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XGT-7000V
Instruction Manual
CODE:GZ0000090619
Preface
This manual describes the operation of the X-RAY ANALYTICAL MICROSCOPE, XGT7000V.
Be sure to read this manual before using the product to ensure proper and safe operation of
the instrument. Also safely store the manual so it is readily available whenever necessary.
Product specifications and appearance, as well as the contents of this manual are subject to
change without notice.
Trademarks
Generally, company names and brand names are either registered trademarks or trademarks
of the respective companies.
July, 2007
Conformable Directive
This equipment conforms to the following directives and standards:
Directives:
Standards:
Installation Environment
This product is designed for the following environment.
z Installation Categories II
z Pollution degree 2
Your correct disposal of WEEE will contribute to reducing wasteful consumption of natural
resources and protecting human health and the environment from potential negative effects
caused by hazardous substances in products.
Contact your supplier for information on applicable disposal methods.
FCC Rules
Any changes or modifications not expressly approved by the party responsible for compliance
shall void the user's authority to operate the equipment.
WARNING
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provided
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
Symbols
Description of what should be done, or what should be followed
Safety Precautions
This section provides precautions to enable you to use the product safely and correctly and to
prevent injury and damage. The terms of DANGER, WARNING, and CAUTION indicate the
degree of imminency and hazardous situation. Read the precautions carefully as it contains
important safety messages.
DANGER
High voltage
Do not touch inside with power ON.
Electrical hazardous voltage can cause shock or death.
Do not disconnect HV connector while power is ON.
Wait one minute after poert is turned OFF.
WARNING
Electric Shock
To prevent electric shock, ground this unit.
However, never ground it using a hazardous medium such as gas pipe.
Oxygen Deficiency
Make sure to ventilate the room to avoid the risk of suffocation.
Nitrogen gas (N2) can create oxygen deficient atmosphere.
CAUTION
If the X-ray indicator remains lit even when the sample chamber cover is open (to insert a sample or
for any other reason), discontinue use of the XGT-7000V immediately, to prevent possible damage to
hands or fingers inside the chamber.
Be careful not to spill out the liquid nitrogen when refilling.
If liquid nitrogen spills on the detector cable or peripheral devices, it may cause breakage.
When opening/closing the door, move down the Z axis from the measurement position referring to the
height adjustment camera. Opening/closing the door without the Z axis moved down may damage the
sample.
Since the accurate stage is mounted to the door, open/close the door slowly. If not so, the door may
be broken or the stage may be damaged.
Be sure not to pinch your hand at opening/closing the door. Otherwise it can cause injury.
In replenishing liquid nitrogen, the funnel and beaker are cooled to a very low temperature. Hold the
upper part of the funnel and the grip of the beaker.
Do not apply any force on the frozen funnel and beaker. They can be broken easily. If the funnel or
beaker is cracked, replace it with new one.
If liquid nitrogen overflows from the inlet, do not force the lid onto the inlet, and just wait for liquid
nitrogen to evaporate naturally.
Put nothing on the fan filter. If not so, the XGT-7000V may be damaged.
Points of concern
Use of the equipment in a manner not specified by the manufacturer may impair the protection
provided by the equipment. And it may also reduce equipment performance.
The product employs precision driving parts (XYZ stage) and a high-voltage power source for
X-ray. Therefore, exercise the following precautions:
z Use the product in an environment free from corrosive gas.
z Avoid using the product in a location close to equipment using strong electric power (such
as an electric furnace), or near a radio or sound wave source.
z Do not give a shock or large vibrations to the product. To move the product to another
location, contact our service or sales office.
z Avoid turning ON the power again immediately after turning it OFF.
z Since Windows XP is used, the specified procedure must be taken to shut off the power.
Read this instruction manual carefully, and follow the relevant instructions.
z Do not use the cord set (power cable) for other products than this system.
z Be sure to observe the cautionary matters written in this manual for handling this system.
Reference
This indicates the part of where to refer the information.
Tip
This indicates reference information.
Contents
1
1.1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2
System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1
1.3.1
1.3.2
1.3.3
1.3.4
1.3.5
Analysis unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right side of analysis unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicator of analysis unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation panel of analysis unit . . . . . . . . . . . . . . . . . . . . . . . . . . . .
XGT controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
4
5
7
8
1.4
Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
1.5.1
1.5.2
1.5.3
1.5.4
1.5.5
1.5.6
1.5.7
1.5.8
1.5.9
1.5.10
1.5.11
Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Physical shock (impact) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
User of XGT-7000V software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power setting on PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing other applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handling of liquid and powder samples . . . . . . . . . . . . . . . . . . . . . . .
Handling liquid nitrogen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting detector cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vacuum pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
10
10
10
10
10
10
10
11
11
11
12
BASIC OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
2.1
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
2.2
How to shut-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
2.3
15
16
3.1
Mounting sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
3.1.7
16
18
20
22
24
26
27
3.2
28
3.3
29
1.3
1.6
3.3.1
3.3.2
3.3.3
3.3.4
29
31
31
31
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
4.1
33
4.2
36
4.2.1
4.2.2
36
36
4.3
37
4.4
37
4.5
38
4.6
39
4.7
40
4.8
41
4.8.1
4.8.2
41
43
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
5.1
Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
5.2
45
5.3
Operation troubles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
5.4
Other troubles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
6.1
Measurement Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
6.2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
6.2.6
Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
52
53
53
53
53
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
6.3
ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
1.1
Overview
The XGT-7000V X-Ray Analytical Microscope has been designed to simultaneously measure
and analyze the transmitted X-ray image, fluorescent X-ray image, and X-ray spectrum of a
sample. The XGT-7000V allows you to analyze the elements contained in a sample
(qualitative analysis) and the content of a certain element (quantitative analysis). It is also
capable of analyzing the inner structure of a sample using transmitted X-rays as well as
analyzing the distribution of elements using the mapping function. By using the X-ray Guide
Tube (XGT), the X-ray can be narrowed down without reducing the intensity, enabling a
microanalysis in a shorter time.
Instead of using a conventional detector that must be cooled with liquid nitrogen to prevent
lithium from spreading, the XGT-7000V uses a high-purity silicon detector called XEROPHY.
Since liquid nitrogen needs to be filled only when a measurement is performed, there is
substantial labor savings in both handling and maintenance.
The software installed in the XGT-7000V is compatible with Microsoft Windows, so that
anybody can operate it.
A handy clipboard enables spectrums, analysis results, images and other data to be
transferred to other Microsoft Windows-compatible applications.
1.2
System configuration
1.2.1
radiates X-rays to the sample and then detects the emitted fluorescent
X-rays with its semiconductor type detector.
Personal computer: control the measurement operations and display, save, or access the
collected data.
Data processor:
processes the measured signals sent from the detector.
XGT controller:
is a control device for manually moving the sample stage in the X-Ydirection. A power switch and emergency stop switch for the XGT are
also incorporated.
Printer:
prints out a hard copy of the data.
Vacuum pump:
produces vacuum for surrounding section of detector and sample
chamber.
Analysis unit
Data
processor
Personal
computer
Display
Printer
XGT controller
Vacuum pump
1.3
1.3.1
Analysis unit
Indicator lamp
1.3.2
XYZ stage
Sample holder
Reference
Refer to 3.1 Mounting sample (page 16).
7
8
9
1.3.3
11
Note
When there is no liquid nitrogen left, replenish it by referring to 4.1 Replenishing liquid nitrogen
(page 33).
12
CAUTION
If the X-ray indicator remains lit even when the sample chamber cover is open (to insert a sample or
for any other reason), discontinue use of the XGT-7000V immediately, to prevent possible damage to
hands or fingers inside the chamber.
Note
Do not press the switch when the X-ray indicator light is on. The X-ray stops generating and
measurement stops.
Vacuum pump switch/Vacuum A switch to turn ON/OFF the vacuum pump to evacuate the chamber.
14 indicator for chamber
The color changes depending on the status of the equipment. Refer to
(VAC C)
Table 1 for details.
Note
Generally, the lamp turns to green (vacuum status) with approx. 2 minutes.
If the vacuum pump switch/vacuum indicator (VAC) for chamber does not turn to green even after 3
minutes have passed since the vacuum pump was turned ON, the pump is automatically turned OFF
also. In those situations, refer to 5 TROUBLESHOOTING (page 44).
A switch to turn ON/OFF the vacuum pump to evacuate the surroundVacuum pump switch/Vacuum
ings of XGT and Si detector.
15 indicator for analysis probe
The color changes depending on the status of the equipment. Refer to
(VAC P)
Table 1 for details.
Note
Generally, the lamp turns to green (vacuum status) with approx. 10 seconds.
Color of indicator
Green
Red
Orange
VAC C
Green
Red
Orange
VAC P
Status
1.3.4
The hour meter lets you to see the operating hours of the X-ray generator.
The vacuum leak switch is the switch with a lock which returns the
pressure around the XGT and the Si detector to air pressure. If this
switch is turned upwards, the pressure returns to air pressure with the
solenoid valve open.
Pull down the edge of the toggle before switching the switch.
Note
Be sure to turn OFF the vacuum pump before operation. Check that this switch is turned downwards
before turning ON the vacuum pump.
1.3.5
XGT controller
Note
Move the stage while checking with eyes. Do not move up the stage once the detailed image is
focused, as that position is the upper limit of the movement. Otherwise, the sample and/or
equipment may be damaged.
This switch is used for manually moving the sample stage right and left
(X-axis) as well as front and back (Y-axis). The more the lever is tilted,
the faster the stage moves.
Note
If the key is lost, you can no longer start up the equipment. Take maximum care for it.
Please contact us when you lost it. We will reissue it.
1.4
Installation conditions
To enable the proper use of the XGT-7000V, pay attention to the following installation
conditions.
Temperature
z Operating temperature: 5C to 40C
z Temperature to guarantee performance: 10C to 35C
Note
The effects of ambient temperature may alter image position. Minimize fluctuation of ambient
temperature to within 3C when measuring minute areas.
When the equipment is continuously used at temperatures of 35C or higher, lower the tube current
and tube voltage so that the temperature of the X-ray tube will not rise too high.
When the equipment is used at temperatures of 10C or lower, it takes more time to evacuate the
equipment. If the evacuation has failed to finish by the set time with the ERR lamp illuminated, press
the ERR lamp to cancel the error and reactivate the vacuum pump.
Humidity
z Maximum relative humidity 80% for temperatures up to 31C from 5C decreasing linearly
to 50 relative humidity at 40C.
Power
z Voltage: Single phase,100 V, 120 V, 220 V, 240 V AC 10%
z Frequency: 50 Hz/60 Hz 1.0%
z Power consumption: Below 1.5 kVA (60 Hz), Below 1.8 kVA (50 Hz)
(Including vacuum pump, but excluding PC, LCD, and printer)
Note
z If using in a different power supply voltage from the time of shipment, contact the nearest
Installation space
2.4 m 1.3 m or wider
(Leave approximately one additional meter of space around the periphery of the XGT-7000V
to allow for maintenance work.)
Note
z The total mass of this unit is about 260 kg. Install the XGT-7000V in a horizontal and solid
location.
z Vibration may cause a jumbled image. Install the XGT-7000V in a vibration-free location.
1.5
Precautions
1.5.1
Modification
Do not disassemble or modify the internal workings of the XGT-7000V.
1.5.2
Power cable
Do not use the power code that comes with the product for other instruments.
1.5.3
Grounding
WARNING
Electric Shock
To prevent electric shock, ground this unit.
However, never ground it using a hazardous medium such as gas pipe.
To prevent electric shock and to ensure proper performance of the XGT-7000V, be sure the
system is grounded.
1.5.4
1.5.5
1.5.6
Power setting on PC
Set the power supply setting to "System standby: No" in the control panel. Otherwise, it may
cause the XGT-7000V to malfunction.
1.5.7
1.5.8
10
1.5.9
CAUTION
Be careful not to spill out the liquid nitrogen when refilling.
If liquid nitrogen spills on the detector cable or peripheral devices, it may cause breakage.
11
1.6
Note
Even if the elapsed time is more than an hour after the red lamp is lighted, the liquid nitrogen can be
replenished and be used before the lamp changes to orange.
However, ice may form inside the dewar tank (the amount of ice depends on the water content of
liquid nitrogen and the ambient humidity).
When ice forms inside the Dewar tank, the detector element cannot be cooled. An electrical noise
will be generated because the small parts of ice move inside the dewar tank. This may cause a
temporary decline in the performance of energy resolution.
As to the above, we recommend to resupply liquid nitrogen after the lamp turns to orange.
If the decline of performance happens in energy resolution, return the Dewar tank to room
temperature and remove all water content from inside the tank. Then replenish with liquid nitrogen
again.
The Xerophy detector has a built-in protection circuit that prevents damage to the detector
even if the power of the unit is turned ON with no liquid nitrogen in the detector.
Reference
If no liquid nitrogen is remained, replenish by referring to 4.1 Replenishing liquid nitrogen (page
33).
12
2 BASIC OPERATIONS
BASIC OPERATIONS
2.1
Starting
Before turning the power ON, check the following points:
z Is the detector filled with liquid nitrogen?
Fill the detector with liquid nitrogen at least one hour before starting the analysis. The
detector does not function without liquid nitrogen.
z Is the consumption of liquid nitrogen increasing?
If the detector malfunctions and the amount of internal vacuum deteriorates, the
consumption of liquid nitrogen will increase. (e.g., Although the dewar was full the
previous day, it became empty the following day.) When this occurs, stop using XGT7000V and contact the nearest HORIBA sales representatives.
z The ambient temperature must no exceed the guaranteed operating temperature.
Operation procedure
1. Turn ON the key switch for the XGT controller.
Power is ON for analyzing unit, data processing unit, vacuum pump, and printer.
2. Turn ON the power switch located on the personal computer.
Windows starts up.
3. Click the program start up menu and select Horiba and XGT-7000V.
XGT-7000V starts up.
4. Select Spectrum
ple
or Mapping
button.
5. Click Origin Search
button.
Origin Search dialog box appears.
13
2 BASIC OPERATIONS
2.2
How to shut-down
Q
14
2 BASIC OPERATIONS
2.3
3. Push down.
4. Lift it horizontally and push it
until you hear a click sound.
15
3.1
Mounting sample
The XGT-7000V is capable of measuring samples with a thickness of up to 100 mm using the
20-mm-thick sample holders.
Note
To measure a sample with an uneven surface, focus the highest portion of the surface and never lift
the probe any more. Otherwise, the analysis probe may come into contact with the sample.
3.1.1
Operation procedure
1. Affix the sample onto sample mounting tray P using tapes such as carbon tape and
dual-sided adhesive tape.
Be sure the surface of sample is as horizontal as possible.
2. Mount sample mounting tray P onto a sample holder and secure it with the four
screws.
3. Mount the sample holder that contains the sample mounting tray onto the other
three holders that have been piled up.
4. Click the [Move to sample exchange position] in the Sample window of the XGT7000V software.
The XYZ stage will move toward you.
5. Open the sample chamber door of the analysis unit.
6. Pull down the Z stage operation switch and lower the XYZ stage to the bottom.
16
7. Mount the sample holders on the XYZ stage and secure it with the knurl screws at
the front and the right side.
8. Close the sample chamber door.
9. Click the [Height regulation camera] button in the Sample window of the XGT-7000V
software.
The view is switched to that of the height regulation camera and the sample is shown on
the screen.
10. Adjust the height of the stage using the stage Z axis precision feed switch so that
the highest point of the sample comes under the standard line for height.
11. Click the [Whole Image] in the Sample window of the XGT-7000V software.
Confirm that the whole image of the sample is displayed on the screen.
Top of XY stage
Sample holder
Screws
17
3.1.2
Operation procedure
1. Affix the sample onto sample mounting tray P using tapes such as carbon tape and
dual-sided adhesive tape.
Be sure the surface of sample is as horizontal as possible.
2. Mount sample mounting tray P onto a sample holder and secure it with the four
screws.
3. Mount the sample holder that contains the sample mounting tray onto the other two
holders that have been piled up.
4. Click the [Move to sample exchange position] in the Sample window of the XGT7000V software.
The XYZ stage will move toward you.
5. Open the sample chamber door of the analysis unit.
6. Pull down the Z stage operation switch and lower the XYZ stage to the bottom.
7. Mount the sample holders on the XYZ stage and secure it with the knurl screws at
the front and the right side.
8. Close the sample chamber door.
9. Click the [Height regulation camera] button in the Sample window of the XGT-7000V
software.
The view is switched to that of the height regulation camera and the sample is shown on
the screen.
10. Adjust the height of the stage using the stage Z axis precision feed switch so that
the highest point of the sample comes under the standard line for height.
11. Click the [Whole Image] in the Sample window of the XGT-7000V software.
Confirm that the whole image of the sample is displayed on the screen.
18
Top of XY stage
Sample holder
Screws
19
3.1.3
Operation procedure
1. Affix the sample onto sample mounting tray P using tapes such as carbon tape and
dual-sided adhesive tape.
Be sure the surface of sample is as horizontal as possible.
2. Mount sample mounting tray P onto a sample holder and secure it with the four
screws.
3. Mount the sample holder that contains the sample mounting tray onto the other
holder.
4. Click the [Move to sample exchange position] in the Sample window of the XGT7000V software.
The XYZ stage will move toward you.
5. Open the sample chamber door of the analysis unit.
6. Pull down the Z stage operation switch and lower the XYZ stage to the bottom.
7. Mount the sample holders on the XYZ stage and secure it with the knurl screws at
the front and the right side.
8. Close the sample chamber door.
9. Click the [Height regulation camera] button in the Sample window of the XGT-7000V
software.
The view is switched to that of the height regulation camera and the sample is shown on
the screen.
10. Adjust the height of the stage using the stage Z axis precision feed switch so that
the highest point of the sample comes under the standard line for height.
11. Click the [Whole Image] in the Sample window of the XGT-7000V software.
Confirm that the whole image of the sample is displayed on the screen.
20
Top of XY stage
Sample holder
Screws
21
3.1.4
Operation procedure
1. Affix the sample onto sample mounting tray P using tapes such as carbon tape and
dual-sided adhesive tape.
Be sure the surface of sample is as horizontal as possible.
2. Mount sample mounting tray P onto a sample holder and secure it with the four
screws.
3. Click the [Move to sample exchange position] in the Sample window of the XGT7000V software.
The XYZ stage will move toward you.
4. Open the sample chamber door of the analysis unit.
5. Pull down the Z stage operation switch and lower the XYZ stage to the bottom.
6. Mount the sample holders on the XYZ stage and secure it with the knurl screws at
the front and the right side.
7. Close the sample chamber door.
8. Click the [Height regulation camera] button in the Sample window of the XGT-7000V
software.
The view is switched to that of the height regulation camera and the sample is shown on
the screen.
9. Adjust the height of the stage using the stage Z axis precision feed switch so that
the highest point of the sample comes under the standard line for height.
10. Click the [Whole Image] in the Sample window of the XGT-7000V software.
Confirm that the whole image of the sample is displayed on the screen.
22
Top of XY stage
Sample holder
Screws
23
3.1.5
Operation procedure
1. Mount sample mounting tray P onto a sample holder and secure it with the four
screws.
2. Click the [Move to sample exchange position] in the Sample window of the XGT7000V software.
The XYZ stage will move toward you.
3. Open the sample chamber door of the analysis unit.
4. Pull down the Z stage operation switch and lower the XYZ stage to the bottom.
5. Secure the sample holder with the knurl screws at the front and the right side with
the sample mounting tray placed at the bottom.
6. Mount the sample.
7. Close the sample chamber door.
8. Click the [Height regulation camera] button in the Sample window of the XGT-7000V
software.
The view is switched to that of the height regulation camera and the sample is shown on
the screen.
9. Adjust the height of the stage using the stage Z axis precision feed switch so that
the highest point of the sample comes under the standard line for height.
10. Click the [Whole Image] in the Sample window of the XGT-7000V software.
Confirm that the whole image of the sample is displayed on the screen.
24
Top of XY stage
Sample holder
Screws
25
3.1.6
2. Affix the sample onto the center of the X-ray transmission film using tapes such as
carbon tape and two-sided adhesive tape.
Sample holder
Use different sample holders for samples with different thicknesses as shown below.
Note
Sample holders need to be changed according to the thickness of the sample due to the limitation of
the stage stroke in Z-axis.
26
3.1.7
Note
z Normally, remove the transmitted X-ray filter when using.
z When the reversed image does not improve even by transmitted X-ray filter insertion, decrease
the current value to obtain a good image. Refer to the help documentation for how to adjust the
current value.
Operating procedure
1. Open the chamber door.
2. Push the changeover knob shown in Fig. X toward the stage side.
3. When removing the transmitted X-ray filter, pull the changeover knob in the
opposite direction of the stage.
Changeover knob
Fig. 6 Changing the transmitted X-ray filter (Figure showing the XGT with the filter inserted)
27
3.2
Operation procedure
1. Check that either one of the vacuum pump switch/vacuum indicator (VAC) for
analysis probe or chamber is lit in orange.
The vacuum indicator for the analysis probe is lit in orange when the vacuum holding film
is used, while the vacuum indicator for the chamber is lit when no vacuum holding film is
used.
Note
No indicator will illuminate in orange when the vacuum leak switch is set to the AIR side or the
sample chamber door is not fully closed. When both the indicators are lit in red, check both the
vacuum leak switch and the sample chamber door.
even after 30 seconds have passed since the vacuum pump was turned ON, the pump is
automatically turned OFF. If the vacuum pump switch/vacuum indicator (VAC) for chamber does
not turn to green even after 3 minutes have passed since the vacuum pump was turned ON, the
pump is automatically turned OFF also. In those situations, refer to 5 TROUBLESHOOTING
(page 44).
Once the analysis probe is vacuumed, it will not return to the atmospheric pressure unless the
vacuum leak switch is used. To return it to the atmospheric pressure in cases where the
analysis probe window is removed or X-ray transmission film is replaced, pull the top of the
vacuum leak switch toggle upward and then push down the switch upward.
Note
DO NOT vacuum the sample chamber when a liquid or powder sample is measured. Otherwise, it may
spray the sample in the chamber, causing the breakdown of the equipment. When measuring such
samples, be sure to install an analysis probe window.
28
3.3
3.3.1
Operation procedure
For 10 m XGT:
1. Set the sample for calibration of X-ray applied position and adjust the focus.
2. Move the stage so that the center of the hole to adjust XGT which diameter is 10 m
corresponds to the cross point of cross marker indicating the X-ray applied
position.
45 m 5 m dia. hole
(
29
3. Map the calibration sample for irradiation position using the following conditions.
XGT diameter:
X-ray tube voltage:
X-ray tube current:
Repeatability:
Live time:
Pixels:
Width:
10 m
50 kV
1 mA
1
200 seconds
256 pixels 256 pixels
0.512 mm
4. Move the X-ray applied position to the center point of the calibration sample for
irradiation position based on the acquired image.
5. Adjust the X-ray applied position in accordance with the settings of [Option] - [Setting of Video Windows].
For 100 m XGT:
1. Perform the same procedure with 10 m XGT. Set the sample for calibration of Xray applied position. Move the stage so that the center of the hole to adjust XGT
which diameter is 100 m corresponds to the cross point of cross marker
indicating the X-ray applied position.
2. Perform the operation by following the same procedure of 10 m XGT.
XGT diameter:
X-ray tube voltage:
X-ray tube current:
Repeatability:
Live time:
Pixels:
Width:
30
100 m
15 kV
1 mA
1
200 seconds
256 pixels 256 pixels
0.512 mm
3.3.2
3.3.3
Note
Before executing this function, set the whole image calibration sample, switch to the detailed image
and focus the camera.
3.3.4
31
4 MAINTENANCE
MAINTENANCE
In order to use the unit in good accuracy, periodical maintenance is needed.
Check item
32
Maintenance period
Note
Daily
page 33
Daily
page 36
Monthly
page 37
Every 3 months
page 37
Every 6 months
page 40
Every year
page 37
Once a year
(recommended)
page 38
page 39
page 41
4 MAINTENANCE
4.1
CAUTION
Be careful not to spill out the liquid nitrogen when refilling.
If liquid nitrogen spills on the detector cable or peripheral devices, it may cause breakage.
For the replenish of liquid nitrogen, be sure to check the color of the liquid nitrogen (LN) check
lamp. Liquid nitrogen (LN) check lamp (page 5).
Operation procedure
1. Remove the stopper cap of the liquid nitrogen holding vessel on the top surface of
the rear of the analysis unit.
33
4 MAINTENANCE
2. Insert the special funnel exclusive for replenishing liquid nitrogen into the opening
with the overflow hose draped on the left side of analysis unit.
3. Press gently the rubber part of the funnel so that it may block the opening fully.
4. Place the beaker under the end of the overflow hose to catch any excess liquid
nitrogen.
The beaker is intended only to prevent the overflow from spattering on the floor.
Do not use it to replenish liquid nitrogen.
34
4 MAINTENANCE
6. Stop pouring in liquid nitrogen when it has started coming out of the overflow hose
and into the beaker. Do not remove the funnel until all liquid nitrogen has drained
out of it.
CAUTION
In replenishing liquid nitrogen, the funnel and beaker are cooled to a very low temperature. Hold the
upper part of the funnel and the grip of the beaker.
Do not apply any force on the frozen funnel and beaker. They can be broken easily. If the funnel or
beaker is cracked, replace it with new one.
If liquid nitrogen overflows from the inlet, do not force the lid onto the inlet, and just wait for liquid
nitrogen to evaporate naturally.
35
4 MAINTENANCE
4.2
4.2.1
Note
X-ray transmission film is resin, and it is damaged from an X-ray.
Replace the film regularly, once a week for continuous operation.
4.2.2
36
4 MAINTENANCE
If the chamber is not evacuated, perform the operations described in 4.4 Checking vacuum
condition of sample chamber (page 37) .
4.3
4.4
Note
The vacuum pump oil is an expendable item. Replace the oil every 1 year.
For how to replace it, refer to the instruction manual for the vacuum pump.
37
4 MAINTENANCE
4.5
Note
When applying grease to the XY stage, contact us.
38
4 MAINTENANCE
4.6
Note
Be sure to turn off the power switch on the front before replacing the lamp.
1. Hold the concave portion of the lamp lens and pull it to remove the lens.
2. Insert the attached standard lamp set (screwdriver) into the square-hole portion on
top of the lamp holder and pull the lamp holder to remove it.
Pull the lamp downward from the holder to remove it.
3. Pull out the lamp from the lamp holder.
4. Insert a new lamp into the holder and mount the lamp holder to the main body.
When mounting the lamp holder, align the direction of metal bracket in the main body with
that of square-hole portion of the lamp holder, press the root of the lamp holder (around
the lamp) downward using the screwdriver, and lock the square-hole portion to the lug of
the metal bracket.
39
4 MAINTENANCE
4.7
Note
The cleaning intervals for the filters depend on the service conditions. The guidelines above assume
that the degree of dirt is similar to the one for office furniture.
Filter on top
Filter at rear
40
4 MAINTENANCE
4.8
4.8.1
Note
z Use an X-ray transmission film (diameter: 64 mm - part No. 9068001000). No cell window
fasten the X-ray transmission film securing ring. This allows the X-ray transmission film
securing ring to be alternatively fastened in the completely opposite orientation. Whichever 3
screw holes may be used to fasten the ring.
41
4 MAINTENANCE
2. Insert the analysis probe window into the analysis probe with the window oriented
to fit the installation jaws of the probe.
Analysis probe
window installation
jaw
3. Turn the analysis probe window approximately 45 degrees until it hits the end.
Top in the sample chamber
X-ray transmission
film holder
4. After turning the vacuum leak switch to the VAC side, turn ON the vacuum pump,
and then check that the vacuum indicator is lit in green.
Note
If the vacuum indicator is not illuminated in green, remove the X-ray transmission film holder and
reassemble it. If the O-ring is found to have any flaw, replace it with the spare O-ring.
If the above action does not solve the problem, contact the nearest HORIBA sales representative.
42
4 MAINTENANCE
4.8.2
4. Flip over the probe window, loosen the screws (3 pieces) on the film securing ring,
and then remove the ring.
43
5 TROUBLESHOOTING
TROUBLESHOOTING
5.1
Alarm
Alarm
Countermeasures
When the equipment has failed to reach a vacuum by the set time with the ERR
lamp lit, troubleshoot it referring to Vacuum is not achieved. in 5.4 Other troubles (page 47).
When the ERR lamp is lit due to a problem not related to the vacuum condition,
press the X-ray ON lamp (X-RAYS ON) switch.
If the X-ray indicator lamp does not light, the lamp is out. Replace the lamp.
Reference
4.6 Replacing the X-ray indicator (X-RAYS ON) lamp (page 39)
If you can perform the measurement normally, there is no problem.
Press the reset button and wait for one minute. If the alarm lights up again soon,
there may be a mechanical problem. Contact the nearest HORIBA sales
representatives.
This alarm is output if the detector is not cooled enough when the power is turned
ON.
The cooling condition of the detector can be checked by the liquid nitrogen (LN)
check lamp of the analysis unit. If the lamp is green, the detector is cooled
The hardware error of "Detector not
enough. If the lamp is red or orange, the detector is not yet cooled.
cooled"occurs when
To avoid this alarm, turn on the power after the detector is cooled enough.
measurement starts.
If the lamp is red or orange when the power is turned ON, replenish liquid
nitrogen carefully by following the procedures in " 1.5 Filling Dewar with Liquid
Nitrogen " on page 9. When the lamp turns green, turn OFF the power of the
analyzer and wait for 10 seconds. Then turn ON the power.
44
5 TROUBLESHOOTING
5.2
Symptom
Inspection part
No power
Inspection details
Action
Supply power.
When no abnormality is found in the above inspection parts, the fuse may be blown out. Contact the
nearest HORIBA representatives.
Vacuum pump
does not
operate
Supply power.
45
5 TROUBLESHOOTING
5.3
Operation troubles
Symptom
Action
Set the X-ray applied position.
This is the effect of external noise or vibration. Remove the source of noise or
vibration or relocate the analyzer.
46
5 TROUBLESHOOTING
5.4
Other troubles
Symptom
Inspection details
Action
Measurement point
Ambient temperature
No X-ray is
generated.
X-Ray ON lamp
Mapping is
interrupted.
SYNC cable
Measurement
result is
different from
expected.
Vacuum is not
achieved.
The software is
inoperative.
Inspection part
47
6 APPENDIX
APPENDIX
6.1
Measurement Principles
The XGT-7000V is designed as follows:
(a) The X-rays generated in the X-ray tube are converged into a very thin X-ray beam with the
X-ray guide tube (XGT).
(b) This beam is irradiated to the sample while its surface is being scanned.
(c) The X-ray transmitted image of the sample and the distribution images of its elements are
then obtained.
The X-ray transmitted image is obtained from the fluorescent X-rays which have transmitted
the sample, using the Si semiconductor detector. The measurement data and the position
information obtained when the sample was scanned are used to form an image with the data
processor and then display it on the LCD.
48
6 APPENDIX
Generation of X-rays
For the source of the primary X-rays to generate the X-ray fluorescence, an X-ray tube or
radioactive isotopes (R1) are generally used. The XGT-7000V uses an X-ray tube.
The X-ray tube is a certain type of vacuum tube, consisting of a tungsten filament, a target,
and a beryllium window (see Fig. 13).
49
6 APPENDIX
When the tube current flows through the filament with voltage applied between the filament
and the target, thermions are generated, accelerated, and then hit against the target. Now Xrays are generated and irradiated through the beryllium window.
The characteristics of the generated X-rays greatly vary depending on the substance of the
target, the applied tube voltage and current. The XGT-7000V uses rhodium (Rh) for the target.
Si Detector
The characteristic X-rays generated from the sample are detected by the Si detector. The
detector, which is configured as shown in Fig. 14, outputs current pulses to the outside with
the energy of the incoming X-rays. The current pulses proportional to the energy of the X-rays
are converted to voltage by the preamplifier, amplified by the proportional amplifier, and then
enter the multichannel wave height analyzer (MCA). The pulses are classified by the height
and the classified pulses are counted.
Pulse height:Corresponds to the energy of X-rays
Pulse count:Corresponds to the intensity of X-rays with that energy
Fig. 14 Si detector
50
6 APPENDIX
6.2
Specifications
6.2.1
Analyzer
X-ray generator
Detector
Si detector
Detector
Detectable elements
Effective area
Energy resolution
P/B ratio (1 keV)
Cooling method
Detection window
Nal detector
X-ray light-sensitive element
Signal amplifier
Detection window
Na (Tl) crystal
Photomultiplier tube
Be window
Sample stage
Sample size and mass
340 mm (W) 250 mm (D) 80 mm (H) or 100 mm (W) 100 mm (D) 100 mm (H)
Max. mass 1 kg or less
Scanning range
Min.: 256 m 256 m to Max.: 100 mm 100 mm
Min. feeding pitch: 2 m
51
6 APPENDIX
Optical microscope
CCD camera
Whole image
Detailed image
Sample height
z
z
z
6.2.2
Q
Moving the stage from the whole image/ detailed image to the specified position using a
mouse cursor is possible.
The detailed image is pictured in the same axis as the X-axis.
Adjusting the sample height by looking into the CCD camera image is possible.
Data processor
Display
Size
Matching
Multi-point Analysis
Saving and call-up of
spectrum data
Quantitative analysis
FPM Quantitative Analysis
52
17-inch LCD
Computer
CPU
Memory
Hard disk
OS
6 APPENDIX
Mapping analysis
Can specify the mapping position by optical image (whole image/ detailed image)
Can move the stage to the specified position by using the image cursor on each image
Mapping range
Image display
Image processing
Image saving and calling up
Smart Map
Color printer
Included as standard item
6.2.3
Ambient conditions
Temperature
Humidity
6.2.4
Operating temperature
Performance guarantee temperature
Temperature range between 5C and 31C
Temperature range between 31C and 40C
Power source
Voltage
Frequency
Power consumption
Plug
Grounding
6.2.5
Mass
Analyzer unit
Data processor
XGT controller
Vacuum pump
6.2.6
5 to 40
10 to 35
Max. relative humidity 80%
Linearly decreases until relative humidity
reaches 50%
Approx. 200 kg
Approx. 30 kg
Approx. 1.5 kg
Approx. 30 kg
Dimensions
Main unit
Data processor
53
6 APPENDIX
6.3
Wiring
The cable wirings between units are connected as shown in the wiring diagram Fig. 15
Wiring (XGT-7000V) (page 55).
For installation and removal of the wirings and pipings, contact the nearest HORIBA sales
representatives.
Wiring procedure is as follows. For removing the wiring, take the reverse procedure.
1. Grounding
2. Connecting the PSI connector
Be sure to screw the PSI connector tightly.
3. Connecting the HV connector
The HV connector is a BNC-type connector. Be sure to lock it by turning its plug to the
right when wiring.
The detector cable and the Si detector connector (PSI, HV) are connected inside the analyzer.
Normally you do not need to remove the wirings. In times of removal, take the reverse
procedure of the above procedure (3. to 1.).
Note
If a high voltage is applied when the PSI connector is unconnected, this will cause breakage of the
detector. Do not mistake the order of connection.
54
6 APPENDIX
55
7 ACCESSORIES
ACCESSORIES
Product No.
Name
Specifications
Application
Appearance
Min. Qty.
9068000400
Sample
For use with 100
mounting tray P mm sample stage
1 pc.
9068000800
Sample
For use with 100
mounting tray L mm sample stage
1 pc.
9068001000
X-rays
transmission
film
Exclusive film
64 mm dia.
Analysis probe window
100 sheets per box
1 box
F0020861200
Silicone grease
SH111
50 g tube
1 tube
9068000900
Pump oil
1 bottle
9068001700
PC support
Clear resin
1 pc.
9038002700
Lamp: 4 pcs.
Lamp
Replacement tool:
replacement set
1 pc.
X-RAYS ON lamp
1 set
56