Spoolable RTP Line Pipe

Company & Product Presentation

March 2014

CONTENT
Company Profile

Standards & Certification

Product Features

Production Process

Reference

Clients Comments

Case Study

Company Profile

Over 30 years dedication to Flexible Composite Pipe R&D

and manufacture
Globalized R&D platform, 22 patents, 5 industry
innovation awards.
Undertaker of National Offshore Flexible Composite Pipe
Research and Development 863 Program of China
Industry Leading expertise, the first drafter and reviser of
Chinese Flexible Composite Pipe Industry Standards
(SY.6662-2012)
Dominates China oil & gas fields with 90% market share
Up to 2014, more than 20000KM Flexible Composite Line
Pipe was installed.
Qualified Vender of CNPC , SINOPEC,CNOOC in their China
and globle operations.

Standards &Certification

Certified and manufacture completely under API Quality Management

System of API Q1,ISO/TS 29001 and ISO 9001:2008.
comply with the standards of API 15S, Shell DEP 31.40.10.20-Gen and GOST
224800 for Flexible Composite Pipe System.

Product Features
Benefits of using Hengantai Flexpipe
Economic:
Install in 40-70% of the time, 35-65% lower installed
cost than welded steel line pipe
Light weight, minimal manpower and equipment
requirement
No welding, field bending, coating or X-ray costs
Zero operational maintenance cost
Extremely lower life circle costs
Technical
Improved Safety/ and limited impact on nature and
environment
100% corrosion free
No scaling, higher flow capacity compared with same
size steel line pipes
Continuous length and fewer connections
Standardized and reliable connection systems

100%
90%
80%
35% cost saving

70%

operating
expenses

60%

Testing

50%
Bends
40%
Pipe

30%
20%

Pipe joint

10%

Construction

0%
steel pipe

RTP

Note: An typical cost estimation Indicates that the cost of

SRTP maybe at least 35% lower than that of steel pipeline.
This figure refers to a pipeline with a diameter of 150mm
and a length of 4Km on a flat.

Product Features
Applications
Oil & Gas Gathering and flow line
CO2, H2S, Water & injection and
transmission and disposal line
Multiphase liquid Transmission & Utility
Pipelines
Relining existing pipelines
Mining industry injection lines, pumping
lines, process piping
Other corrosive liquid Industrial Pipeline

Product Features
Application Demonstration in Oil Fields

Figure 1: Illustration of meter setup in

allocation problems, simplified for clarity. A
host field "A" processing plant
separates, processes and exports
hydrocarbon flows from field "A", and two
satellite fields "B" and "C".
Legend: Red M is custody transfer
meter, black M fiscal meter, gray M indicate
optional allocation meter.
SRTP Line Pipe applicable for Multiphase
flow pipeline, gathering line and flowing line
and water methanol injection lines and
waste water disposal

Product Features
Performance Highlights
Hengantai SRLP patented polyester fiber
reinforced and HDPE inner liner design offers:

Suitability for broad range of applications

including oil,gas,water and
methanol, H2S, CO2.
Unmatched flexibility for ease of handling
around corners and bends.
Industry leading impact resistance; suitable for
rugged terrains.
Good roughness coefficient providing high
flow capacities.
Design life up to 50 years

Product Features

Inner linner : Extruded with High Density Polyethylene

(HDPE) , PEX, PA, PVDF as a barrier for conveyed fluids
transportation and maintain integrity.

Structure Layer: Weaved and inter-twined by high

molecular, polymer fibre, Glass fiber, Aramide fiber and

Outer Protection Layer

Aramide Fiber Layer

steel wire and stripes tape: Normally two or four layers

Polyethylene Liner

that provide internal pressure resistance to pipe wall.

Outer Protection Layer

Outer Protection Layer: Extruded with polymer material

or polyethylene, with the function of sealing and
protection from external elements.
Steel Wire Layer

Steel strip Layer

Polyethylene Liner

Product Features
Couplings and Fittings

Product Features
Coupling and Fitting System

Flange Type Joints

Buckle-press Type Joint

Product Features
Common Size and Operating Data
Products Families

Available Nominal ID
(inch)

Operating Tem
()

Max Operating
Pressure
(PSI

Polyester Fiber Reinforced

(PFRP-I)

1~4

-40~65

300-1500

Glass Fiber Reinforced

(GFRP-I)

1~6

-40~90

300-1500

Aramide Fiber Reinfored

(AFRP-I)

2~6

-40~90

300-2320

Steel Wire Reinforced

(SRRP-II)

2~6

-40~90

300-2900

Note:
1.Above values apply to a maximum operating temperature of 65 and safety factor 3.75 as per API RP 15S .
2.According to Shell DEP 31.40.10.20 Sep 2013, at lower temperature the Maximum Operating Pressure can be higher if
the Principal agree to use a minimum safety factor 2.5 as per API 17J.
3.Smaller diameters is available by special orders

Product Features
Technical Data
Physical Properties

Unit

SRTP

Fiberglass

Steel Pipe

Linear expansion

1/

9.510-5

2.010-5

1.210-5

Thermal conductivity

Kcal/(m )

0.30

0.35

27.2

Yield strength

MPa

120

Specific gravity

g/cm3

1.15

Elastic modulus

Kgf/cm2

30

Surface Roughness

mm

0.0072

0.05

2.3

Thermal deformation temperature

110

130

Vicat softening point

100

82

Heat resisting temperature

110

65

400-900

250
1.75

7.85
19600

Product Features
Performance Comparison With Steel Pipe
Item

SRP Pipe

Steel Pipe

Material

HDPE,PVDF,PEX, with polyaramid,

glass fiber ,polyester fiber and steel
wire reinforcement and our
protection layer

Steel

Pressure
Capacity

High pressure

High pressure

Anti-corrosion
treatment

Not required

Required

Anti-corrosion
effect

100% Corrossion free

Corrosive, scaling

Fluid
Coefficiency

Low friction. no scaling.

maintenance free.

Scaling. Maintenance required.

Safety

No leakage and less coupling with

continue length up to 2000M line
pipe

Many connection couplings

and fittings with leakage
potential

Product Features
Installation Comparison with Steel Pipe
Items

SRTP Pipe

Steel Pipe

Connection Type

Less connection with faster and easier

and standardized fittings

Many welding connection, man power and

time consuming

Installation equipment

Light and easily handling

Heavy, man power consuming and many

handling and testing equipment required

Installation efficiency

5-10 Km/day

2 Km/day

Installation Manpower

Single project technical supervisor with

few service worker

Professional engineers for pipeline welding

installation, testing

Maintenance

Maintenance free

regular maintenace required

Supply form

Supplied by coil in continuous length,

150-2000M per spool

Straight pipe. 12M,18M length

Production Process
Extrusion Process

Production Process
Inter-winding Equipment for Reinforcement Layer

Production Process
Finished Products

Shipment & Installation

Shipment

Shipment & Installation

Installation
Minimal professional engineering manpower
Less heavy installation equipment
Rapid material deployment
Less material multi-handling on site


Installation
Smaller footprint and limited impact on
nature and environment
5-10KM installation per day

Shipment & Installation

Installation
Minimal professional engineering manpower
Less heavy installation equipment
Rapid material deployment
Less material multi-handling on site

Clients Comments

Products tested by state agencies fully meeting the

designed and operating requirements and application.

Much lower and improved service life compared with

traditional steel line pipe

Excellent flexibility for construction and installation such

that no limit by terrain.

Reduced impact on the project zones and much less

disturbance to land, vegetation, and environment minimal

Excellent performance of stability, heat transfer, erosion

resistance,100% corrosion free, tensile
strength, tightness and economic advantage all excellent.

Case Study
CNPC PCOC Oil Field Methanol and
Water Injection Pipeline
Location: CNPC PCOC 3rd Oil
Production Plant
Time: from 2003-2010
Application: Water and Methanol
injection pipeline
Pipe: DN17 PN32MPa -4000KM
DN40~90 PN16~25MPa-1000KM

Case Study
CNPC Tarim Oil Field Oil & Gas and
Water Gathering Pipeline
Location: CNPC Talimu oil Gas
Production Plant
Time: from 2006-2010
Application: Oil, Gas and water
gathering pipeline
Pipe: DN40~90 PN16~32MPa-200KM

Case Study
CNPC Jilin Oil Field Oil Gathering Pipeline
Location: CNPC Jinlin oil Field 1st oil
Production Plant
Time: Oct.2004
Application: Oil gathering pipeline
Pipe: DN50 PN6.4 -20KM

Case Study
CNPC PCOC Zhenbei and Xifeng Oil
Field Water Injection line
Location: Ordos Basin
Time: Oct.2006
Application: Water injection line
Nominal Pressure: 25Mpa
Operation Pressure: 20.5 Mpa, 15Mpa
Pipe: MID65 PN25 -166KM

Case Study
CNPC Middle Taklimakan Desert Gas Field
Desulfurization Project
Location: Xijiang Taklimakan
Time: Jun.2009
Application: Gas and Condensate,
water transmission
Operation Pressure: 9.2 Mpa
Operation Tem: 58.2
Pipe: RFQ-102-16-16Mpa, 3600M

Case Study
TOTAL Sulige Gas Field
Location: Ordos, Inner Mongolia
Time: Dec.2013
Application: methanol and water injection
pipeline
Pipe: RFC 35-12Mpa -30KM
RFS-80mm-12Mpa-22KM

Case Study
PDVSA Maracaibo Oil & Gas Field Oil & Gas
Gathering line
Project Details:
Project scope: Design, manufacture and supply products
according to the clients requirement
Location: Maracaibo, Venezuela
Time: In processing
Application: Oil and gas gathering
Description: In order to guarantee reliable and high efficient
oil Gas gathering form subsea well head to storage facility
over the sea, HATFLEX SRRP-II steel wire rope reinforced
Flexible Composite line pipe is well satisfied clients requirement
for excellent corrosion resistance, anti- buoyancy, rapid and easy
Installation and fairly low cost than traditional steel line pipe.
Pipe System: HATFLEX SRRP-II 2, 4 Line pipe with Max
Operating Pressure 1160 PSI for 2 and 1740PSI for 4, length
of 98Km

Thanks for your attention!

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