Você está na página 1de 30

Pearl GTL

Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.250.922

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

LINDE ENGINEERING

Contractor Project No:


Project Rev.: A

Page 2 of 27

5887

QATAR SHELL GTL PROJECT (PEARL)


C2 AIR SEPARATION UNITS CONSTRUCTION

21.10.08

Issue for Review

SK

EO

AG

IFR

16.09.08

Issue for Review

SK

EO

AG

IFR

06.03.08

Issued for Company comments

BR

UA

ZG

ICC

03.02.08

Issued for Review

BR

UA

ZG

IFR

31.01.08

Issued for Internal Review

BR

UA

ZG

IIR

Date

Description

GAMA
Rev.
No.

Project
Rev
No.

Prepared Checked Approved


By
By
By
ORIGINATOR

Status

Document Title:

INSPECTION TEST PLAN FOR PUMPS


LINDEGINEERING AG
Document No.

Contractor

Gama Qatar Co. W. L. L.

LOC470
GAM

ITP

QAC

GTL

035

Org.
Code

Doc.
Type

Disc.
Code

Geogr.
Area

Seq.
No

Rev.
No

Project Document Number: T-4.250.922

Vendor Code

Rev No: A

QSGTL PEARL PROJECT

ITP NO: GAM-ITP-QAC-GTL-035

C2 ASU Construction Works


ITP FOR INSTALLATION OF PUMPS (FSI)
S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 21.10.08-REV.E
A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test
Frequency

Reference Document

Responsible
Party

Verifying Documents

TECHINICAL
OFFICE

HSSE

STORE
INCHARGE

GAM-QCR-QAC-GTL-080

STORE
INCHARGE

GAM-QCR-QAC-GTL-080

QCI

GAM-QCR-QAC-GTL-069

QCI

GAM-QCR-QAC-GTL-073

QCI

Calibration certificate

Acceptance Criteria

1.0

DOCUMENTATION

1.1

Contractor drawings, project


specifications, manuals, codes

100%

1.2

Lifting studies (For Heavy


Equipments)

100%

T.4.234.084

2.0

EQUIPMENT

2.1

Equipment identification and


name plate verification

100%

T-4.250.945

Approved drawing,
DEP 31.10.03.10; DEP
31.29.00.10

2.2

Receiving inspection

100%

T-4.250.945

Approved drawing, DEP


31.29.00.10

2.3

Storage, preservation and


documentation (FSI)

100%

T.13.377.360E;T.4.250.932

2.4

Periodic Preventive
maintenance

100%

T-4.250.945;T.4.250.932

100%

T.4.250.915

2.5

Inspection measuring and test


equipment calibration

3.0

INSTALLATION

T-4.250-922 REV-A

Approved drawing,
DEP 31.29.00.10;DEP
70.10.70.11 T.13.377.454E;
Vendor instruction,
DEP 70.10.70.11;
T.13.377.454E DEP
31.29.00.10 Vendor
instruction,
-

Page 4

QSGTL PEARL PROJECT

ITP NO: GAM-ITP-QAC-GTL-035

C2 ASU Construction Works


ITP FOR INSTALLATION OF PUMPS (FSI)
S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 21.10.08-REV.E
A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

3.1

3.2

3.3

3.4

Activity

Foundation complete and


accepted

Foundation chipping to sound


metal
Anchor bolts control & pocket
cleaning
Shims installation

Test
Frequency

Reference Document

Acceptance Criteria

Responsible
Party

Verifying Documents

100%

T-4.250.945

Approved drawing,
DEP 34.19.20.31;
T.13.376.358 DEP
31.29.00.10

QCI

GAM-QCR-QAC-GTL-120;
GAM-QCR-QAC-GTL-113

100%

T-4.250.945

Approved drawing, DEP


34.19.20.31; T.13.376.358
DEP 31.29.00.10

QCI

100%

T-4.250.945

Approved drawing, DEP


34.19.20.31;T.13.376.358
DEP 31.29.00.10

QCI

100%

T-4.250.945

Approved drawing,
T.13.376.358
DEP 31.29.00.10

QCI

100%

T-4.250.945 T.13.377.360E

Approved drawing, DEP


31.29.00.10,
Vendor specification

QCI

GAM-QCR-QAC-GTL-120
GAM-QCR-QAC-GTL-115

100%

T-4.250.945

QCI

GAM-QCR-QAC-GTL-116

100%

T-4.250.945

Vendor specifications,
Approved drawings, DEP
31.29.00.10 SEC-3.9.4.7

QCI

GAM-QCR-QAC-GTL-120

100%

T-4.250.945; T.13.377.360E

Approved drawing, DEP


31.29.00.10,
Vendor specification,

QCI

GAM-QCR-QAC-GTL-120
GAM-QCR-QAC-GTL-041

Levelling, orientation &


3.5

alignment (pump & driver


set)(FSI)

3.6

3.7

3.8

Settlement monitoring(FSI)
Checking and recording of
soft foot

Bolts Tightening(FSI)

T-4.250-922 REV-A

Approved drawing,
DEP 31.29.00.10,

GAM-QCR-QAC-GTL-120;
GAM-QCR-QAC-GTL-113
GAM-QCR-QAC-GTL-120;
GAM-QCR-QAC-GTL-113

GAM-QCR-QAC-GTL-120

Page 5

QSGTL PEARL PROJECT

ITP NO: GAM-ITP-QAC-GTL-035

C2 ASU Construction Works


ITP FOR INSTALLATION OF PUMPS (FSI)
S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 21.10.08-REV.E
A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test
Frequency

Reference Document

Acceptance Criteria

Responsible
Party

Verifying Documents

DEP34.19.20.31;
T.13.376.358 ;Manufactures
Instruction

QCI

GAM-QCR-QAC-GTL-025

3.9

Grouting

100%

T-4.234.545

3.10

Jack screw removal

100%

T-4.250.945

3.11

Temporary earthing

100%

T-4.250.945

Approved drawing,
DEP 31.29.00.10,

QCI

GAM-QCR-QAC-GTL-120

100%

T-4.250.945; T.13.377.360E

Approved drawing, DEP


31.29.00.10,

QCI

GAM-QCR-QAC-GTL-120

100%

T-4.250.945; T-4.250.936;
T.13.377.360E

Approved drawing,
DEP 31.29.00.10 DEP
31.38.01.11;T.13.376.815E

QCI

GAM-QCR-QAC-GTL-120
GAM-QCR-QAC-GTL-058

100%

T-4.250.936

Approved drawing,
DEP 31.29.00.10, DEP
31.38.01.11;T.13.376.815E

QCI

GAM-QCR-QAC-GTL-120

T-4.250.936; T.13.377.360E

Approved drawing,
DEP 31.29.00.10, DEP
61.10.08.11; T.13.377.455E
Vendor specification

QCI

GAM-QCR-QAC-GTL-120

T-4.250.936

Approved drawing, DEP


31.29.00.10; DEP
31.38.01.11;T.13.376.815E;
DEP 31.29.00.36

QCI

GAM-QCR-QAC-GTL-132

3.12

3.13

Anchor bolts Tightening after


grouting(FSI)

Flanges parallelism (FSI)


All piping installation,

3.14

alignment, & connection


without any objectionable load

3.15

3.16

Cold alignment & levelling


rechecking(FSI)

Coupling Installation check

T-4.250-922 REV-A

100%

100%

DEP 31.29.00.10 Vendor


specification,

QCI

GAM-QCR-QAC-GTL-120

Page 6

QSGTL PEARL PROJECT

ITP NO: GAM-ITP-QAC-GTL-035

C2 ASU Construction Works


ITP FOR INSTALLATION OF PUMPS (FSI)
S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 21.10.08-REV.E
A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

3.17

3.18

Activity

Mechanical seal/packing
installation check(FSI)

Cleaning, flushing and oil


filling(FSI)

Test
Frequency

100%

100%

Reference Document

Acceptance Criteria

Responsible
Party

Verifying Documents

T-4.250.945; T.13.377.360E

Approved drawing,
DEP 31.29.00.10, DEP
61.10.08.11; T.13.377.455E
Vendor specification

QCI

GAM-QCR-QAC-GTL-120

QCI

GAM-QCR-QAC-GTL-120
GAM-QCR-QAC-GTL-070

QCI

GAM-QCR-QAC-GTL-120

T-4.250.930;T.13.377.360E

DEP 31.29.00.10, DEP


70.10.80.11, DEP
61.10.08.11;T.13.377.455E

Vendor specification,
3.19

Temporary suction strainers

Approved drawing,
DEP 31.29.00.10 DEP
31.38.01.11;T.13.376.815E

100%

T-4.250.936; T-4.250.945

100%

T-4.251.035

QCI

GAM-QCR-QAC-GTL-127

100%

T-4.250.945:T.13.377.360E

Approved drawings,DEP
31.29.00.10

QCI

GAM-QCR-QAC-GTL-115

100%

T-4.250.945

DEP 61.10.08.11 Approved


drawings, DEP 31.29.00.10
Sec 4.20.9

QCI

GAM-QCR-QAC-GTL-120

100%

T-4.250.945

DEP 61.10.08.11;
T.13.377.455EApproved
drawings, DEP 31.29.00.10

QCI

GAM-QCR-QAC-GTL-120

installation check
3.20

Equipment if any damage

4.0

FINAL INSPECTION

4.1

Final alignment(FSI)
Checking and recording of

4.2

distance between shaft ends


and/or between hubs

4.3

Shaft turning freely by hand

T-4.250-922 REV-A

Page 7

QSGTL PEARL PROJECT

ITP NO: GAM-ITP-QAC-GTL-035

C2 ASU Construction Works


ITP FOR INSTALLATION OF PUMPS (FSI)
S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 21.10.08-REV.E
A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test
Frequency

Reference Document

equipment and associated

100%

T-4.250.930;T.13.377.360E

system(FSI)

4.5

Verification of auxiliary system


completion

Responsible
Party

Verifying Documents

QCI

GAM-QCR-QAC-GTL-120
GAM-QCR-QAC-GTL-070

QCI

GAM-QCR-QAC-GTL-120

Vendor specifications

Cleanliness check for


4.4

Acceptance Criteria

DEP 61.10.08.11Approved
drawings, DEP 31.29.00.10
DEP 70.10.80.11

100%

T-4.250.945

Vendor specifications
Approved drawings, DEP
31.29.00.10
DEP 61.10.08.11

4.6

Verification of piping pressure


test acceptance Prior to final
alignment(FSI)

4.7

Installation of accessories &


coupling guard

4.8
4.9

4.10

T-4.250.945; T-4.250.908
T.13.377.360E

Approved drawing DEP


31.38.01.11;T.13.376.815E

QCI

GAM-QCR-QAC-GTL-065

100%

T-4.250.945

Vendor specifications DEP


61.10.08.11;T.13.377.455E
Approved drawings, DEP
31.29.00.10

QCI

GAM-QCR-QAC-GTL-120

General Punch List(Clearing)

100%

T-4.250.945

QCI

GAM-QCR-QAC-GTL-128

Final Equipment box up

100%

T-4.250.945

QCI

GAM-QCR-QAC-GTL-133

100%

T-4.250.945

T.13.377.555G

QCI

ALL REPORTS

Installation Completion and


sign-off quality records

T-4.250-922 REV-A

100%

Page 8

C2-ASU PROJECT
GAMA QATAR
GROUT POUR CARD(PRE/POST POUR)

Form No: GAM-QCR-QAC-GTL-025

Inspection Gr.:

ITP No.:

Laboratory:

Record No:

Date:

TAG NO.:
DESCRIPTION:
TYPE OF GROUT:
GAMA/T Const.

Item
No.

1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0

LOCATION:
DRAWING:
QUANTITY OF GROUT:

TYPE OF ACTIVITY

Signature

Date

GAMA/T - QC
Signature

Date

CONTRACTOR
Signature

Date

Setting Out
Concrete Surface Preparation
Equipment / Surface Alignment
Formworks
Isolation Joint
Metal Surface Preparation
Mixing / Placing / Finishing of Grout (1)
Curing of Grout (1)
Removal of Shims
Mixing / Placing / Finishing of Grout (2)
Curing of Grout (2)
Sealant to Isolation Joint
Final Inspection

Remarks:
Full Name/Signature/Date
GAMA QATAR

CONTRACTOR

COMPANY

COMPANY(*)
Signature

Date

REMARKS

C2 ASU PEARL GTL PROJECT


RASLAFFAN INDUSTRIAL CITY
BOLT TIGHTENING INSPECTION
REPORT

Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location /
Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Docs:


Used Measuring and test equipment ref. (if applicable):
INSPECTIONS
Item No/Spool
No

Mark No./Joint No

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-041

Bolting
Grade

DATE

Size

NAME

Bolt Tightening
(Torque Value)

Inspectors
Signature

SIGNATURE

C2 ASU PEARL GTL PROJECT


RASLAFFAN INDUSTRIAL CITY
FLANGE ALIGNMENT INSPECTION
REPORT

Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location /
Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Docs:


Used Measuring and test equipment ref. (if applicable):
INSPECTIONS
Item No/Spool
No

Mark No./Joint No

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-058

Face Distance

DATE

Face parallelism

NAME

Centreline offset

Inspectors
Signature

SIGNATURE

Q A T A R

C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

Company

Project No:

Project Title:

Location

Piping Test No:

PIPING FIELD
Priority System No:

TEST REPORT
S/C Prepared By:
Name:

Test Media:
Signature

Description Of Test

Date:

LINDE Acceptance By:


Name:

Reference Flow Sheets (List All applicable):


Signature

Line Number

Line
Size

Date:
Drawing or Isometric
Number

Rev
(At Time
of Test)

From

To

Paint
Code

Insul.
Code

Equipment Tested Trough:

WELDING INSPECTION RELEASE, READY FOR TEST


(All Welding and NDT is complete and per specification and piping is ready for test)
GAMA WELDING
Inspector: Name

Signature:

Date:

GAM-QCR-QAC-GTL-065

GAMA Inspector: Name

Signature:

LINDE Field
Signature:

Date::

QSGTL or its PMC


Inspector: Name

supports, valves and components in place except for items nece


Test Witnessed By

LINDE Welding
Inspector: Name

Lines/ piping as tabulated above have been tested and found to

Engineer: Name

Signature:

QSGTL or its PMC


Signature:

Date::

Inspector: Name

Signature

Piping Test No:

PIPING FIELD TEST REPORT Description of Test


Line Number

GAM-QCR-QAC-GTL-065

Line
Size

Drawing or Isometric
Number

(Continuation Sheet)

Rev
(At Time
of Test)

From

To

Paint
Code

Insul.
Code

C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

Q A T A R

CLEANLINESS ACCEPTENCE REPORT


Item Location
Area:

Isometric No:

Item Description:

sub system:

Form No:

sheet

Sub Contract Ref:

Cleanliness
class

Spool

Cleaning
Method

GAM-QCR-QAC-GTL-070

Inspection
method

Inspection Result

Pre Fabrication

Erection

Report No:
Inspection Date
GAMA QATAR
Signature

Date

LINDE
Signature

QSGTL or its PMC


Date

Signature

Date

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY

Q A T A R

PERIODIC PREVENTIVE MAINTENANCE CHECK

Subcontract Ref.:

Report No.

Item Description:

Inspection Date:

Item Location / Area:

Vendor IMOI Ref:

Subsystem:

Equipt.Tag No

Ref. DWG / Documents:


Used Measuring and test equipment ref. (if applicable):

Date of Inspection

PRESERVATION REQUIREMENTS
(ROTATIC EQUIPMENT)
1.General Inspection-Weather Protection/Painting

2. All openings sealed including Motor junction Box.


3. All Mechanical surfaces protected against rust.
4.Check Nitrogen Pressure
5.Anchor bolts/shims covered with grease
6.Rotate all shafts,pulleys,lubricators by 21/4 turns

7.Check oil levels of-bearing housing, gear/crank casing,


tanks
8.Check for water at drain points
9.Flange faces-protection denso tape & dust blinds in place

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL REP.

GAM-QCR-QAC-GTL-073

DATE

NAME

SIGNATURE

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY

Q A T A R

INITIAL STORAGE AND PRESERVATION CHECK

Subcontract Ref.:

Report No.

001

Item Description:

HEX BOX FC21

Inspection Date:

Item Location / Area:

COLD BOX - FC

Vendor IMOI Ref:

Subsystem:

RFI NO : 1850

08.06.08

Equipt.Tag No

Ref. DWG / Documents:

T.4.115.028 , T.4.250.501

Used Measuring and test equipment ref. (if applicable):

PRESERVATION REQUIREMENTS (STATIC EQUIPMENT)


GAMA

Signature
LINDE

QSGTL or its PMC

1. Check the name plate is installed and legible.


2.Check for protective covers on all the openings
3.Ensure that dessicant is installed and properly sealed
4.check for moisture present
5.check nozzle flange face is acceptable
6.check for rust preventive coating on all exposed surfaces
7.check that internal and accessories storage is acceptable
8.Equipment low point drains shall be opened and checked for water
`
9. Check for no welding permitted signs stenciled at conspicuous location.
10. Check that test holes in reinforcement plates are open and greased.
11. Check purge pressure and re-purge if required.
12. Check surface for any transit damage and paint removal. Carry out touch up if required.
ORGANIZATIONS
GAMA REP.
LINDE REP.
QSGTL REP.

GAM-QCR-QAC-GTL-074

DATE

NAME

SIGNATURE

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY

EQUIPMENT RECEIPT CHECK SHEET

ITEM No:

PO No:

UNIT No:

MANUFACTURER :

ITEMS TO BE CHECKED

REQ No:

INSPECTOR
INITIAL

REMARKS

1 Name Plate
2 Preparation and painting
3 Desiccant installed
4 Moisture present
5 Nozzle flange faces acceptable
6 Temporary nozzle protection
acceptable
7 Internals and accessories complete
and storage acceptable
8 Purge - pressure:
Purge monitoring date:
Date of initial inspection:

Name and signature of Inspector:

GAM-QCR-QAC-GTL-080

Pressure

Report No:

FOUNDATION INSPECTION REPORT

Date:
PROJECT:

C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY

Tag No:

Drg. No:

Area:

Unit:

ELEVATION

Plot Plan:
90

180

270

REQUIRED
ACTUAL
DEVIATION
TOLERANCE
REMARKS
ORIENTATION

ACCEPTED

REJECTED
REQUIRED

POCKET CLEANING

ACTUAL

DEVIATION

ACCEPTED

TOLERANCE

REJECTED

REMARKS

NO. OF ANCHOR BOLTS


ANCHOR BOLT DIA
ANCHOR BOLT LENGTH
FOUNDATION POCKET
POCKET DEPTH
FOUNDATION CHIPPING

REQUIRED

NOT REQUIRED

IF REQUIRED THICKNESS

NOTE:

THE ABOVE MENTIONED FOUNDATION IS ACCEPTED AND RELEASED FOR ERECTION ACTIVITIES

GAMA
Name
Sign
Date
GAM-QCR-QAC-GTL-113

LINDE

QSGTL or its PMC

EQUIPMENT LEVELLING & ALIGNMENT REPORT

Report No:
Date:

PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY

Tag No:

Manufacturer:

Drg. No:

Equip. Description
No. of reading

Orientation

ORIENTATION :
LEVELLING
GRADIENT / SLOPE

Elevation

Plumpness

ACCEPTED

Tolerance

Remarks

REJECTED

REQUIRED

ACTUAL

ACC

REJECTED

REQUIRED

ACTUAL

ACC

REJECTED

GAM-QCR-QAC-GTL-115

PAGE 1 OF 2

REMARKS:
..

GAMA

LINDE

QSGTL or its PMC

Name
Sign
Date

GAM-QCR-QAC-GTL-115

PAGE 2 OF 2

EQUIPMENT- SETTLEMENT MONITORING

REPORT NO:
DATE:

PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY

AREA:

ITEM NO:

WEIGHT:

NAME:

DATE

PLANNED
LEVEL

LEVEL/DIFFERENCE
0

90

180

PLUMB

270

BOTTOM

MIDDLE

ORIENTATION
TOP

SIGN
D

TCM

TSKJN

180
270

TOLERANCE

LEVEL:

: _________________

PLUMB:

: _________________

ORIENTATION:_________________

GAM-QCR-QAC-GTL-116

PAGE 1 OF 2

THE SETTLEMENT OF THE ABOVE EQUIPMENT HAS BEEN SATISFACTORILY COMPLETED IN


ACCORDANCE WITH THE DRAWINGS AND SPECIFICATIONS (PAINTING AND INSTALLATION
EXCEPTION).
REMARKS:
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

ORGANIZATIONS

NAME

DATE

SIGNATURE

GAMA

LINDE

QSGTL or its PMC

GAM-QCR-QAC-GTL-116

PAGE 2 OF 2

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY

Q A T A R

PUMP INSTALLATION PROCESS SHEET

Item No:
Item Description:

Report No:
Date:

Drawing No:

Area:

Item
No

Description

Signature & Date


Gama
Linde QSGTL

1.

Foundation complete, Level & Accepted.

2.

Pump & driver set

3.

Base anchor bolts tight

4.

Grouted

5.

7.
8.

Coupling set screws tight & jacking screws removed


Piping connections complete with no objectionable loads or
strains on the flanges
Verify piping pressure test acceptance before final alignment
Coupling check

9.

Rotate driver & pump with coupling open

10.

Alignment complete
Jacking screws removed
Mechanical seals or packing installed
Shafts turn freely, by hand
Coupling lubed & closed
Accessories Installed & Ready for service, guards Vents, Drains,
sample connection, strainers, etc.)
Oil rings in & free

6.

11.
12.
13.
14.
15.
16.
17.
18.

Auxiliary system complete (i.e. seal flush, water cooling, etc.)


Temporary suction screens in place
19.
Cleanliness checked
20. Coupling guard secure
Remarks:
The Installation of the above compressor has been satisfactorily completed in accordance with
the Drawings & Specifications
ORGANIZATIONS
GAMA QATAR REP
LINDE REP
QSGTL REP
GAM-QCR-QAC-GTL-120

DATE

NAME

SIGNATURE

REPORT NO.:

SITE INSPECTION REPORT


PROJECT:

DATE:

C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

Originator

Date of observation:

Location / Area:

Unit No :

Discipline:

SYSTEM NUMBER:

Drawing / Specification Numbers

Description of Discrepancy/Observation (Be specific, events, time, date, location, etc :)

Corrective Action:

Originator: Name: _____________________________Signature: _____________________Date: ________________


NCR Required

YES

NO

(Circle one)

CTQ to Contractor Required

YES

NO

(Circle one)

Remarks if any:

Site Engineer:

Name:

_______________________ Signature: ________________ Date: ______________

QA/QC Manager: Name:

_________________________ Signature: _______________ Date: ______________

Discrepancy Corrected/Remarks:

GAMA Representative:

Name: ____________________

Close-out of Corrective Action - Remarks:

Site Engineer:

Name:

Signature:

______________ Date: ________________

NCR No.: ___________________

___________________

CTQ No: ______________

Signature: __________________ Date: ___________

DISTRIBUTION (Original QA/QC file)

QA/QC Manager

Site Manager

Site Engineer

Project Manager

Construction Manager

Originator

GAM-QCR-QAC-GTL-127

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY

QATAR

GENERAL PUNCH LIST

Sub contractor Ref:

Report No:

Item Description:

Inspection Date:

Item Location / Area:

SYSTEM NUMBER:

Sub System:

TAG NUMBER:

Ref Dwg/Documents:

LOOP FOLDER:

EQUIPMENT

ITEM NO

ISO or DWG NUMBER

CIVIL

STRUCTURAL

DESCRIPTION OF WORK

PAINTING

COMPLETED(Date/Initials)

PRIORITY/
CATEGORY
(A,B,C,D,E)
(X,Y,Z)

INSULATION

GAMA

LINDE

QSGTL or
its PMC

ALL PRIORITY A ITEMS SHOWN ABOVE HAVE BEEN VERIFIED AND ARE COMPLETED .INCOMPLETE PRIORITY B ITEMS
WILL BE TRANSFERRED TO THE MECHANICAL COMPLETION PUNCH LIST
PRIORITY A : ITEMS SHALL BE COMPLETED BEFORE MECHANICAL COMPLETION (MC)
PRIORITY B : ITEMS MAY BE COMPLETED AFTER MC
PRIORITY C : ITEMS WILL BE COMPLETED BEFORE SYSTEM RFSU (READY FOR START UP UNIT) IS ACHIEVED
PRIORITY D : ITEMS SHALL BE COMPLETED BEFORE RFSU IS ACHIEVED
PRIORITY E : ITEMS SHALL BE COMPLETED BEFORE ACCEPTENCE IS ACHIEVED
CATEGORY X: CONSTRUCTION GROUP IS RESPONSIBLE FOR COMPLETION OF ITEM.
CATEGORY Y: ENGINEERING INPUT IS REQUIRED FOR COMPLETION OF ITEM.

ACCEBTED BY

CATEGORY Z: COMMISSIONING GROUP IS RESPONSIBLE FOR COMPLETION OF ITEM.

ORGANIZATIONS
GAMA REP
LINDE REP
QSGTL or its PMC
GAM-QCR-QAC-GTL-128

DATE

NAME

SIGNATURE

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY

Q A T A R

MECHANICAL EQUIPMENT ALIGNMENT REPORT

ITEM NO

REPORT NO

COUPLING
MANUFACTURER

DATE:

COUPLING TYPE

AREA
COUPLING GAP

UNIT NO

PRELIMINARY ALIGNMENT (BEFORE PIPING CONNECTED):


DRIVER

DRIVEN

AXIAL

DATE:

TOTAL DIAL INDICATOR READINGS


TIME:

TEMP:

SIGNED :
GAMA

NAME

DATE:

LINDE

NAME

DATE:

QSGTL or its PMC

NAME

DATE:

SIGNED :

SIGNED :

COLD ALIGNMENT (AFTER PIPING CONNECTED) :


DRIVER

AXIAL

DATE:

DRIVEN

TOTAL DIAL INDICATOR READINGS


TIME:

TEMP:

SIGNED :
GAMA

NAME

DATE:

LINDE

NAME

DATE:

QSGTL or its PMC

NAME

DATE:

SIGNED :

SIGNED :

GAM-QCR-QAC-GTL-132

C2 ASU PEARL GTL PROJECT


RAS LAFFAN INDUSTRIAL CITY

Q A T A R

Report No:
Date:

Equipment Box-Up Acceptance Sheet

Area:

It is hereby certified that the Equipment referenced has been mechanically completed in accordance with
Drawings, Specifications, Inspection and Test Records. The referenced Equipment is ready for box-up.
Equipment No
Equipment Designation
Vendor / Manufacturer
PID No

Checklist

Name Plate,
CE-marking (if applicable)
Internals installed

Internal piping installed

Fillings completed

Refractory completed

Internal transport protection removed

Equipment internally clean and dry

Nozzles / manholes closed acc. drawing

Specified blind flanges installed

10

Specified nozzle gaskets installed

11

Specified bolts and nuts installed

12

Specified torques applied

13

Bolts lubricated (covers, manholes)

Accepted
GAMA

Accepted
VENDOR

Accepted
LINDE

14

Remarks /

ORGANIZATIONS
GAMA
VENDOR
LINDE
QSGTL or its PMC
GAM-QCR-QAC-GTL-133

NAME

DATE

SIGNATURE

Accepted
QSGTL

Você também pode gostar