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Pearl GTL

Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.250.907

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

LINDE ENGINEERING

Contractor Project No:


Project Rev.:A

Page 2 of 22

5887

Q A T A R

Doc. Title

GAM-PRO-QAC-GTL-026
QUALITY CONTROL PROCEDURE FOR STRUCTURAL STEEL
ASSEMBLY AND ERECTION

Date

24.04.08 REV-D

QATAR SHELL GTL PROJECT (PEARL)


C2 AIR SEPARATION UNITS CONSTRUCTION

24.04.08

Ready For Construction

BR

UA

ZG

RFC

03.12.2007

Issued for Company Comments

BR

AU/MC

ZG

ICC

22.11.2007

Issued for Review

BR

AU/MC

ZG

IFR

20.11.2007

Issued for Internal Review

BR

AU/MC

ZG

IIR

Date

Description

GAMA
Rev.
No.

Project
Rev
No.

Prepared Checked Approved


By
By
By
ORIGINATOR

Status

Document Title:

LINDEGINEERING AG

QUALITY CONTROL PROCEDURE FOR STRUCTURAL


STEEL ASSEMBLY AND ERECTION
Document No.

Contractor

Gama Qatar Co. W. L. L.

LOC470
GAM

PRO

QAC

GTL

026

Org.
Code

Doc.
Type

Disc.
Code

Geogr.
Area

Seq.
No

Rev.
No

Project Document Number: T-4.250.907

T-4.250.907 Rev. A

Vendor Code

Rev No: A

Page 3 of 22

Q A T A R

Doc. Title

GAM-PRO-QAC-GTL-026
QUALITY CONTROL PROCEDURE FOR STRUCTURAL STEEL
ASSEMBLY AND ERECTION

Date

24.04.08 REV-D

TABLE OF CONTENTS
1.

SCOPE ________________________________________________________________________5

2.

PURPOSE _____________________________________________________________________5

3.

HSSE _________________________________________________________________________5

4.

REFERENCE __________________________________________________________________5

5.

DEFINITIONS _________________________________________________________________6

6.

RESPONSIBILITIES ____________________________________________________________6

7.

6.1.

SITE MANAGER __________________________________________________________________6

6.2.

CONSTRUCTION MANAGER ______________________________________________________6

6.3.

EQUIPMENT MANAGER __________________________________________________________6

6.4.

SITE ENGINEER__________________________________________________________________7

6.5.

SITE SUPERVISOR/FOREMAN_____________________________________________________7

6.6.

QA/QC ENGINEER________________________________________________________________7

6.7.

QA/QC INSPECTOR_______________________________________________________________7

6.8.

HSE MANAGER __________________________________________________________________7

6.9.

HSE OFFICER ____________________________________________________________________7

PROCEDURE __________________________________________________________________7
7.1.

PRELIMINARY CHECKS __________________________________________________________7

7.2.

FABRICATION ___________________________________________________________________8

7.3.

BEVELLING AND FITTING ________________________________________________________8

7.4.

WELDING, AND NDE _____________________________________________________________8

7.5.

REPAIR__________________________________________________________________________8

7.6.

CLEANING AND PAINTING _______________________________________________________8

7.7.

PREASSEMBLY & ERECTION _____________________________________________________9

7.8.

ERECTION______________________________________________________________________10

8.

QUALITY ASSURANCE_________________________________________________________11

9.

ATTACHMENTS/FORMATS ____________________________________________________11

T-4.250.907 Rev. A

Page 4 of 22

Q A T A R

Doc. Title

GAM-PRO-QAC-GTL-026
QUALITY CONTROL PROCEDURE FOR STRUCTURAL STEEL
ASSEMBLY AND ERECTION

Date

24.04.08 REV-D

1. SCOPE
This Quality Control Procedure relates to the verification of construction activities
for steel Structure Erection.

2. PURPOSE
The purpose of this quality control procedure defines the documentation to be
collated and the inspections to be carried out in order to verify and record that all
steel erection activities are conformant to the requirements of the project
specification.

3. HSSE
All works shall be in compliance with the State of Qatar laws and regulations, Ras
Laffan Industrial City and International standards, codes, LINDE ENGINEERING AG
and QSGTL and/or its PMC requirements and instructions.
In addition all employees and GAMA subcontractor employees on site will have
through LINDE ENGINEERING AG Site Safety Induction and GAMA Qatar Safety
induction for site safety, health, environmental and security prior to work activities.
Other training courses will be attended as required by LINDE ENGINEERING AG or
QSGTL and/or its PMC as required.
At a minimum a Risk Assessment will have been prepared by the Risk Assessment
Team (RAT) ranking the hazards associated with project works and control measures
to be taken to mitigate the hazards to an acceptable level.
Each work scope or task will have a completed and approved Job Safety Analysis
(JSA) identifying the potential hazards and control measures that will be implemented
to protect people and environment. Supervisor as the basis of conducting his daily
Pre-Task meeting and his weekly Tool Box Talk (TBT) will use the JSA.
In addition to the above, employees conducting survey works will wear required PPE and
highly visible vest where traffic or other hazards may exist. For additional safety
requirements for a particular or specific task please refer to the JSA prepared for that task.

4. REFERENCE

T.4.115-071: Fabrication & Assembly of Steel Structure


T-4.234.542: Project Quality Plan
GAM-PRO-QAC-GTL-012: HSSE Plan
T-13-376-359 Rev-E: Steel Structures
SSPC-SP 14/NACE No. 8: Industrial Blast Cleaning
T-4.250. 917: ITP For Structural Steel
34-00-01-30: Minimum Requirements For Structural Design & Engineering

T-4.250.907 Rev. A

Page 5 of 22

Q A T A R

Doc. Title

GAM-PRO-QAC-GTL-026
QUALITY CONTROL PROCEDURE FOR STRUCTURAL STEEL
ASSEMBLY AND ERECTION

Date

24.04.08 REV-D

GZ00-C-SY2005.013: Metal Works and Fencing.


T.4.250.896
: Method Statement for structural steel assembly and
Erection.

5. DEFINITIONS
Company

: QSGTL and/or its PMC

Contractor

: LINDE ENGINEERING AG

Sub Contractor

: GAMA QATAR

Contract

: QSGTL Pearl Plant-C2 ASU Construction Works

CS

: Construction Supervisor

ITP

: Inspection and Test Plan

QCR

: Quality Control Record

QCP

: Quality Control Procedure

QCE

: Quality Control Engineer

QCI

: Quality Control Inspector

QA/QC

: Quality Assurance / Quality Control

TPI

: Third Party Inspection

6. RESPONSIBILITIES
6.1.

SITE MANAGER
The site manager will provide inputs to the project execution plan to ensure
that lifting strategies & philosophy are addressed.

6.2.

CONSTRUCTION MANAGER
The construction manager is responsible for the overall management of the
project construction team to ensure that safe and effective operations are
conducted and properly documented.

6.3.

EQUIPMENT MANAGER
The equipment manager will be responsible for the transporting equipments
availability and good order.

T-4.250.907 Rev. A

Page 6 of 22

Q A T A R

6.4.

Doc. Title

GAM-PRO-QAC-GTL-026
QUALITY CONTROL PROCEDURE FOR STRUCTURAL STEEL
ASSEMBLY AND ERECTION

Date

24.04.08 REV-D

SITE ENGINEER
Shall report to Construction Manager. Shall be responsible for planning,
execution and implementation of all site activities related to this procedure.

6.5.

SITE SUPERVISOR/FOREMAN
Shall report to Site Engineer. Shall be responsible for execution of
construction activity. Shall also prepare daily site construction records.

6.6.

QA/QC ENGINEER
Shall report to Manager (QA/QC) and shall be responsible for overall
implementation, monitoring and control of QC activities.

6.7.

QA/QC INSPECTOR
Shall report to QC Engineer.
Shall be responsible for attending all Inspection Stages as required by
ITP.
Shall be responsible of performing all checks and shall prepare necessary
Inspection Reports.

6.8.

HSE MANAGER
Shall report to Project Manager and shall be responsible for over all control
and inspection of HSE issues.

6.9.

HSE OFFICER
Shall report to HSE Manager.
Shall be responsible for all safety aspects for this procedure.

7. PROCEDURE
7.1.

PRELIMINARY CHECKS
According to the sequence and the schedule of construction activities, the
following preliminary verification shall be carried out before starting
prefabrication activities.
The availability of qualified personnels on site and suitable equipments to
carry out the works;
The availability on site of the necessary erection material and its status of
acceptance;
The status of approval of the assembly drawings and/or procedures
The availability of approved WPS and PQR, for carrying out welding;

T-4.250.907 Rev. A

Page 7 of 22

Q A T A R

Doc. Title

GAM-PRO-QAC-GTL-026
QUALITY CONTROL PROCEDURE FOR STRUCTURAL STEEL
ASSEMBLY AND ERECTION

Date

24.04.08 REV-D

The existence of valid certification for the personnel involved in special


processes, when applicable,

7.2.

FABRICATION
The Structural Steel shall be fabricated as per IFC Drawing. All Dimensions,
orientation bends etc. to be checked and reported in GAM-QCR-QAC-GTL035.

7.3.

BEVELLING AND FITTING


Where necessary, structural steel shall be cut in order to reach the length
indicated in the specified drawings after checking actual conditions on site.
After cutting, the ends of the Steel to be grinded and make Butt or Fillet
welding, accordance with the applicable WPS.
The welding surfaces adjacent to the joint shall be free from all scale, rust,
oil, grease, moisture or other foreign material that could prevent proper
welding.

7.4.

WELDING, AND NDE


All welding and PT/MT activities shall be carried out by qualified
personnel(ASNT Level II) in compliance with approved procedures.
Qualification of welders shall be made in accordance to approved Procedure
and witness / approved by Contractor.
Weld joints found defective during Non-destructive examinations shall be
carried out in as per repair method.

7.5.

REPAIR
Structural Steel Repair Works shall be carried out by as per the Repair welding
procedure & using Qualified Repair welder.

7.6.

CLEANING AND PAINTING


6.5.1 Cleaning of structural steel
The prefabricated structural steel shall be cleaned, to make them free from
sand, weld slag and any other foreign material.

6.5.2 Painting of structural steel


T-4.250.907 Rev. A

Page 8 of 22

Q A T A R

Doc. Title

GAM-PRO-QAC-GTL-026
QUALITY CONTROL PROCEDURE FOR STRUCTURAL STEEL
ASSEMBLY AND ERECTION

Date

24.04.08 REV-D

The prefabricated structural steel shall be sand blasted and painted by the
qualified painting personnel.

7.7.

PREASSEMBLY & ERECTION


The preassembly and erection will be done in basically the following steps:
preassembly on the ground, erection with crane(s), and stabilization of
erected pieces, general cleanup.
All erection works will be done with the latest approved IFC drawings.
Before assembly of any structural steel element; position and level of anchor
bolts will be checked. True level of a base plate will be obtained with the use
of shimming plates.
Surveyors will paint marks on the foundations denoting the axes and levels
to be used. These target marks will be colored for visibility.
When a damaged galvanized surface on a steel element is observed during
the execution of the preassembly of the structural steel members, surface
touch-up will be done in accordance to painting and coating of new
Equipment DEP 30. 48.00.31 concerning repair of galvanized steel plates if
necessary.
Where possible, preassembly of the steel structure elements will be done
close to the foundations to minimize handling needs preferably in a position
where the crane used for the assembly can be used for the erection as is.
Erection of the preassembled parts like Cladding, Roofing Sheets, Gratings,
Stair treads. Plat forms, Metal Cladding will be done with cranes.
Adequate safe lifting capacity of the cranes is to be confirmed from the load
charts of the cranes. For cranes not herein attached, load charts Shall be
submitted for approval, before the start of the respective work.
The area where the crane is positioned must be suitable for the purpose.
There should not be deep excavations close enough to the crane to
destabilize it and the ground must be firm enough to prevent the crane from
sinking. To spread the load and further stabilize the crane steel sheets or
pads will be used if required. A soft barricade will be erected around the
crane and signs posted to clearly define the work area.
Before erection works start, the concrete surfaces of the foundations shall be
checked & roughened by chipping. After checked by QA/QC Management
and handed over, erection facilities shall begin.
During erection, temporary bracing and guys shall be used to maintain
structural stability as necessary.

T-4.250.907 Rev. A

Page 9 of 22

Q A T A R

Doc. Title

GAM-PRO-QAC-GTL-026
QUALITY CONTROL PROCEDURE FOR STRUCTURAL STEEL
ASSEMBLY AND ERECTION

Date

24.04.08 REV-D

Workers working at height (above 1.2 meter from ground) will have at least
one lanyard connected to a stable/fix member on man lock Hole. Safety belt
used shall be double lanyard.
Centre of gravity of structural steel piece shall be calculated to prevent
security risks. But if the piece is symmetrical with regard to the centre line,
there is no need to calculate gravity centre.
A general cleanup of the work area will be conducted to ensure that no
unused materials are left on the erection site. All material retrieved will be
sent to the warehouse for proper storage.

7.8.

ERECTION

T-4.250.907 Rev. A

Firstly the surveyor will establish control lines will also be recorded on
the Surveyors Report.

Start the erection only after the Surveyor Report has been reviewed
by the Site Engineer and Construction Supervisor and it has been
agreed that on erection problems could be foreseen. Both Site
Engineer and Construction Supervisor will ensure that there are
sufficient copies of the "Specification for Structural Joints Using ISO
4014, ISO 4032, and ISO 888" latest edition at the Project site; to
ensure that inspectors and workmen have guidance to properly install
high strength bolts.

The Erection of the Structural Steel shall be supervised by the


Construction Supervisor who will ensure conformance with AISC
"Code of Standard Practice for Steel Building and Bridges".

The Construction Supervisor will ensure that if erection bolts are


used, they are replaced with permanent bolts as soon as possible
after plumbing the structure, and all connections shall be completed.

The Site Engineer and Construction Supervisor shall ensure that the
installation of high strength bolts shall be in accordance with
"Specification for Structural joints using ISO 4014,ISO 4032,and ISO
888", using Torque Wrench to indicate the correct tensioning of bolts.
Special attention shall be given for installation of galvanized hightension bolts.

The Construction Supervisor will inspect the completed structure and


only after satisfactory completion will the Construction Supervisor
raise the RFI and Check Sheet (Steel Erection) for the Surveyor to
confirm Plump, Line & Level. All base plates will be shimmed to level
Page 10 of 22

Q A T A R

Doc. Title

GAM-PRO-QAC-GTL-026
QUALITY CONTROL PROCEDURE FOR STRUCTURAL STEEL
ASSEMBLY AND ERECTION

Date

24.04.08 REV-D

and only Steel Erection acceptance will grouting of steel column base
plates commence.

8.

QUALITY ASSURANCE
A Quality Assurance System shall be operated conforming to related standards.
Controls and checks shall be established and documented as per ITP T.4.250.917.

9. ATTACHMENTS/FORMATS
1. GAM-QCR-QAC-GTL-035
2. GAM-QCR-QAC-GTL-036
3. GAM-QCR-QAC-GTL-037
4. GAM-QCR-QAC-GTL-038
5. GAM-QCR-QAC-GTL-039
6. GAM-QCR-QAC-GTL-040
7. GAM-QCR-QAC-GTL-041
8. GAM-QCR-QAC-GTL-042
9. GAM-QCR-QAC-GTL-043
10. GAM-QCR-QAC-GTL-044
11. GAM-QCR-QAC-GTL-125

T-4.250.907 Rev. A

Page 11 of 22

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY
STRUCTURES FABRICATION
REPORT
Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item No:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Docs:


Used Measuring and test equipment ref. (if applicable):

Check the following:


Item
Description
No.
1.
Dimensional to be checked as per
Drawing
2.

Fit up checked

3.

Orientations checked

4.

Various bends checked

5.

Welding Acceptable in visual

6.

PT/MT verified

7.

Painting checked

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-035

DATE

ACC

REJ

NAME

Signature

Date

SIGNATURE

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY
STRUCTURES RECEIVING INSPECTION

Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location / Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Docs:


Used Measuring and test equipment ref. (if applicable):

Check the following:


Item
Description
No.
1.
Material is per Packing List No.:
2.

Welds have been inspected visually

3.

Painting visually inspected for


transportation damages

4.

Quantity as per Packing List and


drawings

5.

Material not damaged by transport

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-036

DATE

QC Inspector
Initial

Date

NAME

SIGNATURE

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY
STRUCTURAL STEEL
INSTALLATION PROCESS SHEET
Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location/ Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Docs:


Used Measuring and test equipment ref. (if applicable):

Check the following:


Item
Description
No.
1.
Foundation complete and inspected
2.

All structural members correctly


Installed

3.

Base supports are set at correct


Elevation.

4.

Structure is plum in all directions and


Members Aligned.

5.

All Bolts in & correctly Tightened.

6.

Length of Bolts correct.

7.

All Washers correctly Mounted.

8.

All Temporary construction materials


Removed.

9.

Welding Acceptable.

QC Inspector
Initial

Date

The Installation of the above Steel has been Satisfactorily completed in accordance with the Drawings &
Specifications.

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-037

DATE

NAME

SIGNATURE

C2 ASU PEARL GTL PROJECT


RASLAFFAN INDUSTRIAL CITY
SETTLEMENT MONITORING REPORT

Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location / Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Documents:


Used Measuring and test equipment ref. (if applicable):
INSPECTIONS
Column No

Planned Level

Actual Level

Level/Difference

Plumb
0 Degree

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-038

DATE

NAME

90 Degree

SIGNATURE

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY
ALIGNMENT REPORT FOR
STEEL STRUCTURE
Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location / Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Docs:


Used Measuring and test equipment ref. (if applicable):
Unit No.:
OUT OF PLUMBNESS

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-039

DATE

NAME

SIGNATURE

C2 ASU PEARL GTL


PROJECT-RAS LAFFAN
INDUSTRIAL CITY
CHECK LIST OF LADDER,
HANDRAIL, STAIRCASE & GRATING

Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location / Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG /
Documents:
Used Measuring and test equipment ref. (if applicable):

INSPECTIONS
Item

Mark No.

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-040

Check of
Ladders

DATE

Check of
Handrail

NAME

Check of
Staircases

Check of
Grating

SIGNATURE

C2 ASU PEARL GTL PROJECT


RASLAFFAN INDUSTRIAL CITY
BOLT TIGHTENING INSPECTION
REPORT

Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location /
Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Docs:


Used Measuring and test equipment ref. (if applicable):
INSPECTIONS
Item No/Spool
No

Mark No./Joint No

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-041

Bolting
Grade

DATE

Size

NAME

Bolt Tightening
(Torque Value)

Inspectors
Signature

SIGNATURE

Test Report
Magnetic Particle Test (MT)
QSGTL PEARL PROJECT-QATAR
Testing Contractor
Testing
Data
General

Code, Standard

Test Equipment

Testing Consumables

Evaluation Standard

Magnetisation Current

Fieldstrength [kA/m]

Object Data
Test
No.
1)

Line No.
Sheet

Area
Weld
No.

Abbreviations
1) R Repair
N new after Rep.
G non pressure
tested weld
2) Type of Test
a = wet
b = dry
c = fluorescent

GAM-QCR-QAC-GTL-042

NPS
Thickness

Welder 1
Welder 2

3) Type of Defect
G = globular
L = in Line

Illumination [lx]

Surface Temperature [C]

Current [A]

Testing Data
Piping
Testing
Contractor before/
after
PWHT

Electrode

Contact
Distance

4) Location of Defect
B = Base Material
T = Transition Area
W = Weld Metal

Type of
Test
2)

Testing Results
Examiner

5) Position of Defect
Distance to Reference
Point [mm]

Test
Date

no
Defects

no
Defects
after
grinding

Type
3)

(a = accepted / na = not accepted)

Length
[mm]

Defect
Location
4)

Pos.
5)

Comments

a/na

GAMA REP

Third Party

_______________________________________
Date
Name
Signature

_______________________________________
Date
Name
Signature

LINDE REP

QSGTL OR its PMC REP

_______________________________________
Date
Name
Signature

_______________________________________
Date
Name
Signature

Test Report
Liquid Penetrant Examination (PT)
C2 ASU Pearl GTL PROJECT -Qatar
Testing Contractor
Code, Standard
Testing
Data
Evaluation Standard
General

System

Surface Temperature [C]

Line No.

1)

Sheet No.

Area
Weld
No.

NPS
Thickness

Trade Name

Testing Data

Welder 1

Piping

Welder 2

Contractor

Testing
before/
after PWHT

Penetr.
Time
[min]

Develop.
Time
[min]

Testing Results (a = accepted / na = not accepted)


Test

no

Date

Defects

Abbreviations
1)

R1 Repair
N new after Rep.
G non pressure
tested weld

GAM-QCR-QAC-GTL-043

Batch

Penetrant
Cleaner
Developer

Object Data
Test
No.

Doc No:

Testing Consumables
Ilumination [lx]

no
Defects after
grinding

Type.

Length

2)

[mm]

Defect
Location

GAMA REP
Type. Of Defect
2) G = globular
L = in Line

Location of Defect
B = Base Material
3)
T = Transition Area
W = Weld Metal

Position of Defect
4) Distance to
Reference Point in [mm]

Date

3)

Pos.

Comments

a/na

4)

Third Party

Name

Signature

Date

Name

Signature

LINDE REP

QSGTL OR its PMC REP

_______________________________________
Date
Name
Signature

_______________________________________
Date
Name
Signature

Test Report
Radiographic Examination (RT)
C2 ASU PEARL GTL PROJECT-QATAR
Testing Contractor

Testing
Data
General

Film Class

Code, Standard

Penetrameter IQI

Evaluation Standard

Density

Systemclass
Trade Name
Screen Type
Screen Thickn.

C3

Source
Position

C4

C5

120 vertic.

EN 1435
ASME-V

Object Data
Test No.

1)

1)
R1,2
N
F
G
K
T

Line No.

Area

NPS

Welding

Welder 1

Source

Sheet
No.

Weld
No.

Thickness

contract.

Welder 2

Activity
[Ci]

Repair
new after Rep.
Tracer Shot
RT instead of
Pressure Test
Control Shot
T-Joint, 1Film

GAM-QCR-QAC-GTL-044

2) Imperfections
101
Ea Crack long.
102
Eb Crack transv.
2011
Aa Pore
2013
Ad Porosity
2016
Ab Wormhole
301
Ba Slag inclusion

Expos.No.

Source
Size

Distance
FF

Tube Volt.
[kV]

Testing Data
Exposure

[mm]

[mm]

Tubecur.
[mA]

Time
[min,sek]

GAMA REP
304
401
402
5011/12
5013
504
515

H
C
D
F
Da
Dc
Db

Foreign Materials
Lack of Fusion
Lack of Penetration
Notch
Root Notch
Root Reinforcement
Root suck-back

5
A

8
B

Film

Source

System

Pos.

2
C

Date
of
Test

14
E

D
No. of
Films

Imperfections

Film size

2)

90 EL
11
F

12
G

Testing Results
Pos.
IQI
Comments
Sensitivity

a/na

Repair
from - to

Third Party

__________________________________________ ______________________________________________
Date
Name
Signature
Date
Name
Signature
LINDE REP

QSGTL OR its PMC REP

__________________________________________ ______________________________________________
Date
Name
Signature
Date
Name
Signature

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY
STRUCTURES PRE ERECTION
REPORT
Report No.:

Inspection
Date:

Area :

RFI No:

Location :

Test Code No.:

Grid No :

ITP No.:

Ref. DWG / Docs:

Check the following:


Item
Description
No.
1.
Foundation handing over
(Civil to Mechanical)

ACC

2.

Preparation for Grouting

3.

Checking for Anchor Bolt

4.

Shim Plate fixed as per RFC Drawing


and Work Instructions

5.

Ready for Erection

ORGANIZATIONS
GAMA QATAR.
LINDE.
QSGTL OR its PMC

GAM-QCR-QAC-GTL-125

DATE

REJ

NAME

N/A

REMARK

SIGNATURE

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