (0.8 mm) where surfaces abut
in line, edge to edge, at corners, or where a reveal or protruding element separates aligned
surfaces by less than 3 inches (76 mm); otherwise, limit offset to 1/8 inch (3.2 mm).
2. Location and Plane: Limit variation from true location and plane to 1/8 inch in 12 feet
(3.2 mm in 3.7 m) but no greater than 1/2 inch (13 mm) over total length.

3.3 FIELD QUALITY CONTROL

A. Testing Agency: Owner will engage a qualified testing agency to perform tests and inspections.

1. Water-Spray Test: Before installation of interior finishes has begun, skylights shall be
tested according to AAMA 501.2 and shall not evidence water penetration.
2. Water Penetration under Static Pressure: Before installation of interior finishes has
begun, areas shall be tested according to ASTM E 1105.

a. Test Procedures: Test under uniform and cyclic static-air pressure.


b. Water Penetration: None.

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CORE Group, P.C. METAL-FRAMED SKYLIGHTS
3. Structural-Sealant Compatibility and Adhesion: Structural sealant shall be tested
according to recommendations in ASTM C 1401.

a. Destructive test method, Method A, Hand Pull Tab (Destructive) in


ASTM C 1401, Appendix X2, shall be used.

1) A minimum of two area(s) on each skylight face shall be tested.


2) Repair installation areas damaged by testing.

4. Structural-Sealant Glazing Inspection: After installation of metal-framed skylights is


complete, structural-sealant glazing shall be inspected and evaluated according to
ASTM C 1401 recommendations for quality-control procedures.

B. Repair or remove work where test results and inspections indicate that it does not comply with
specified requirements.

C. Additional testing and inspecting, at Contractor's expense, will be performed to determine


compliance of replaced or additional work with specified requirements.

D. Prepare test and inspection reports.

END OF SECTION 08630

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CORE Group, P.C. METAL-FRAMED SKYLIGHTS
SECTION 08710

DOOR HARDWARE

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section includes:

1. Mechanical door hardware for the following:

a. Swinging doors.

B. Products furnished, but not installed, under this Section include the products listed below.
Coordinating and scheduling the purchase and delivery of these products remain requirements
of this Section.

1. Pivots, thresholds, weather stripping and lock cylinders to be installed under other
Sections.
2. Permanent lock cores to be installed by Owner.

1.3 SUBMITTALS

A. Product Data: For each type of product indicated.

B. Samples: For each exposed product and for each color and texture specified.

C. Other Action Submittals:

1. Door Hardware Schedule: Prepared by or under the supervision of Installer, detailing


fabrication and assembly of door hardware, as well as installation procedures and
diagrams. Coordinate final door hardware schedule with doors, frames, and related work
to ensure proper size, thickness, hand, function, and finish of door hardware.

a. Format: Use same scheduling sequence and format and use same door numbers as
in the Contract Documents.
b. Content: Include the following information:

1) Identification number, location, hand, fire rating, size, and material of each
door and frame.

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CORE Group, P.C. DOOR HARDWARE
2) Locations of each door hardware set, cross-referenced to Drawings on floor
plans and to door and frame schedule.
3) Complete designations, including name and manufacturer, type, style,
function, size, quantity, function, and finish of each door hardware product.
4) Description of electrified door hardware sequences of operation and
interfaces with other building control systems.

2. Keying Schedule: Prepared by or under the supervision of Installer, detailing Owner's


final keying instructions for locks.

1.4 QUALITY ASSURANCE

A. Installer Qualifications: Supplier of products and an employer of workers trained and approved
by product manufacturers and an Architectural Hardware Consultant who is available during the
course of the Work to consult with Contractor, Architect, and Owner about door hardware and
keying.

B. Source Limitations: Provide electrified door hardware from same manufacturer as mechanical
door hardware, unless otherwise indicated. Manufacturers that perform electrical modifications
and that are listed by a testing and inspecting agency acceptable to authorities having
jurisdiction are acceptable.

C. Fire-Rated Door Assemblies: Where fire-rated door assemblies are indicated, provide door
hardware rated for use in assemblies complying with NFPA 80 that are listed and labeled by a
qualified testing agency, for fire-protection ratings indicated, based on testing at positive
pressure according to NFPA 252 or UL 10C, unless otherwise indicated.

D. Smoke- and Draft-Control Door Assemblies: Where smoke- and draft-control door assemblies
are required, provide door hardware that meet requirements of assemblies tested according to
UL 1784 and installed in compliance with NFPA 105.

1. Air Leakage Rate: Maximum air leakage of 0.3 cfm/sq. ft. (3 cu. m per minute/sq. m) at
the tested pressure differential of 0.3-inch wg (75 Pa) of water.

E. Means of Egress Doors: Latches do not require more than 15 lbf (67 N) to release the latch.
Locks do not require use of a key, tool, or special knowledge for operation.

F. Accessibility Requirements: For door hardware on doors in an accessible route, comply with
the U.S. Architectural & Transportation Barriers Compliance Board's ADA-ABA Accessibility
Guidelines and ICC/ANSI A117.1.

1. Provide operating devices that do not require tight grasping, pinching, or twisting of the
wrist and that operate with a force of not more than 5 lbf (22.2 N).
2. Comply with the following maximum opening-force requirements:

a. Interior, Non-Fire-Rated Hinged Doors: 5 lbf (22.2 N) applied perpendicular to


door.
b. Sliding Doors: 5 lbf (22.2 N) applied parallel to door at latch.
c. Fire Doors: Minimum opening force allowable by authorities having jurisdiction.

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CORE Group, P.C. DOOR HARDWARE
3. Bevel raised thresholds with a slope of not more than 1:2. Provide thresholds not more
than 1/2 inch (13 mm) high.
4. Adjust door closer sweep periods so that, from an open position of 70 degrees, the door
will take at least 3 seconds to move to a point 3 inches (75 mm) from the latch, measured
to the leading edge of the door.

G. Keying Conference: Conduct conference at Project site to comply with requirements in


Division 1 Section "Project Management and Coordination."

1.5 DELIVERY, STORAGE, AND HANDLING

A. Deliver keys to manufacturer of key control system for subsequent delivery to Owner.

B. Deliver keys and permanent cores to Owner by registered mail or overnight package service.

1.6 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or


replace components of door hardware that fail in materials or workmanship within specified
warranty period.

1. Warranty Period: Three years from date of Substantial Completion, unless otherwise
indicated.

a. Exit Devices: Two years from date of Substantial Completion.


b. Manual Closers: 10 years from date of Substantial Completion.
c. Concealed Floor Closers: 25 years from date of Substantial Completion.

1.7 EXTRA MATERIALS

A. Furnish extra materials that match products installed and that are packaged with protective
covering for storage and identified with labels describing contents.

1. Door Hardware:
a. Mechanical Locks and Latches: Five percent.
b. Exit Devices: Five percent.
c. Lock Cylinders: Five percent.
d. Hinges: Two percent.
e. Door Bolts: Two percent.
f. Closers: Two Percent.
g. Stops and Holders: Two percent.

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CORE Group, P.C. DOOR HARDWARE
PART 2 - PRODUCTS

2.1 SCHEDULED DOOR HARDWARE

A. Provide door hardware for each door as scheduled in Door and Frame Schedule on Drawings to
comply with requirements in this Section.

1. Door Hardware Sets: Provide quantity, item, size, finish or color indicated, and products
complying with BHMA designations referenced.

B. Designations: Requirements for design, grade, function, finish, size, and other distinctive
qualities of each type of door hardware are indicated on the Drawings and are identified by
using door hardware designations, as follows:

1. Named Manufacturers' Products: Manufacturer and product designation are listed for
each door hardware type required for the purpose of establishing minimum requirements.
Manufacturers' names are abbreviated in Part 3 "Door Hardware Schedule" Article.
2. References to BHMA Designations: Provide products complying with these designations
and requirements for description, quality, and function.

2.2 HINGES

A. Hinges: BHMA A156.1. Provide template-produced hinges for hinges installed on hollow-
metal doors and hollow-metal frames.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Baldwin Hardware Corporation.


b. Bommer Industries, Inc.
c. Cal-Royal Products, Inc.
d. Hager Companies.
e. IVES Hardware; an Ingersoll-Rand company.
f. Lawrence Hardware Inc.
g. McKinney Products Company; an ASSA ABLOY Group company.
h. PBB, Inc.
i. Stanley Commercial Hardware; Div. of The Stanley Works.

2.3 SELF-CLOSING HINGES AND PIVOTS

A. Self-Closing Hinges and Pivots: BHMA A156.17.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Baldwin Hardware Corporation.


b. Bommer Industries, Inc.
c. Cal-Royal Products, Inc.

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CORE Group, P.C. DOOR HARDWARE
d. Hager Companies.
e. Lawrence Hardware Inc.
f. McKinney Products Company; an ASSA ABLOY Group company.
g. PBB, Inc.
h. Stanley Commercial Hardware; Div. of The Stanley Works.

2.4 CENTER-HUNG AND OFFSET PIVOTS

A. Center-Hung and Offset Pivots: BHMA A156.4.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. DORMA Architectural Hardware; Member of The DORMA Group North


America.
b. IVES Hardware; an Ingersoll-Rand company.
c. Rixson Specialty Door Controls; an ASSA ABLOY Group company.

2.5 MECHANICAL LOCKS AND LATCHES

A. Strikes: Provide manufacturer's standard strike for each lock bolt or latchbolt complying with
requirements indicated for applicable lock or latch and with strike box and curved lip extended
to protect frame; finished to match lock or latch.

1. Flat-Lip Strikes: For locks with three-piece antifriction latchbolts, as recommended by


manufacturer.
2. Extra-Long-Lip Strikes: For locks used on frames with applied wood casing trim.
3. Aluminum-Frame Strike Box: Manufacturer's special strike box fabricated for aluminum
framing.
4. Rabbet Front and Strike: Provide on locksets for rabbeted meeting stiles.

B. Bored Locks: BHMA A156.2; Grade 1; Series 4000.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Arrow USA; an ASSA ABLOY Group company.


b. Best Access Systems; Div. of Stanley Security Solutions, Inc.
c. Cal-Royal Products, Inc.
d. Corbin Russwin Architectural Hardware; n ASSA ABLOY Group Company.
e. Falcon Lock; An Ingersoll-Rand Company.
f. K2 Commercial Hardware; a Black & Decker Corp. company.
g. Marks USA.
h. Medeco Security Locks, Inc.; an ASSA ABLOY Group company.
i. PDQ Manufacturing.
j. SARGENT Manufacturing Company; an ASSA ABLOY Group company.
k. Schlage Commercial Lock Division; an Ingersoll-Rand company.
l. Weiser Lock Corp.; a Black & Decker Corp. company.
m. Yale Security Inc.; an ASSA ABLOY Group company.

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C. Mortise Locks: BHMA A156.13; Security Grade 1; stamped steel case with steel or brass parts;
Series 1000.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Accurate Lock & Hardware Co.


b. Adams Rite Manufacturing Co.; an ASSA ABLOY Group company.
c. Arrow USA; an ASSA ABLOY Group company.
d. Best Access Systems; Div. of Stanley Security Solutions, Inc.
e. Cal-Royal Products, Inc.
f. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company.
g. Falcon Lock; an Ingersoll-Rand company.
h. Marks USA.
i. PDQ Manufacturing.
j. SARGENT Manufacturing Company; an ASSA ABLOY Group company.
k. Schlage Commercial Lock Division; an Ingersoll-Rand company.
l. Yale Security Inc.; an ASSA ABLOY Group company.

2.6 EXIT LOCKS AND EXIT ALARMS

A. Exit Locks and Alarms: BHMA A156.29, Grade 1.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Arrow USA; an ASSA ABLOY Group company.


b. Detex Corporation.
c. SARGENT Manufacturing Company; an ASSA ABLOY Group company.

2.7 SURFACE BOLTS

A. Surface Bolts: BHMA A156.16.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Burns Manufacturing Incorporated.


b. Don-Jo Mfg., Inc.
c. Door Controls International, Inc.
d. IVES Hardware; an Ingersoll-Rand company.
e. Trimco.

2.8 MANUAL FLUSH BOLTS

A. Manual Flush Bolts: BHMA A156.16; minimum 3/4-inch (19-mm) throw; designed for
mortising into door edge.

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1. Manufacturers: Subject to compliance with requirements, provide products by one of the
following:

a. Adams Rite Manufacturing Co.; an ASSA ABLOY Group company.


b. Burns Manufacturing Incorporated.
c. Don-Jo Mfg., Inc.
d. Door Controls International, Inc.
e. Hiawatha, Inc.
f. IVES Hardware; an Ingersoll-Rand company.
g. Trimco.

2.9 EXIT DEVICES AND AUXILIARY ITEMS

A. Exit Devices and Auxiliary Items: BHMA A156.3.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Adams Rite Manufacturing Co.; an ASSA ABLOY Group company.


b. Arrow USA; an ASSA ABLOY Group company.
c. Cal-Royal Products, Inc.
d. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company.
e. Detex Corporation.
f. Door Controls International, Inc.
g. DORMA Architectural Hardware; Member of The DORMA Group North
America.
h. Dor-O-Matic; an Ingersoll-Rand company.
i. K2 Commercial Hardware; a Black & Decker Corp. company.
j. Monarch Exit Devices & Panic Hardware; an Ingersoll-Rand company.
k. Precision Hardware, Inc.; Division of Stanley Security Solutions, Inc.
l. Rutherford Controls Int'l. Corp.
m. SARGENT Manufacturing Company; an ASSA ABLOY Group company.
n. Von Duprin; an Ingersoll-Rand company.
o. Yale Security Inc.; an ASSA ABLOY Group company.

2.10 LOCK CYLINDERS

A. Lock Cylinders: Tumbler type, constructed from brass or bronze, stainless steel, or nickel
silver.

1. Manufacturer: Same manufacturer as for locking devices or approved equal product as


determined by Architect from one of the following:

a. Arrow USA; an ASSA ABLOY Group company.


b. ASSA, Inc.; An ASSA ABLOY Group Company.
c. Best Access Systems; Div. of Stanley Security Solutions, Inc.
d. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company.
e. Falcon Lock; an Ingersoll-Rand company.
f. Medeco Security Locks, Inc.; an ASSA ABLOY Group company.

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g. SARGENT Manufacturing Company; an ASSA ABLOY Group company.
h. Schlage Commercial Lock Division; an Ingersoll-Rand company.
i. Yale Security Inc.; an ASSA ABLOY Group company.

B. Construction Master Keys: Provide cylinders with feature that permits voiding of construction
keys without cylinder removal. Provide 10 construction master keys.

C. Construction Cores: Provide construction cores that are replaceable by permanent cores.
Provide 10 construction master keys.

2.11 KEYING

A. Keying System: Factory registered, complying with guidelines in BHMA A156.28,


Appendix A. Incorporate decisions made in keying conference.

1. No Master Key System: Only change keys operate cylinder.


2. Master Key System: Change keys and a master key operate cylinders.
3. Grand Master Key System: Change keys, a master key, and a grand master key operate
cylinders.
4. Great-Grand Master Key System: Change keys, a master key, a grand master key, and a
great-grand master key operate cylinders.
5. Existing System:

a. Master key or grand master key locks to Owner's existing system.


b. Re-key Owner's existing master key system into new keying system.

6. Keyed Alike: Key all cylinders to same change key.

B. Keys: Nickel silver.

1. Stamping: Permanently inscribe each key with a visual key control number and include
the following notation:

a. Notation: "DO NOT DUPLICATE."

2. Quantity: In addition to one extra key blank for each lock, provide the following:

a. Cylinder Change Keys: Three.


b. Master Keys: Five.
c. Grand Master Keys: Five.
d. Great-Grand Master Keys: Five.

2.12 KEY CONTROL SYSTEM

A. Key Control Cabinet: BHMA A156.5; metal cabinet with baked-enamel finish; containing key-
holding hooks, labels, 2 sets of key tags with self-locking key holders, key-gathering envelopes,
and temporary and permanent markers; with key capacity of 150 percent of the number of locks.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

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a. American Key Boxes and Cabinets.
b. GE Security, Inc.
c. HPC, Inc.
d. Lund Equipment Co., Inc.
e. MMF Industries.
f. Tri Palm International.

2. Wall-Mounted Cabinet: Cabinet with hinged-panel door equipped with key-holding


panels and pin-tumbler cylinder door lock.

2.13 OPERATING TRIM

A. Operating Trim: BHMA A156.6; stainless steel, unless otherwise indicated.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Burns Manufacturing Incorporated.


b. Don-Jo Mfg., Inc.
c. Forms + Surfaces.
d. Hager Companies.
e. Hiawatha, Inc.
f. IVES Hardware; an Ingersoll-Rand company.
g. Rockwood Manufacturing Company.
h. Trimco.

2.14 ACCESSORIES FOR PAIRS OF DOORS

A. Coordinators: BHMA A156.3; consisting of active-leaf, hold-open lever and inactive-leaf


release trigger; fabricated from steel with nylon-coated strike plates; with built-in, adjustable
safety release; and with internal override.

B. Carry-Open Bars: BHMA A156.3; prevent the inactive leaf from opening before the active
leaf; provide polished brass or bronze carry-open bars with strike plate for inactive leaves of
pairs of doors unless automatic or self-latching bolts are used.

C. Astragals: BHMA A156.22.

2.15 SURFACE CLOSERS

A. Surface Closers: BHMA A156.4; rack-and-pinion hydraulic type with adjustable sweep and
latch speeds controlled by key-operated valves and forged-steel main arm. Comply with
manufacturer's written recommendations for size of door closers depending on size of door,
exposure to weather, and anticipated frequency of use. Provide factory-sized closers, adjustable
to meet field conditions and requirements for opening force.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

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a. Arrow USA; an ASSA ABLOY Group company.
b. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company.
c. DORMA Architectural Hardware; Member of The DORMA Group North
America.
d. Dor-O-Matic; an Ingersoll-Rand company.
e. K2 Commercial Hardware; a Black & Decker Corp. company.
f. LCN Closers; an Ingersoll-Rand company.
g. Norton Door Controls; an ASSA ABLOY Group company.
h. Rixson Specialty Door Controls; an ASSA ABLOY Group company.
i. SARGENT Manufacturing Company; an ASSA ABLOY Group company.
j. Yale Security Inc.; an ASSA ABLOY Group company.

2.16 CONCEALED CLOSERS

A. Concealed Closers: BHMA A156.4; rack-and-pinion hydraulic type with adjustable sweep and
latch speeds controlled by key-operated valves. Comply with manufacturer's written
recommendations for size of door closers depending on size of door, exposure to weather, and
anticipated frequency of use. Provide factory-sized closers, adjustable to meet field conditions
and requirements for opening force.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. DORMA Architectural Hardware; Member of The DORMA Group North


America.
b. LCN Closers; an Ingersoll-Rand company.
c. Norton Door Controls; an ASSA ABLOY Group company.
d. Rixson Specialty Door Controls; an ASSA ABLOY Group company.
e. SARGENT Manufacturing Company; an ASSA ABLOY Group company.

2.17 CLOSER HOLDER RELEASE DEVICES

A. Closer Holder Release Devices: BHMA A156.15; Grade 1; closer connected with separate or
integral releasing and fire- or smoke-detecting devices. Door shall become self-closing on
interruption of signal to release device. Automatic release is activated by smoke detection
system or loss of power.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company.


b. DORMA Architectural Hardware; Member of The DORMA Group North
America.
c. LCN Closers; an Ingersoll-Rand company.
d. Norton Door Controls; an ASSA ABLOY Group company.
e. Rixson Specialty Door Controls; an ASSA ABLOY Group company.
f. SARGENT Manufacturing Company; an ASSA ABLOY Group company.

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2.18 MECHANICAL STOPS AND HOLDERS

A. Wall- and Floor-Mounted Stops: BHMA A156.16; aluminum base metal.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Architectural Builders Hardware Mfg., Inc.


b. Baldwin Hardware Corporation.
c. Burns Manufacturing Incorporated.
d. Cal-Royal Products, Inc.
e. Don-Jo Mfg., Inc.
f. Door Controls International, Inc.
g. Hager Companies.
h. Hiawatha, Inc.
i. IVES Hardware; an Ingersoll-Rand company.
j. Rockwood Manufacturing Company.
k. Stanley Commercial Hardware; Div. of The Stanley Works.
l. Trimco.

2.19 OVERHEAD STOPS AND HOLDERS

A. Overhead Stops and Holders: BHMA A156.8.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Architectural Builders Hardware Mfg., Inc.


b. Glynn-Johnson; an Ingersoll-Rand company.
c. Rockwood Manufacturing Company.
d. SARGENT Manufacturing Company; an ASSA ABLOY Group company.

2.20 DOOR GASKETING

A. Door Gasketing: BHMA A156.22; air leakage not to exceed 0.50 cfm per foot (0.000774 cu.
m/s per m) of crack length for gasketing other than for smoke control, as tested according to
ASTM E 283; with resilient or flexible seal strips that are easily replaceable and readily
available from stocks maintained by manufacturer.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Hager Companies.
b. M-D Building Products, Inc.
c. National Guard Products.
d. Pemko Manufacturing Co.; an ASSA ABLOY Group company.
e. Reese Enterprises, Inc.
f. Sealeze; a unit of Jason Incorporated.
g. Zero International.

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2.21 THRESHOLDS

A. Thresholds: BHMA A156.21; fabricated to full width of opening indicated.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Hager Companies.
b. M-D Building Products, Inc.
c. National Guard Products.
d. Pemko Manufacturing Co.; an ASSA ABLOY Group company.
e. Reese Enterprises, Inc.
f. Rixson Specialty Door Controls; an ASSA ABLOY Group company.
g. Sealeze; a unit of Jason Incorporated.
h. Zero International.

2.22 METAL PROTECTIVE TRIM UNITS

A. Metal Protective Trim Units: BHMA A156.6; fabricated from 0.050-inch- (1.3-mm-) thick
stainless steel; with manufacturer's standard machine or self-tapping screw fasteners.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Baldwin Hardware Corporation.


b. Burns Manufacturing Incorporated.
c. Don-Jo Mfg., Inc.
d. Hiawatha, Inc.
e. IPC Door and Wall Protection Systems, Inc.; Div. of InPro Corporation.
f. IVES Hardware; an Ingersoll-Rand company.
g. Pawling Corporation.
h. Rockwood Manufacturing Company.
i. Trimco.

2.23 AUXILIARY DOOR HARDWARE

A. Auxiliary Hardware: BHMA A156.16.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Baldwin Hardware Corporation.


b. Cal-Royal Products, Inc.
c. Don-Jo Mfg., Inc.
d. Hager Companies.
e. Rockwood Manufacturing Company.
f. Stanley Commercial Hardware; Div. of The Stanley Works.
g. Trimco.

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CORE Group, P.C. DOOR HARDWARE
2.24 FABRICATION

A. Fasteners: Provide door hardware manufactured to comply with published templates prepared
for machine, wood, and sheet metal screws. Provide screws that comply with commercially
recognized industry standards for application intended, except aluminum fasteners are not
permitted. Provide Phillips flat-head screws with finished heads to match surface of door
hardware, unless otherwise indicated.

1. Concealed Fasteners: For door hardware units that are exposed when door is closed,
except for units already specified with concealed fasteners. Do not use through bolts for
installation where bolt head or nut on opposite face is exposed unless it is the only means
of securely attaching the door hardware. Where through bolts are used on hollow door
and frame construction, provide sleeves for each through bolt.
2. Fire-Rated Applications:

a. Machine Screws: For the following:

1) Hinges mortised to doors or frames.


2) Strike plates to frames.
3) Closers to doors and frames.

b. Steel Through Bolts: For the following unless door blocking is provided:

1) Surface hinges to doors.


2) Closers to doors and frames.
3) Surface-mounted exit devices.

3. Spacers or Sex Bolts: For through bolting of hollow-metal doors.


4. Fasteners for Wood Doors: Comply with requirements in DHI WDHS.2, "Recommended
Fasteners for Wood Doors."
5. Gasketing Fasteners: Provide noncorrosive fasteners for exterior applications and
elsewhere as indicated.

2.25 FINISHES

A. Provide finishes complying with BHMA A156.18 as indicated in door hardware schedule.

B. Protect mechanical finishes on exposed surfaces from damage by applying a strippable,


temporary protective covering before shipping.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Steel Doors and Frames: For surface applied door hardware, drill and tap doors and frames
according to ANSI/SDI A250.6.

B. Stile and Rail Wood Doors: Comply with DHI WDHS.5 "Recommended Hardware
Reinforcement Locations for Mineral Core Wood Flush Doors."

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C. Mounting Heights: Mount door hardware units at heights to comply with the following unless
otherwise indicated or required to comply with governing regulations.

1. Standard Steel Doors and Frames: ANSI/SDI A250.8.


2. Stile and Rail Wood Doors: DHI WDHS.3, "Recommended Locations for Architectural
Hardware for Wood Flush Doors."

D. Install each door hardware item to comply with manufacturer's written instructions. Where
cutting and fitting are required to install door hardware onto or into surfaces that are later to be
painted or finished in another way, coordinate removal, storage, and reinstallation of surface
protective trim units with finishing work specified in Division 9 Sections. Do not install
surface-mounted items until finishes have been completed on substrates involved.

1. Set units level, plumb, and true to line and location. Adjust and reinforce attachment
substrates as necessary for proper installation and operation.
2. Drill and countersink units that are not factory prepared for anchorage fasteners. Space
fasteners and anchors according to industry standards.

E. Hinges: Install types and in quantities indicated in door hardware schedule but not fewer than
the number recommended by manufacturer for application indicated or one hinge for every 30
inches (750 mm) of door height, whichever is more stringent, unless other equivalent means of
support for door, such as spring hinges or pivots, are provided.

F. Intermediate Offset Pivots: Where offset pivots are indicated, provide intermediate offset
pivots in quantities indicated in door hardware schedule but not fewer than one intermediate
offset pivot per door and one additional intermediate offset pivot for every 30 inches (750 mm)
of door height greater than 90 inches (2286 mm).

G. Lock Cylinders: Install construction cores to secure building and areas during construction
period.

1. Replace construction cores with permanent cores as directed by Owner.


2. Furnish permanent cores to Owner for installation.

H. Key Control System: Tag keys and place them on markers and hooks in key control system
cabinet, as determined by final keying schedule.

I. Thresholds: Set thresholds for exterior doors and other doors indicated in full bed of sealant
complying with requirements specified in Division 7 Section "Joint Sealants."

J. Stops: Provide floor stops for doors unless wall or other type stops are indicated in door
hardware schedule. Do not mount floor stops where they will impede traffic.

K. Perimeter Gasketing: Apply to head and jamb, forming seal between door and frame.

L. Meeting Stile Gasketing: Fasten to meeting stiles, forming seal when doors are closed.

M. Door Bottoms: Apply to bottom of door, forming seal with threshold when door is closed.

N. Adjustment: Adjust and check each operating item of door hardware and each door to ensure
proper operation or function of every unit. Replace units that cannot be adjusted to operate as

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CORE Group, P.C. DOOR HARDWARE
intended. Adjust door control devices to compensate for final operation of heating and
ventilating equipment and to comply with referenced accessibility requirements.

3.2 FIELD QUALITY CONTROL

A. Independent Architectural Hardware Consultant: Owner will engage a qualified independent


Architectural Hardware Consultant to perform inspections and to prepare inspection reports.

END OF SECTION 08710

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CORE Group, P.C. DOOR HARDWARE
SECTION 08800

GLAZING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section includes glazing for the following products and applications, including those specified
in other Sections where glazing requirements are specified by reference to this Section:

1. Windows.
2. Doors.
3. Glazed curtain walls.
4. Storefront framing.
5. Glazed entrances.
6. Skylights.

1.3 PERFORMANCE REQUIREMENTS

A. Delegated Design: Design glass, including comprehensive engineering analysis according to


ASTM E 1300 and ICC's 2003 International Building Code by a qualified professional engineer,
using the following design criteria:

1. Design Wind Load: 90 mph (40 m/s).


2. Vertical Glazing: For glass surfaces sloped 15 degrees or less from vertical, design glass
to resist design wind pressure based on glass type factors for short-duration load.

1.4 PRECONSTRUCTION TESTING

A. Preconstruction Adhesion and Compatibility Testing: Test each glazing material type, tape
sealant, gasket, glazing accessory, and glass-framing member for adhesion to and compatibility
with elastomeric glazing sealants.

1. Testing will not be required if data are submitted based on previous testing of current
sealant products and glazing materials matching those submitted.

1.5 SUBMITTALS

A. Product Data: For each glass product and glazing material indicated.

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B. LEED Submittals:

1. Product Data for Credit EQ 4.1: For glazing sealants used inside of the weatherproofing
system, including printed statement of VOC content.

C. Glass Samples: For each type of glass product other than clear monolithic vision glass; 12
inches (300 mm) square.

D. Glazing Schedule: List glass types and thicknesses for each size opening and location. Use
same designations indicated on Drawings.

E. Preconstruction adhesion and compatibility test report.

1.6 QUALITY ASSURANCE

A. Glazing Publications: Comply with published recommendations of glass product manufacturers


and organizations below, unless more stringent requirements are indicated. Refer to these
publications for glazing terms not otherwise defined in this Section or in referenced standards.

1. GANA Publications: GANA's "Laminated Glazing Reference Manual" and GANA's


"Glazing Manual."
2. AAMA Publications: AAMA GDSG-1, "Glass Design for Sloped Glazing," and
AAMA TIR-A7, "Sloped Glazing Guidelines."
3. IGMA Publication for Sloped Glazing: IGMA TB-3001, "Guidelines for Sloped
Glazing."
4. IGMA Publication for Insulating Glass: SIGMA TM-3000, "North American Glazing
Guidelines for Sealed Insulating Glass Units for Commercial and Residential Use."

B. Safety Glazing Labeling: Where safety glazing labeling is indicated, permanently mark glazing
with certification label of the SGCC. Label shall indicate manufacturer's name, type of glass,
thickness, and safety glazing standard with which glass complies.

C. Fire-Protection-Rated Glazing Labeling: Permanently mark fire-protection-rated glazing with


certification label of a testing agency acceptable to authorities having jurisdiction. Label shall
indicate manufacturer's name, test standard, whether glazing is for use in fire doors or other
openings, whether or not glazing passes hose-stream test, whether or not glazing has a
temperature rise rating of 450 deg F (250 deg C), and the fire-resistance rating in minutes.

D. Insulating-Glass Certification Program: Permanently marked either on spacers or on at least


one component lite of units with appropriate certification label of IGCC.

1.7 WARRANTY

A. Manufacturer's Special Warranty for Coated-Glass Products: Manufacturer's standard form in


which coated-glass manufacturer agrees to replace coated-glass units that deteriorate within
specified warranty period. Deterioration of coated glass is defined as defects developed from
normal use that are not attributed to glass breakage or to maintaining and cleaning coated glass
contrary to manufacturer's written instructions. Defects include peeling, cracking, and other
indications of deterioration in coating.

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1. Warranty Period: 10 years from date of Substantial Completion.

B. Manufacturer's Special Warranty on Insulating Glass: Manufacturer's standard form in which


insulating-glass manufacturer agrees to replace insulating-glass units that deteriorate within
specified warranty period. Deterioration of insulating glass is defined as failure of hermetic seal
under normal use that is not attributed to glass breakage or to maintaining and cleaning
insulating glass contrary to manufacturer's written instructions. Evidence of failure is the
obstruction of vision by dust, moisture, or film on interior surfaces of glass.

1. Warranty Period: 10 years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 GLASS PRODUCTS, GENERAL

A. Thickness: Where glass thickness is indicated, it is a minimum. Provide glass lites in


thicknesses as needed to comply with requirements indicated.

B. Strength: Where float glass is indicated, provide annealed float glass, Kind HS heat-treated
float glass, or Kind FT heat-treated float glass as needed to comply with "Performance
Requirements" Article. Where heat-strengthened glass is indicated, provide Kind HS heat-
treated float glass or Kind FT heat-treated float glass as needed to comply with "Performance
Requirements" Article. Where fully tempered glass is indicated, provide Kind FT heat-treated
float glass.

C. Thermal and Optical Performance Properties: Provide glass with performance properties
specified, as indicated in manufacturer's published test data, based on procedures indicated
below:

1. U-Factors: Center-of-glazing values, according to NFRC 100 and based on LBL's


WINDOW 5.2 computer program, expressed as Btu/sq. ft. x h x deg F (W/sq. m x K).
2. Solar Heat-Gain Coefficient and Visible Transmittance: Center-of-glazing values,
according to NFRC 200 and based on LBL's WINDOW 5.2 computer program.
3. Visible Reflectance: Center-of-glazing values, according to NFRC 300.

2.2 GLASS PRODUCTS

A. Float Glass: ASTM C 1036, Type I, Quality-Q3, Class I (clear) unless otherwise indicated.

B. Heat-Treated Float Glass: ASTM C 1048; Type I; Quality-Q3; Class I (clear) unless otherwise
indicated; of kind and condition indicated.

C. Ceramic-Coated Vision Glass: Heat-treated float glass, Condition C; with ceramic enamel
applied by silk-screened process; complying with Specification No. 95-1-31 in GANA's
Tempering Division's "Engineering Standards Manual" and with other requirements specified.

1. Glass: Clear float.


2. Ceramic Coating Color and Pattern: As indicated on Drawings.

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2.3 INSULATING GLASS

A. Basis-of-Design Product: Subject to compliance with requirements, provide Solarscreen Low-E


(VE) 2-2M Insulating Glass manufactured by Viracon, Inc. or approved equal product as
determined by Architect.

B. ASTM E 2190; Glass Properties:

1. Transmittance:
a. Visible Light: 60%.
b. Solar Energy: 24%.
c. Ultra-Violet: 6%.

2. Reflectance:
a. Visible Light-Exterior: 9%.
b. Visible Light-Interior: 11%.
c. Solar Energy: 10%.

3. U-Value:
a. Winter Nighttime: 29.
b. Summer Daytime: 26.

4. Shading Coefficient: 0.36.


5. Solar Factor (SHGC): 0.31.
6. LSG: 1.94.
7. Exterior Lite: 1/4 in. (6 mm) VE 2-2M green.
8. Interspace: 1/2 in. (13 mm) air.
9. Interior Lite: 1/4 in. (6 mm) clear.

C. Unit overall thickness tolerance shall be -1/16 in. (1.59 mm) / + 1/32 in. (0.79 mm).

D. Sealed insulating glass shall be double sealed with a primary seal of polyisobutylene and a
secondary seal of silicone.

1. Minimum thickness of secondary seal shall be 1/16 in. 1.59 mm).


2. Target width of primary seal shall be 5/32 in. (3.97 mm).
3. There shall be no voids or skips in the primary seal.
4. Gaps or skips between primary and secondary sealant are permitted to a maximum width
of 1/16 in. (1.59 mm) by maximum length of 2 in. (51 mm) with gaps separated by at
least 18 in. (457 mm).
5. Both primary and secondary sealant adhesion shall exhibit continuous, tenacious
adhesion to both glass and spacer contact areas.

E. Lites shall be separated by a mill-finished aluminum spacer with three bent corners and one
keyed-soldered corner or four bent corners and one straight butyl-injected zinc-plated steel
straight key joint to provide a hermetically sealed and dehydrated interspace.

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2.4 FIRE-PROTECTION-RATED GLAZING

A. Fire-Protection-Rated Glazing, General: Listed and labeled by a testing agency acceptable to


authorities having jurisdiction, for fire-protection ratings indicated, based on testing according
to NFPA 252 for door assemblies and NFPA 257 for window assemblies.

B. Film-Faced Ceramic Glazing: Clear, ceramic flat glass; 3/16-inch (5-mm) nominal thickness;
faced on one surface with a clear glazing film; complying with testing requirements in
16 CFR 1201 for Category II materials.

1. Products: Subject to compliance with requirements, provide one of the following:

a. Nippon Electric Glass Co., Ltd. (distributed by Technical Glass Products);


FireLite NT.
b. Safti First; SuperLite C/SP.
c. Schott North America, Inc.; Filmed Pyran Star or Filmed Pyran Crystal.
d. Vetrotech Saint-Gobain; SGG Keralite FR-F.

2.5 GLAZING GASKETS

A. Dense Compression Gaskets: Molded or extruded gaskets of profile and hardness required to
maintain watertight seal, made from one of the following:

1. Neoprene complying with ASTM C 864.


2. EPDM complying with ASTM C 864.
3. Silicone complying with ASTM C 1115.
4. Thermoplastic polyolefin rubber complying with ASTM C 1115.

B. Soft Compression Gaskets: Extruded or molded, closed-cell, integral-skinned neoprene or


EPDM gaskets complying with ASTM C 509, Type II, black; of profile and hardness required
to maintain watertight seal.

1. Application: Use where soft compression gaskets will be compressed by inserting dense
compression gaskets on opposite side of glazing or pressure applied by means of
pressure-glazing stops on opposite side of glazing.

2.6 GLAZING SEALANTS

A. General:

1. Compatibility: Provide glazing sealants that are compatible with one another and with
other materials they will contact, including glass products, seals of insulating-glass units,
and glazing channel substrates, under conditions of service and application, as
demonstrated by sealant manufacturer based on testing and field experience.
2. Suitability: Comply with sealant and glass manufacturers' written instructions for
selecting glazing sealants suitable for applications indicated and for conditions existing at
time of installation.
3. VOC Content: For sealants used inside of the weatherproofing system, not more than
250 g/L when calculated according to 40 CFR 59, Subpart D.

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4. Colors of Exposed Glazing Sealants: As selected by Architect from manufacturer's full
range.

B. Structural Glazing Sealant for Butt-Joint Glazing Applications: Neutral-curing silicone glazing
sealant complying with ASTM C 920, Type S, Grade NS, Class 50, Use NT where no more
than 50% expansion and contraction movement capability is required.

C. Glazing Sealant: Neutral-curing silicone glazing sealant complying with ASTM C 920, Type S,
Grade NS, Class 100/50, Use NT where 100% expansion and 50% contraction movement
capability is required.

D. Glazing Sealant: Neutral-curing silicone glazing sealant complying with ASTM C 920, Type S,
Grade NS, Class 25, Use NT where no more than 25% expansion and contraction movement
capability is required.

E. Glazing Sealants for Fire-Rated Glazing Products: Products that are approved by testing
agencies that listed and labeled fire-resistant glazing products with which they are used for
applications and fire-protection ratings indicated.

2.7 GLAZING TAPES

A. Back-Bedding Mastic Glazing Tapes: Preformed, butyl-based, 100 percent solids elastomeric
tape; nonstaining and nonmigrating in contact with nonporous surfaces; with or without spacer
rod as recommended in writing by tape and glass manufacturers for application indicated; and
complying with ASTM C 1281 and AAMA 800 for products indicated below:

1. AAMA 804.3 tape, where indicated.


2. AAMA 806.3 tape, for glazing applications in which tape is subject to continuous
pressure.
3. AAMA 807.3 tape, for glazing applications in which tape is not subject to continuous
pressure.

B. Expanded Cellular Glazing Tapes: Closed-cell, PVC foam tapes; factory coated with adhesive
on both surfaces; and complying with AAMA 800 for the following types:

1. AAMA 810.1, Type 1, for glazing applications in which tape acts as the primary sealant.
2. AAMA 810.1, Type 2, for glazing applications in which tape is used in combination with
a full bead of liquid sealant.

2.8 MISCELLANEOUS GLAZING MATERIALS

A. Cleaners, Primers, and Sealers: Types recommended by sealant or gasket manufacturer.

B. Setting Blocks: Elastomeric material with a Shore, Type A durometer hardness of 85, plus or
minus 5.

C. Spacers: Elastomeric blocks or continuous extrusions of hardness required by glass


manufacturer to maintain glass lites in place for installation indicated.

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D. Edge Blocks: Elastomeric material of hardness needed to limit glass lateral movement (side
walking).

E. Cylindrical Glazing Sealant Backing: ASTM C 1330, Type O (open-cell material), of size and
density to control glazing sealant depth and otherwise produce optimum glazing sealant
performance.

F. Perimeter Insulation for Fire-Resistive Glazing: Product that is approved by testing agency that
listed and labeled fire-resistant glazing product with which it is used for application and fire-
protection rating indicated.

2.9 MONOLITHIC-GLASS TYPES

A. Glass Type GL-2: Clear fully tempered float glass.

1. Basis-of-Design Product: Subject to compliance with requirements, provide products


manufactured by Viracon, Inc. or approved equal product as determined by Architect.
2. Thickness: 3/8 inch (9.5 mm).
3. Provide safety glazing labeling.

2.10 INSULATING-GLASS TYPES

A. Glass Type GL-1: Low-e-coated and screened, clear insulating glass.

1. Overall Unit Thickness: 1 inch (25 mm).


2. Thickness of Each Glass Lite: 6.0 mm.
3. Outdoor Lite: Heat-strengthened float glass.
4. Interspace Content: Air.
5. Indoor Lite: Heat-strengthened float glass.
6. Low-E Coating: Pyrolytic on second surface.
7. Screened Coating: 30% dot frit pattern.
8. Provide safety glazing labeling.

B. Glass Type GL-3: Low-e-coated, clear insulating glass.

1. Basis-of-Design Product: Subject to compliance with requirements, provide VE 2-2M


products manufactured by Viracon, Inc. or approved equal product as determined by
Architect.
2. Overall Unit Thickness: 1 inch (25 mm).
3. Thickness of Each Glass Lite: 6.0 mm.
4. Outdoor Lite: Heat-strengthened float glass.
5. Interspace Content: Air.
6. Indoor Lite: Heat-strengthened float glass.
7. Low-E Coating: Pyrolytic on second surface.
8. Provide safety glazing labeling.

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PART 3 - EXECUTION

3.1 GLAZING, GENERAL

A. Comply with combined written instructions of manufacturers of glass, sealants, gaskets, and
other glazing materials, unless more stringent requirements are indicated, including those in
referenced glazing publications.

B. Adjust glazing channel dimensions as required by Project conditions during installation to


provide necessary bite on glass, minimum edge and face clearances, and adequate sealant
thicknesses, with reasonable tolerances.

C. Protect glass edges from damage during handling and installation. Remove damaged glass from
Project site and legally dispose of off Project site. Damaged glass is glass with edge damage or
other imperfections that, when installed, could weaken glass and impair performance and
appearance.

D. Apply primers to joint surfaces where required for adhesion of sealants, as determined by
preconstruction testing.

E. Install setting blocks in sill rabbets, sized and located to comply with referenced glazing
publications, unless otherwise required by glass manufacturer. Set blocks in thin course of
compatible sealant suitable for heel bead.

F. Do not exceed edge pressures stipulated by glass manufacturers for installing glass lites.

G. Provide spacers for glass lites where length plus width is larger than 50 inches (1270 mm).

H. Provide edge blocking where indicated or needed to prevent glass lites from moving sideways
in glazing channel, as recommended in writing by glass manufacturer and according to
requirements in referenced glazing publications.

3.2 TAPE GLAZING

A. Position tapes on fixed stops so that, when compressed by glass, their exposed edges are flush
with or protrude slightly above sightline of stops.

B. Install tapes continuously, but not necessarily in one continuous length. Do not stretch tapes to
make them fit opening.

C. Cover vertical framing joints by applying tapes to heads and sills first and then to jambs. Cover
horizontal framing joints by applying tapes to jambs and then to heads and sills.

D. Place joints in tapes at corners of opening with adjoining lengths butted together, not lapped.
Seal joints in tapes with compatible sealant approved by tape manufacturer.

E. Apply heel bead of elastomeric sealant.

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F. Center glass lites in openings on setting blocks and press firmly against tape by inserting dense
compression gaskets formed and installed to lock in place against faces of removable stops.
Start gasket applications at corners and work toward centers of openings.

G. Apply cap bead of elastomeric sealant over exposed edge of tape.

3.3 GASKET GLAZING (DRY)

A. Cut compression gaskets to lengths recommended by gasket manufacturer to fit openings


exactly, with allowance for stretch during installation.

B. Insert soft compression gasket between glass and frame or fixed stop so it is securely in place
with joints miter cut and bonded together at corners.

C. Installation with Drive-in Wedge Gaskets: Center glass lites in openings on setting blocks and
press firmly against soft compression gasket by inserting dense compression gaskets formed and
installed to lock in place against faces of removable stops. Start gasket applications at corners
and work toward centers of openings. Compress gaskets to produce a weathertight seal without
developing bending stresses in glass. Seal gasket joints with sealant recommended by gasket
manufacturer.

D. Installation with Pressure-Glazing Stops: Center glass lites in openings on setting blocks and
press firmly against soft compression gasket. Install dense compression gaskets and pressure-
glazing stops, applying pressure uniformly to compression gaskets. Compress gaskets to
produce a weathertight seal without developing bending stresses in glass. Seal gasket joints
with sealant recommended by gasket manufacturer.

E. Install gaskets so they protrude past face of glazing stops.

3.4 SEALANT GLAZING (WET)

A. Install continuous spacers, or spacers combined with cylindrical sealant backing, between glass
lites and glazing stops to maintain glass face clearances and to prevent sealant from extruding
into glass channel and blocking weep systems until sealants cure. Secure spacers or spacers and
backings in place and in position to control depth of installed sealant relative to edge clearance
for optimum sealant performance.

B. Force sealants into glazing channels to eliminate voids and to ensure complete wetting or bond
of sealant to glass and channel surfaces.

C. Tool exposed surfaces of sealants to provide a substantial wash away from glass.

3.5 CLEANING AND PROTECTION

A. Protect exterior glass from damage immediately after installation by attaching crossed streamers
to framing held away from glass. Do not apply markers to glass surface. Remove
nonpermanent labels and clean surfaces.

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B. Protect glass from contact with contaminating substances resulting from construction
operations. If, despite such protection, contaminating substances do come into contact with
glass, remove substances immediately as recommended in writing by glass manufacturer.

C. Examine glass surfaces adjacent to or below exterior concrete and other masonry surfaces at
frequent intervals during construction, but not less than once a month, for buildup of dirt, scum,
alkaline deposits, or stains; remove as recommended in writing by glass manufacturer.

D. Remove and replace glass that is broken, chipped, cracked, or abraded or that is damaged from
natural causes, accidents, and vandalism, during construction period.

END OF SECTION 08800

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CORE Group, P.C. GLAZING
SECTION 08830

MIRRORS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section includes the following types of silvered flat glass mirrors:

1. Annealed monolithic glass mirrors.


2. Film-backed glass mirrors qualifying as safety glazing.

B. Related Sections:

1. Division 8 Section "Glazing" for glass with reflective coatings used for vision and
spandrel lites.
2. Division 10 Section "Toilet and Bath Accessories" for metal-framed mirrors.

1.3 SUBMITTALS

A. Product Data: For each type of product indicated.

1. Mirrors. Include description of materials and process used to produce each type of
silvered flat glass mirror specified that indicates sources of glass, glass coating
components, edge sealer, and quality-control provisions.

B. Shop Drawings: Include mirror elevations, edge details, mirror hardware, and attachments to
other work.

C. Samples: For each type of the following products:

1. Mirrors: 12 inches (300 mm) square, including edge treatment on two adjoining edges.
2. Mirror Clips: Full size.
3. Mirror Trim: 12 inches (300 mm) long.

D. Qualification Data: For qualified Installer.

E. Product Certificates: For each type of mirror and mirror mastic, from manufacturer.

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F. Preconstruction Test Reports: From mirror manufacturer indicating that mirror mastic was
tested for compatibility and adhesion with mirror backing film and substrates on which mirrors
are installed.

G. Maintenance Data: For mirrors to include in maintenance manuals.

H. Warranty: Sample of special warranty.

1.4 QUALITY ASSURANCE

A. Installer Qualifications: A qualified installer who employs glass installers for this Project who
are certified under the National Glass Association's Certified Glass Installer Program.

B. Source Limitations for Mirrors: Obtain mirrors from single source from single manufacturer.

C. Source Limitations for Mirror Accessories: Obtain mirror glazing accessories from single
source.

D. Glazing Publications: Comply with the following published recommendations:

1. GANA's "Glazing Manual" unless more stringent requirements are indicated. Refer to
this publication for definitions of glass and glazing terms not otherwise defined in this
Section or in referenced standards.
2. GANA Mirror Division's "Mirrors, Handle with Extreme Care: Tips for the Professional
on the Care and Handling of Mirrors."

E. Safety Glazing Products: For film-backed mirrors, provide products complying with testing
requirements in 16 CFR 1201 for Category II materials.

F. Preconstruction Mirror Mastic Compatibility Test: Submit mirror mastic products to mirror
manufacturer for testing to determine compatibility of mastic with mirror backing film and
substrates on which mirrors are installed.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Protect mirrors according to mirror manufacturer's written instructions and as needed to prevent
damage to mirrors from moisture, condensation, temperature changes, direct exposure to sun, or
other causes.

B. Comply with mirror manufacturer's written instructions for shipping, storing, and handling
mirrors as needed to prevent deterioration of silvering, damage to edges, and abrasion of glass
surfaces and applied coatings. Store indoors.

1.6 PROJECT CONDITIONS

A. Environmental Limitations: Do not install mirrors until ambient temperature and humidity
conditions are maintained at levels indicated for final occupancy.

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1.7 WARRANTY

A. Special Warranty: Manufacturer's standard form in which mirror manufacturer agrees to


replace mirrors that deteriorate within specified warranty period. Deterioration of mirrors is
defined as defects developed from normal use that are not attributed to mirror breakage or to
maintaining and cleaning mirrors contrary to manufacturer's written instructions. Defects
include discoloration, black spots, and clouding of the silver film.

1. Warranty Period: Five years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 SILVERED FLAT GLASS MIRRORS

A. Glass Mirrors, General: ASTM C 1503; manufactured using copper-free, low-lead mirror
coating process.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Arch Aluminum & Glass Co., Inc.


b. Avalon Glass and Mirror Company.
c. Binswanger Mirror; a division of Vitro America, Inc.
d. D & W Incorporated
e. Donisi Mirror Company.
f. Gardner Glass, Inc.
g. Gilded Mirrors, Inc.
h. Guardian Industries.
i. Head West.
j. Independent Mirror Industries, Inc.
k. Lenoir Mirror Company.
l. Maran-Wurzell Glass & Mirror.
m. National Glass Industries.
n. Stroupe Mirror Co., Inc.
o. Sunshine Mirror; Westshore Glass Corp.
p. Virginia Mirror Company, Inc.
q. Walker Glass Co., Ltd.

B. Clear Glass: Mirror Glazing Quality; ultraclear (low-iron) float glass with a minimum 91
percent visible light transmission.

1. Nominal Thickness: 5.0 mm.

2.2 MISCELLANEOUS MATERIALS

A. Setting Blocks: Elastomeric material with a Shore, Type A durometer hardness of 85, plus or
minus 5.

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B. Edge Sealer: Coating compatible with glass coating and approved by mirror manufacturer for
use in protecting against silver deterioration at mirrored glass edges.

C. Mirror Mastic: An adhesive setting compound, asbestos-free, produced specifically for setting
mirrors and certified by both mirror manufacturer and mastic manufacturer as compatible with
glass coating and substrates on which mirrors will be installed.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the


following:

a. Franklin International; Titebond Division.


b. Laurence, C. R. Co., Inc.
c. Macco Adhesives; Liquid Nails Division.
d. OSI Sealants, Inc.
e. Palmer Products Corporation.
f. Pecora Corporation.
g. Royal Adhesives & Sealants; Gunther Mirror Mastics Division.
h. Sommer & Maca Industries, Inc.

D. Film Backing for Safety Mirrors: Film backing and pressure-sensitive adhesive; both
compatible with mirror backing paint as certified by mirror manufacturer.

2.3 MIRROR HARDWARE

A. Top and Bottom Aluminum J-Channels: Aluminum extrusions with a return deep enough to
produce a glazing channel to accommodate mirrors of thickness indicated and in lengths
required to cover bottom and top edges of each mirror in a single piece.

1. Bottom Trim: J-channels formed with front leg and back leg not less than 3/8 and 7/8
inch (9.5 and 22 mm) in height, respectively, and a thickness of not less than 0.05 inch
(1.3 mm).

a. Products: Subject to compliance with requirements, provide one of the following:

1) Laurence, C. R. Co., Inc.; CRL Standard "J" Channel.


2) Sommer & Maca Industries, Inc.; Aluminum Shallow Nose "J" Moulding
Lower Bar.
3) Sommer & Maca Industries, Inc.; Heavy Gauge Aluminum Shallow Nose
"J" Moulding Lower Bar.

2. Top Trim: J-channels formed with front leg and back leg not less than 5/8 and 1 inch (16
and 25 mm) in height, respectively, and a thickness of not less than 0.062 inch (1.57
mm).

a. Products: Subject to compliance with requirements, provide one of the following:

1) Laurence, C. R. Co., Inc.; CRL Deep "J" Channel.


2) Sommer & Maca Industries, Inc.; Aluminum Deep Nose "J" Moulding
Upper Bar.

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3) Sommer & Maca Industries, Inc.; Heavy Gauge Aluminum Deep Nose "J"
Moulding Lower Bar.

3. Finish: Clear bright anodized unless otherwise indicated.

B. Plated Steel Hardware: Formed-steel shapes with plated finish indicated.

1. Profile: As indicated.

C. Fasteners: Fabricated of same basic metal and alloy as fastened metal and matching it in
finished color and texture where fasteners are exposed.

D. Anchors and Inserts: Provide devices as required for mirror hardware installation. Provide
toothed or lead-shield expansion-bolt devices for drilled-in-place anchors. Provide galvanized
anchors and inserts for applications on inside face of exterior walls and where indicated.

2.4 FABRICATION

A. Mirror Sizes: To suit Project conditions, cut mirrors to final sizes and shapes.

B. Cutouts: Fabricate cutouts before tempering for notches and holes in mirrors without marring
visible surfaces. Locate and size cutouts so they fit closely around penetrations in mirrors.

C. Mirror Edge Treatment: Flat polished.

1. Seal edges of mirrors with edge sealer after edge treatment to prevent chemical or
atmospheric penetration of glass coating.
2. Require mirror manufacturer to perform edge treatment and sealing in factory
immediately after cutting to final sizes.

D. Film-Backed Safety Mirrors: Apply film backing with adhesive coating over mirror backing
paint as recommended in writing by film-backing manufacturer to produce a surface free of
bubbles, blisters, and other imperfections.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates, over which mirrors are to be mounted, with Installer present, for
compliance with installation tolerances, substrate preparation, and other conditions affecting
performance of the Work.

B. Verify compatibility with and suitability of substrates, including compatibility of mirror mastic
with existing finishes or primers.

C. Proceed with installation only after unsatisfactory conditions have been corrected and surfaces
are dry.

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3.2 PREPARATION

A. Comply with mastic manufacturer's written installation instructions for preparation of


substrates, including coating substrates with mastic manufacturer's special bond coating where
applicable.

3.3 INSTALLATION

A. General: Install mirrors to comply with mirror manufacturer's written instructions and with
referenced GANA publications. Mount mirrors accurately in place in a manner that avoids
distorting reflected images.

B. Provide a minimum air space of 1/8 inch (3 mm) between back of mirrors and mounting surface
for air circulation between back of mirrors and face of mounting surface.

C. Wall-Mounted Mirrors: Install mirrors with mastic and mirror hardware. Attach mirror
hardware securely to mounting surfaces with mechanical fasteners installed with anchors or
inserts as applicable. Install fasteners so heads do not impose point loads on backs of mirrors.

1. Top and Bottom Aluminum J-Channels: Provide setting blocks 1/8 inch (3 mm) thick by
4 inches (100 mm) long at quarter points. To prevent trapping water, provide, between
setting blocks, two slotted weeps not less than 1/4 inch (6.4 mm) wide by 3/8 inch (9.5
mm) long at bottom channel.

2. Install mastic as follows:

a. Apply barrier coat to mirror backing where approved in writing by manufacturers


of mirrors and backing material.
b. Apply mastic to comply with mastic manufacturer's written instructions for
coverage and to allow air circulation between back of mirrors and face of
mounting surface.
c. After mastic is applied, align mirrors and press into place while maintaining a
minimum air space of 1/8 inch (3 mm) between back of mirrors and mounting
surface.

3.4 CLEANING AND PROTECTION

A. Protect mirrors from breakage and contaminating substances resulting from construction
operations.

B. Do not permit edges of mirrors to be exposed to standing water.

C. Maintain environmental conditions that will prevent mirrors from being exposed to moisture
from condensation or other sources for continuous periods of time.

D. Wash exposed surface of mirrors not more than four days before date scheduled for inspections
that establish date of Substantial Completion. Wash mirrors as recommended in writing by
mirror manufacturer.

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CORE Group, P.C. MIRRORS
END OF SECTION 08830

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