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http://en.wikipedia.org/wiki/Hardness
Hardness
From Wikipedia, the free encyclopedia
This article is about mechanical properties of materials. For other uses, see hard (disambiguation).
"Durezza" redirects here. For the French wine grape, see Durezza (grape).
Hardness is a measure of how resistant solid matter is to various kinds of permanent shape change when a
compressive force is applied. Some materials, such as metal, are harder than others. Macroscopic hardness is
generally characterized by strong intermolecular bonds, but the behavior of solid materials under force is
complex; therefore, there are different measurements of hardness: scratch hardness, indentation hardness,
and rebound hardness.
Hardness is dependent on ductility, elastic stiffness, plasticity, strain, strength, toughness, viscoelasticity,
and viscosity.
Common examples of hard matter are ceramics, concrete, certain metals, and superhard materials, which
can be contrasted with soft matter.
Contents
[hide]
1 Measuring hardness
o
2 Hardening
3 Physics
o
5 References
6 Further reading
Hardness
7 External links
Measuring hardness[edit]
Hardness
Common indentation hardness scales are Rockwell, Vickers, Shore, and Brinell.
Rebound hardness[edit]
Rebound hardness, also known as dynamic hardness, measures the height of the "bounce" of a diamondtipped hammer dropped from a fixed height onto a material. This type of hardness is related to elasticity. The
device used to take this measurement is known as a scleroscope.[3]
Two scales that measures rebound hardness are the Leeb rebound hardness test and Bennett hardness scale.
Hardening[edit]
Main article: Hardening (metallurgy)
There are five hardening processes: Hall-Petch strengthening, work hardening, solid solution
strengthening, precipitation hardening, and martensitic transformation.
Physics[edit]
Diagram of a stress-strain curve, showing the relationship betweenstress (force applied per unit area)
andstrain or deformation of a ductile metal.
In solid mechanics, solids generally have three responses to force, depending on the amount of force and the
type of material:
They exhibit elasticitythe ability to temporarily change shape, but return to the original shape when
the pressure is removed. "Hardness" in the elastic rangea small temporary change in shape for a given
forceis known as stiffness in the case of a given object, or a high elastic modulusin the case of a
material.
They exhibit plasticitythe ability to permanently change shape in response to the force, but remain
in one piece. The yield strength is the point at which elastic deformation gives way to plastic deformation.
Deformation in the plastic range is non-linear, and is described by the stress-strain curve. This response
produces the observed properties of scratch and indentation hardness, as described and measured in
materials science. Some materials exhibit both elasticity and viscosity when undergoing plastic
deformation; this is called viscoelasticity.
Strength is a measure of the extent of a material's elastic range, or elastic and plastic ranges together. This is
quantified as compressive strength,shear strength, tensile strength depending on the direction of the forces
Hardness
involved. Ultimate strength is an engineering measure of the maximum load a part of a specific material and
geometry can withstand.
Brittleness, in technical usage, is the tendency of a material to fracture with very little or no detectable
plastic deformation beforehand. Thus in technical terms, a material can be both brittle and strong. In
everyday usage "brittleness" usually refers to the tendency to fracture under a small amount of force, which
exhibits both brittleness and a lack of strength (in the technical sense). For perfectly brittle materials, yield
strength and ultimate strength are the same, because they do not experience detectable plastic deformation.
The opposite of brittleness is ductility.
The toughness of a material is the maximum amount of energy it can absorb before fracturing, which is
different from the amount of force that can be applied. Toughness tends to be small for brittle materials,
because elastic and plastic deformations allow materials to absorb large amounts of energy.
Hardness increases with decreasing particle size. This is known as the Hall-Petch relationship. However,
below a critical grain-size, hardness decreases with decreasing grain size. This is known as the inverse HallPetch effect.
Hardness of a material to deformation is dependent on its microdurability or small-scale shear modulus in any
direction, not to any rigidity or stiffness properties such as its bulk modulus orYoung's modulus. Stiffness is
often confused for hardness.[4][5] Some materials are stiffer than diamond (e.g. osmium) but are not harder,
and are prone to spalling and flaking in squamose or acicular habits.
Mechanisms and theory[edit]
Hardness
irregularities at a single site in the crystal lattice, line defects are irregularities on a plane of
atoms. Dislocations are a type of line defect involving the misalignment of these planes. In the case of an
edge dislocation, a half plane of atoms is wedged between two planes of atoms. In the case of a screw
dislocation two planes of atoms are offset with a helical array running between them. [7]
In glasses, hardness seems to depend linearly on the number of topological constraints acting between the
atoms of the network.[8] Hence, the rigidity theory has allowed predicting hardness values with respect to
composition.
Hardness comparison
Hardness of ceramics
Toughness
Hardness
Schmidt hammer
Persoz pendulum
Precipitation hardening
Work hardening
References[edit]
1.
Jump up^ Wredenberg, Fredrik; PL Larsson (2009). "Scratch testing of metals and polymers:
Experiments and numerics". Wear 266 (12): 76. doi:10.1016/j.wear.2008.05.014.
2.
3.
Jump up^ Allen, Robert (2006-12-10). "A guide to rebound hardness and scleroscope test".
Retrieved 2008-09-08.
4.
Jump up^ Jeandron, Michelle (2005-08-25). "Diamonds are not forever". Physics World.
5.
Jump up^ San-Miguel, A.; Blase, X.; Mlinon, P.; Perez, A.; Iti, J.; Polian, A.; Reny, E. et al.
(1999-05-19). "High Pressure Behavior of Silicon Clathrates: A New Class of Low Compressibility
Materials".Physical Review 83 (25):
5290. Bibcode:1999PhRvL..83.5290S. doi:10.1103/PhysRevLett.83.5290.
6.
^ Jump up to:a
Jump up^ Samuel, J. (2009). Introduction to materials science course manual. Madison,
Wisconsin: University of Wisconsin-Madison.
8.
Jump up^ Smedskjaer, Morten M.; John C. Mauro; Yuanzheng Yue (2010). "Prediction of Glass
Hardness Using Temperature-Dependent Constraint Theory". Phys. Rev. Lett. 105 (11):
2010.doi:10.1103/PhysRevLett.105.115503.
Hardness
9.
Jump up^ Leslie, W. C. (1981). The physical metallurgy of steels. Washington: Hempisphere
Pub. Corp., New York: McGraw-Hill, ISBN 0070377804.
Further reading[edit]
Chinn, R. L. (2009). "Hardness, bearings, and the Rockwells". Advanced Materials & Processes, 167
(10), 2931.
Davis, J. R. (Ed.). (2002). Surface hardening of steels: Understanding the basics. Materials Park, OH:
ASM International.
Dieter, George E. (1989). Mechanical Metallurgy. SI Metric Adaptation. Maidenhead, UK: McGraw-Hill
Education. 0-07-100406-8
Revankar, G. (2003). "Introduction to hardness testing." Mechanical testing and evaluation, ASM
Online Vol. 8.
External links[edit]
Matter
Solid mechanics
Materials science
Hardness tests
Hardness comparison
From Wikipedia, the free encyclopedia
There are a large number of hardness testing methods available
(e.g. Vickers, Brinell, Rockwell, Meyer and Leeb). Although it is impossible in many cases to give an exact
conversion, it is possible to give an approximate material-specific comparison table e.g. for steels.
Hardness
Hardness comparison table[edit]
Brinell HB
(10 mm Ball, 3000 kg
load)
Vickers H
V
(1 kg)
Rockwell C HRC
(120 degree cone
150 kg)
Rockwell B HRB
(1/16" ball
100 kg)
Leeb HLD[1]
800
72
856
780
1220
71
850
760
1170
70
843
745
1114
68
837
725
1060
67
829
712
1021
66
824
682
940
65
812
668
905
64
806
652
867
63
799
626
803
62
787
Hardness
614
775
61
782
601
746
60
776
590
727
59
770
576
694
57
763
552
649
56
751
545
639
55
748
529
606
54
739
514
587
53
120
731
502
565
52
119
724
495
551
51
119
719
477
534
49
118
709
461
502
48
117
699
451
489
47
117
693
444
474
46
116
688
427
460
45
115
677
415
435
44
115
669
401
423
43
114
660
Hardness
388
401
42
114
650
375
390
41
113
640
370
385
40
112
635
362
380
39
111
630
351
361
38
111
621
346
352
37
110
617
341
344
37
110
613
331
335
36
109
605
323
320
35
109
599
311
312
34
108
588
301
305
33
107
579
293
291
32
106
572
285
285
31
105
565
276
278
30
105
557
269
272
29
104
550
261
261
28
103
542
258
258
27
102
539
Hardness
249
250
25
101
530
245
246
24
100
526
240
240
23
99
521
237
235
23
99
518
229
226
22
98
510
224
221
21
97
505
217
217
20
96
497
211
213
19
95
491
206
209
18
94
485
203
201
17
94
482
200
199
16
93
478
196
197
15
92
474
191
190
14
92
468
187
186
13
91
463
185
184
12
91
461
183
183
11
90
459
180
177
10
89
455
Hardness
175
174
88
449
170
171
87
443
167
168
87
439
165
165
86
437
163
162
85
434
160
159
84
430
156
154
83
425
154
152
82
423
152
150
82
420
150
149
81
417
147
147
80
413
145
146
79
411
143
144
79
408
141
142
78
405
140
141
77
404
135
135
75
397
130
130
72
390
Hardness
114
120
67
365
105
110
62
350
95
100
56
331
90
95
52
321
81
85
41
300
76
80
37
287
References[edit]
1. Jump up^ H.Pollok, Umwertung der Skalen (Conversion of Scales), Qualitt und Zuverlssigkeit,
Ausgabe 4/2008.
External links[edit]
Schmidt hammer
From Wikipedia, the free encyclopedia
A Schmidt hammer, also known as a Swiss hammer or a rebound hammer, is a device to measure
the elastic properties or strength of concrete or rock, mainly surface hardness and penetration resistance.
Hardness
Local variation in the sample. To minimize this it is recommended to take a selection of readings and
take an average value.
Water content of the sample, a saturated material will give different results from a dry one.
Prior to testing, the Schmidt hammer should be calibrated using a calibration test anvil supplied by the
manufacturer for that purpose. 12 readings should be taken, dropping the highest and lowest, and then take
the average of the ten remaining. Using this method of testing is classed as indirect as it does not give a
direct measurement of the strength of the material. It simply gives an indication based on surface properties,
it is only suitable for making comparisons between samples.
This test method for testing concrete is governed by ASTM C805. ASTM D5873 describes the procedure for
testing of rock.
Hardness
From Wikipedia, the free encyclopedia
A roll hardness tester is a device to measure the roll hardness, hardness profile and hardness variation of
paper rolls.
Contents
[hide]
1 Method
2 Standards
3 Application
4 See also
5 References
Method[edit]
In the preparation phase, the plunger, guide bar and guide disk are pushed forward by the compression
spring. At the end of the movement the hammer mass is hooked by the pawl. During the loading phase the
hammer is pushed towards the surface in a controlled movement. The hammer mass remains locked in place
by the pawl. This has the effect of stretching the impact spring to put it under tension. Impact Rebound: At
the very end of the movement, the pawl spring releases the hammer mass. The impact spring contracts
causing the hammer mass to strike against the plunger. This is the impact. The hammer mass then rebounds
back to the body of the hammer and distance travelled is recorded on the scale. The rebound distance
depends directly on the hardness of the roll under test: A softer roll will absorb more of the impact energy
and the rebound distance will be less. A harder roll will reflect more of the impact energy and the rebound
distance will increase.
Standards[edit]
TAPPI TIP 1004-01: TAPPI Roll Number for inventory/tracking systems and bar codes
Application[edit]
Roll hardness is one of the most important parameters when deciding whether a paper roll is good or bad. A
roll that is wound too softly can go out of round when handled. A roll that is wound too hard, on the other
hand, can crack during transportation.[1] These variations are difficult to detect. Above all, it is typically the
variation in hardness across a given roll that relates most directly to such converting issues with soft edges
being perhaps the biggest contributor.[2]
See also[edit]
Paper mill
Pulp (paper)
Hardness
References[edit]
1.
Jump up^ Black Clawson Converting Machinery, "The Art of Winding Good Rolls".
2.
Categories:
Hardness instruments
2 Units of measurement
3 Sources
4 Further reading
List of common hardness testers[edit]
There are several devices used to perform this task:
Hardness
The Monsanto tester was developed 50 years ago. The design consists of "a barrel containing a
compressible spring held between 2 plungers". The tablet is placed on the lower plunger, and the upper
plunger is lowered onto it.[5][1]
The Strong-Cobb tester forces an anvil against a stationary platform. Results are viewed from a
hydraulic gauge.[5] The results are very similar to that of the Monsanto tester.[6]
The Pfizer tester compresses tablet between a holding anvil and a piston connected to a force-reading
gauge when its plier-like handles are gripped.[5]
Erweka tester tests a tablet placed on the lower anvil and a weight moving along a rail transmits
pressure slowly to the tablet.[5]
The Dr.Schleuniger Pharmatron tester operates in a horizontal position. An electric motor drives an
anvil to compress a tablet at a constant rate. The tablet is pushed against a stationary anvil until it
fractures. A reading is taken from a scale indicator.[5]
Units of measurement[edit]
The units of measurement of tablet hardness mostly follows standards used in materials testing
the International System of Units.
Kilogram (kg) The kilogram is recognized by the SI system as the primary unit of mass.
Newton (N) The Newton is the SI unit of force; the standard for tablet hardness testing. 9.807
Newtons = 1 kilogram.
Pound (lb) Technically a unit of mass but can also be used for force and should be written as pound
force or lbf in this case. Sometimes used for tablet strength testing in North America, but it is not an SI
unit. 1 kilogram = 2.204 pounds.
Kilopond (kp) Not to be confused with a pound. A unit of force also called a kilogram of force. Still
used today in some applications, but not recognized by the SI system. 1 kilopond = 1 kgf.
Strong-Cobb (SC) An ad hoc unit of force which is a legacy of one of the first tablet hardness testing
machines.[4] Although the SC is arbitrary, it was recognized as the international standard from the 1950s
to the 1980s. 1 Strong-Cobb represented roughly 0.7 kilogram of force or about 7 newtons.[7] Although the
Strong-Cobb unit is arbitrarily based on the dial reading of a hardness tester, it became an international
standard for tablet hardness in the 1950s until it was superseded by testers using SI units in the 1980s.
[6]
The Strong-Cobb is a unit with a very unusual name for a unit of measurement since it is named after
the company, Strong-Cobb Inc. The inventor of the hardness tester was Robert Albrecht, [4] the plant
engineer for the Strong-Cobb Company. He sold the patent to the company for $1.00.
Hardness
Sources[edit]
1.
^ Jump up to:a
b c
^ Jump up to:a
3.
^ Jump up to:a
b c d e f
^ Jump up to:a
b c
Robert Albrecht (Jul 21, 1953). "Tablet Hardness Testing Machine". United
^ Jump up to:a
b c d e
6.
^ Jump up to:a
of the Strong Cobb and the Monsanto tablet hardness testers". Journal of the American
Pharmaceutical Association 44 (2): 8385. doi:10.1002/jps.3030440208. PMID 14353719.
7.
Jump up^ Russ Rowlett (September 1, 2004). "How Many? A Dictionary of Units of
Measurement". University of North Carolina. Retrieved 16 February 2013.
Further reading[edit]
J. E. Rees and P. J. Rue (1978). "Work Required to Cause Failure of Tablets in Diametral
Compression". Drug Development & Industrial Pharmacy 4 (2): 131156. Retrieved16 February 2013.
American Society for the Testing of Materials (ASTM), Designation: E407, 'Standard Practices for Force
Hardness tests
Measuring instruments
Laboratory techniques
Pharmacology
Hardness
Tablet hardness testers first appeared in the 1930s.[3] In the 1950s, the Strong-Cobb tester was introduced. It
was patented by Robert Albrecht on July 21, 1953.[4] and used an air pump. The tablet breaking force was
based on arbitrary units referred to as Strong-Cobbs. [3] The new one gave readings that were inconsistent to
those given by the older testers.[3] Later, electro-mechanical testing machines were introduced. They often
include mechanisms like motor drives, and the ability to send measurements to a computer or printer. [3]
There are 2 main processes to test tablet hardness: compression testing and 3 point bend testing. For
compression testing, the analyst generally aligns the tablet in a repeatable way, [2] and the tablet is squeezed
by 2 jaws. The first machines continually applied force with a spring and screw thread until the tablet started
to break.[3] When the tablet fractured, the hardness was read with a sliding scale. [3]
Contents
[hide]
2 Units of measurement
3 Sources
4 Further reading
List of common hardness testers[edit]
There are several devices used to perform this task:
The Monsanto tester was developed 50 years ago. The design consists of "a barrel containing a
compressible spring held between 2 plungers". The tablet is placed on the lower plunger, and the upper
plunger is lowered onto it.[5][1]
The Strong-Cobb tester forces an anvil against a stationary platform. Results are viewed from a
hydraulic gauge.[5] The results are very similar to that of the Monsanto tester.[6]
The Pfizer tester compresses tablet between a holding anvil and a piston connected to a force-reading
gauge when its plier-like handles are gripped.[5]
Erweka tester tests a tablet placed on the lower anvil and a weight moving along a rail transmits
pressure slowly to the tablet.[5]
The Dr.Schleuniger Pharmatron tester operates in a horizontal position. An electric motor drives an
anvil to compress a tablet at a constant rate. The tablet is pushed against a stationary anvil until it
fractures. A reading is taken from a scale indicator.[5]
Units of measurement[edit]
The units of measurement of tablet hardness mostly follows standards used in materials testing
the International System of Units.
Hardness
Kilogram (kg) The kilogram is recognized by the SI system as the primary unit of mass.
Newton (N) The Newton is the SI unit of force; the standard for tablet hardness testing. 9.807
Newtons = 1 kilogram.
Pound (lb) Technically a unit of mass but can also be used for force and should be written as pound
force or lbf in this case. Sometimes used for tablet strength testing in North America, but it is not an SI
unit. 1 kilogram = 2.204 pounds.
Kilopond (kp) Not to be confused with a pound. A unit of force also called a kilogram of force. Still
used today in some applications, but not recognized by the SI system. 1 kilopond = 1 kgf.
Strong-Cobb (SC) An ad hoc unit of force which is a legacy of one of the first tablet hardness testing
machines.[4] Although the SC is arbitrary, it was recognized as the international standard from the 1950s
to the 1980s. 1 Strong-Cobb represented roughly 0.7 kilogram of force or about 7 newtons.[7] Although the
Strong-Cobb unit is arbitrarily based on the dial reading of a hardness tester, it became an international
standard for tablet hardness in the 1950s until it was superseded by testers using SI units in the 1980s.
[6]
The Strong-Cobb is a unit with a very unusual name for a unit of measurement since it is named after
the company, Strong-Cobb Inc. The inventor of the hardness tester was Robert Albrecht, [4] the plant
engineer for the Strong-Cobb Company. He sold the patent to the company for $1.00.
Sources[edit]
1.
^ Jump up to:a
b c
^ Jump up to:a
3.
^ Jump up to:a
b c d e f
^ Jump up to:a
b c
Robert Albrecht (Jul 21, 1953). "Tablet Hardness Testing Machine". United
^ Jump up to:a
b c d e
6.
^ Jump up to:a
of the Strong Cobb and the Monsanto tablet hardness testers". Journal of the American
Pharmaceutical Association 44 (2): 8385. doi:10.1002/jps.3030440208. PMID 14353719.
7.
Jump up^ Russ Rowlett (September 1, 2004). "How Many? A Dictionary of Units of
Measurement". University of North Carolina. Retrieved 16 February 2013.
Hardness
Further reading[edit]
J. E. Rees and P. J. Rue (1978). "Work Required to Cause Failure of Tablets in Diametral
Compression". Drug Development & Industrial Pharmacy 4 (2): 131156. Retrieved16 February 2013.
American Society for the Testing of Materials (ASTM), Designation: E407, 'Standard Practices for Force
Hardness tests
Measuring instruments
Laboratory techniques
Pharmacology
Persoz pendulum
From Wikipedia, the free encyclopedia
Persoz pendulum
A Persoz pendulum is a device used for measuring hardness of materials. The instrument consists of
a pendulum which is free to swing on two balls resting on a coated test panel. The pendulum hardness test is
based on the principle that the amplitude of the pendulum's oscillation will decrease more quickly when
supported on a softer surface. The hardness of any given coating is given by the number of oscillations made
by the pendulum within the specified limits of amplitude determined by accurately positioned photo sensors.
An electronic counter records the number of swings made by the pendulum
Hardness
Construction[edit]
Hardness instruments
Materials science
Pendulums
Coatings