Maintenance Rates - SECTION D

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Sheet 1 of 16
SECTION-D
G-SCHEDULE
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
(Rs)
Qty Amount (Rs.)
1
Replacement of complete hammer set after balancing of each row

including transportation of hammers from CHP. Store/ O&M store to
site.
No
3220
40
128800
Dismantling & refitting of complete hammer set after balancing of

each row by replacing of worn-out hammers.
No
1610
124
199640
Replacement of all cage bars /screen plates (front , back & bottom) of
crusher including dismantling & refitting.
No
3220
14
45080
Replacement of half segment of cage bars (Including Front, Back &

bottom) of either drive end side or non end drive side.
No
1610
12880
Replacement of flat belt of crusher including providing proper tension

in the belt.
No
805
32
25760
Retensioning of flat belt of crusher up to required level.
No
161
20
3220
Replacement of oil in Fluid coupling.
No
161
16
2576
Filling of oil to makeup to required level.
No
81
32
2592
Replacement of oil in grizzly feeder drive unit.
No
322
18
5796
10
Filling of oil in drive unit of grizzly feeder to makeup to required

level.
No
161
40
6440
11
Replacement of V- Belts (One set) of grizzly feeder including

providing proper tension.
No
322
48
15456
12
Replacement of oil seal of input shaft of grizzly feeder drive unit.
No
805
10
8050
13
Overhauling of gear box of grizzly feeder drive unit.
No
1610
12
19320
14
Replacement of scraper at grizzly feeder discharge chute.
No
322
24
7728
15
Fabrication of liner i.e. upper breaker plate, hopper liner, top cover
liner, end liner, frame liner LH/ RH, frame fill piece liner (LH/RH)
bottom frame liner front/ rear etc. excluding drilling of 6 SK holes.
No
805
3220
16
Changing of liner i.e. upper breaker plate hopper liner, top cover liner
end liner, frame liner upper (LH/ RH) frame fill piece liner LH/ RH
bottom frame liner front/ rear etc.
No
805
20
16100
17
Changing of bearing on drive end.
No
6440
16
103040
18
Changing of bearing on non drive end.
No
4025
16
64400
19
Changing of plumber block on drive end/ non-drive end.
No
3220
20
64400
20
Changing of bearing of fluid coupling
No
2415
16
38640
21
Dismantling & refitting of fluid coupling.
No
805
80
64400
22
Changing of tramp iron deflector plate.
No
1288
16
20608
23
Changing of tramp iron pocket plate.
No
1288
16
20608
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Sheet 2 of 16
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
24
Alignment of motor with fluid coupling of crusher / motor with

gearbox / gearbox with rotor shaft.
No
805
88
70840
25
Dismantling & assembling of top cover of crusher.
No
805
48
38640
26
Lifting of rotor shaft & tightening of nut of bearing of rotor shaft for
required clearance & refitting, leveling & aligning of rotor shaft with
drive pulley.
No
3220
20
64400
27
Repairing of Crusher cage by providing stiffeners & welding.
No
322
20
6440
28
Repairing of breaker plate.
No
242
50
12100
29
Replacement of breaker plate.
No
3220
32
103040
30
Replacement of kick off plate.
No
3220
25760
31
Repair of suspension discs of rotor shaft of crusher by suitable

welding electrodes.
No
322
20
6440
32
Repairing of jack of Crusher for smooth operation to move cage frame

towards/ away from hammers.
No
483
20
9660
33
Repairing of Rack & pinion gate of crusher for smooth operation of

gate.
No
322
20
6440
34
Repairing of flap gate shaft grove cutting, welding & fixing of half
segment gear.
No
161
12
1932
35
Dismantling of rotor shaft assembly main of crusher & dismantling of

its access. Such as hammer set, suspension discs & discs plumber
block and dismantling of cage frame if required.
No
16100
32200
36
Assembly of rotor shaft with its access such as suspension discs and
discs, ring spacer & plumber blocks.
No
8050
16100
37
Fitting of rotor shaft assembly in body of crusher fitting of cage frame

if dismantled tightening of foundation blots & nuts after leveling and
alignment with existing equipment i. e. gear box /motor.
No
16100
32200
38
Dismantling of rotor shaft assembly cage assembly and main body of

crusher foundation of crusher.
No
22540
45080
39
Assembling of rotor shaft assembly cage assembly & main body of

crusher at foundation of crusher .Tightening of foundation nuts &
bolts after leveling & alignment of main crusher with the existing
equipment i.e. Gear Box/ Motor
No
25760
51520
40
Painting of 2 Nos. coat of enamel paint on chutes of crusher.
No
39
10
390
41
Replacement of Crusher Hammer.
No
97
200
19400
42
Filling of oil upto level(top up) in fluid coupling.
No
32
12
384
43
Filling of oil upto dia stick (top up) in Gear Box.
No
16
20
320
Sheet 3 of 16
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
44
Changing of fresh oil in fluid coupling.
No
161
644
45
Changing of fresh oil in Gear Box.
No
161
644
46
Greasing of plumber block of rotor shaft after removing of complete

old grease.
No
161
900
144900
47
Checking & tightening of bolts of breaker plate/ crusher cages/ liners

and body of crusher.
No
161
24
3864
48
Checking & tightening of bolts of foundation of motor / gearbox /

plumber blocks and body of crusher / bearing housing and cardon
shaft of grizzly feeder.
No
161
20
3220
49
Checking & tightening of bolts of fluid coupling / flexible coupling /

gear box.
No
81
26
2106
50
Checking & Tightening of all types of nuts & bolts of crusher

including foundation bolts of drive side, non drive side and rotor shaft
plumber blocks, jack shaft plumber blocks and all nut bolts of
discharge chute from grizzly feeder to crusher.
No
1610
88
141680
51
Replacement of Jack Shaft Pulley
No
1932
24
46368
52
Replacement of driven pulley of crusher
No
3220
12
38640
53
Replacement of bearing of jack shaft pulley
No
1610
60
96600
54
Dismantling & fixing of plumber block of jack shaft pulley
No
805
40
32200
55
Replacement of foundation bolts of drive side/ non drive side

including lifting of motor & jack shaft pulley assembly of crusher
No
805
24
19320
56
Replacement of jack & screw arrangement required for tensioning of

flat belt
No
805
12
9660
57
Dismantling of Hub (FXO/FXI) of fluid coupling of Crusher (Non

Drive Side/ Jack Pulley Side)with the help of Jack & puller.
No
1288
36
46368
58
Refixing of Hubs (FXO/FXI) of fluid coupling of Crusher.
No
805
36
28980
59
Training of Flat Belt of Crusher including providing proper tension.
No
483
40
19320
60
Greasing of Jack Shaft Pulley Bearing
No
161
1000
161000
61
Replacement of bearing of Grizzly Feeder
No
1932
20
38640
62
Replacement of drive assembly including dismantling & fixing of

other parts required for above works
No
3220
20
64400
63
Replacement of vibrating spring of Grizzly Feeder including lifting of

grizzly feeder if required.
No
322
30
9660
64
Dismantling & fixing of each grizzly deck / screen plate.
No
805
50
40250
65
Tightening & checking of all nuts bolts of each grizzly feeder.
No
1288
100
128800
66
Replacement of vibrator tube including dismantling & fixing of both

sides bearing houses, sleeve pulley.
No
6440
10
64400
Sheet 4 of 16
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
67 Dismantling & Refitting of Gearbox
No
805
2
1610
68
Over hauling of Gearbox
No
1610
3220
69
Replacement of flexible element / pin bush of flexible coupling

(PC/FCF)
No
322
20
6440
70
Dismantling & refitting of hub of cardon shaft.
No
161
10
1610
71
Greasing of grizzly feeder bearing housing / cardon shaft
No
56
111
6216
72
Preparation & Replacement of rubber of grizzly feeder
No
81
20
1620
73
Dismantling & Refitting of one half of coupling (FC/FCF)
No
805
20
16100
74
Dismantling & Refitting of hydraulic cylinder of crusher
No
250
16
4000
75
Replacement of hydraulic cylinder seals & repair if required.
No
258
2064
76
Dismantling & Refitting of hydraulic valves / gear pump/filter /

flexible element of hydraulic power pack
No
89
40
3560
77
Repair of inspection door of crusher including fixing of locking

wedge & chain.
No
121
40
4840
78
Dismantling & Refitting of cardon shaft of grizzly feeder.
No
330
20
6600
79
Dismantling & Refitting of unbalance weight.
No
161
20
3220
80
Dismantling & Refitting of screen plate of crusher.
No
1079
12
12948
81
Opening & re-fixing of top cover of crusher with the help of hydraulic
system.
No
258
20
5160
82
Dismantling & refitting of Grizzly feeder side deck wall including

cutting & welding except bearing housing and associated parts.
No
4162
8324
83
Dismantling & refitting of solid deck plate of grizzly feeder including

cutting, welding and tightening of all nuts & bolts.
No
10859
21718
84
Blue matching of HT Motor of Crusher with Motor Base Frame.
No.
6118
12236
85
Repair of chutes of Crusher/RB/VGF including cutting welding up to

400X400 mm
No.
443
1000
443000
86
Dismantling of old & defective Grizzly Feeder weight of 12 MT

approximate. After dismantling of old & defective Grizzly Feeder
Per MT
transport the same to CHP site store or other designated place at STPS
as decided by engineer in-charge.
3220
48
154560
87
Transportation of new 8 x 20 Trufflo Grizzly Feeder from CHP site

to Crusher House ground floor & lifting the same up to required level
per MT /per RM
of 20 meter approx. Weight of new 8 x 20 Trufflo Grizzly Feeder is
12 MT approximate.
53
960
50880
88
Erection of new 8 x 20 Trufflo Grizzly Feeder with accessories at

Per MT
20 meter height from ground level
3220
48
154560
Total of Annexure: C-1
3488190
Sheet 5 of 16
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
Annexure C-2
1
Tightening of nuts & Bolts of special Beams / Screen plates /

Adjustable lifting shelves / deflectors & refuse plough.
No
161
80
12880
Replacement of Screen Plates
No
161
120
19320
Replacement of Deflector plates
No
322
52
16744
Replacement of Adjustable Lifting Shell
No
322
76
24472
Replacement of Fluid Coupling
No
805
20
16100
Replacement of refuse plough of fluid coupling
No
32
24
768
Opening & Refixing of Casing
No
1610
12880
Replacement of Chain
No
161
966
Replacement of chain link of one length up to 0.5 M / tensioning of

chain for correct tension & proper alignment of drive driven sprocket.
No
322
40
12880
10
Alignment of drive of Crusher i.e. Motor & Gear.
No
805
36
28980
11
Changing of Bearing/ Plumber Block of Support wheel & Guide

Roller Assembly
No
966
40
38640
12
Greasing of Plumber Block of Guide Roller/Support Wheel
No
81
800
64800
13
Dismantling/ Refitting of discharge Chute hood reject required for

replacement of guide roller or any other work
No
322
46
14812
14
Alignment of Rotary Breaker including shifting/ lifting and leveling

of shell (Casing) with the help of 100 Ton Hydraulic Jack
No
3220
20
64400
15
Greasing / Lubrication of Chain/ Sprocket
No
161
340
54740
16
Dismantling & Refitting of Drive Sprocket
No
644
5152
17
Dismantling & Refitting of Driven Sprocket
No
966
1932
18
Tightening of all Nuts & Bolts of Rotary Breaker including screen

plates, foundation bolts of motors & Gear Box, Fluid Coupling,
Plumber Blocks & Guide Roller etc.
No
2415
90
217350
19
Dismantling/ Refitting of Cover plate of chain of Rotary Breaker
No
322
1288
20
Checking & tightening of bolts of drive unit / support roller & guide
roller assemblies.
No
242
40
9680
21
Changing of dust seal of each end of Rotary breaker / Changing of

dust seal of chain casing.
No
644
24
15456
22
Dismantling & Refitting of gearbox.
No
805
3220
23
Overhauling of gearbox.
No
1610
6440
24
Overhauling of fluid coupling
No
805
12
9660
25
Dismantling & refitting of one half of coupling (FC/FCF)/ gear

coupling.
No
805
24
19320
26
Dismantling & refitting of refuse plough of Rotary Breaker including

cutting & welding works
No
3518
21108
Sheet 6 of 16
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
Filling of oil up to level (top up) in Fluid Coupling / Gear Box of
27
No
32
60
1920
Rotary Breaker
28
Changing of fresh oil in fluid coupling / gear box
No
161
24
3864
29
Dismantling and refitting of Support Roller / Guide Roller Assy

including lifting of shell assy, holding of shell assy and proper
matching of surfaces of Support Roller / Guide Roller with Tyre Ring
and proper centering of Assy with respect to centre line of shell assy
of Rotary Breaker
No
4637
24
111288
30
Replacement of HSFG bolt with nut, Taper washer, Locking Nut and
2 Nos Plain Washers including cutting and welding and tightening up
to required/ specified torque with Torque Wrench.
No
121
4000
484000
31
Dismantling and Refixing of special Rail Beam and associated parts

such as Screen plates, deflectors, Lifting Shelves etc of Rotary
Breaker including replacement of Bolts and nuts & tightening at
specified torque
No
8050
36
289800
32
Dismantling of damaged Feed End Spider fitted with driven Sprocket

from the existing incoming chute and refitting of new Feed End
Spider fitted with driven Sprocket including removing & refitting of
incoming chute if required, alignment / centering with the Supporting
wheels, transportation of material from CHP Store / O&M Store to the
place of work, removing of dismantled material from the place of
work and depositing to the CHP Site Store / O&M Store.
No
82809
165618
33
Dismantling of damaged Discharge End Spider from the position and

refitting of new Discharge End Spider including removing & refitting
of discharge chute if required, alignment / centering with the
Supporting wheels, transportation of material from CHP Store / O&M
Store to the place of work, removing of dismantled material from the
place of work and depositing to the CHP Site Store / O&M Store.
No
55497
110994
Sheet 7 of 16
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
1861472

Annexure C-3
A
CONVEYOR SYSTEMS
Transportation of Rollers from track/coal stock yard of stacker

reclaimer to the conveyor for fitment of O&M store to Stacker-M
store.
a.
Troughing idler/ Impact idler.
No
10
200
2000
b.
Return Roller/ Return Trainer.
No
19
60
1140
c.
Roller Frame.
No
40
20
800
Replacement of damaged/ Jammed rollers from conveyor (Incl.

dismantling of old roller & fitting now roller etc.)
a.
Complete frame with 3 idler rollers.
No
56
30
1680
b.
Complete frame with 3 impact rollers.
No
113
40
4520
c.
Troughing idler.
No
16
232
3712
d.
Impact idler.
No
24
100
2400
e.
Return roller.
No
40
72
2880
Fitting of roller in Roller frame

a.
Troughing/ Impact Idler
No
100
800
b.
Return Roller
No
16
60
960
Checking & tightening of all the bolts of roller frame of Boom Conv./
Intermediate conv. & feed Table both side.
No
322
50
16100
Replacement of Roller cleats.
No
16
60
960
Replacement of all rubber rings of Impact roller.
No
32
50
1600
Self aligning roller frame jam removing & checking for proper action.
No
40
40
1600
Overhauling & replacement of seal kit.

a.
Toughing Idler/Impact.
No
40
30
1200
b.
Return Roller.
No
56
10
560
Welding of ends of Roller
No
100
800
10
Releasing and re-tensioning of boom / intermediate conveyor required

for any work
No
805
12
9660
11
Tightening of boom / intermediate conveyor up to required level with

the help of jack and screw arrangement
No
467
36
16812
12
Replacement of jack and screw arrangement required for retensioning of boom / intermediate conveyor.
No
805
12
9660
Pulleys : This includes all types of pulleys
Sheet 8 of 16
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
1
Transportation of pulley XEN (O&M-Stores) to stacker-M store or

from stacker-M site to stacker Reclaimer machine or vice versa.
a.
Head Pulley or Hold down pulley of M/c.
b. All other pulleys.

2
No
805
4830
No
483
2898
Greasing of pulleys :
a.
Head pulley or Hold down pulley or discharge pulley.
No
121
80
9680
b.
Take up pulley.
No
161
60
9660
c.
Band pulley of snub pulley or leveling pulley.
No
81
50
4050
Replacement of plumber block old after overhauling/ new including

greasing for any pulley.
No
403
20
8060
Replacement of Drive pulley of Boom conveyor or intermediates

conv. each incl. lowering of old dismentalled pulley & lifting new
pulley & fitment thereafter along-with associated work e.g.
dismounting & refitting of chute etc.
No
9660
38640
Replacement of any one pulley incl. greasing.
a.
Snub Pulley or leveling pulley.
No
805
4830
b.
Take up pulley.
No
966
5796
Withdrawal & fitment of bearing frame dismantled pulley (take up

pulley) checking thereafter with greasing work.
No
805
6440
Unfolding the folded conv. with associated work.
No
161
10
1610
Transportation of oil/ grease drum from (O&M-Store) to stacker-M

store or from stacker store to stacker or vice versa. 10 nos.
No
40
100
4000
SKIRT RUBBER, SCRAPERS, TAKE-UP SCREW, BAFFLE

PLATE/DEFLECTOR PLATE SETTING, SEALING STRIPS, UNDER
ACTUATOR ETC.
Cutting and welding work:

a.
Preparation & fixing single plate scrapper.
No
241
10
2410
b.
Preparation & fixing V-scraper.
No
805
12
9660
No
1932
11592
c.
Dismantling of old skirt plate & fitting new or modified skirt
plate with fabrication.
Sheet 9 of 16
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
d.
Replacement work of flap gate shaft with cutting welding or
welding broken shaft.
No
322
2576
e.
Preparation & fixing of deflector plate of Intermediates conv. or
tripper incl. dismentling welding of S.S Uining with associated work.
No
4830
10
48300
f. Preparation & fixing of deflector plate back side in the boom

conv. discharge chutc.
No
483
12
5796
g.
Dismentalling of Tech. Structure
MT
1690
0.2
338
h.
Fabrication & erection & modified chutes.
MT
3381
3381
i.
Welding work including rod upto 20mm.
RM
40
80
j.
Cutting work upto 20mm.
RM
40
80
k.
S.S. cutting.
RM
97
194
RM
129
258
No
322
10
3220
l.
S.S. welding.
m. Plate opening (400X400mm) to 600X600mm) & fixing of cover

plate with bolt incl. plate cutting.
n.
Fabrication & welding of Rail stopper.
I. Dismantling of old stopper if required.
No
161
644
II. Fabrication of New rail stopper incl. rubber pad fitting & welding
of the rail stoper at proper location.
No
322
1932
o.
No
81
10
810
Replacement/ Refitting of Rubber of Scraper.
Training of Belt/centring.
No
81
324
Chaning the deflector plate to baffle plate position.
No
81
324
Inspection & rectification of all the 3/2 sides of rubber incl.

preparation & fixing of skirt rubber.
No
121
90
10890
Mechanical isolation of liner actuator or flap gate.
No
161
10
1610
GREASING / LUBRICATION WORK AT VARIOUS POINTS IN STACKER RECLAIMER

0
0
Greasing of travel mech. Wheels in which manual greasing req. with

the help of grease gub by opening bearing over both side.
No
48
400
19200
Greasing of slewing shaft bearing (both side)
No
322
48
15456
Greasing of Bucket wheels bearing both side.
No
81
48
3888
Sheet 10 of 16
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
4
Greasing of plumber block of
Sheet 11 of 16
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
a: P.C.R.D.
No
81
60
4860
b: C.C.R.D. ( )
No
48
60
2880
c: All small size P. Blocks as provided in Rail Travel Thruster etc.
No
16
60
960
Complete greasing of chain & sprocket of (a) P.C.R.D (b) C.C.R.D.

monthly incl. opening of cover, clearing of old grease & fitment of
cover.
No
161
60
9660
Chaning/ topping up to give incl. cleaning of grease bucket travel or

slew mech.
No
81
10
810
Complete overhauling & resetting of the pressure of lab. Oil pump

and testing thereafter for its proper operation.
No
403
1612
Overhauling & setting of grease feeder.

A.
DF 11 or DF 21
No
56
20
1120
B.
DF 31 or DF 41
No
81
10
810
No
161
644
Overhauling & refitting of grease distributor valve & testing

thereafter for its proper operations.
10
Preparation & fitting of 10/12 mm piping.

a.
Grease feeding pipe line.
No
48
10
480
b.
Brazing of flared armored fitting (both ends)
No
81
10
810
c.
Replacement/ fitting of pr. gauge.
No
40
10
400
11
Greasing/applying cardium compound on all teeths of slew gear &

pinion after opening covers & refitting of all covers in positions with
associated work.
No
403
44
17732
12
Replacement of slewing shaft including bearing housing, bearing and

pinion gear and checking proper matching of pinion gear with toothed
rim.
No
8283
16566
13
Greasing all 32 points of toothed rim bearing inside feed table.
No
346
48
16608
ROUTINE/ BREAKDOWN MAINTENANCE OF P.C.R.D./ C.C.R.D.
Replacement of chain of P.C.R.D. Or C.C.R.D.
No
161
322
Setting of cable guiding trolley for twist free rewinding C.C or P.C
No
81
12
972
Break setting & removing cable pay-out defect for power cable or
control cable.
No
161
966
Overhauling of any one gear box of P.C.R.D. or C.C.R.D.
No
403
12
4836
Sheet 12 of 16
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
F
GEAR BOXES & SHRINK DISKS
Work includes checking & topping up oil, replace-ment of oil, isolation &
overhauling work of gear box & tightening of shrink discs bolts.
Checking & topping up oil of all gear boxes including the cleaning
the outer surface.
a.
Gear Boxes of travel mech.
No
161
72
11592
b.
Bucket wheel G.B. Boom conv., int. conv. Gear Box.
No
161
72
11592
c.
Hydraulic oil tank & slew gear boxes.
No
121
50
6050
a.
Bucket wheel gear box or Boom conv. gear box or intermediate
conv. gear box.
No
161
10
1610
b.
Slew gear box or Hydraulic unit.
No
322
10
3220
c.
Rail travel spur Gear box.
No
81
24
1944
d.
Travel Gear Box or Fluid coupling or Thrustor.
No
40
60
2400
Replacement of oil
Mechanical isolation from the coupling & refitting after completion of

work and alignment work.
a.
Rail travel gear box.
No
322
24
7728
b.
Slew Gear Box.
No
483
12
5796
No
805
18
14490
c.
Bucket wheel Gear Box or Boom conv. or int. Conv. Gear box.
TRAVEL GEAR BOX COMMON IN M/C

4
Dismounting & fitting of new gear box/ gear box after repairing in
position.
No
805
3220
Overhauling of gear box, fitting of oil sea/ Bearing, if required &

testing thereafter including fitting of input side oil seal or fitting of
output side oil seal.
No
805
3220
Inspection & testing of all the bolts of shrink disk
No
81
36
2916
Complete overhauling of spur gear box.
No
644
10
6440
BUCKET WHEEL GEAR BOX

8
Inspection & tightening of all the allen holts fitted on Dobikon

locking only
No
403
24
9672
Inspection & tightening of all the Bolts of Shrink disk.
No
403
24
9672
Sheet 13 of 16
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
10
Overhauling of lub pump.
No
403
806
BOOM CONV. GEAR BOX

11
Isolation of the intermediate conv. drive pulley or Boom Conv. drive

pulley from gear box & refitting in positions. Alignment work with
associated work like chute dismantling & refitting etc.
No
8050
32200
12
Replacement of output oil seal (shrink disk side) or input side oil seal.
No
322
1932
MAINT. OF ELECTRO-HYDRAULICALLY OPERATED RAIL CLAIMP
a. Mechanical isolation of Rail claimp.
No
40
20
800
b. Refitting after overhauling & transportation.
No
81
20
1620
c. Overhauling of Thruster pump unit.
No
403
1612
Fitting of Guide Plate a set of plate of rail clamp thruster.
No
40
320
Dismantling & oiling of oil hinged points.
No
81
10
810
Cleaning & oiling of oil hinged points.
No
40
320
Tightening & checking of all the bolts of rail track.
No
805
16
12880
MAINT. OF HYDRAULIC SYSTEM LUFFING & OPERATOR CABIN
Cleaning of filter breather element or return oil filter element with

suitable cleaner & refitting or replacement work.
No
81
120
9720
Cleaning & refitting of pressure relief valves spool or direction

control valve spool with suitable cleaning & checking thereafter for
proper operation or replacement work.
No
121
30
3630
Fitting/ Changing of any one item:
No
81
20
1620
A.
Pressure hose or pressure pipe.
B.
Hyd. pump of operator cabin.
C.
Pressure of temp. gauge.
Dismounting & refitting of the axial piston pump (Boom luffing) or

variable displacement pump with associated work.
No
483
1932
Dismantling cover from all sides & refitting in position.
No
403
12
4836
Complete cleaning of oil tank (Boom luffing) from inside.
No
161
16
2576
Overhauling of axial piston pump (Boom luffing) & testing for its
proper operation after completion of over hauling.
No
3220
25760
Sheet 14 of 16
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
8
Maintain Hydraulic Cylinder : Dismounting, Transportation up-to

repairing shed to & fro, overhauling & refitting in position & testing
thereafter for proper operation.
No
4830
19320
Operators Cabin Hydraulic cylinder dismounting, over hauling &

refitting & testing thereafter for proper operation.
No
1610
6440
Maintenance Work of Bucket
Replacement of Bucket including transportation
No
403
18
7254
Remitting of Bucket wheel teeth including hard facing of tips with

welding rod.
No
403
10
4030
Hard facing of bucket wheel teeth with welding rod
No
161
10
1610
Removing old damaged teeth & fitting new/ repair teeth including
welding of bolt.
No
81
46
3726
Checking & tightening of all bolts of all buckets
No
322
24
7728
Replacement of bucket wheel of stacker re-claimer including bearing,

plumber block and other parts required for completion of above work.
No
21308
42616
Dismantling / refitting of plumber block of bucket wheel including

alignment work.
No
2528
10112
Maint. Of Vibrator Feeder & other Misc. works
Replacement of vibrator tray of stacker re-claimer including

transportation of vibrator tray and other associated dismantling / refixing of other structural part / hopper etc required to complete the
above work
No
7792
15584
Dismantling and refitting of cardon shaft of vibrator tray
No
330
1320
Greasing of cardon shaft
No
56
24
1344
Dismantling and refitting of unbalance wt of vibrator feeder.
No
161
1288
Dismantling and refitting of hub of cardon shaft
No
161
1288
Replacement of vibrating spring of V.F. including lifting of vibrator

tray if required
No
322
2576
Tightening and checking of all nuts & bolts of vibrator feeder unit
No
1288
12
15456
Dismantling and refitting of gear box (JU-400) of vibrator feeder
No
805
1610
Overhauling of gear box / fitting of oil seal / bearing of gear box of

vibrator feeder
No
805
3220
10
Changing of fresh oil in gear box of V.F.
No
161
644
Sheet 15 of 16
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
11
Replacement of pinion gear of slewing shaft including other

associated work if required
No
1779
7116
12
Replacement of bearings, bearing housing of slewing shaft.
No
1167
4668
13
Brake adjustment as required for travel gear box / slewing gear box /
bucket wheel / intermediate conveyor
No
121
60
7260
14
Dismantling & refitting of one half of coupling / gear coupling (BZ300) of various gear boxes.
No
805
20
16100
15
Over hauling of fluid coupling of Boom / intermediate conveyor /

bucket wheel of stacker re-claimer.
No
805
12
9660
803255
Annexure C-4
1
Cutting & removing of various steel Members such as M. S. Plates,

M.S.round M.S. Channels,M.S.Pipe,GI Pipe,I-Section Etc.at various
Elevations of Coal Handling Plant,Mild steel member thickness:-
3mm to 6 mm
RM
81
100
8100
RM
113
100
11300
RM
322
50
16100
RM
81
200
16200
RM
129
200
25800
RM
362
100
36200
MT
25760
20
515200
Cutting of damaged SS Plate 3/5mm thick at various chutes/surge

hoppers in CHP sys.
RM
242
400
96800
Welding of SS plates with MS Plates of chute with a special SS

electrodes.
RM
564
120
67680
8mm to 12 mm
20mm to 25 mm
2
Welding & fixing of various steel members at various Elevations of

C.H.P :3mm to 6 mm
8mm to 12 mm
20mm to 25 mm
Fixing of stainless steel plates of 3/5/10 mm Thickness to various

chutes/surge hopper in the CHP area including the transportation of
SS Plate from O&M stores/ CHP Stores to actual site of work cutting
welding the SS chutes surge hoppers as per approved scheme,
collecting the old SS Plates at site and transporting the same in CHP
Stores.
Sheet 16 of 16
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
6 Dismantling of technological structure at any elevation incl.chutes
conveyors, Structures, hoods of head pulleys, stranger channel
hopper, cage other MS structures work incl. Transportation of the
MT
2415
10
24150
dismentling material to CHP stores or the place specified for dumping
of scrap in CHP area.
7
Fabrication of steel structures, such as temp. shed, store, racks,

hopper, cage partition, conveyor structures, strangers chutes, hoppers.
MT
3220
10
32200
Erection of chutes, hoods, hoppers, temp. shed, hopper cage and

other Fabricated steelwork.
MT
2415
10
24150
Fabrication & erection of hand rails (complete fabricated railing).
RM
282
40
11280
10
Transportation of Steel/ material/ scrap from O&M/ Const.stores/

CHP /O&M Stores Conveyor system & vice-versa upto Ground level.
MT
161
40
6440
Total Annexure: C-4
SE(CHP)
891600
Total Annexure: C-1
3488190
Total Annexure: C-2
1861472
Total Annexure: C-3
803255
Total Annexure: C-4
891600
G.TOTAL
7044517
XEN(CHP-MM-II)
AEN(CHP-MM-IV)

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Maintenance Rates - SECTION D

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Replacement of complete hammer set after balancing of each row

Dismantling & refitting of complete hammer set after balancing of

Replacement of half segment of cage bars (Including Front, Back &

Replacement of flat belt of crusher including providing proper tension

Retensioning of flat belt of crusher up to required level.

Replacement of oil in Fluid coupling.

Filling of oil to makeup to required level.

Replacement of oil in grizzly feeder drive unit.

Filling of oil in drive unit of grizzly feeder to makeup to required

Replacement of V- Belts (One set) of grizzly feeder including

Replacement of oil seal of input shaft of grizzly feeder drive unit.

Overhauling of gear box of grizzly feeder drive unit.

Replacement of scraper at grizzly feeder discharge chute.

Changing of bearing on drive end.

Changing of bearing on non drive end.

Changing of plumber block on drive end/ non-drive end.

Changing of bearing of fluid coupling

Dismantling & refitting of fluid coupling.

Changing of tramp iron deflector plate.

Changing of tramp iron pocket plate.

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Alignment of motor with fluid coupling of crusher / motor with

Dismantling & assembling of top cover of crusher.

Repairing of Crusher cage by providing stiffeners & welding.

Repairing of breaker plate.

Replacement of breaker plate.

Replacement of kick off plate.

Repair of suspension discs of rotor shaft of crusher by suitable

Repairing of jack of Crusher for smooth operation to move cage frame

Repairing of Rack & pinion gate of crusher for smooth operation of

Dismantling of rotor shaft assembly main of crusher & dismantling of

Fitting of rotor shaft assembly in body of crusher fitting of cage frame

Dismantling of rotor shaft assembly cage assembly and main body of

Assembling of rotor shaft assembly cage assembly & main body of

Painting of 2 Nos. coat of enamel paint on chutes of crusher.

Replacement of Crusher Hammer.

Filling of oil upto level(top up) in fluid coupling.

Filling of oil upto dia stick (top up) in Gear Box.

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Changing of fresh oil in fluid coupling.

Changing of fresh oil in Gear Box.

Greasing of plumber block of rotor shaft after removing of complete

Checking & tightening of bolts of breaker plate/ crusher cages/ liners

Checking & tightening of bolts of foundation of motor / gearbox /

Checking & tightening of bolts of fluid coupling / flexible coupling /

Checking & Tightening of all types of nuts & bolts of crusher

Replacement of Jack Shaft Pulley

Replacement of driven pulley of crusher

Replacement of bearing of jack shaft pulley

Dismantling & fixing of plumber block of jack shaft pulley

Replacement of foundation bolts of drive side/ non drive side

Replacement of jack & screw arrangement required for tensioning of

Dismantling of Hub (FXO/FXI) of fluid coupling of Crusher (Non

Refixing of Hubs (FXO/FXI) of fluid coupling of Crusher.

Training of Flat Belt of Crusher including providing proper tension.

Greasing of Jack Shaft Pulley Bearing

Replacement of bearing of Grizzly Feeder

Replacement of drive assembly including dismantling & fixing of

Replacement of vibrating spring of Grizzly Feeder including lifting of

Dismantling & fixing of each grizzly deck / screen plate.

Tightening & checking of all nuts bolts of each grizzly feeder.

Replacement of vibrator tube including dismantling & fixing of both