ME 421

Machine Design 1

Design Project: Power Screw Press

Submitted by:
Resterio, Edward Simon C.
Vitasa, Gian
4ME C

Submitted to:
Engr. Raymundo Melegrito

Material: AISI C1020, annealed

Load = 20KN
S u=57 ksi
S y =42 ksi
Factor of Safety: 2
Column Type: one end fixed, the other free;

Le =2 L

S y L2
B= 2
nE
295 mm

2
0.101325 Pa
42000 psi(
)
14.696 psi
B=

B=6.1675 mm2
Fc =F max FS
Fc =20000 N ( 2 )
Fc =40000 N
Solving for d using JB Johnsons:

Sy

Fc =S y A 1

40000 N=(42000 psi)(

Le

( )

k2
B
= S y A (1 2 )
2
4 E
4k

0.101325 Pa 2
6.1675 mm2
) d 1
14.696 psi 4
d 2
4
4

()

d = 16.9848
Check:
B
6.1675
=
2
k 16.98482 = 0.3421 < 2 ; use JBJ
16
S y =42000 psi

Pa
( 0.101325
14.696 psi )

S y =289.5788

N
mm2

S all

Sy
FS

289.5788
=

N
= 144.7894 mm2

S all

Di

Solving for

Di

Di

N
mm2

N
( )(144.7894
)
4
mm2
20000

N
( )(144.7894
)
4
mm2

D i =13.2618 mm; 0.5156 in

Table 17.2 Basic Dimension for Square Threads in mm (Fine Series):

Di

Do

Pitch, P

14mm

16mm

2mm

Depth, h
1mm
1.25mm

Bolt
Collar

D m=

Major Diameter
16mm
16.5mm

Do + Di 16+14
=
=15 mm
2
2

Lead, nP = 2mm
=

tan 1

Lead
Dm

( )

let f=0.12 ;

tan1

( 215 )

=2.43

f bushing=0.125

=tan 0.125=7.13
Torque required to rotate the screw.
Dm
( tan ( + ) )
2

T =( W )

( )

T =( W )

( D2 ) ( tan ( +) )
m

T =( 20000 N )

( 152mm )( tan ( 2.43+7.13 ) )

T s=

25262.8981 N.mm

Torsion stress due to Torque (screw)

Sf =

16 T s
d

(16) ( 25262.8981 N . mm )
3
14

S f =46.8888

S u (shear )=0.6 S y = ( 0.6 ) ( 289.5788 )

S u (shear )=173.7473

S all ( shear ) =

46.8888

N
2
mm

N
2
mm

Su ( shear )
=
FS

S all ( shear ) =86.8736

N
2
mm

173.7473

N
mm2

N
mm 2

N
N
< 86.8736
2
mm
mm2
Material can tolerate Torsion stress

Stresses in screw and nut

Shear stress (axial load)
Thickness of screw, t :

S screw =

S screw

P
=1 mm
2

W
di t

20000 N
( 14 mm ) (1 mm)

S screw =454.7284

S collar =

S collar

N
2
mm

W
d i tn

20000 N
( 14 mm ) ( 1 mm ) (15 )

S collar =30.3152

N
mm2

Torque required to overcome collar friction

T c =( W )

Dc
(f c)
2

( )

T c =( 20000 )

( 152 ) ( 0.125)

T c =18750 N . mm

Torsion stress on collar

Sf =

Sf =

16 T c
d c3

(16 )( 18750 N . mm )
( 16.5 )3

S f =21.2579

N
mm 2

Diameter of nut/collar:
Sf =

21.2579

( D 2Di2 )
4 o

N
20000 N
=
=37.3349 mm
2

2
2
mm
( D 14 )
4 o

Design of Bushing
DB =

Do
1.5

37.3349
1.5

= 24.8899 mm

Thickness of Collar
Sf =

30.3152

W
DB t B

N
20000
=
2
mm (24.8899) t B
t B=8.4372

Diameter of cap for lever

D cap=1.75 D o =( 1.75 )( 16 )=

28mm

Diameter of chamfered top for cap attachment

D=

D cap 28 mm
=
=7 mm
4
4

Torque required to overcome friction at the top of the screw

Rcap= (7 ) (2 )=14 mm
Ra=

7 mm
=3.5 mm
2

R 3R a3
2
T 2 c = fW cap2
3
R cap R a2

2
14 33.53
T 2 c = (0.125)(20000 N )
3
14 23.52

T 2 c =24500 N . mm

T 2 c =fW

(R

+ Ra
2

cap

T 2 c =( 0.125 ) (20000 N )

( 14+3.5
2 )

T 2 c =21875 N . mm

Total Torque
T T =T s +T c
T T =T s +T c
T T =25262.8981 N . mm+18750 N . mm
T T =44012.8981 N . mm

Handle
Fman=668 N

L=

T T 44012.8981 N . mm
=
F
668 N
L = 65.8876 mm

Diameter of handle (Bending stress)

Sf =

Sf =

D n3 )
(
32

44012.8981 N . mm

( 12.6007 mm3 )
32

S f =224.0764

N
mm2

Manganese bronze (Table AT3)

(65000 lb )
2

S
Sf = y =
FS

N
mm2
lb
14.696 2

0.101325

S f =224.0788

224.0788

N
mm 2

N
44012.8981 N .mm
=
2

3
mm
Dn )
(
32
Dn=12.6007 mm

Height of cap
H=2

DH =( 2 )( 12.6007 mm ) =25.2014 mm
!Check!

(48000 lb )
2

S
S all = us =
FS

N
mm2
lb
14.696 2

0.101325

S all =165.4736

N
2
mm

S=

F
20000 N
=
A
(12.6007 mm )2
4
S=160.3802

N
mm2

S all > S
165.4736

N
N
>160.3802
2
mm
mm2

Material for handle can withstand stress.

Effective length of the screw (accounting for allowances):
L = 176 + collar height
L = 176 +

75
5

Column Analysis using the effective length of the screw:

B=

( Sy ) ( L2)
( 2 )(n)( E)

N
)(213.52 )
2
mm
2
( )(2)(207000)

(289.5788
B=

B=3.2304 m m2
B
B
3.2304
= 2 =
=0.2297
2
k
15 2
d
16
16

( )

0.2297<2
J.B.J. Equation is appropriate for the Column Analysis.
Fcrit=( Fmax ) ( FS )
Fcrit=( 20000 ) ( 2 )
Fcrit=40000 N

Fc=

( 4 )( 15 )( 289.5788 ) 1 3.2304
15
4
2

( 16 )

Fcrit=48233.9783 N

48233.9783 N >40000 N

Exerted force does not exceed the critical force of the design.
Checking in terms of yield stress:
40000=Sy

( 4 ) (15 ) 1 43.2304
15
2

Sy =240.1451

289.5788

( 16 )

N
mm2

N
N
>240.1451
2
2
mm
mm

Stress induced does not exceed the allowable stress for the design.
Design can withstand the load.

Frame Dimensions:
Material: C1015 Annealed (Table AT8)

S u=56000 psi=386.1051

Solving for Moment of Inertia for Area 1:

N
m m2

I 1 =I x1 + A 1 d 1

Factor of Safety: 2

1
b h3 +b1 h1 ( y 1Y )
12

Solving for Areas of 2 sections:

H=4.5t +t

1 (
3
4.5 t
t 4.5 t ) +t ( 4.5 t )
1.21 t
12
2

B=4 t

I 1 =12.46 t 4

A 1=t ( 4.5 t ) =4.5 t

Solving for Moment of Inertia for Area 2:

I 2 =I x2+ A 2 d 2

A 2=t ( 4 t )=4 t 2

A T =A 1 + A2=8.5t 2
Solving for Moment of Inertia Relative to xaxis:

1
3
b h +b2 h2 ( y 2Y )
12

1
3
t
(4 t) (t ) +4 t ( t ) 4.5 t+ 1.21 t
12
2

Q1=0.5 t A1 =( 0.5 t ) 4.5 t 2=2.25 t 3

I 2 =15.49t

Q2=2 t A2= (2 t ) 4 t 2=8 t 3

Solving for Total Moment of Inertia (x-axis):

QT =Q1+Q 2=10.25t

I T =I 1+ I 2=12.46 t 4 +15.49 t 4
I T =27.95 t

Solving for y coordinate of the centroid:

Q 10.25 t
Y = T =
=1.21 t
2
AT
8.5 t
3

Solving for Flexural Stress of Curved Beam

Sf :

Sf =

kc M c
M
c
1+
=
Ar
I
2 ( r +c )

t=4.8347 5 mm
H=4.5t +t=4.5 ( 5 )+5

Solving

Mc :

M c =Fd=20000 (134 )=2680000 Nmm

386.1051 1.1 ( 2680000 )
=
2
27.95 t 4

(1.1)(2680000)(2)
t=
(27.95)(386.1051)

H=27.5 mm
B=4 t=4 (5 )
B=20 mm
Accounting for the bolt to be used:

Type of bolt = M6
Number of bolt to be used = 4