Escolar Documentos
Profissional Documentos
Cultura Documentos
1956
ME 407
Outline
Definition and Background
+ /- Tolerancing vs. Geometric
Tolerancing
Features
Datums
Material Conditions Modifiers
Feature Control Frames
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Bonus Tolerance
Virtual Conditions
GD&T with Solidworks
Summary
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What is GD&T?
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Standards
Standards on GD&T come
from two organizations:
ASME (American Society of
Mechanical Engineering)
ISO (International Organization for
Standardization)
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Dimensioning
Dimensioning can be divided into
three categories:
General dimensioning
Used since 1800s.
Limit dimensioning
Plus/minus dimensioning
Geometric dimensioning
Surface texture
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Plus/Minus Tolerancing
Plus/ Minus tolerancing, or limit
tolerancing is a two-dimensional system.
When the designer draws the part, using
CAD tools, the lines are straight, angles
are perfect, and the holes are perfectly
round.
When the part is produced in a
manufacturing process, there will be
errors.
The variations in the corners and surfaces
will be undetectable to the human eye.
They can be picked up using precise
measurements such as a Coordinate Measuring
Machine (CMM).
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Example
Consider the given Table.
Assume all four legs will be cut to
the length at the same time.
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Example (Contd)
If top must be flatter, you could tighten the
tolerance to 1/32.
However, now the height is restricted to 26.97 to
27.03 meaning good tables would be rejected.
.06
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.06
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27
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Review of Terminology
Basic Dimension: Nominal dimension from which tolerances
are derived.
With Size: A feature said to be with size if it is associated
with a size dimension. It can be cylindrical or spherical or
possibly a set of two opposing parallel surfaces.
Without Size: A plane surface where no size dimensions are
indicated.
Feature Control Frames: Probably the most significant
symbol in any geometric tolerancing system. Provides the
instructions and requirements for its related feature.
Radius: Two types of radii can be applied. The radius (R)
distinguishes general applications. The controlled radius
(CR) defines radius shapes that require further restrictions.
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Terminology - Feature
Real, geometric shapes that
make up the physical
characteristics of a part.
May include one or more elements:
Holes, Screw threads, Profiles, Faces,
Slots
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.245
.250 + .005
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.250 + .005
.255
.250 + .005
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Limits of Size
SIZE DIMENSION
WHAT DOES
THIS MEAN?
2.007
2.003
SIZE DIMENSION
ENVELOPE PRINCIPLE
MMC
(2.007)
LMC
(2.003)
A variation in form is
allowed between the
least material condition
(LMC) and the maximum
material condition
(MMC).
Envelope (Taylor)
Principle defines the size
and form relationships
between mating parts.
ENVELOPE OF SIZE
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Controlled Features
GEOMETRIC CHARACTERISTIC CONTROLS
TYPE OF
FEATURE
TYPE OF
TOLERANCE
CHARACTERISTIC SYMBOL
FLATNESS
INDIVIDUAL
(No Datum
Reference)
FORM
STRAIGHTNESS
CIRCULARITY
CYLINDRICITY
INDIVIDUAL or
RELATED
FEATURES
PROFILE
LINE PROFILE
SURFACE PROFILE
PERPENDICULARITY
ORIENTATION
RELATED
FEATURES
(Datum
Reference
Required)
PARALLELISM
RUNOUT
CIRCULAR RUNOUT
TOTAL RUNOUT
CONCENTRICITY
LOCATION
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ANGULARITY
POSITION
SYMMETRY
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.500
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THE
RELATIVE TO
OF THE FEATURE
MUST BE WITHIN
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Application of FCFs
May be attached to a side, end
or corner of the symbol box to
an extension line or could be
applied to a surface or an axis.
May be below or closely
adjacent to the dimension or
note pertaining to that feature.
.500.005
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Basic Dimension
1.000
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DRF (Contd)
Engineering, manufacturing,
and inspection all share a
common three planes
concept.
These three planes are:
Mutually perpendicular
(orthogonal)
Perfect in dimension and
orientation
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DRF (Contd)
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DRF (Contd)
The Datum Reference Frame will
accommodate both rectangular
and cylindrical parts.
A rectangular part fits into the
corners represented by the
intersection of the three datum
planes.
The datum planes are imaginary
and therefore perfect.
The parts will vary from these
planes, even though the variations
will not be visible to the naked eye.
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DRF (Contd)
The most important concept to understand
is that when the part is placed into an
inspection apparatus, it must make contact
with its planes in the order specified by the
feature control frame.
Primary, then secondary, then tertiary!
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DRF (Contd)
A cylindrical part rests on the flat
surface of the primary plane and
the center of the cylinder aligns
with the vertical datum axis
created by the intersection of
the planes.
In this case, it becomes very
important to be able to establish
the exact center of the part,
whether it is the center of a solid
surface, or the center of a hole.
Cylindrical parts are more
difficult to measure.
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Implied Datums
The order of precedence in the
selection and establishment of
datums is very important.
The picture shows a part with
four holes, located from the
edges with basic dimensions.
The datums are not called out in
the feature control frame, but
they are implied by the
dimensions and by the edges
from which those dimensions
originate. Thus, we imply that
these edges are the datums.
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Order of Datums
GD&T instructions designate which feature of the
part will be the primary, secondary, or tertiary
datum references.
These first, second and third datum features
reflect an order of importance when relating to
other features that dont touch the planes
directly.
Datum orders are important because the same
part can be inspected in several different ways,
each giving a different measurement.
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Application of Datums
Datums are ideal features (points,
lines, circles, planes spheres,
cylinders, cones) on the object that
are used as references from which
other measurements are made.
1.000
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Datum (Contd)
A
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Placement of Datums
.500.005
.500.005
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PROBE
GRANITE
SURFACE
PLATE
DATUM
REFERENCE
FRAME
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Form Features
Individual features
No datum (reference) is required.
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Flatness
Straightness
Circularity
Cylindricity
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Flatness
Flatness is a three-dimensional
version of straightness tolerance.
Requires a surface to be within two
imaginary (perfectly flat & parallel)
planes.
Only the surface of the part (not the
entire thickness) is referenced to the
planes.
Most often used on rectangular or
square parts.
If used as a primary datum, flatness must
be specified in the drawing.
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Verification of Flatness
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Straightness
Straightness is a two-dimensional
tolerance.
Edge must remain within two
imaginary parallel lines to meet
straightness tolerance.
Distance between lines is
determined by size of specified
tolerance.
Most rectangular parts have a straightness
tolerance.
Edge or center axis of a cylinder may have a
straightness tolerance.
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Circularity
Circularity (or roundness) is a
two-dimensional tolerance.
Demands that any two-dimensional
cross-section of a round feature
must stay within the tolerance zone
created by two concentric circles.
Most often used on cylinders.
Also applies to cones and spheres.
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Cylindricity
Cylindricity specifies the roundness
of a cylinder along its entire length.
All cross-sections of the cylinder must
be measured together, so cylindricity
tolerance is only applied to cylinders.
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Cylindricity (Contd)
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.003
0.500 .005
.003
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0.500 .005
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Examples (Contd)
.003
0.500
0.505
0.500
0.505
1.010
0.990
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.030
Profile
Line (Curve), Surface
Run-out
Circular Run-out, Total Run-out
Location
Position, Concentricity, Symmetry
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Perpendicularity
Perpendicularity is the condition of a surface,
center plane, or axis at a right angle (90) to a
datum plane or axis.
Example - Perpendicularity
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Angularity
Angularity is a three-dimensional
tolerance.
Shape of the tolerance zone
depends on the feature:
If applied to flat surface, tolerance
zone becomes two imaginary planes,
parallel to ideal angle.
If applied to a hole, it is referenced
to an imaginary cylinder existing
around the ideal angle and center
of the hole must stay within that
cylinder.
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Parallelism
It is the condition of a surface or center plane
equidistant at all points from a datum plane, or
an axis.
The distance between the parallel lines, or
surfaces, is specified by the geometric tolerance.
0.01
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Profile of a Surface
Profile of a Surface is threedimensional version of the
line profile.
Often applied to complex and
curved contour surfaces such
as aircraft and automobile
exterior parts.
The tolerance specifies that
the surface must remain
within two three-dimensional
shapes.
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Circular Runout
Circular and Total Runout are threedimensional and apply only to cylindrical
parts.
Both tolerances reference a cylindrical
feature to a center datum-axis, and
simultaneously control the location, form
and orientation of the feature.
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Total Runout
Total Runout is similar to circular
runout except that it involves
tolerance control along the entire
length of, and between, two
imaginary cylinders, not just at
cross sections.
By default, parts that meet total
runout tolerance automatically satisfy
all of the circular runout tolerances.
Runout tolerances, especially total
runout, are very demanding and
present costly barriers to
manufacturing and inspection.
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Position Tolerance
Position is one of most common location tolerances:
A three-dimensional, related tolerance.
Ideal, exact location of feature is called true position.
Actual location of a feature is compared to the ideal true
position.
Usually involves more than one datum to determine where
true position should be.
Has nothing to do with size, shape, or angle, but rather
where it is.
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Position (Contd)
In the case of holes, the tolerance
involves the center axis of the hole and
must be within the imaginary cylinder
around the intended true position of
the hole.
If toleranced feature is rectangular,
the zone involves two imaginary
planes at a specified distance from the
ideal true position.
Position tolerance is easy to inspect
and is often done with just a functional
gage (go / no-go gage).
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Concentricity
Concentricity is a threedimensional tolerance.
It relates a feature to one
or multiple datums.
Difficult to measure!
The shaft is measured in
multiple diameters to
ensure that they share a
common center-axis.
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Symmetry
Symmetry is much like
concentricity.
Difference is that it controls
rectangular features and involves
two imaginary flat planes, much like
parallelism.
Both symmetry and concentricity
are difficult to measure and
increase costs of inspection.
When a certain characteristic, such
as balance, is important, these
tolerances are very effective.
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Example - Symmetry
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2.000
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Issues (Contd)
Consider the same hole, but add GD&T.
Now, the actual center of the hole (axis) must lie in
the round tolerance zone. The same tolerance is
applied, regardless of the direction.
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Bonus Tolerance
.010
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Material condition
modifiers give
inspectors a
powerful method of
checking shafts and
holes that fit
together.
Both MMC and LMC
modifiers allow for
bonus tolerance.
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Bonus Tolerance
of Tol. Zone
.497 (MMC)
.010
.012
.013
.502
.005
.015
.503 (LMC)
.006
.016
.504
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Virtual Condition
Depending upon its intended purpose, a
feature may be controlled by multiple
geometric tolerances.
The combined effects of these factors
determine the clearances between mating
parts and they establish gage feature sizes.
The collective effect of these factors is called
virtual condition.
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Example (Contd)
Position tolerance of .010
combined with the size
tolerance of .002 would
produce a virtual size of .262 in
relation to datums A, B and C.
This means that an inspection
gage would have to have a hole
of .262 to allow for the
combined tolerances
Therefore, three inspections
would be necessary in order to
check for size, perpendicularity,
and location.
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.186
.387
.379
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Summary
GD&T is an international design (and drafting)
standard.
Uses consistent approach and compact symbols
to define and control the features of
manufactured parts.
Is derived from the two separate standards of
ASME Y14.5M and ISO 1101.
Helps inspectors improve their methods by
emphasizing fit, form, and function.
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Summary (Contd)
Compares the physical, imperfect features of a
part to its perfect, imaginary form specified in the
design drawing.
Controls flatness, straightness, circularity,
cylindricity, and four form tolerances that
independently control a feature.
Other tolerances, such as location, runout, and
orientation must be referenced to another datum.
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Summary (Contd)
The profile tolerances can define a feature
independently.
A related datum can further define the orientation
and location.
A series of internationally recognized symbols are
organized into a feature control frame.
The control frame specifies the type of geometric
tolerance, the material condition modifier, and
any datums that relate to the feature.
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