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Department of Civil Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusong-dong Yusong-gu, Taejon 305-701,
South Korea
b
Department of Civil and Environmental Engineering, Chungwoon University, South Korea
Received 2 April 1999; accepted 15 March 2000
Abstract
The reduction of hydration heat and the prediction of temperature history in massive concrete structures have been
very important problems. In this study, a three-dimensional nite element program for thermal analysis of hydration
heat in concrete structures with pipe cooling system was developed. A line element was adopted for modeling of pipe.
Internal ow theory was applied for calculating the temperature variation of cooling water. The predicted results were
compared with the measured data from the spread concrete footing of the SeoHae Bridge in Korea. The predicted results
showed good agreements with the site measured data. 2000 Published by Elsevier Science Ltd. All rights reserved.
1. Introduction
The prediction of temperature history due to hydration heat in massive concrete structures is a very dicult
problem. The problem arises from the varying thermal
properties with time and temperature and multiple factors eecting the adiabatic temperature rise curve. The
analysis of a practical method of treating a hydration
heat problem of pipe cooling by circulating cooling water
has been a complex problem. The diculty of simulating
the temperature variation of concrete and the cooling
water has to be resolved for an eective prediction of the
system.
For a thermal analysis of hydration heat in concrete
structures with pipe cooling system, both pseudo threedimensional [1] and three-dimensional nite element
methods [2] have been developed and widely used in recent years. However, pseudo three-dimensional method
is a converted simple two-dimensional analysis method
that cannot correctly apply boundary conditions of atmosphere and cooling water convection. Therefore, the
method is an ineective means of analysis of the prob*
Corresponding author. Tel.: +82-42-869-3602; fax: +82-42869-3610.
0045-7949/01/$ - see front matter 2000 Published by Elsevier Science Ltd. All rights reserved.
PII: S 0 0 4 5 - 7 9 4 9 ( 0 0 ) 0 0 1 2 8 - 0
164
hw 4:75u 43:0;
Concrete is a heterogeneous material of which components have dierent thermal properties. Therefore, the
thermal properties of concrete are aected by various
factors, such as types of material used and volume ratios
of aggregate, concrete temperature, water content, porosity, etc. [5,6].
The eight-node isoparametric solid element introduced by Bathe [12] and Weaver [13] was chosen for the
modeling of concrete. The two-node isoparametric line
element was supplemented to this solid element to implement pipe cooling eect into the analysis.
For nite element formulation of heat transfer [14],
the governing equation of heat conductivity by Fouriers
law are
qi ki
oT
oi
qidi qi
oqi
di
oi
i x; y; z;
oT
hw Tw Ts;w ;
on Csw
where kn;a and kn;w are the coecients of heat conductivity for atmosphere and cooling water in n direction,
xi 2 CA ;
hyd
g fQ
atm
g fQ
water
g:
165
where C con and C pipe are the matrices for specic heat
capacity of concrete and pipe, respectively. K con and
K pipe are the matrices for heat conductivity of concrete
and pipe, K atm and K water are the matrices for heat
convection of atmosphere and cooling water. fQhyd g is
the heat ux vector for internal hydration heat. fQatm g
and fQwater g are the heat ux vectors for heat convection
of atmosphere and cooling water. [N] is the matrix for
shape function and [B] is the matrix for derivative of the
shape function with respect to natural coordinates. cc
and cp are the coecients of specic heat for concrete
and pipe. qc andqp are the weights of unit volume for
concrete and pipe. kc and kp are the coecients of heat
conductivity for concrete and pipe. ha and hw are the
coecients of heat convection for atmosphere and
cooling water. qB is the internal hydration heat of unit
volume for concrete. Ta and Tw are the temperatures of
atmosphere and cooling water.
3.4. Connection method of two elements
The eight-node isoparametric solid element and the
two-node isoparametric line element were used for
modeling concrete and pipe, respectively, as shown in
Fig. 1.
As two dierent elements were used for concrete and
pipe, it was necessary to combine these two elements for
the application of Eq. (8). The two nodes of a line element should be identical with any two nodes of eightnode solid element as shown in Fig. 1(c). Therefore, a
line element is located at an edge of or run across a solid
element.
166
4. Formulation of internal ow
The hydration heat induced concrete temperature
variation is controlled by circulating the cooling water
through thin-walled pipes embedded in concrete. The
outlet temperature of cooling water is mostly higher
than the inlet temperature as the hydration heat of
concrete is absorbed by the cooling water. This phenomenon is called heat transfer by internal ow. To
calculate the temperature of cooling water at each point,
the energy conservation principle, which means that the
heat supplied to pipe is equal to the heat absorbed by the
owing water, is introduced. In general, the analytical
procedures of heat transfer with internal ow are shown
in Fig. 2.
There are two methods to determine the coecient of
cooling water convection: One way to solve is the differential governing equation based on the theoretical
procedure. The other is to utilize the equation obtained
by tting experimental data. The procedures of using the
dierential governing equation are listed below.
(1) Check whether the owing water in pipe is laminar or turbulent by using Reynold's number. (2) Calculate the hydrodynamic entry length, where the speed
of owing water is unevenly distributed. (3) Calculate
the thermal entry length, where the temperature of
owing water is not constant. (4) Using the hydrodynamic and thermal entry lengths, obtain the thermal
equilibrium zone. (5) Calculate the coecient of cooling
water convection at the thermal equilibrium zone by
using the dierential governing equation [3].
Although the dierential equation method is based
on a sound theoretical foundation, it is very complicated
for solving practical problems. There are three main
diculties in implementing this method for the analysis
of concrete structure with pipe-cooling systems: First,
the coecient of cooling water convection continuously
diers in a large magnitude along the pipe whether
owing water is laminar or turbulent. Second, a roughness of pipe surface and a pipe cross-section conguration must be considered in the calculation. Finally, the
method is only applicable when the temperatures of the
pipe surface locations between owing water-inner pipe
and concrete-outer pipe are kept constant without
delayed eect. Therefore, the experimentally derived
equation (Eq. (2)) was used to calculate the coecient of
cooling water convection in this study.
As shown in Fig. 2, if the coecient of cooling water
convection has been selected, then the temperature of
cooling water at each point is calculated from the energy
conservation principle. The procedure is further explained by using the concept representation of energy
conservation principle as shown in Fig. 3.
The heat supplied to pipe per unit time(qsupply ) is
calculated by Newton's cooling law:
qsupply hw Aw Ts;average Tw;average
Ts;in Ts;out Tw;in Tw;out
hw pDl
;
2
2
10
11
12
where C1 Qw qw cw , C2 hw pDl=2.
167
168
Table 1
Thermal properties of materials
Rock
Placing concrete
Pipe
Thermal conductivity
(kcal/m h C)
Density (kg/m3 )
1.9
2.5
60.0
0.22
0.27
0.16
2500
2350
7800
9.0
9.0
Cement content 363 kg/m3 ; 28 day cylinder strength 248 kg/cm2 and water:cement:sand:gravel ratio 0.52:1:2.03:2.73 by weight.
328
1.08
0.6
25
1000
1.0
0.554
0.00008
0.0254
169
170
171
References
6. Conclusions
A three-dimensional nite element program for
thermal analysis of hydration heat in concrete structures
with pipe cooling system was developed. Internal ow
theory with a line element for modeling of pipe is implemented into the analysis method to calculate the
temperature variation of cooling water.
From the comparison between the predicted and
measured results in the spread footing with pipe cooling
system, the developed three-dimensional nite element
program eectively predicts the temperature history of
concrete. And the temperature variation of cooling water is eciently obtained by introducing internal ow
theory and line element.
It is possible to apply the developed program to
thermal analysis of hydration heat with pipe cooling
system regardless of the pipe layout, the cooling water
velocity and inlet temperature, and the thermal properties of concrete and cooling pipe.
Acknowledgements
The authors are pleased to acknowledge the nancial
support for this research by Korea Institute of Science &
Technology Evaluation and Planning (KISTEP) (Engi-