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Codeware, Inc.

8588 Potter Park Dr. Suite 201 Sarasota, FL 34238


11221 Richmond Avenue Suite C-103 Houston, TX 77082
Phone: 281-497-5705

COMPRESS Pressure Vessel Design Calculations

Item: Split Stream Dearator


Vessel No: V-1234
Customer: Magaladon Oil Venture
Contract: C-45490-R56

Designer: John Doe


Date: April 1, 2001

You can edit this page by selecting Cover Page settings... in the report menu.

Pressure Summary
Pressure Summary for Chamber bounded by F&D Head #1 and F&D
Head #2
P
Desi
gn
( psi
)

MDMT Rating
T
Total
MAW MAP
Impa
Desi
Corrosion
P
( psi MDM
ct
gn
Exempt Allowance Test
( psi)
)
T
(F)
(in)
ion
(F)

F&D Head #2

120,
0

86,0

169,3 209,
3
46

-20,0

Note 1

0,125

No

Straight Flange on
F&D Head #2

120,
0

86,0

120,0 190,
1
06

-20,0

Note 2

0,125

No

Cylinder #1

120,
0

86,0

139,3 209,
8
42

-20,0

Note 3

0,125

No

Straight Flange on
F&D Head #1

120,
0

86,0

120,0 190,
1
06

-20,0

Note 2

0,125

No

F&D Head #1

120,
0

86,0

120,5 165,
0
42

-20,0

Note 4

0,125

No

Identifier

Chamber design MDMT is -20,00F


Chamber rated MDMT is -20,00F @ 120,01 psi
Chamber MAWP hot & corroded is 120,01 psi @ 86,0F
Chamber MAP cold & new is 165,42 psi @ 70,0F
This pressure chamber is not designed for external pressure.

Notes for MDMT Rating:


Note
#

Exemption

Details

1.

Straight Flange governs MDMT

2.

Material is impact test exempt per UG20(f)

UCS-66 governing thickness =


0,3401 in

3.

Material is impact test exempt per UG20(f)

UCS-66 governing thickness =


0,375 in

4.

Straight Flange governs MDMT

Design notes are available on the Settings Summary page.

Settings Summary
COMPRESS Build 6241
Units: English
Datum Line Location: 0,00" from bottom seam
Design

ASME Section VIII Division 1, 2004 Edition


Design or Rating:

Get Thickness from Pressure

Minimum thickness:

1/16" per UG-16(b)

Design for cold shut down only:

No

Design for lethal service (full radiography


required):

No

Design nozzles for:

Design P, find nozzle MAWP and


MAP

Corrosion weight loss:

100% of theoretical loss

UG-23 Stress Increase:

1,20

Skirt/legs stress increase:

1,0

Minimum nozzle projection:

6,0000"

Juncture calculations for > 30 only:

Yes

Preheat P-No 1 Materials > 1,25" and <=


1,50" thick:

No

Butt welds are tapered per Figure UCS-66.3(a).


Hydro/Pneumatic Test
Shop Hydrotest Pressure:

1,3 times vessel MAWP

Test liquid specific gravity:

1,00

Maximum stress during test:

90% of yield

Code Interpretations
Apply interpretation VIII-1-83-66:

Yes

Apply interpretation VIII-1-86-175:

Yes

Apply interpretation VIII-1-83-115:

Yes

Apply interpretation VIII-1-01-37:

Yes

Disallow UG-20(f) exemptions:

No

UG-22 Loadings
UG-22 (a) Internal or External Design Pressure :

Ye
s

UG-22 (b) Weight of the vessel and normal contents under operating or test
No
conditions:
UG-22 (c) Superimposed static reactions from weight of attached
equipment (external loads):

No

UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:

No

UG-22 (f) Wind reactions:

No

UG-22 (f) Seismic reactions:

No

Note: UG-22 (b),(c) and (f) loads only considered when supports are present.

Thickness Summary
Materi
al

Diamet Leng
er
th
(in)
(in)

Nomin
al t
(in)

Desig
nt
(in)

Joint
E

F&D Head #2

SA-36

59,00
ID

11,40 0,4666*

0,3671

1,000 Intern
0
al

Straight Flange on F&D


Head #2

SA-36

59,00
ID

2,00

0,3401

0,3401

1,000 Intern
0
al

Cylinder #1

SA-36

59,00
ID

177,0
0,3750
0

0,3401

1,000 Intern
0
al

Straight Flange on F&D


Head #1

SA-36

59,00
ID

2,00

0,3401

1,000 Intern
0
al

F&D Head #1

SA-36

59,00
ID

11,38 0,4521*

0,4508

1,000 Intern
0
al

Component
Identifier

0,3401

Load

Nominal t: Vessel wall nominal thickness


Design t:

Required vessel thickness due to governing loading + corrosion

Joint E:

Longitudinal seam joint efficiency

Head minimum thickness after forming

Load
internal:

Circumferential stress due to internal pressure governs

external:

External pressure governs

Wind:

Combined longitudinal stress of pressure + weight + wind governs

Seismic:

Combined longitudinal stress of pressure + weight + seismic


governs
Weight Summary
Weight ( lb) Contributed by Vessel Elements

Compone
nt

Metal
New*

Metal
Insulatio
Corrode
n&
d*
Supports

Lini
ng

Piping Operati
+
ng
Liquid Liquid

Test
Liquid

F&D Head
#2

479,17

0,00

0,00

0,00

0,00

843,05

Cylinder
#1

3.503,8
2.340,81 0,00
4

0,00

0,00

0,00

17.467,8
5

F&D Head
#1

465,11

0,00

0,00

0,00

0,00

843,04

TOTAL:

4.448, 3.030,4
13
8

0,00

0,00 0,00

0,00

19.153,
94

351,92

337,74

* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments

Compone
nt

Body
Flanges

Nozzles &
Flanges

Ladder Trays
Verti
Pack
Rings
s&
&
cal
ed
&
Platfor Suppo
Load
Beds
Clips
ms
rts
s

Ne Corrod Ne Corrod
w
ed
w
ed
F&D Head 0,0
0,00
#2
0

0,0
0,00
0

0,00

0,00

0,00

0,00

0,00

Cylinder
#1

0,0
0,00
0

0,00

0,00

0,00

0,00

0,00

0,0
0,00
0

F&D Head 0,0


0,00
#1
0

0,0
0,00
0

0,00

0,00

0,00

0,00

0,00

0,0
0,00
0

0,0
0,00
0

0,00

0,00

0,00

0,00

0,00

TOTAL:

Vessel operating weight, Corroded:

3.030 lb

Vessel operating weight, New:

4.448 lb

Vessel empty weight, Corroded:

3.030 lb

Vessel empty weight, New:

4.448 lb

Vessel test weight, New:

23.602 lb

Vessel center of gravity location (from datum)


Vessel Lift Weight, New:

4.448 lb

Center of Gravity:

88,81"

Vessel Capacity
Vessel Capacity** (New):

2.297 US gal

Vessel Capacity** (Corroded):

2.321 US gal

**The vessel capacity does not include volume of nozzle, piping or other
attachments.

Hydrostatic Test

Shop test pressure determination for Chamber bounded by F&D Head #1 and F&D
Head #2 based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 156,008 psi at 70,00 F (the chamber MAWP =
120,006 psi)
The shop test is performed with the vessel in the horizontal position.
Identifier

Local
Test
test
liquid
pressu static
re
head
psi
psi

UG- UG-99 Stress Allowa


99
press during
ble
stre
ure
test
test
ss factor
psi
stress
rati

Stress
excessi
ve?

psi

F&D Head #2 (1)

158,137 2,130

1,00
00

1,30

8.981

32.400

No

Straight Flange on
F&D Head #2

158,137 2,130

1,00
00

1,30

13.796

32.400

No

Cylinder #1

158,137 2,130

1,00
00

1,30

12.519

32.400

No

Straight Flange on
F&D Head #1

158,137 2,130

1,00
00

1,30

13.796

32.400

No

F&D Head #1

158,137 2,130

1,00
00

1,30

9.269

32.400

No

Notes:
(1) F&D Head #2 limits the UG-99 stress ratio.
(2) The zero degree angular position is assumed to be up, and the test liquid height is
assumed to the top-most flange.
The field test condition has not been investigated for the Chamber bounded by F&D Head
#1 and F&D Head #2.

The test temperature of 70,00 F is warmer than the minimum recommended temperature
of 10,00 F so the brittle fracture provision of UG-99(h) has been met.

Cylinder #1
ASME Section VIII Division 1, 2004 Edition
Component:
Cylinder
Material specification:

Material is impact test exempt per UG-20(f)


UCS-66 governing thickness = 0,375 in
Internal design pressure: P = 120 psi @ 86F

SA-36 (ASME II-D p. 6, ln. 18)

Static liquid head:


Pth =2,1297 psi (SG=1,0000, Hs=59,0000", Horizontal test head)
Corrosion allowance:

Inner C = 0,1250"

Outer C = 0,0000"

Design MDMT =
-20,00F

No impact test performed

Rated MDMT =
-20,00F

Material is not normalized


Material is not produced to Fine Grain
Practice
PWHT is not performed

Radiography:

Longitudinal joint -

Full UW-11(a) Type 1

Top circumferential
joint -

Full UW-11(a) Type 1

Bottom circumferential
Full UW-11(a) Type 1
joint Estimated weight:

New = 3503,8418 lb

corr = 2340,8120 lb

Capacity:

New = 2094,8609 gal

corr = 2112,6517 gal

ID = 59,0000"
Length Lc = 177,0000"
t = 0,3750"

Design thickness, (at 86,00F) UG-27(c)(1)


t
=
P*R/(S*E - 0,60*P) + Corrosion
=

120,0000*29,6250/(16600,0000*1,00 - 0,60*120,0000) + 0,1250

0,3401"

Maximum allowable working pressure, (at 86,00F) UG-27(c)(1)


P
= S*E*t/(R + 0,60*t) - Ps
=

16600,0000*1,00*0,2500 / (29,6250 + 0,60*0,2500) - 0,0000

139,3787 psi

Maximum allowable pressure, (at 70,00F) UG-27(c)(1)


P
= S*E*t/(R + 0,60*t)
=

16600,0000*1,00*0,3750 / (29,5000 + 0,60*0,3750)

209,4197 psi

% Extreme fiber elongation - UCS-79(d)


= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0,3750 / 29,6875) * (1 - 29,6875 / )
= 0,6316 %

F&D Head #2
ASME Section VIII, Division 1, 2004 Edition
Component:
F&D Head
Material Specification:

SA-36 (ASME II-D p.6, ln. 18)

Straight Flange governs MDMT


Internal design pressure: P = 120 psi @ 86 F
Static liquid head:
Ps= 0 psi (SG=1, Hs=0" Operating head)
Pth= 2,1297 psi (SG=1, Hs=59" Horizontal test head)
Corrosion allowance:

Inner C = 0,125"

Outer C = 0"

Design MDMT =
-20F

No impact test performed

Rated MDMT =
-20F

Material is not normalized


Material is not produced to fine grain
practice
PWHT is not performed
Do not Optimize MDMT / Find MAWP

Radiography:

Category A joints -

Seamless No RT

Head to shell seam -

Full UW-11(a) Type 1

Estimated
weight*:

new = 479,2 lb

corr = 351,9 lb

Capacity*:

new = 101,1 US gal

corr = 104,1 US gal

* includes straight flange


Inner diameter

59"

Crown radius L

53"

Knuckle radius r

3,5918"

Minimum head thickness

0,4666"

Straight flange length Lsf

2"

Nominal straight flange thickness tsf

0,3401"

Insulation thk*:

0"

density: 0 lb/ft3

weight: 0 lb

Insulation support ring


0"
spacing:

individual weight: 0
total weight: 0 lb
lb

Lining/ref thk*:

density: 0 lb/ft3

0"

weight: 0 lb

* includes straight flange if applicable


Results Summary
The governing condition is internal pressure.
0,0625" + 0,125" =
0,1875"

Minimum thickness per UG-16

Design thickness due to internal pressure (t)

= 0,3671"

Maximum allowable working pressure (MAWP)

= 169,3274 psi

Maximum allowable pressure (MAP)

= 209,4574 psi

Code Case 2260 Notes


(f) This Case has been developed for fatigue life of 400 full pressure range
cycles with nonintegral attachments and 1000 full pressure range cycles with
integral attachments. See U-2(g) for design of heads exceeding the above
fatigue life.
(g) This Case may result in relatively high local strains in the knuckle. The
effect of these high strains in areas where structural attachments are located
shall be considered. See U-2(g).
(h) This Case shall not be used for Part UCI and Part UCD heads.
(k) This Case number shall be shown on the Manufacturer's Data Report.
Design thickness for internal pressure, (Corroded at 86 F) Code Case 2260
t / L = 0,3416 / 53,125 = 0,0064
r / D=

3,7168 / 59,25 = 0,0627

tr1

P*L*M / (2*S*E -0,2*P)

120*53,125*1,2356 / (2*16600*1 -0,2*120)

0,2374"

3*P*L*K*ERT / (4*Sa*ET)

3*120*53,125*5,8081*2,94E+07 / (4*115000*2,932615E+07)

0,2421"

Larger of (0,2374" or 0,2421") + 0,125" = 0,3671"

tr2

The head internal pressure design thickness is 0,3671".


Maximum allowable working pressure, (Corroded at 86 F) Code Case 2260
P1 = 2*t*S*E / (L*M + 0,2*t)

P2

2*0,3416*16600*1 / (53,125*1,2356 + 0,2*0,3416)

172,5938 psi

4*Sa*ET*t / (3*L*K*ERT)

4*115000*2,932615E+07*0,3416 / (3*53,125*5,8081*2,94E+07)

169,3274 psi

Smaller(172,5938 psi, 169,3274 psi) - 0 psi = 169,3274 psi

The maximum allowable working pressure (MAWP) is 169,3274 psi.


Maximum allowable pressure, (New at 70 F) Code Case 2260
P1 = 2*t*S*E / (L*M + 0,2*t)

P2

2*0,4666*16600*1 / (53*1,3937 + 0,2*0,4666)

209,4574 psi

4*Sa*ET*t / (3*L*K*ERT)

4*115000*2,94E+07*0,4666 / (3*53*5,3191*2,94E+07)

253,7839 psi

Smaller(209,4574 psi, 253,7839 psi) = 209,4574 psi

The maximum allowable pressure (MAP) is 209,4574 psi.


% Extreme fiber elongation - UCS-79(d)
=
(75*t / Rf)*(1 - Rf / Ro)
=

(75*0,3401 / 3,7619)*(1 - 3,7619 / )

6,7806%

The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56
may be required. See UCS-79(d)(4) or (5).
Straight Flange on F&D Head #2
ASME Section VIII Division 1, 2004 Edition
Component:
Straight Flange
Material specification:

SA-36 (ASME II-D p. 6, ln. 18)

Material is impact test exempt per UG-20(f)


UCS-66 governing thickness = 0,3401 in
Internal design pressure: P = 120 psi @ 86F
Static liquid head:
Pth =2,1297 psi (SG=1,0000, Hs=59,0000", Horizontal test head)

Corrosion allowance:

Inner C = 0,1250"

Outer C = 0,0000"

Design MDMT =
-20,00F

No impact test performed

Rated MDMT =
-20,00F

Material is not normalized


Material is not produced to Fine Grain
Practice
PWHT is not performed

Radiography:

Longitudinal joint -

Seamless No RT

Circumferential joint -

Full UW-11(a) Type 1

Estimated weight:

New = 35,8856 lb

corr = 22,7440 lb

Capacity:

New = 23,6707 gal

corr = 23,8718 gal

ID = 59,0000"
Length Lc = 2,0000"
t = 0,3401"

Design thickness, (at 86,00F) UG-27(c)(1)


t
=
P*R/(S*E - 0,60*P) + Corrosion
=

120,0000*29,6250/(16600,0000*1,00 - 0,60*120,0000) + 0,1250

0,3401"

Maximum allowable working pressure, (at 86,00F) UG-27(c)(1)


P
= S*E*t/(R + 0,60*t) - Ps
=

16600,0000*1,00*0,2151 / (29,6250 + 0,60*0,2151) - 0,0000

120,0058 psi

Maximum allowable pressure, (at 70,00F) UG-27(c)(1)


P
= S*E*t/(R + 0,60*t)
=

16600,0000*1,00*0,3401 / (29,5000 + 0,60*0,3401)

190,0636 psi

% Extreme fiber elongation - UCS-79(d)


= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0,3401 / 29,6700) * (1 - 29,6700 / )
= 0,5731 %

Straight Flange on F&D Head #1


ASME Section VIII Division 1, 2004 Edition
Component:
Straight Flange
Material specification:

SA-36 (ASME II-D p. 6, ln. 18)

Material is impact test exempt per UG-20(f)


UCS-66 governing thickness = 0,3401 in
Internal design pressure: P = 120 psi @ 86F
Static liquid head:
Pth =2,1297 psi (SG=1,0000, Hs=59,0000", Horizontal test head)
Corrosion allowance:

Inner C = 0,1250"

Outer C = 0,0000"

Design MDMT =
-20,00F

No impact test performed

Rated MDMT =
-20,00F

Material is not normalized


Material is not produced to Fine Grain
Practice
PWHT is not performed

Radiography:

Longitudinal joint -

Seamless No RT

Circumferential joint -

Full UW-11(a) Type 1

Estimated weight:

New = 35,8856 lb

corr = 22,7440 lb

Capacity:

New = 23,6707 gal

corr = 23,8718 gal

ID = 59,0000"
Length Lc = 2,0000"
t = 0,3401"

Design thickness, (at 86,00F) UG-27(c)(1)


t
=
P*R/(S*E - 0,60*P) + Corrosion
=

120,0000*29,6250/(16600,0000*1,00 - 0,60*120,0000) + 0,1250

0,3401"

Maximum allowable working pressure, (at 86,00F) UG-27(c)(1)


P
= S*E*t/(R + 0,60*t) - Ps
=

16600,0000*1,00*0,2151 / (29,6250 + 0,60*0,2151) - 0,0000

120,0058 psi

Maximum allowable pressure, (at 70,00F) UG-27(c)(1)


P
= S*E*t/(R + 0,60*t)
=

16600,0000*1,00*0,3401 / (29,5000 + 0,60*0,3401)

190,0636 psi

% Extreme fiber elongation - UCS-79(d)


= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0,3401 / 29,6700) * (1 - 29,6700 / )
= 0,5731 %
F&D Head #1
ASME Section VIII, Division 1, 2004 Edition
Component:
F&D Head
Material Specification:

SA-36 (ASME II-D p.6, ln. 18)

Straight Flange governs MDMT


Internal design pressure: P = 120 psi @ 86 F
Static liquid head:
Ps= 0 psi (SG=1, Hs=0" Operating head)
Pth= 2,1297 psi (SG=1, Hs=59" Horizontal test head)
Corrosion allowance:

Inner C = 0,125"

Outer C = 0"

Design MDMT =
-20F

No impact test performed

Rated MDMT =
-20F

Material is not normalized


Material is not produced to fine grain
practice
PWHT is not performed
Do not Optimize MDMT / Find MAWP

Radiography:

Category A joints -

Seamless No RT

Head to shell seam -

Full UW-11(a) Type 1

Estimated
weight*:

new = 465,1 lb

corr = 337,7 lb

Capacity*:

new = 101,1 US gal

corr = 104,1 US gal

* includes straight flange

Inner diameter

59"

Crown radius L

53"

Knuckle radius r

3,5918"

Minimum head thickness

0,4521"

Straight flange length Lsf

2"

Nominal straight flange thickness tsf

0,3401"

Insulation thk*:

0"

density: 0 lb/ft3

weight: 0 lb

Insulation support ring


0"
spacing:

individual weight: 0
total weight: 0 lb
lb

Lining/ref thk*:

density: 0 lb/ft3

0"

weight: 0 lb

* includes straight flange if applicable


Results Summary
The governing condition is internal pressure.
0,0625" + 0,125" =
0,1875"

Minimum thickness per UG-16

Design thickness due to internal pressure (t)

= 0,4508"

Maximum allowable working pressure (MAWP)

= 120,5019 psi

Maximum allowable pressure (MAP)

= 165,4181 psi

M
(Corrode
=
d)
M

M
(Ne
=
w)
M

1/4*[3 + (L/r)1/2]

1/4*[3 + (53,125/3,7168)1/2]

1,695159

1/4*[3 + (L/r)1/2]

1/4*[3 + (53/3,5918)1/2]

1,710333

Design thickness for internal pressure, (Corroded at 86 F) Appendix 1-4(d)


t
= P*L*M / (2*S*E - 0,20*P) + Corrosion

120*53,125*1,6952 / (2*16600*1 - 0,20*120) + 0,125

0,4507"

The head internal pressure design thickness is 0,4508".


Maximum allowable working pressure, (Corroded at 86 F) Appendix 1-4(d)
P
= 2*S*E*t / (L*M + 0,20*t) - Ps
=

2*16600*1*0,3271 / (53,125*1,6952 + 0,20*0,3271) - 0

120,5019 psi

The maximum allowable working pressure (MAWP) is 120,5019 psi.


Maximum allowable pressure, (New at 70 F) Appendix 1-4(d)
P
= 2*S*E*t / (L*M + 0,20*t) - Ps
=

2*16600*1*0,4521 / (53*1,7103 + 0,20*0,4521) - 0

165,4181 psi

The maximum allowable pressure (MAP) is 165,4181 psi.


% Extreme fiber elongation - UCS-79(d)
=
(75*t / Rf)*(1 - Rf / Ro)
=

(75*0,3401 / 3,7619)*(1 - 3,7619 / )

6,7806%

The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56
may be required. See UCS-79(d)(4) or (5).