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1, May 2011
Contents
This document will cover the following topics:
1.
Introduction
2.
3.
Frequency ratio
4.
Stress on a thermowell
5.
6.
Thermowell types
7.
Dimension details
8.
Material reference
9.
Calculation report
10.
11.
Troubleshooting
ABB Group
July 26, 2013 | Slide 2
Introduction
ASME PTC 19.3 TW-2010 was written to replace ASME PTC 19.3-1974
following some catastrophic failures in non-steam service, these thermowells
passed the criteria laid out in 1974.
ABB Group
July 26, 2013 | Slide 3
Frequency Ratio
As the flow passes the thermowell,
alternating vortices are created
downstream known as shedding vortices.
These shedding vortices cause the
thermowell to vibrate, if this vortex
shedding rate (fs) approaches the natural
frequency (fnc) of the thermowell the
dynamic bending stress is greatly
increased.
Flow direction
Y
In-line forces
Fluid vortices
downstream
Transverse forces
Frequency ratio = (vortex shedding rate, fs) / (installed natural frequency, fnc)
The ratio limit will be either 0.4 or 0.8 as defined in ASME PTC 19.3 TW-2010
Forces created by the fluid in the Y plane (in-line with flow) are called drag and
forces created in the X plane (transverse to flow) are called lift. The vortex
shedding rate for the drag and lift must be calculated.
The in-line forces (parallel to flow) are approximately 2x the transverse forces. In
the 1974 standard in-line forces were not considered
ABB Group
July 26, 2013 | Slide 4
Stress on a Thermowell
Steady Stress: The Von Mises criteria which uses radial, axial and tangential
stresses due to external pressure, it is found on the report as Steady Stress
LHSVM. This value must be less than 1.5x the maximum allowable working stress
for the thermowell material.
(Smax Sr)2 + (Smax St)2 + (St Sr)2 1.5S
2
Dynamic stress: The dynamic predicted stress (including drag and lift forces)
must not exceed the fatigue stress limit for the thermowell. The fatigue stress
limit is based on the material class (A or B)
Pressure stress: The external pressure must not exceed the pressure rating for
the tip and shank of the thermowell. This check does not include checks on the
connection rating
ABB Group
July 26, 2013 | Slide 5
Operating conditions units can be selected to suit the calculation using the
drop downs
Thermowell design select the material of the thermowell, if the material you
require is not in the list choose User Defined. The mass density of the sensor
can be entered here, see Troubleshooting for help
ABB Group
July 26, 2013 | Slide 7
Thermowell Types
STR/THREAD
STR/SW
STR/FLG
STR/VAN
STR/WELD
TAP/THREAD
TAP/SW
TAP/FLG
TAP/VAN
TAP/WELD
STEP/THREAD
STEP/SW
STEP/FLG
STEP/VAN
STEP/WELD
Dimension Details
Note:
Ls and bs are only applicable for step-shank thermowells
ABB Group
July 26, 2013 | Slide 9
Material Reference
The material information comes from ASME B31.1-2007
A temperature was selected that was not fully covered in ASME B31.1
ABB Group
July 26, 2013 | Slide 10
Calculation Report
Project and client details from the
Front Page are shown here
Input data from the Data Entry
sheet is pulled through here
including the thermowell type
and material details
The calculated results are shown
in either Metric or Imperial units
as selected on the Front Page
Thermowell Suitability is the key
information
The reason for suitability failure
can be found in the comments
section
ABB Group
July 26, 2013 | Slide 11
Meaning
ABB Group
July 26, 2013 | Slide 12
Troubleshooting
The calculation may need to be run again following
any changes to existing cases.
To do this, please press the CALC button.
Default Information
It is important to try to gather the correct information to be sure of the accuracy of the
calculation. If the information isnt available, please use the following (taken from
ASME PTC 19.3 TW-2010):
Fillet radius, b = 2 mm
If the material information you have is different from the software information, please
select User Defined material and enter the information
Material Class A = carbon, low alloy, series 4XX, high-alloy steels not in Class B
Material Class B = series 3XX, nickel-chromium-iron alloy, nickel-iron-chromium
alloy, nickel-copper alloys
ABB Group
July 26, 2013 | Slide 13
ABB Group
July 26, 2013 | Slide 14