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dgest
CI/SfB (6-)
July 1997
Installing BMS
to meet
electromagnetic
compatibility
requirements
Digest
424
Building management
systems (BMS), like all
electronic products, are
inherently susceptible to
electrical interference, and
without adequate protection
their potential to improve the
energy and environmental
performance of buildings will
be undermined. This Digest is
designed to complement
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2
The effects of interference can range from minor errors in
temperature readings and data communications, through to
complete system failures and component damage. BMS
(and other electronic systems used in building services such
as fire-alarm systems and access-control systems) are
particularly vulnerable to interference because they are
distributed over large areas and must operate continuously.
While interference may be tolerable if it causes only an
occasional, temporary loss of a service such as heating, it
becomes intolerable if the loss of service occurs too often,
energy costs increase, equipment is damaged, or peoples
health, comfort or safety is affected.
The likelihood that a BMS will suffer from interference
in practice will depend on:
the levels of conducted and radiated electromagnetic
disturbances in a building,
the immunity that has been designed into the individual
controllers that make up the BMS,
the way that the BMS, as a networked system of
controllers, has been installed.
Ambient electromagnetic noise levels can be particularly
high in modern commercial buildings with their high
densities of electrical and electronic equipment, and in
HVAC plant rooms containing heavy electrical plant. Once
a system has been installed, eliminating electrical
interference can be difficult and costly.
European electromagnetic compatibility (EMC) product
standards already specify appropriate emission and
immunity limits for a wide range of building services
products, including controllers. This Digest addresses the
way control systems should be installed in order to avoid
interference, and is aimed, in particular, at manufacturers
and installers of BMS. Installation aspects discussed are
listed in the box below.
If individual controllers comply with the immunity and
BMS installation considerations
Equipment location
Power distribution and earthing
System cabling (selection, segregation, routing and earthing of
power and signal cables)
Control panels (design and construction)
Lightning protection
Architectural screening
3
Table 1
Electrical interference immunity and emissions standards for building services products
EMC standard
Scope
In preparation by
Building management products and systems for HVAC applications. Part 3: equipment characteristics
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CEN/TC247/WG3
BS EN 61000-4
EN 50082-1
Generic immunity standard for residential, commercial and light industrial environment
EN 50082-2
BS EN 60801
prEN 55101
Immunity of IT equipment
EN 55104
BS EN 50081-1
Generic emission standard for residential, commercial and light industrial environment
BS EN 50081-2
BS EN 55011
Radio-frequency emissions from industrial, scientific and medical equipment (for example RF heating)
BS EN 55014
BS EN 55015
BS EN 55022
EN 60555
LF emissions onto supply systems (harmonics and flicker) from household and other similar electrical
appliances
BS EN 60439-1
4
Equipment location
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EMC considerations
Earthing systems
There may be up to three earthing systems in a building, for:
safety
lightning protection
EMC.
Safety earthing is the use of the protective conductor (the
earth lead) in mains wiring to prevent electric shock. All
exposed metalwork that could rise to dangerous potentials
is connected to the protective conductor, which through the
main earthing terminal of an installation is in turn
eventually connected to a buried earth electrode.
Depending on the wiring system, the earth electrode may be
located at the building, at intervals along the power supply
route, or at the power supply substation.
Lightning protection for a structure is provided by
lightning conductors at the top of the structure, connected
by down leads to one or more earth electrodes around the
building. To minimise the risk of side flashing during a
lightning strike, the lightning protection system may be
bonded to girders or other metalwork in the structure, and
also to the buildings main earthing terminal (see Lightning
protection, p 10).
Earthing for EMC is the earthing of cable screens and
metal cabinets around low-voltage signal circuits in order
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5
to prevent electrical interference. For safety reasons, the
signal earth circuit is usually bonded to the protective
conductor at the equipment.
Care with earthing is necessary because the safety earth
and lightning protection system can propagate disturbances
such as radio-frequency noise, harmonics and transients
through the signal earth into signal circuits.
The general principle is that earth leads should be of low
resistance and inductance so that they represent a low
impedance path to both low-frequency and high-frequency
disturbances. Disturbances will then tend to flow directly to
earth rather than into equipment circuits. Earth bonds (for
example between a cabinet door and body) should be short,
of large cross-sectional area, and comprise multi-stranded
or braided conductors. Earth bonds longer than a few metres
represent a high impedance path to transients, which
nullifies their grounding function.
BMS earthing
BMS controllers that comply with EMC immunity
standards may be earthed in the normal way using the
protective conductor in the mains supply lead. If
practicable, BMS controllers in control panels may be
individually earthed back to the primary earth in the control
panel.
Suppliers of main frame computer systems sometimes
specify the provision of a clean earth[3]. This is an
additional earth conductor for the electronic circuits that is
derived from the main distribution board or earthing
terminal, or even from a reference earth plane consisting of
a conducting underfloor mesh or lattice. The protective
conductor or dirty earth is connected in the normal way to
the cabinet and is kept separate from the clean earth. The
installation of clean earths has to be very carefully
controlled, and carried out exactly to the computer
designers requirements.
The use of clean earths is not recommended for BMS
since the required degree of control of the installation over
its working life would just not be possible. In HVAC plant
rooms especially, a large potential difference could exist
between clean and dirty earths which might be injected
directly into electronic circuits with disastrous
consequences.
Earth leakage currents
Mains filters fitted to electronic equipment can inject up to
3 mA of 50 Hz current into the supply earth due to the filter
capacitor connected between the live and earth conductors.
This earth leakage current, if excessive, can cause
interference to electronic equipment, and in particular may
interfere with the operation of residual current detectors. It
is recommended that if the 50 Hz earth current on the
existing protective earth conductor already exceeds 50 mA,
then a separate supply and earth should be installed for the
equipment.
System cabling
The cables that connect BMS components together for
control, sensing, communications and power may exceed
100 m in length. If signal and power cables share the same
trunking, conduit, or trays, the signal cables will be exposed
to the electrical disturbances present on the power cables,
including 50 Hz magnetic fields, transient overvoltages,
and radio-frequency currents.
The various system cables can also act as efficient aerials
in the presence of radio-frequency fields, picking up signals
which then enter circuits by conduction. Cables can be
efficient transmitting and receiving aerials, particularly
when their lengths are comparable with the wavelength of
the electromagnetic waves to which they are exposed. The
wavelength of electromagnetic radiation at 30 MHz, for
example, is 10 m, and at 10 GHz is 3 cm.
Techniques for avoiding interference include the use of
screened cables, care with routing cables, segregation of
power and signal cables, and correct earthing of cable
screens.
Performance of screened cables
50 Hz magnetic
RF
None
None
Twisted pair
Good
None
MICC
None
Good
Good
Good
Good
Good
None
Good
Good
Good
Good
Good
6
will tend to cancel one another out. Steel conduit or
trunking provides protection against both 50 Hz magnetic
and radio-frequency electromagnetic fields. MICC cable
gives good immunity to radio-frequency fields but poor
immunity to 50 Hz magnetic fields, unless twisted pair
MICC is used.
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Segregating cables
A primary consideration in routing signal cables is
segregation and separation from power cables. British
Standard BS 7671 allows signal and mains power cables to
share the same conduit or multi-cored cable, providing that
the signal cable insulation has an adequate voltage rating
for safety. However, without suitable precautions, such
practices can be detrimental to EMC. The signal cables are
so close to the 50 Hz electric and magnetic fields generated
by the power cables themselves, and to transient and radiofrequency disturbances present on the power cables, that
large noise voltages and currents can be induced in the
signal cables.
BS EN 61000-5 recommends that unscreened signal
cables and power cables should be segregated and separated
by a minimum distance of 150 mm. Ideally, the signal and
power cables should be routed along separate trays, conduit
or trunking, and where signal and power cables cross, they
should do so at right angles.
Where high reliability is essential, the separation
between parallel runs of unscreened signal and power
cables should be increased to 200 mm or more (see, for
example, guidance issued by the IEE[4] in 1987). More
recently, CENELEC/TC215 has recommended in a draft
standard (prEN 50174) on the installation of highperformance structured cabling that the separation between
unscreened signal and power cables should be 300 mm.
7
Table 3
Recommended minimum separations (mm) between BMS signal
cables and power cables
Power cable
Signal cable
Twin and earth
SWA
MICC
Plain
150
125
UTP
75
50
Screened
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T = Touching
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8
others are based on de facto or agreed standards such as
Eibus, Batibus, Echelon Lonworks, and Ethernet. For these,
the advice of the manufacturer should be followed.
In communications circuits such as EIA RS422 and
RS485, the transmitter and receiver circuits employ
differential amplifiers and so neither signal lead is
connected to earth. For these, the screen should be
connected to earth at one end only. With low-cost
EIA RS232 communication circuits, the signal circuit is
earthed at both ends, and then the screen should be earthed
at both ends also.
The risk that 50 Hz earth loops will be created
inadvertently and corrupt signals and data is diminished if
there is electrical isolation between the BMS port and the
remote system. Good isolation can be obtained with devices
such as opto-couplers, transformers and proprietary
isolation amplifiers. Separately powered sensors used with
BMS generally have isolating transformers which isolate
the output signal from earth.
High-frequency signal cables
High-frequency signal cables are often coaxial, but now
with the screen earthed at both ends, or even at a number of
points along their route. Above 1 MHz, coaxial cables
behave like triaxial cables because of the so-called skin
effect: any noise currents induced in the screen by external
electromagnetic fields are restricted to the outer surface of
the screen, while the signal return current remains on the
inner surface. Noise induced in the screen is therefore not
added directly to the wanted signal, as it would be at low
frequencies.
Earthing separation distances should ideally be less than
1/10 of the wavelength at which the signal circuit operates
(for example, less than 10 m at 3 MHz), otherwise the
screen will not be at earth potential (at that frequency) along
its whole length. Any 50 Hz noise due to earth loops can be
removed by filtering, or avoided by optical isolation.
Earthing via capacitors
Successful earthing of distributed communications
networks can be particularly difficult because of the
conflicting requirements of single-point earthing for
immunity to low-frequency noise, and multiple-point
earthing for immunity to high-frequency noise.
One solution adopted by some manufacturers is to
specify that the screen should be connected directly to earth
at one point only, and to earth at other points through a small
capacitor. The circuit will then behave like a single-point
earthed circuit at low frequencies (when capacitor
impedance is high) and like a multiple-point earthed circuit
at high frequencies (when capacitor impedance is low).
Manufacturers guidelines should be followed in this case.
Control panels
BMS controllers are often installed in a motor control
panel cabinet, along with motor drives (starters and
variable-speed drives, etc), contactors, fused equipment
supplies and other power devices. Control panels are rarely
constructed on site, although larger ones may be brought to
site in sections for assembly. Control panels may be
provided with packaged equipment such as boilers, chillers
and pressurisation units.
Complying with the EMC Directive
9
procedure, and then CE-marked to show that they comply
with the EMC Directive.
Unauthorised modifications should not be made to a CEmarked control panel once it has been installed, since doing
so may alter its EMC characteristics and hence invalidate its
CE-marking.
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10
Lightning protection
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Equipment protection
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11
Architectural screening
Acknowledgements
12
References and further reading
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BMS
BS
British Standard
CE
CEN
CENELEC
CIBSE
CMRR
coax
Coaxial
EIA
EMC
Electromagnetic compatibility
FTP
IEC
IEE
IEEE
HVAC
ISM
LPS
MET
MICC
RF
Radio frequency
RMS
SPD
STP
SWA
UTP
VAV
ampere
Electrical current
dB
decibel
Hz
hertz
Frequency
second
Time
tesla
volt
Digests
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SI units
sound intensities
electromotive force
SI prefixes
G
giga
109
mega
106
1 000 000
kilo
103
1000
milli
10-3
0.001
micro
-6
10
0.000001
Published by
Construction Research
Communications Ltd by
permission of Building
Research Establishment Ltd