Plans

1800 FRAME
ISOMETRIC VIEW
PLAN VIEW
1150
REAR VIEW
BOX TRAILER SPECIFICATIONS
TARE MASS: 280kg (WITH SPARE TYRE)
ATM:
750kg
MAX. PAYLOAD: 470kg
TYRE SIZE:
205/65 R15
1500 NOM.
2300
SIDE VIEW
NAME
W TAYLOR
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN MILLIMETERS
ANGLES X.X
2 PL X.XX 3 PL X.XXX
TAYLOR DESIGNS
TITLE
750KG ATM BOX / BIKE TRAILER

GENERAL ARRANGEMENT - BOX CONFIG.
SIZE DWG NO
TD-BT- 1
A3
FILE NAME: TD-BT-FULLSET.dft
www.offroadvw.net
REV
SHEET 1 OF 21
ISOMETRIC VIEW
PLAN VIEW
REAR VIEW
SIDE VIEW
NAME
W TAYLOR
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

GENERAL ARRANGEMENT - BIKE CONFIG.
SIZE DWG NO
TD-BT- 2
A3
www.offroadvw.net
REV
SHEET 2 OF 21
ALUMINIUM DECK
BIKE INSERT
FRONT GATE
COUPLING
TROJAN 2 BOLT COUPLING

PART #616202
REAR GATE
JOCKEY WHEEL
TROJAN LED
TAIL LIGHTS
PART #2385
SMALL SWIVEL TYPE
WHEELS
TRAILER FRAME
STORAGE BOXES
AXLE
ASSEMBLY
WHEEL ARCHES
NOTES:
1. ALUMINIUM DECK TO BE ATTACHED TO TRAILER
FRAME USING CLOSED END RIVETS AND SIKA-FLEX
205/65 R15
NAME
W TAYLOR
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

MAIN COMPONENTS - EXPLODED VIEW
SIZE DWG NO
TD-BT- 3
A3
www.offroadvw.net
REV
SHEET 3 OF 21
MAIN BOX
BOX HINGE END
2 x 40mm PINTLE HINGES
BOX LID
BOX LATCH END
NAME
W TAYLOR
NOTES:
1. BOX ENDS TO BE WELDED TO THE MAIN BOX
2. BOX MATERIAL 2mm ALUMINIUM PLATE
3. 2 LEFT HAND AND 2 RIGHT HAND BOXES REQUIRED
SMALL COMPRESSION LATCH
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

STORAGE BOX ARRANGEMENT
SIZE DWG NO
TD-BT- 4
A3
www.offroadvw.net
REV
SHEET 4 OF 21
660
10
17
DETAIL A
97
PLAN VIEW
52
251
400
1087,86
250
660
SIDE VIEW
FRONT VIEW
NAME
W TAYLOR
FLAT PROFILE - MAIN BOX

2mm ALUMINIUM PLATE
4 REQ'D
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

STORAGE BOX - MAIN BOX DETAILS
SIZE DWG NO
TD-BT- 5
A3
www.offroadvw.net
REV
SHEET 5 OF 21
21
322,22
PLAN VIEW
596
25
287
631,22
71
HOLES TO SUIT M6
HINGE BOLTS
34
10
FRONT VIEW
7
28,5
28,5
SIDE VIEW
48,5
FLAT PROFILE - BOX LID

2mm ALUMINIUM PLATE
4 REQ'D
NAME
W TAYLOR
NOTES:
1. 2 LEFT HAND AND 2 RIGHT HAND BOX LIDS
REQUIRED (FOLDED IN OPPOSITE DIRECTIONS)
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

STORAGE BOX - BOX LID DETAILS
SIZE DWG NO
TD-BT- 6
A3
www.offroadvw.net
REV
SHEET 6 OF 21
PLAN VIEW
245
FLAT PROFILE - BOX LATCH END
28
SIDE VIEW
FRONT VIEW
42
28,5
28,5
128,5
396
2mm ALUMINIUM PLATE

4 REQ'D
FLAT PROFILE
- BOX HINGE END
2mm ALUMINIUM PLATE
NAME
W TAYLOR
4 REQ'D
NOTES:
1. 2 LEFT HAND AND 2 RIGHT HAND BOXES REQUIRED
(ENDS TO BE FOLDED IN OPPOSITE DIRECTIONS)
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

STORAGE BOX - BOX END DETAILS
SIZE DWG NO
TD-BT- 7
A3
www.offroadvw.net
REV
SHEET 7 OF 21
55
20
99,71
880
369,2
PLAN VIEW
SIDE VIEW
FLAT PROFILE - WHEEL ARCH
2mm ALUMINIUM PLATE
2 REQ'D
FRONT VIEW
NAME
W TAYLOR
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

WHEEL ARCHES
SIZE DWG NO
TD-BT- 8
A3
www.offroadvw.net
REV
SHEET 8 OF 21
710mm EYE TO EYE SPRINGS
39mm ROUND AXLE

LENGTH 71"
TRAILER HUBS WITH BEARINGS

5 X 120mm PCD COMMODORE HUBS
7/16" STUDS
J132-20 MAG WHEEL NUTS
(www.niceproducts.com.au)
SHACKLE LEAF MOUNTING KIT
AXLE ASSEMBLY
NAME
W TAYLOR
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

AXLE ASSEMBLY
SIZE DWG NO
TD-BT- 9
A3
www.offroadvw.net
REV
SHEET 9 OF 21
9
9
PLAN VIEW
HINGES MOUNTED HIGHER

THAN ON FRONT GATE
ISOMETRIC - REAR GATE
SIDE VIEW
FRONT VIEW
CLOSURE PLATE
GATE MAIN PANEL
GUSSET PLATES
HINGES MOUNTED LOWER

THAN ON REAR GATE
SLOT THIS END FOR
LICENSE PLATE LIGHT
(REAR GATE ONLY)
UTE HINGE
HINGE SUPPORT PLATE
LICENSE PLATE
(REAR GATE ONLY)
EXPLODED VIEW
ISOMETRIC - FRONT GATE
INFILL PLATE
TAIL LIGHT NOTCHES
ON REAR GATE ONLY
2 X M5 BOLTS FOR
GATE LOCATION
IN RAMP MODE
NAME
W TAYLOR
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

FRONT & REAR GATE - ARRANGEMENT
SIZE DWG NO
TD-BT- 10
A3
www.offroadvw.net
REV
SHEET 10 OF 21
299,82
PLAN VIEW
1358,82
235
39
SIDE VIEW
1294
FRONT VIEW
NOTES:
1. GATE MATERIAL IS 3mm ALUMINIUM CHECKER PLATE
2. GATE TO BE FOLDED WITH TREAD PLATE PATTERN
FACING OUTWARDS
3. 1 FRONT GATE AND 1 REAR GATE PANEL REQUIRED
SLOT ONE END FOR
LICENSE PLATE LIGHT
(REAR GATE ONLY)
FLAT PROFILE
- GATE PANELS
6mm ALUMINIUM PLATE
1 FRONT AND 1 REAR REQ'D
NAME
W TAYLOR
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

FRONT & REAR GATE - MAIN PANEL
SIZE DWG NO
TD-BT- 11
A3
www.offroadvw.net
REV
SHEET 11 OF 21
286,28
1288
PLAN VIEW
54
64
60
50
36
560
SIDE VIEW
229
1288
FRONT VIEW - REAR GATE
HOLE DIAMETER TO
SUIT UTE HINGE
ATTACHMENT NUTSERT
REAR GATE
FRONT VIEW - FRONT GATE

NAME
W TAYLOR
FRONT GATE
FLAT PROFILE
INFILL
PANEL
6mm ALUMINIUM PLATE
1 FRONT AND 1 REAR REQ'D
25,5
560
NOTES:
1. PANEL MATERIAL IS 2mm ALUMINIUM PLATE
2. 1 FRONT AND 1 REAR PANEL REQUIRED
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

FRONT & REAR GATE - INFILL PANEL
SIZE DWG NO
TD-BT- 12
A3
www.offroadvw.net
REV
SHEET 12 OF 21
100
21
105
4 5
39,69
R6
0
R 10
GUSSETS
6mm ALUMINIUM PLATE
117,78
FLAT PROFILE - FRONT HINGE SUPPORT
FLAT PROFILE - REAR HINGE SUPPORT
16 REQ'D
2mm ALUMINIUM PLATE

2 REQ'D
2mm ALUMINIUM PLATE

2 REQ'D
20
PLAN VIEW
R5
18,5
115,5
58
30
20
105
235
35
HOLE ON FRONT HINGE
SUPPORT ONLY
119,5
62
R 38
,5
R8
80
FRONT6mmCLOSURE
PLATE
ALUMINIUM PLATE
2 REQ'D
80
REAR CLOSURE PLATE

6mm ALUMINIUM PLATE
2 REQ'D
34
60
SIDE VIEW
FRONT VIEW
NAME
W TAYLOR
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

FRONT & REAR GATE - SMALL PARTS
SIZE DWG NO
TD-BT- 13
A3
www.offroadvw.net
REV
SHEET 13 OF 21
MAIN DECK
REAR LOWER TRIM
REAR TIE DOWN LUGS
FRONT TIE DOWN LUGS
RECESSED FOLDING
TIE DOWN POINTS
(CUT DECK TO SUIT)
403,5
FRONT LOWER TRIM
340,5
REAR END PLATE
ANTI-RATTLE
CATCHES
UTE GATE HINGE
FRONT END PLATE
803
ISOMETRIC - DECK FRONT
ISOMETRIC - DECK REAR

PLAN VIEW
2300
240
1304
LOCATE HINGES
TO SUIT GATES
REAR VIEW
SIDE VIEW
NOTES:
1. FRONT UTE GATE HINGES ARE MOUNTED LOWER ON THE MAIN FRAME TO ALLOW FRONT GATE TO FOLD
DOWN FLUSH WITH THE DECK
2. LOCATE HINGES AND ANTI-RATTLE CATCHES TO SUIT FINISHED GATE (TO ENSURE ALIGNMENT)
3. LOWER TRIM PIECES TO BE ATTACHED AFTER DECK IS MOUNTED ON TRAILER FRAME
FRONT VIEW
NAME
W TAYLOR
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

ALUMINIUM DECK - ARANGEMENT
SIZE DWG NO
TD-BT- 14
A3
www.offroadvw.net
REV
SHEET 14 OF 21
1200 NOMINAL
2400 NOMINAL
ISOMETRIC VIEW
PLAN VIEW
2300
652
50 *
240
71 *
250
SIDE VIEW
FLAT PROFILE - DECK

3mm ALUMINIUM CHECKER PLATE
2 REQ'D
NOTES:
1. * FINAL RETURN LENGTHS WILL DEPEND ON
BEND RADIUS OF FOLDING DEVICE AND ACTUAL
PLATE DIMENSIONS
2. 50mm END RETURNS MAY NEED TO BE
WELDED IF INNER BEND RADIUS EXCEEDS
FRAME SHS OUTSIDE RADIUS
FRONT VIEW
NAME
W TAYLOR
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

ALUMINIUM DECK - DECK DETAILS
SIZE DWG NO
TD-BT- 15
A3
www.offroadvw.net
REV
SHEET 15 OF 21
71 *
328,27
263
PLAN VIEW
290
100
112,5
43
38
290
REAR LEFT
REAR RIGHT
FRONT RIGHT
FRONT LEFT
FRONT VIEW
71 *
SIDE VIEW
263
PLAN VIEW
FLAT PROFILE - END PLATES
HINGE
NOTCH
290
DRILL TO SUIT
GATE LOCATION

1 OF EACH REQ'D
SIDE VIEW
NAME
W TAYLOR
FRONT VIEW
NOTES:
1. * TO SUIT DECK RETURN
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

ALUMINIUM DECK - END PLATES
SIZE DWG NO
TD-BT- 16
A3
www.offroadvw.net
REV
SHEET 16 OF 21
124,95
315,95
PLAN VIEW
REAR RIGHT
REAR LEFT
FRONT LEFT
70,43
258
FRONT RIGHT
65
SIDE VIEW
FLAT PROFILE - LOWER TRIM
FRONT VIEW
REAR LOWER TRIMS

1 OF EACH REQ'D
PLAN VIEW
258
63,43
22,5
78,52
70
65
15
15
REAR TIE DOWN LUGS

6mm ALUMINIUM PLATE
2 REQ'D
17,5
17,5
22,5
FRONT TIE DOWN LUGS

6mm ALUMINIUM PLATE
2 REQ'D
FRONT
VIEW
FRONT LOWER TRIMS
SIDE VIEW
NAME
W TAYLOR
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

ALUMINIUM DECK - SMALL PARTS
SIZE DWG NO
TD-BT- 17
A3
www.offroadvw.net
REV
SHEET 17 OF 21
11
22
12
14
18
10
15
20
16
13
FRONT GATE HINGE MOUNT

AND GUSSET
125
250
1411 NOMINAL
DRAW BAR TO CLEAR LEAF MOUNTS
28
SECTION B-B
110
16
150
19
400
400
400
400
400
SECTION C-C
1300
LATCHING PLATE FOR GATE

AND GUSSET
Item
Number
250
B
662
876
662
HINGE MOUNTS TO SUIT

GATE HINGE LOCATIONS
PLAN VIEW
NOTES:
1. ENTIRE TRAILER
FRAME TO BE STEEL.
Quantity
50 x 2.0 SHS - 1800 Long
50 x 2.0 SHS - 1200 Long
50 x 2.0 SHS - 2200 Long
75 PFC Draw Bar - Jockey Wheel Side
75 PFC Draw Bar
50 x 2.0 SHS - 250 Long
50 x 3.0 EA - 240 Long
50 x 3.0 EA - 240 Long, End Bevelled Right
50 x 3.0 EA - 240 Long, End Bevelled Left
10
50 x 3.0 EA - 876 Long
11
50 x 2.0 SHS - 400 Long
12
Draw Bar Brace
13
75 PFC Draw Bar End Cap
14
Coupling Bolt Plate
15
Front Cap for Draw Bar
16
Latching Plate for Gate as Bike Ramp
17*
Set of Gussets for Latching Plate
18
Hold Down Plates for Bike Insert
19
Fish Plate Set for Suspension
20
Bracket for Rear Lights
21*
Mount for Front Gate Hinge
22
Gusset for Front Gate Hinge Mount
NAME
W TAYLOR
C C
Title
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

TRAILER FRAME - GENERAL ARRANGEMENT
SIZE DWG NO
TD-BT- 18
A3
www.offroadvw.net
REV
SHEET 18 OF 21
280,09
173,98
36,2
615,73
6 1
68,9
PLAN VIEW
FLAT PROFILE - DRAW BAR BRACE
SIDE VIEW
FRONT VIEW
1300
25
25
29,5
3mm STEEL PLATE

2 REQ'D
LATCHING PLATE GUSSET
10
LATCHING PLATE FOR GATE IN RAMP POSITION
43 TYPICAL
3mm STEEL PLATE

1 REQ'D
3mm STEEL PLATE

12 REQ'D
13,5
50
60
R5
FISH PLATES FOR SUSPENSION

3mm STEEL PLATE
4 REQ'D
30
15,25
8
6
168,5
27,5
30
3mm STEEL PLATE

2 REQ'D
192
31,13
74
BIKE INSERT HOLD DOWN
32,1
60
6
25
27,5
28
40
LIGHT BRACKET
3mm STEEL PLATE
2 REQ'D
FRONT3mmHINGE
MOUNT
STEEL PLATE
FRONT 3mmHINGE
GUSSET
STEEL PLATE
2 REQ'D
2 REQ'D
NAME
W TAYLOR
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

TRAILER FRAME - SMALL PARTS
SIZE DWG NO
TD-BT- 19
A3
www.offroadvw.net
REV
SHEET 19 OF 21
900
450
3
7
6
14
BIKE INSERT FOR TRAILER

ALUMINIUM
TOTAL MASS 7kg
913
PLAN VIEW
300
Title
Quantity
60
Item
Number
1
Wheel Channel
2*
25 x 3 Flat - 500 Long, Tie Braces for

Channels
48x40 x 3.0 C - 1200 Long, Main Support
50x25 x 3.0 C - 770 Long, Side to Side Brace
50x25 x 3.0 C - 200 Long, Wheel Channel

Brace
50 x 6 Flat - 320 Long, Capping Plate
Outer Bike Tie Down Point
Front Bike Tie Down Point
33 X 3.5 CHS - 50 Long, Crush Tubes
203
230
97
793
SIDE VIEW
FRONT VIEW
NAME
W TAYLOR
NOTES:
1. ALL BIKE INSERT PARTS TO BE ALUMINIUM
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

BIKE INSERT - GENERAL ARRANGEMENT
SIZE DWG NO
TD-BT- 20
A3
www.offroadvw.net
REV
SHEET 20 OF 21
93,38
70
15
PLAN VIEW
65
6mm ALUMINIUM PLATE

2 REQ'D
FLAT PROFILE
OUTER BIKE
TIE DOWN POINT
6mm ALUMINIUM PLATE
2 REQ'D
33,05
SIDE VIEW
PLAN VIEW
6
CENTER BIKE
TIE DOWN POINT
15
68
FLAT PROFILE
70
22,5
22,5
O
70
93,96
70
32,52
SIDE VIEW
FRONT VIEW
FRONT VIEW
23
287,22
650
120
82
299
126
PLAN VIEW
199
SECTION D-D
R 60
797,84
PLAN VIEW
14
FRONT VIEW
OUTER CHANNEL BRACE
FLAT PROFILE - WHEEL CHANNEL

2mm ALUMINIUM PLATE
3 REQ'D
D
D
60
R 60
FRONT VIEW
50X25 X 3.0 C
2 REQ'D
NAME
W TAYLOR
DATE
02/02/11
DRAWN
CHECKED
ENG APPR
W TAYLOR
02/02/11
MGR APPR
ANGLES X.X
TAYLOR DESIGNS
TITLE

BIKE INSERT - PARTS
SIZE DWG NO
TD-BT- 21
A3
www.offroadvw.net
REV
SHEET 21 OF 21

Plans

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1800 FRAME

750KG ATM BOX / BIKE TRAILER

750KG ATM BOX / BIKE TRAILER

TROJAN 2 BOLT COUPLING

SMALL SWIVEL TYPE

750KG ATM BOX / BIKE TRAILER

BOX HINGE END

2 x 40mm PINTLE HINGES

BOX LATCH END

SMALL COMPRESSION LATCH

750KG ATM BOX / BIKE TRAILER

FLAT PROFILE - MAIN BOX

750KG ATM BOX / BIKE TRAILER

FLAT PROFILE - BOX LID

750KG ATM BOX / BIKE TRAILER

FLAT PROFILE - BOX LATCH END

2mm ALUMINIUM PLATE

750KG ATM BOX / BIKE TRAILER

750KG ATM BOX / BIKE TRAILER

710mm EYE TO EYE SPRINGS

39mm ROUND AXLE

TRAILER HUBS WITH BEARINGS

SHACKLE LEAF MOUNTING KIT

750KG ATM BOX / BIKE TRAILER

HINGES MOUNTED HIGHER

ISOMETRIC - REAR GATE

HINGES MOUNTED LOWER

ISOMETRIC - FRONT GATE

750KG ATM BOX / BIKE TRAILER

750KG ATM BOX / BIKE TRAILER

FRONT VIEW - REAR GATE

FRONT VIEW - FRONT GATE

750KG ATM BOX / BIKE TRAILER

FLAT PROFILE - FRONT HINGE SUPPORT

FLAT PROFILE - REAR HINGE SUPPORT

2mm ALUMINIUM PLATE

2mm ALUMINIUM PLATE

REAR CLOSURE PLATE

750KG ATM BOX / BIKE TRAILER

REAR LOWER TRIM

REAR TIE DOWN LUGS

FRONT TIE DOWN LUGS

FRONT LOWER TRIM

REAR END PLATE

UTE GATE HINGE

FRONT END PLATE

ISOMETRIC - DECK FRONT

ISOMETRIC - DECK REAR

750KG ATM BOX / BIKE TRAILER

FLAT PROFILE - DECK

750KG ATM BOX / BIKE TRAILER

3mm ALUMINIUM CHECKER PLATE

750KG ATM BOX / BIKE TRAILER

FLAT PROFILE - LOWER TRIM

3mm ALUMINIUM CHECKER PLATE

REAR TIE DOWN LUGS

FRONT TIE DOWN LUGS

750KG ATM BOX / BIKE TRAILER

FRONT GATE HINGE MOUNT

LATCHING PLATE FOR GATE

HINGE MOUNTS TO SUIT

50 x 2.0 SHS - 1800 Long

50 x 2.0 SHS - 1200 Long