TOOL ENGG. Full Syllabuss (1) A

SCHEME OF EXAMINATION
&
DETAILED SYLLABUS
For
BACHELOR OF TECHNOLOGY
(Tool Engineering)
GURU GOBIND SINGH

INDRAPRASTHA UNIVERSITY
KASHMERE GATE, DELHI
w.e.f. session 2008 - 2009
(B.TECH.) DEGREE COURSE (Common to all branches)
FIRST SEMESTER EXAMINATION

Code No
ETMA 101
ETPH 103
ETCH 105
ETME 107
ETCS 109
Paper
Applied Mathematics I
Applied Physics I
Engineering Chemistry I
Manufacturing Process
Introduction to Computers and
Auto CAD
ETEL 111
Communication Skills I
ETEL 113*
Impact of Science & Technology
on Society
PRACTICAL/VIVA VOCE
ETPH 151
ETCH 153
ETCS 155
ETME 157
ETME 159
Applied Physics Lab. I

Applied Chemistry Lab. I
Introduction to Auto CAD Office
Automation and Web Design
Workshop Practice
Engineering Graphics Lab.
TOTAL
L
3
2
2
2
2
T/P
1
1
1
0
1
Credits
4
3
3
2
3
2
1
1
0
3
1
2
2
3
1
1
2
14
3
2
17
2
1
26
ETEL-113* is NUES
w.e.f. session 2008 - 2009
(B.TECH.) DEGREE COURSE (Common to all branches)
SECOND SEMESTER EXAMINATION

Code No
Paper
ETMA 102 Applied Mathematics II
ETPH 104 Applied Physics II
ETCH 106 Environmental Studies
ETCS 108 Introduction to Programming
ETME 110 Engineering Mechanics
ETEC 112 Electrical Science
ETEL 114
Communication Skill II
PRACTICAL/VIVA VOCE
ETPH 152 Applied Physics Lab. II
ETCH 154 Environmental Studies Lab.
ETCS 156 C Programming Lab.
ETME 158 Engineering Mechanics Lab.
ETEC 160 Electrical Science Lab.
TOTAL
L
3
2
2
2
2
2
2
T/P
1
1
1
1
1
1
1
Credits
4
3
3
3
3
3
3
15
2
2
2
3
2
18
1
1
1
2
1
28
w.e.f. session 2008 - 2009
(B.TECH. in Tool Engineering) DEGREE COURSE
THIRD SEMESTER EXAMINATION

Code No
ETMA 201
Paper
Numerical Analysis &
Programming
ETME 203
Electronics
ETTE 205
Engineering Thermodynamics &
Heat Transfer
ETME 207
Mechanics of Solids
ETTE 209
Machine Design & Drawing
ETME 211
Mechanics of Fluids
PRACTICAL/VIVA VOCE
ETME 251
Electronic Lab
ETME 253
Mechanics of Solids/ Fluid
Mech.Lab
ETME 255
Machine Design & Drawing Lab
ETME 257
Programming I(Numerical
Analysis)
TOTAL
L
3
T/P
1
Credits
4
3
3
1
1
4
4
3
4
3
1
0
1
4
4
4
0
0
2
2
1
1
0
0
2
2
1
1
19
13
28
w.e.f. session 2008 - 2009
FOURTH SEMESTER EXAMINATION
Code No
ETME 202
Paper
Kinematics & Dynamics of
Machines
ETTE 204
Finite Elements Methods
ETTE 206
Machine Tools
ETTE 208
Basics of Automation
ETTE 210
Industrial Management
ETTE 212
Engineering Metals & Metallurgy
Practical/Viva Voce
ETME 252
KOM Lab. /DOM Lab.
ETTE 254
FEM Lab
ETTE 256
Machine Tools Lab
ETTE 258
Automation Lab
Total
L
3
T/P
1
Credits
4
3
3
3
3
3
1
1
1
1
1
4
4
4
4
4
0
0
0
0
18
2
2
2
2
14
1
1
1
1
28
NOTE : 6 weeks training will be held after fourth semester. However, Viva -Voce will be
conducted in the fifth semester.
w.e.f. session 2008 - 2009
FIFTH SEMESTER EXAMINATION
Code No
Paper
ETTE 301
Production Planning & Control
ETTE 303
Metrology & Quality Assurance
ETTE 305
Jigs ,Fixture & Gauge Design
ETTE 307
CNC Machining & Programming
ETTE 309
Plastic Technology
PRACTICAL/VIVA VOCE
ETTE 351
Jigs, Fixture & Gauge Design Lab
ETTE 353
CNC Programming Lab
ETTE 355
Metrology & Quality Assurance Lab
ETTE 357
@ Minor Project(with a thrust on
Design Innovation & Manufacturing)
ETTE 359
# ^Practical Training
Total
L
3
3
3
3
3
T/P
0
0
1
1
1
Credits
3
3
4
4
4
0
0
0
0
2
2
2
8
1
1
1
4
15
17
1
26
^ Practical training was conducted after fourth semester. However, Viva-Voce for
evaluation of Practical Training will be conducted in this semester.
w.e.f. session 2008 - 2009
SIXTH SEMESTER EXAMINATION
Code No
ETTE 302
ETTE 304
ETTE 306
Paper
Press Tool Design I
Mould Design I
Rapid Prototyping & Reverse
Engineering
ETTE 308
Metal Cutting & Tool Design
ELECTIVES (Select any one)
ETTE 310
Concurrent Engineering
ETTE 312
Value Engineering
ETTE 314
Ergonomics
ETTE 316
Precision Engineering
PRACTICAL/VIVA VOCE
ETTE 352
Press Tool Design - I Lab
ETTE 354
Mould Design I Lab
ETTE 356
Rapid Prototyping & Reverse Engg
Lab
ETTE 358
Metal Cutting & Tool Design Lab
Total
L
3
3
3
T/P
1
1
1
Credits
4
4
4
3
3
3
3
3
1
1
1
1
1
4
4
4
4
4
0
0
0
4
4
4
2
2
2
0
15
4
21
2
28
NOTE: 6 weeks training will be held after sixth semester. However, Viva-Voce will be
conducted in the seventh semester.
w.e.f. session 2008 - 2009
SEVENTH SEMESTER EXAMINATION
Code No
Paper
ETTE 401
CAD & Product Design
ETME 403
Mechatronics
ETTE 405
Press Tool Design II
ETTE 407
Mould Design II
PRACTICAL/VIVA VOCE
ETTE 451
CAD & Product Design Lab
ETME 453
Mechatronics Lab
ETTE 455
Press Tool Design II Lab
ETTE 457
Mould Design II Lab
ETTE 459
# Project Part - I
ETTE 461
^ Practical Training
TOTAL
L
3
3
3
3
T/P
1
1
1
1
Credits
4
4
4
4
0
0
0
0
0
12
2
2
4
4
12
28
1
1
2
2
6
1
29
# The major project will be completed in two parts i.e. Project Part I(7th Sem) and
Project Part II(8th Sem). The student will submit a synopsis at the beginning of the
semester for approval from the departmental committee in a specified format. The
student will have to present the progress of the work through seminars and progress
reports (Project Planning and Appraisal on Tool Design & Manufacturing).
^ Practical training was conducted after sixth semester. However, Viva-Voce for
evaluation of Practical Training will be conducted in this semester.
w.e.f. session 2008 - 2009
EIGHTH SEMESTER EXAMINATION
Code No
Paper
THEORY PAPER
ETTE 402
Die Casting & Die Design
ETTE 404
Modern Manufacturing Methods
Elective (Select any one)
ETTE 406
Material Management
ETTE 408
Safety Engineering
ETTE 410
Flexible Manufacturing
Systems(FMS) &Computer
Integrated Manufacturing Systems
(CIMS)
ETTE 412
Advance Mechanical Engineering
Design
ETME 416
Financial Management
ETME 418
Reliability & Maintenance
Management
PRACTICAL / VIVA VOCE
ETTE 452
Project Part - II
TOTAL
T/P
Credits
3
3
1
1
4
4
3
3
3
1
1
1
4
4
4
32
35
16
28
NOTE:
1. The total number of the credits of the B.Tech. (TE) Programme = 221
2. Each student shall be required to appear for examinations in all courses. However,
for the award of the degree a student shall be required to earn the minimum of 200
credits.
w.e.f. session 2008 - 2009
Paper Code: ETMA-101

Paper: APPLIED MATHEMATICS I
L TC
3 1 4
INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75

1. Question No. 1 should be compulsory and cover the entire syllabus. This question should have objective or short
answer type questions. It should be of 25 marks.
2. Apart from question no. 1, rest of the paper shall consist of four units as per the syllabus. Every unit should have
two questions. However, student may be asked to attempt only 1 question from each unit. Each question should be of
12.5 marks.
UNIT I
COMPLEX NUMBERS AND INFINITE SERIES: De Moivres theorem and roots of
complex numbers. Eulers theorem, Logarithmic Functions, Circular, Hyperbolic
functions and their Inverses. Convergence and Divergence of Infinite series,
Comparison test dAlemberts ratio test. Higher ratio test, Cauchys root test. Alternating
series, Lebnitz test, Absolute and conditioinal convergence.
[No. of Hrs. 10]
UNIT II
CALCULUS OF ONE VARIABLE: Successive differentiation. Leibnitz theorem (without
proof) McLaurins and Taylors expansion of functions, errors and approximation.
Asymptotes of Cartesian curves. Curveture of curves in Cartesian, parametric and polar
coordinates, Tracing of curves in Cartesian, parametric and polar coordinates (like
conics, astroid, hypocycloid, Folium of Descartes, Cycloid, Circle, Cardiode, Lemniscate
of Bernoulli, equiangular spiral). Reduction Formulae for evaluating Finding area under
the curves, Length of the curves, volume and surface of solids of revo lution.
[No. of Hrs. 15]
UNIT III
LINEAR ALGEBRA MATERICES: Rank of matrix, Linear transformations, Hermitian
and skeew Hermitian forms, Inverse of matrix by elementary operations. Consistency
of linear simultaneous equations, Diagonalisation of a matrix, Eigen values and eigen
vectors. Caley Hamilton theorem (without proof).
[No. of Hrs. 09]
UNIT IV
ORDINARY DIFFERENTIAL EQUATIONS: First order differential equations exact and
reducible to exact form. Linear differential euations of higher order with constant
coefficients. Solution of simultaneous differential equations. Variation of parameters,
Solution of homogeneous differential equations Canchy and Legendre forms.
[No. of Hrs. 10]
TEXT BOOKS :
1. Kresyzig, E., Advanced Engineering Mathematics, John Wiley and Sons.
(Latest edition).
2. Jain, R. K. and Iyengar, S. R. K., Advanced Engineering Mathematics, Narosa,
2003
(2nd Ed.).
REFERENCE BOOKS :
1. Mitin, V. V.; Polis, M. P. and Romanov, D. A., Modern Advanced Mathematics for
Engineers, John Wiley and Sons, 2001.
2. Wylie, R., Advanced Engineering Mathematics, McGraw-Hill, 1995.
3. Advanced Engineering Mathematics, Dr. A. B. Mathur, V. P. Jaggi (Khanna
publications)
10
w.e.f. session 2008 - 2009
Paper Code: ETPH 103

Paper: APPLIED PHYSICS I
L TC
2 1 3

12.5 marks.
UNIT I
Interference of Light: Interference due to division of wavefront and division of amplitude,
Youngs double slit expt., Interference, Principle of Superposition, Theory of Biprism,
Interference from parallel thin films, wedge shaped films, Newton rings, Michelson
interferometer. Diffraction: Fresnel Diffraction, Diffraction at a straight edge, Fraunhoffer
diffraction due to N slits, Diffraction grating, absent spectra, dispersive power of Grating,
resolving power of prism and grating.
[No. of Hrs. 8]
UNIT II
Polarization: Introduction, production of plane polarized light by different methods,
Brewster and Malus Laws. Double refraction, Quarter & half wave plate, Nicol prism,
specific rotation, Laurents half shade polarimeter. Optical Instruments : Ramdson &
Huygen Eye pieces, Electron microscope.
[No. of Hrs. 8]
UNIT III
Laser: Introduction, temporal and spatial coherence, principle of Laser, stimulated and
spontaneous emission, Einsteins Coefficients, He-Ne Laser, Ruby Laser, Application of
Lasers. Fibre Optics: Introduction, numerical aperture, step index and graded index
fibres, attenuation & dispersion mechanism in optical fibers (Qualitative only),
application of optical fibres, optical communication (block diagram only) [No. of Hrs. 8]
UNIT IV
Mechanics: Central and non-central forces, Inverse square force, SHM, Damped,
undamped and forced Oscillations. Special theory of Relativity: Frame of reference,
Michelson-Morley experiment, basic postulates of special relativity, Lorentz
transformations (space time coordi nates & velocity only), mass energy relation.
[No. of Hrs. 8]
TEXT BOOKS :
1. A. Ghatak, Optics
2. N. Subrahmanyam and Brij Lal, Optics
REFERENCE BOOKS :
1. Jenkins and White, Fundamentals of Optics
2. C. Kittle, Mechanics, Berkeley Physics Course, Vol.- I.
3. A. Beiser, Concepts of Modern Physics
11
w.e.f. session 2008 - 2009
Paper Code: ETCH 105

Paper: APPLIED CHEMISTRY I
L TC
2 1 3

two questions.
However, student may be asked to attempt only 1 question from each unit. Each question should be of 12.5 marks.
UNIT I
Water: Specifications for water, analysis of water alkalinity, hardness and its
determination (EDTA method only). Water for domestic use, Water softening processes
Lime Soda process, Ion exchange method, boiler feed water, boiler problems-scale,
sludge, priming and foaming, caustic embitterment and corrosion, their causes and
prevention, removal of silica, removal of dissolved gases, carbonate and phosphate
conditioning, colloidal conditioning, calgon treatment, Numerical problems on alkalinity,
hardness, Lime-Soda process and Ion exchange method, EDTA method.
[No. of Hrs: 08]
UNIT II
Fuels: Classification, combustion and chemical principles involved in it, calorific value:
gross and net calorific values and their determination by bomb calorimeter and Boys
gas calorimeter. Solid Fuels: Proximate and ultimate analysis of coal and their
importance, High and low temperature carbonisation, Coke: Its manufacture by Otto
Hoffman oven. Liquid Fuels: Conversion of coal into liquid fuels (Bergius process and
Fisher-Tropsch Process) and mechanism, Petroleum: its chemical composition and
fractional distillation, cracking of heavy oil residues thermal and catalytic cracking,
knocking and chemical structure, octane number and cetane number and their
significance, power alcohol, Analysis of flue gases by Orsats apparatus, Numerical on
calorific value, combustion, proximate and ultimate analysis of coal, flue gas analysis.
[No. of Hrs: 08]
UNIT III
Environmental Pollution and Control: Air Pollution: Types of pollutants, source effects,
sink and control of primary pollutants CO, Nox, HC, Sox and particulates, effects of
pollutants on man and environment photochemical smog and acid rain.
Water Pollution: Classification of pollutants, their sources, waste water treatment
domestic and industrial.Soil Pollution: Composition of soil, classification and effects of
soil pollutants and their control. Solid Waste Pollution: Classification, waste treatment &
Disposal methods (Composting, sanitary landfilling, thermal processes, recycling and
reuse). Hazardous Wastes: Classification radioactive, biomedical and chemical,
treatment and disposal physical, chemical and biological processes. [No. of Hrs: 08]
UNIT IV
Solutions: Ideal and non-ideal solutions, Raoults Law, Distillation of binary solutions,
Henrys Law, Nernst distribution law, Arrhenius theory and special behaviour of strong
electrolytes. Corrosion: Types of corrosion (dry, wet, atmospheric and soil corrosion),
theories of corrosion, protective measures against corrosion.
[No. of Hrs: 08]
12
w.e.f. session 2008 - 2009
TEXT BOOKS :
1. Chemistry in Engineering & Technology (Vol I & II) (Latest ed.), By J.C. Kuriacose &
J.Rajaram
2. Environmental Chemistry & Pollution Control (Latest ed.), By S.S. Dara
3. Applied Chemistry (Latest ed.), By H.D. Gesser
13
w.e.f. session 2008 - 2009
Paper Code: ETME 107

Paper: MANUFACTURING PROCESSES
LTC
2 0 2

two questions.However, student may be asked to attempt only 1 question from each unit. Each question should be of
12.5 marks.
UNIT I
Casting Processes: Principles of metal casting: Pattern materials, types and allowance;
Study of moulding, sand moulding, too ls, moulding materials, classification of moulds,
core, elements of gating system, casting defects, description and operation of cupola:
special casting processes e.g. die-casting, permanent mould casting, centrifugal
casting, investment casting.
[No. of Hrs. 6]
UNIT II
Smithy and Forging: Basic operation e.g. upsetting, fullering, flattening, drawing,
swaging: tools and appliances: drop forging, press forging. Bench Work and Fitting
Fitting, sawing, chipping, thread cutting (die), tapping; Study of hand tools, Marking and
marking tools.
[No. of Hrs. 6]
UNIT III
Metal joining: Welding principles, classification of welding techniques; Oxyacetylene
Gas welding, equipment and field of application, Arc -welding, metal arc, Carbon arc,
submerged arc and atomic hydrogen welding, Electric resistance welding: spot, seam,
butt, and percussion welding; Flux: composition, properties and function; Electrodes,
Types of joints and edge preparation, Brazing and soldering.
[No. of Hrs. 6]
UNIT IV
Sheet Metal Work: Common processes, tools and equipments; metals used for sheets,
standard specification for sheets, spinning, bending, embossing and coining.
[No. of Hrs. 5]
TEXT BOOKS :
1. Manufacturing Process by Raghuvanshi.
1. Manufacturing Technology by P.N.Rao (TMH publications)
REFERENCE BOOKS :
1. Workshop Technology by Hazra-Chowdhary
2. Production Engineering by R.K.Jain
3. Workshop Technology by Chapman
14
w.e.f. session 2008 - 2009
Paper Code: ETCS 109

Paper: INTRODUCTION TO COMPUTER SYSTEMS
LTC
2 1 3

12.5 marks.
UNIT I
Introduction to Computer: Overview of Computer organization and historical perspective
computer applications in various fields of science and management. Data
representation: Number systems, character representation codes, Binary, hex, octal
codes and their inter conversions. Binary arithmetic, Floating-point arithmetic, signed
and unsigned numbers.
[No. of Hrs. 8]
UNIT II
Introduction to OS and Office Automation Concept of computing, Introduction to
Operating Systems such as DOS, windows 2000/Xp, UNIX, Client Server Technology,
etc. (only brief user level description). Introduction to World Processing, Spread Sheet &
Presentation software e.g. MS-Word, MSExcel, MS-Power Point. [No. of Hrs. 8]
UNIT III
Introduction to Auto CAD Coordinate System, 2D drafting: lines, circles, arc, polygon,
etc., Editing, 3D, Solid modeling, Rendering, Use of Auto CAD for engineering drawing
practices.
[No. of Hrs. 8]
UNIT IV
Web Technologies
Introduction to World Wide Web, Search engines, e-mail, news, gopher, Audio & Video
Conferencing, Internet Protocols: FTP, telnet, TCP/IP, SMTP, HTTP, Languages used
for WEB Technology: HTML, practical examples using DHTML and Static HTML
[No. of Hrs. 8]
TEXT BOOKS :
1. Rajaraman, Fundamentals of Computers, Prentice Hall of India, 3rd Edition.
2. Mark Middlebrook, Autocad 2004 for Dummies, Wiley Dreamtech, 2000.
3. Vikas Gupta, Comdex Computer Course Kit, Dreamtech Press, 2004.
REFERENCE BOOKS :
1. Alexis Leon & Mathews Leon, Fundamentals of Computer Science &
Communication
Engineering, Leon Techworld, 1998.
2. Omura, Mastering Autocad 2000 for Mechanical Eng ineers BPB Publications, 2nd
Edition, 1998.
3. A.S. Tanenbaum, Computer Networks, Pearson Education India Ltd., 3rd Edition,
2002.
15
w.e.f. session 2008 - 2009
Paper Code: ETEL-111

Paper: COMMUNICATION SKILLS I
L TC
2 1 3

answer type questions. It should be of 25 marks. 2. Apart from question no. 1, rest of the paper shall consist of four
units as per the syllabus. Every unit should have two questions. However, student may be asked to attempt only 1
question from each unit. Each question should be of 12.5 marks.
UNIT I
Remedial Grammar: Errors of Accidence and syntax with reference to Parts of Speech;
Agreement of Subject and Verb; Tense and Concord; Conditional Clauses; Use of
connectives in Complex and Compound sentences; Question tags and short responses.
[No. of Hrs: 06]
UNIT II
Vocabulary and Usage: Word Formations (by adding suffixes and prefixes); Technical
Word Formation; Synonyms, Antonyms, Homophones, and Homonyms; One Word
Substitution; Misappropriations; Indianisms; Redundant Words; Phrasal Verb Idioms.
[No. of Hrs: 06]
UNIT III
Technical Writing: (A) Scientific Attitude and Impersonal Style; Plain Statements,
Definitions; Description and Explanations (of objects, instruments, Processes, Scientific
Principles, etc.) Summarizing and abstracting; Expressing ideas within a restricted word
limit; Paragraph Writing (Paragraph division, introduction and the conclusion, Variety in
sentences and paragraphs) Interpretation and use of charts, graphs and tables in
technical writing. Punctuation
(B) Reading at various speeds (slow, fast, very fast); reading different kinds of texts for
different purpose (e.g. for relaxation, for information, for discussion at a later stage,
etc.); reading between the lines. Comprehension of Unseen Passages
[No. of Hrs: 10]
UNIT IV
Text: The following prose pieces from Best Science Writing : Reading and Insights
edited by Robert Gannon prescribed text (Hyderabad: University Press (India) Limited,
1991).
1. Chapter 2: After 63 years, Why Are They Still Testing Einstein? by C.P.
Gilmore
2. Chapter 5: Star Wars : The Leaky Shield By Carl Sagan
3. Chapter 10: Chaos : The Ultimate Asymmetry by Arthur Fisher
4. Chapter 11: Bill Moss, Tentmaker by Robert Gannon
5. Chapter 12: Totality - A Report by Michael Rogers
[No. of Hrs: 10]
TEXT BOOKS :
1. Maison, Margaret M. Examine Your English, Hyderabad: Orient Longman, 1980
2. Sharma, R.S. Technical Writing. Delhi: Radha Publication, 1999
3. Sudarsanam, R. Understanding Technical English. Delhi: Sterling Publishers Pvt.
Ltd.,1992
4. Gannon, Robert, Edt. Best Science Writing: Readings and Insights. Hyderabad:
University Press (India) Limited, 1991.
16
w.e.f. session 2008 - 2009
Paper Code: ETEL-113

L TC
Paper: Impact of Science & Technology on Society*
1 0 1
*Non University Examination Scheme (NUES)
There will not be any external examination of the university. The performance of the
candidates should continuously be evaluated by an internal committee. The committee
may conduct viva voce at the end for the award of the marks.
17
w.e.f. session 2008 - 2009
Paper Code: ETPH-151

Paper: APPLIED PHYSICS LAB I
L PC
0 2 1
List of Experiments
(1) To plot a graph between the distance of the knife -edge from the center of the gravity
and the time period of bar pendulum. From the graph, find
(a) The acceleration due to gravity
(b) The radius of gyration and the moment of inertia of the bar about an axis.
(2) To determine the moment of inertia of a flywheel about its own axis of rotation.
(3) To determine the value of acceleration d ue to gravity using koters pendulum.
(4) To determine the frequency of A.C. mains using sonometer and an electromagnet.
(5) To determine the frequency of electrically maintained turning fork by Meldes
method.
(6) To determine the dispersive power of prism using spectrometer and mercury source.
(7) To determine the wavelength of sodium light by Newtons Ring.
(8) To determine the wavelength of sodium light using diffraction grating.
(9) To determine the refractive index of a prism using spectrometer.
(10) To determine the specific rotation of cane sugar solution with the help of
polarimeter.
(11) To find the wavelength of He-Ne Laser using transmission diffraction grating.
(12) To determine the numeral aperture (NA) of a Optical Fibre.
(13) Compute simulation (simple application of Monte Carlo) e.g. Brownian motion,
charging & discharging of capacitor.
Note: Any 8-10 experiments out of the list may be chosen. Proper error analysis must
be carried out with all the experiments.
18
w.e.f. session 2008 - 2009

Paper: APPLIED CHEMISTRY LAB I
L PC
0 2 1
List of Experiments
1. To determine the percentage composition of a mixture of Sodium hydroxide and
Sodium Chloride.
2. To determine the amount of Sodium Carbonate in the given mixture of Sodium
Carbonate and Sodium Bicarbonate.
3. Determine the amount of Oxalic Acid and Sulphuric Acid/Hydrochloric Acid in one litre
of solution given standard Sodium Hydroxide and Potassium Permanganate.
4. To determine the Carbonate, Bicarbonate and Chloride contents in irrigation water.
5. To determine the no. of water molecules of crystallization in Mohrs salt provided
standard dichromate solution using internal indicator.
6. Determine the amount of Cu in the copper ore solution provided hypo solution.
7. Iodometric Titration of K2Cr2O7 v/s Na2S2O3 to determine the percentage purity of
K2Cr2O7 sample.
8. Argentometric titration one each of Vohlards method and of Mohrs method.
9. Complexometric Titrations.
10. Detrmination of dissolved Oxygen in given sample if water.
TEXT BOOKS :
1. Vogels Textbook of Quantitative Chemical Analysis (Latest ed.), Revised by G.H.
Jeffery, J. Bassett, J. Mendham & R.C. Denney
2. Applied Chemistry: Theory and Practice (Latest ed.), B y O.P. Vermani & A.K. Narula
19
w.e.f. session 2008 - 2009

Paper: Introduction to AutoCAD, Office Automation and Web Design
L PC
0 3 2
List of Experiments
1. Use Microsoft-Word to perform the following:
a) Send out invitation letter to several people using mail merge facility.
b) Create tabular data in word and insert graph to represent data.
c) Create a Macro and use it in an application.
2. Use Microsoft-Excel to perform the following:
a) Create a Macro and use it in an application
b) Enter the name and marks of 10 students and perform various mathematical
functions on it.
c) Enter first quarter performance of five companies and create a pie chart showing
there shareholders in the market.
3. Use Microsoft Power-Point to perform the following
a) Create a slide show on any subject of your choice using minimum five slides.
b) Create slideshow in operating sound.
c) Create an animation using group, ungroup, order, textbox image insert etc.
4. Use HTML to design a Home page for IGIT using all the features of HTML like
buttons, frames, marquee check boxes etc..
5. Use AutoCAD to do the following:
a) Use of Drawing & Editing Properties: Modify Object Properties and a know how
of layers, colors and prototype drawing.
b) Draw line (Poly line, multi line, linear line), polygon, ellipse, circle, arc, rectangle
and use cross hatching, regions, boundary, spline, donut, fillet and extent
commands.
c) Dimensioning commands, styles, control scale factors, drawing set-up, grip
editing objects snaps, utility commands.
d) Projection of points, lines and solids,
e) Section of Solids
f) Development and Intersection of Surface
g) Isomeric Projections
Create a WEB page containing hyperlinks to the pages having information about
Science and Technology.
20
w.e.f. session 2008 - 2009
Paper Code: ETME-157

Paper: WORKSHOP PRACTICE
PC
3 2
UNIT I
Materials: Spectrography method for finding composition of materials.
Wood Working Shop: Making of various joints, Pattern making.
UNIT II
Foundary Shop: Bench moulding with single piece pattern and two piece pattern.
Floor moulding Making of bend pipe mould etc. Machine moulding Making of mould
using Match-plate pattern. Core making- Making and baking of dry sand cores for
placing in horizontal, vertical and hanging positions in the mould cavity.
Fitting Shop: Learning use of fitting hand tools, marking tools, marking gauge.
Exercises: Jobs made out of MS Flats, making saw cut filling V-cut taper at the
corners, circular cut, fitting square in square, triangle in square.
UNIT III
Welding Shop: Electric arc welding, Edge preparations, Exercises making of various
joints. Bead formation in horizontal, vertical and overhead positions.Gas Welding: OxyAcetylene welding and cutting of ferrous metals. Soldering: Dip soldering.
Brazing: With Oxy-Acetylene gas.
UNIT IV
Sheet Metal Shop: Learning use of sheet-metal tools, Exercises: Making jobs out of GI
sheet metal. Cylindrical, Conical and Prismatic shapes.
Project Shop: Extrusion of soft metals, Plastic coating of copper wires, Plastic moulding.
21
w.e.f. session 2008 - 2009
Paper Code: ETME-159

PC
Paper: ENGINEERING GRAPHICS LAB
2 1
UNIT I
General: Importance, Significance and scope of engineering drawing, Lettering,
Dimensioning, Scales, Sense of proportioning, Different types of projections,
Orthographic Projection, B.I.S. Specifications, Projections of Point and Lines:
Introduction of planes of projection, Reference and auxiliary planes, projections of
points and Li nes in different quadrants, traces, inclinations, and true lengths of the lines,
projections on Auxiliary planes, shortest distance, intersecting and nonintersecting
lines.
UNIT II
Planes other than the Reference Planes: Introduction of other planes (perpendicular
and oblique), their traces, inclinations etc., Projections of points and lines lying in the
planes, conversion of oblique plane into auxiliary Plane and solution of related
problems.
Projections of Plane Figures: Different cases of plane figures (of different shapes)
making different angles with one or both reference planes and lines lying in the plane
figures making different given angles (with one of both reference planes). Obtaining true
shape of the plane figure by projection.
UNIT III
Projection of Solids: Simple cases when solid is placed in different positions, Axis faces
and lines lying in the faces of the solid making given angles.
UNIT IV
CADD Isometric Projection Nomography : Basic Concepts and use.
TEXT BOOKS :
1. N.D.Bhatt, Engineering drawing, Charotar Publications.
REFERENCE BOOKS :
1. S.C.Sharma & Navin Kumar, Engineering Drawing, Galgotia Publications
2. Venugopalan, Engineering Drawing .
3. P.S.Gill, Engineering Drawing
22
w.e.f. session 2008 - 2009
Paper Code: ETMA-102

Paper: APPLIED MATHEMATICS - II
L TC
3 1 4

two questions. However, student may be asked to attempt only 1 question from each unit. Each q uestion should be of
12.5 marks.
UNIT I
CALCULUS OF SEVERAL VARIABLES: Partial differentiation, ordinary derivatives of
first and second order in terms of partial derivaties, Eulers theorem on homogeneous
functions, change of variables, Taylors theorem of two variables and its application to
approximate errors. Maxima and Minima of two variables, Langranges method of
undermined multipliers and Jacobians.
[No. of Hrs. 12]
UNIT II
FUNCTIONS OF COMPLEX VARIABLES: Derivatives of complex functions, Analytic
functions, Cauchy-Riemann equations, Harmonic Conjugates, Conformal mapping,
Standard mappings linear, square, inverse and bilinear. Complex line integral,
Cauchys integral theorem, Cauchys integral formula, Zeros and Singularities / Taylor
series, Laurents series, Calculation of residues. Residue theorem, Evaluation and real
integrals.
[No. of Hrs. 12]
UNIT III
VECTOR CALCULUS: Scalar and Vector point functions, Gradient, Divergence, Curl
with geometrical physical interpretations, Directional: derivatives, Properties.
Line integrals and application to work done, Greens Lemma, Surface integrals and
Volume integrals, Stokes theorem and Gauss divergence theorem (both without proof).
[No. of Hrs. 10]
UNIT IV
LAPLACE TRANSFORMATION: Existence condition, Laplace transform of standard
functions, Properties, Inverse Laplace transform of functions using partial fractions,
Convolution and coinvolution theorem. Solving linear differential equations using
Laplace transform. Unit step function, Impulse function and Periodic function and their
transforms.
[No. of Hrs. 10]
TEXT BOOKS :
1. E. Kresyzig, Advanced Engineering Mathematics, John Wiley and Sons. (Latest
edition).
2. R. K. Jain and S. R. K. Iyengar, Advanced Engineering Mathematics, Narosa, 2003
(2nd Ed.).
3. Dr. A. B. Mathur, V. P. Jaggi, Advanced Engineering Mathematics, Khanna
Publishers.
REFERENCE BOOKS :
1. V. V. Mitin, M. P. Polis and D. A. Romanov, Modern Advanced Mathematics for
Engineers, John Wiley and Sons, 2001.
2. R. Wylie, Advanced Engineering Mathematics, McGraw-Hill, 1995.
23
w.e.f. session 2008 - 2009

Paper: APPLIED PHYSICS II
L TC
2 1 3

two questions. However, student may be asked to attempt only 1 question from each un it. Each question should be
of 12.5 marks.
UNIT I
Electromagnetic Theory (EMT) :Motion of Charged Particles in crossed electric &
magnetic fields, Velocity Selector & Magnetic focussing, Gauss law, continuity equation,
inconsistency in Amperes Law, Maxwells equations (differential and integral forms),
poynting vector, Poynting Theorem (Statement only), propagation of plane
electromagnetic waves in conducting and non-conducting medium.
[No. of Hrs. 8]
UNIT II
Quantum Mechanics & Statistical Physics: De-Broglie Hypothesis, Davisson Germer
experiment, wave function and its properties, expectation value, Wave Packet,
Uncertainity principle. Schrodinger Equation for free Particle, Time Dependent
Schrodinger Equation, Particle in a box (1-D), Single step Barrier, Tunneling
effect. Qualitative Features of Maxwell Bollzman, Bose-Einstein and Fermi-Dirac
statistics distribution, functions & their comparison (no derivation)
[No. of Hrs. 8]
UNIT III
Solid State Physics: Formation of energy bands in metals, semiconductors and
insulators; intrinsic and extrinsic semiconductors, Fermi energy levels for doped,
undoped semiconductors and pn junction; Tunnel diode, Zener diode.
Superconductivity: Meissner Effect, Type I and Type II Superconductors, BCS theory
(Qualitative only), Londons equation, properties of superconductors & applications.
[No. of Hrs. 8]
UNIT IV
X-Rays: production and properties, Crystalline and Anorphous solids (Brief) Braggs
Law, Applications. Ultrasonics: Introduction, Production of Ultrasonics (Magentostriction
and piezoelectric methods), engineering applications.
[No. of Hrs. 8]
TEXT BOOKS :
1. A. BEISER, Concept of Modern Physics
2. Rajam, Atomic Physics
3. Greiner, Quantum Physics
4. Griffth, Introduction to Electrodynamics
REFERENCE BOOKS :
1. Jordan & Balmain, Electromagnetic waves and Radiating Systems
2. Kittel, Solid State Physics
3. R.L. Singhal, Solid State Physics
4. Schiff, Quantum Mechanics
24
w.e.f. session 2008 - 2009

Paper: ENVIRONMENTAL STUDIES
L TC
2 1 3

12.5 marks.
UNIT I
MULTIDISCIPLINARY NATURE OF ENVIRONMENTAL STUDIES
Definition, scope and importance, need for public awareness, introduction to concept of
green technology.
[No. of Hrs. 2]
UNIT II
ENVIRONMENTAL CONSERVATION AND MANAGEMENT
Forest resources: Use and over-exploitation, deforestation, Timber extraction, mining,
dams and their effects on forest and tribal people.
Water resources: Use and over-utilization of surface and ground water, floods, drought,
conflicts over water, dams-benefits and problems.
Mineral resources: Use and exploitation, environmental effects of extracting and using
mineral resources.
Food resources: World food problems, changes caused by agriculture and over-grazing,
effects of modern agriculture, fertilizer-pesticide problems, water logging, salinity.
Energy resources: Growing energy needs, renewable and non renewable energy
sources,
use of alternate energy sources-green fuel.
Land resources: Land as a resource, land degradation, man induced landslides, soil
erosion and desertification.
Resource Management-Sustainable development.
[No. of Hrs. 7]
UNIT III
ENVIRONMENTAL POLLUTION & CONTROL
Air Pollution - Types of pollutants, source, effects, sink & control of primary pollutants
CO, NOX, HC, SOx and particulates, effect of pollutants on man & environment:
photochemical smog, acid rain and global warming, CO2 Sequestration.
Water Pollution - Classification of Pollutants, their sources, waste water treatment
(domestic and industrial).
Soil Pollution Composition of soil, classification and effects of solid pollutants and
their control.
Solid Waste Pollution Classification, waste treatment and disposal methods;
compositing, sanitary land filling, thermal processes, recycling and reuse methods.
Hazardous wastes - Classification, radioactive, biomedical & chemical, treatment and
disposal- Physical, chemical and biological processes.
Marine Pollution Causes, effects and control of marine pollution, coastal zone
management.
[No. of Hrs. 7]
25
w.e.f. session 2008 - 2009
UNIT IV
CHEMICAL TOXICOLOGY
Toxic chemicals in the environment, Impact of toxic chemicals on enzymes, biochemical
effects of arsenic, cadmium, lead, chromium, mercury, biochemical effects of pesticides.
Effective from academic session 2007-08.
[No. of Hrs. 4]
UNIT V
ECO-FRIENDLY POLYMERS
Polymer synthesis, Environmental degradation of polymers, photodegradable polymers,
hydrolysis and hydro-biodegradable polymers, biopolymers and bioplastics, thermal
degradation of plastics during recycling.
[No. of Hrs. 3]
UNIT VI
ENVIRONMENTAL BIOTECHNOLOGY
Bioaccumulation, biodegradation, bioremediation, bioleaching, Biomethanation,
[No. of Hrs. 2]
UNIT VII
GREEN TECHNOLOGY
Introduction, Basic principles of green technology, concept of Atom economy, Too ls of
Green technology, zero waste technology.
[No. of Hrs. 3]
UNIT VIII
ENVIRONMENTAL MANAGEMENT SYSTEMS
Objectives, Components, Environmental Impact Assessment, Some important
Environmental laws, Green bench, Carbon Credits, Environmental Management System
standards-ISO 14000 series.
[No. of Hrs. 3]
`
3. Sides, H. Charles, How to Write & Present Technical Information, Cambridge: CUP,
1999.
4. Forsyth, Sandy & Lesley Hutchison, Practical Composition, Edinburgh Oliver &
Boyd, 1981
26
w.e.f. session 2008 - 2009

Paper: APPLIED PHYSICS LAB II
L PC
0 2 1
List of Experiments
1. To determine the value of e/m of electron by J.J. Thomson method.
2. To determine unknown resistance of a wire by Carey Fosters Bridge.
3. To determine the internal resistance of Leclanche cell using potentiometer.
4. To study the charging and discharging of a capacitor and to find out the time
constant.
5. To find the thermal conductivity of a poor conductor by Lees disk method.
6. To study the thermo emf using thermocouple and resistance using Pt. Resistance
thermometer.
7. To determine the velocity of ultrasound waves using an ultrasonic spectrometer in a
given liquid (Kerosene Oil)
8. To measure the frequency of a sine-wave voltage obtain from signal generator and to
obtain lissajous pattern on the CRO screen by feeding two sine wave voltage from two
signal generator.
9. To determine the temp. coefficient of resistance of platinum by Callender & Griffiths
Bridge.
10. To study Hall effect.
11. To determine planks constant.
Note: Atleast 8 experiments must be carried out.
Proper error analysis must be carried out with all the experiments.
27
w.e.f. session 2008 - 2009

Paper: ENVIRONMENTAL STUDIES LAB.
L PC
0 2 1
List of Experiments
1. Determine the heat of hydration of CuSO4.5H2O/FeSO4.7H2O.
2. Determine the heat of neutralization of strong Acid (say H2SO4/HCl) with strong
base (NaOH).
3. Determine the heat of neutralization of Weak Acid with strong base.
4. Determine the molecular weight of a substance by Rast Method.
5. Determine the reaction rate constant for 1st order reaction.
6. Determine the surface tension of a liquid using drop weight method.
7. To determine the viscosity of the given liquid (density to be determined).
8. Preparation of a Polymer.
9. To determine the cell constant of a conductivity cell.
10. Titration of strong acid/strong base conduct metrically.
TEXT BOOKS :
1. B.D. Khosla, A. Gulati & V.C. Garg, Practical Physical Chemistry, Latest ed
2. S.K. Bhasin and Sudha Rani, Laboratory Manual on Engineering Chemistry, Latest
ed.
28
w.e.f. session 2008 - 2009

Paper: C PROGRAMMING LAB.
LPC
0 21
List of Experiments
1. Write a program to produce ASCII equivalent of given number
2. Write a program to find divisor or factorial of a given number.
3. Write a program to evaluate the following algebraic expressions after reading
necessary values from the user
(ax+b)/(ax-b)
2.5 log x-cos 30+|x^2-y^2|+sqrt (2xy)
(x^5+10x^4+8x^3+4x+2
4. Write a program to find sum of a geometric series
5. Write a program to cipher a string
6. Write a program to check whether a given string follows English capitalization rules
7. Write a program to find sum of the following series
1+ + 1/3 +________+1/20
8. Write a program to search whether a given substring exist in an input string or not
and then delete this string from input string.
9. Write a recursive program for tower of Hanoi problem
10. The fibonacci sequence of numbers is 1,1,2,3,5,8. Based on the recurrence
relation
F(n)=F(n-1)+F(n-2)for n>2
Write a recursive program to print the first m Fibonacci number
11. Write a menu driven program for matrices to do the following operation depending
on whether the operation requires one or two matrices
a) Addition of two matrices
b) Subtraction of two matrices
c) Finding upper and lower triangular matrices
d) Trace of a matrix
e) Transpose of a matrix
f) Check of matrix symmetry
g) Product of two matrices.
12. Write a program that takes two operands and one operator from the user perform
the operation and then print the answer
29
w.e.f. session 2008 - 2009
13. Write a program to print the following outputs:

1
22
333
4444
55555
14. Write functions to add, subtract, multiply and divide two complex numbers (x+iy) and
(a+ib) Also write the main program.
15. Write a menu driven program for searching an sorting with following options:a) Searching (1) Linear searching (2) Binary searching
b) Sorting
(1) Insersection sort (2) Selection sorting
16. Write a program to copy one file to other, use command line arguments.
17. Write a program to mask some bit of a number (using bit operations)
18. An array of record contains information of managers and workers of a company.
Print all the data of managers and workers in separate files.
30
w.e.f. session 2008 - 2009

Paper: ENGINEERING MECHANICS LAB
L PC
0 3 2
List of Experiments
1. To verify the law of Force Polygon
2. To verify the law of Moments using Parallel Force apparatus. (simply supported type)
3. To determine the co-efficient of friction between wood and various surface (like
Leather, Wood, Aluminum) on an inclined plane.
4. To find the forces in the members of Jib Crane.
5. To determine the mechanical advantage, Velocity ratio and efficiency of a screw jack.
6. To determine the mechanical advantage, Velocity ratio and Mechanical efficiency of
the Wheel and Axle
7. To determine the MA, VR, of Worm Wheel ( 2-start)
8. Verification of force transmitted by members of given truss.
9. To verify the law of moments using Bell crank lever
10. To find CG and moment of Inertia of an irregular body using Computation method.
31
w.e.f. session 2008 - 2009
Paper Code: ETEC 160

Paper: ELECTRICAL SCIENCE LAB
LPC
0 21
List of Experiments
1. Verification of Thevenins theorem
2. Verification of Superposition theorem
3. Phasor Diagram and Power factor of LCR circuit.
4. Measurement of Power and Power factor in single phase Load using three
ammeters/voltmeters.
5. Calibration of Energy Meter/Wattmeter/Voltmeter/Ammeter
6. Two wattmeter method of measuring power in three phase circuit (resistive load only)
7. Load test on Single Phase Transformer, Regulation and Efficiency of Transformer
8. Short Circuit/Open Circuit tests on Single Phase transformer
9. Measure the armature and field resistance of a D.C. Machine
10. Connection and starting of a Three Phase Induction Motor using direct on line or
Star Delta Starter.
11. Starting and Speed Control of a D.C. shunt motor
12. Resonance
32
w.e.f. session 2008 - 2009
Paper Code:ETMA - 201

Paper: NUMERICAL ANALYSIS & PROGRAMMING
L TC
3 1 4

2. Apart from question no. 1, rest of the paper shall cons ist of four units as per t he syllabus. Every unit should have
12.5 marks.
UNIT I
Numerical Techniques: The solution of linear and non-linear equations: Direct Iteration
method, Regula-Falsi method, Newton Raphson method. Solution of system of
simultaneous equations by Gauss elimination, Gauss -Jacobi and Gauss-Seidal
methods.Finite differences: Forward, backward and Central differences.
[No. of Hrs.: 11]
UNIT II:
Interpolation and Numerical Calculus: Newtons interpolation for equi-spaced values.
Divided differences and interpolation formula in terms of divided differences. Stirlings
central difference interpolation formula, Lagra nges interpolation formula for unequispaced values. Numerical Differentiation. Numerical Integration: Newton-Cotes
quadrature formula, Trapezoidal rule, Simpsons one-third rule and Simpsons threeeighth rule.
[No. of Hrs.: 11]
UNIT III:
Numerical solution of ordinary differential equations: Picards method, Eulers method,
modified Eulers method, Runge-Kutta method of fourth order, Milnes predictorcorrector method.
[No. of Hrs.: 11]
UNIT IV:
Computer Programming: Writing programmes in C++ for solving numerical problems.
For example, Programme for solving algebraic and transcendental equations by
Newton-Rapson Method, solving simultaneous equations by Gauss-Seidal method.
Programme for Interpolation by Lagranges method. Programme for estimating the
value an integral by Simpsons rule. Programme for solving differential equation by
Runge-Kutta method, etc.
[No. of Hrs.: 11]
TEXT BOOKS :
1. V.P. Mishra; TEXT BOOKS : of Engineering Mathematics, Galgotia Publications,
Delhi.
2. B.S. Grewal, Higher Engineering Mathematics, Khanna Publications, Delhi.
3. V.P. Jaggi and A.B. Mathur, Advanced Engineer Mathematics, Khanna
Publications,Delhi.
REFERENCE BOOKS :
1. S.S. Sastry, Introductory Methods of Numerical Analysis, Prentice Hall of India Pvt.
Ltd., New Delhi.
2. M.K. Jain, S.R.K Iyengar, R.K. Jain, Numerical Methods for Scientific and
Engineering Computation, New Age International Publishers, New Delhi.
33
w.e.f. session 2008 - 2009
Paper Code:ETME - 203

Paper: ELECTRONICS
L TC
3 1 4

2. Apart from question no. 1, res t of the paper shall consist of four units as per the syllabus. Every unit should have
12.5 marks.
UNIT I
Semiconductor Diodes: Introduction to Junction Diode, Rectifiers (Half wave & Full
wave), Filters, Voltage Regulation and Voltage Multiplier. Types of Diodes (Zener,
Photo, LED),Liquid Crystal Display (LCD), Introduction to Silicon Controlled Rectifier
(SCR), DIAC, TRIAC. Bipolar Junction Transistor: BJT Characteristics, CB, CE & CC
Configuration, Load Line (DC & AC), Leakage Current, Saturation, Active & Cut off
mode of operation of Transistor, Biasing methods.
[No. of Hrs.: 11]
UNIT II
Small Signal Amplifier: CB, CE, CC, Amplifier, Hybrid Model Analysis of Common
Emitter Amplifier, RC Coupled Amplifier, Mid-Band Model, gain and Impedance,
Comparison of Different Configurations, Darlington Amplifier. Large Signal Amplifier:
Introduction to Class A, Class B, Class C Amplifier, Class B Push Pull Amplifier.
Oscillator: Concept of Negative & Positive feedback, Introduction to LC Oscillators
[No. of Hrs.: 11].
UNIT III
Field Effect Transistor: Introduction, Classification, FET Characteristics, Depletion &
Enhancement MOSFET.Operational Amplifier: Op-Amp Model, Concept of Ideal OpAmp, Concept of Virtual Ground, Inverting & Non-Inverting Amplifier, Differential
Amplifier, Adder & Sub tractor, V I & I V Converter, Integrator, Differentiator,
Comparators.
[No. of Hrs.: 11]
UNIT IV
Digital Circuits: Binary operation, Boolean Algebra, Different Types of Codes (BCD,
Gray, Excess-3, ASCII) DeMorgans Law, Karnaugh Map, Different Types of Gates, Half
Adder, Full Adder, Encoders, Decoders, Multiplexers, DeMultiplexers, Flipflops,
Counters, Shift Registers, Introduction to RAMs and ROMs.
[No. of Hrs.: 11]
TEXT BOOKS :
1. Millman & Halkias, Electronic Devices & Circuits, Tata Mcgraw Hill
2. R.L. Boylestos & L. Nashesky, Electronic Devices & Circuits, Pearson Education
3. S. Salivahenan, N. Suresh Kr. & A. Vollavaraj, Electronic Devices & Circuit, Tata
McGraw Hill.
REFERENCE BOOKS :
1. R.P. Jain, Modern Digital Electronics, Tata Mcgraw Hill
2. Malvino & Leach, Digital Principle And Applications , Tata Mcgraw Hill
34
w.e.f. session 2008 - 2009
Paper Code:ETTE - 205

Paper: ENGINEERING THERMODYNAMICS & HEAT TRANSFER
L TC
3 1 4

12.5 marks
UNIT I
Basic thermodynamics: Work and heat transfer, First law of thermodynamics applied to
closed and open systems, Second law of thermodynamics, Carnots propositions,
Clausius inequality, entropy principle. Air standard cycles: Carnot, Otto, diesel and dual
cycles.
Principle of working of 2 stroke and 4 stroke internal combustion engines, valve timing
diagrams and performance testing.
[No. of Hrs.: 08]
UNIT II
Properties of steam: T-v, P-v, T-s, P-T, h-s diagrams, Mollier diagram. Steam
generators: classification, construction and functioning, mountings and accessories.
Refrigeration Cycles: Basics of air, vapour compression and vapour absorption
refrigeration cycles.
Vapour power cycles: Carnot and Rankine cycles, Reheat and regenerative cycles,
thermal efficiency and work ratios. Gas turbine cycles with heat exchanger and
regeneration.
[No. of Hrs.: 08]
UNIT III
One-dimensional steady-state conduction through homogeneous and composite plane
walls, cylinders and spheres, critical thickness of insulation; heat transfer from fins of
uniform cross section.
Concept of hydrodynamic and thermal boundary layers, momentum and energy
equation for boundary layers on a flat plate application of dimensional analysis to free
and force convection; important dimensionless number.
[No. of Hrs.: 08]
UNIT IV
Thermal radiation; Kirchoffs law; Plancks distribution law, Wiens displacement law;
Stefan-Boltzmanns relation, Configuration factors; radiant interchange between black
and grey surfaces; radiation shielding solar radiation.
[No. of Hrs.: 08]
UNIT V
Combined heat transfer analysis; overall heat transfer co-efficient; types of heat
exchangers; LMTD methods of heat exchanger design; simple heat exchanger
calculations.
[No. of Hrs.: 08]
TEXT BOOKS :
1. V.P. Vasandani and D.S. Kumar, Treatise on Heat Engineering Metropolitan
2. John R.Howell & Richrd O Buckius, Fundamentals of Engg. Thermodynamics,
McGraw Hill International.
3. P.K. Nag, Engineering Thermodynamics, Tata McGraw Hill
35
w.e.f. session 2008 - 2009
REFERENCE BOOKS :
1. Sonntag/Vanhylene, Fundamentals of Thermodynamics, Wiley
2. Rahul Gupta, Engineering Thermodynamics, Asian Books P. Ltd.
3. Gordon Rosers, Yon Mahew; Engineering Termodynamics, Addison Wesley
4. Y.V.C. Rao, Engineering Thermodynamics, Khanna Publications.
5. E. Gutra, Basic Thermodynamics, Narosa Publications.
36
w.e.f. session 2008 - 2009

Paper: MECHANICS OF SOLIDS
L TC
3 1 4

12.5 marks.
UNIT I
Simple Stresses & strains: Tensile, Compressive, shear and volumetric stresses and
Strains, stress strain diagram, complementary shear stress, lateral strain and Poissons
ratio. Compound bars and Temperature stresses: Stresses in compound bars carrying
axial loads and subjected to temperature stresses. Complex stresses and strains:
Principle stress and strain due to combination of stresses, Mohrs circle theories of
Failures.
[No. of Hrs.: 11]
UNIT II
Simple bending: Shear force and bending moment diagrams of ca ntilevers, beams
under concentrated, uniformly varying loads with and without overhangs.
Stresses in beams and cantilevers under bending, beam of uniform strength, flitched
beams, bending due to eccentric loads.Slope and defection of cantilevers and beams
under concentrated and uniformly distributed loads.
[No. of Hrs.: 11]
UNIT III
Columns: Combined direct and bending stresses in columns, Eulers and Rankine
Gordon equations. Torsion: Stresses and strains in pure torsion of solid circular shafts
and hollow circular shafts. Power transmitted by shafts; combined bending and torsion.
[No. of Hrs.: 11]
UNIT IV
Springs: Close-coiled, open coiled springs under torque and moment.
Cylinders: Thin and thick cylinders, Lames Theorem, compound cylinders, spherical
vessels.
[No. of Hrs.: 11]
TEXT BOOKS :
1. Jindal U.C., Strength of Materials, Galgotia Publication, New Delhi, 1998.
2. Ryder G.H., Strength of Materials, Macmillan, Delhi, 2003.
3. R.K. Bansal, Strength of Materials, Laxmi Publication, New Delhi, 2001.
REFERENCE BOOKS :
1. Sadhu Singh, Strength of Materials, Khanna Publishers, New Delhi, 2000.
2. Timoshenko S.P., Elements of Strength of Materials, East-West affiliated, New
Delhi, 2000.
3. Hibbler R.C., Mechanics of Materials, Prentice Hall, New Delhi, 1994.
4. Popov Eger P., Engg. Mechanics of solids, Prentice Hall, New Delhi, 1998.
5. Fenner, Roger.T, Mechanics of Solids, U.K. B.C. Publication, New Delhi, 1990.
6. Sri Nath L.S. et.al., Strength of Materials, McMillan, New Delhi,2001
37
w.e.f. session 2008 - 2009
Paper Code: ETTE 209

Paper: MACHINE DESIGN & DRAWING
L TC
3 1 4

12.5 marks.
UNIT I
Introduction: Principles of mechanical design, systematic design process, aesthetic
and ergonomic considerations in design, use of standards in design. Manufacturing
consideration in design, casting, machining, forging Dynamic and fluctuating stresses,
fatigue failure and endurance limit, stress concentration, causes and remedies in design
Factor of safety, Tolerances and types of fits, Selection of materials [No. of Hrs.: 11]
UNIT II
Conventions Theory of Dimensioning as per as I. S. code, Sectional views and
sectioning convention. Engineering drawing convention regarding surface finish and
tolerances, conventional representation of machine parts such as bearings, springs,
gears, symbols for welding, riveting, Bill of materials.
[No. of Hrs.: 08]
UNIT III
Assembly Drawing : Machine tool parts: Tool Post of Lathe, Tool head of shaping
machine, Tail stock, Machine vice.
[No. of Hrs.: 08]
UNIT IV
Engine Cross Head. Boiler Mountings, lever safety valve Blow off cock and Non return
valve and Steam Stop valve. I. C. Engine Parts - Two stroke and Four stroke Engine,
Piston, connecting rod. Bearings - Sliding and Ball bearings, Thrust ball bearing.
[No. of Hrs.: 11]
TEXT BOOKS :
1. J.E.Shigley, Mechanical engineering design, McGraw Hill
2. James G.Bralia, Handbook of product design for manufacturing, McGraw Hill
REFERENECE BOOKS :
1. Bhandari, Design of machine elements , TMH.
2. V.I.Doughtie, Design of machine elements, McGraw Hill and A.
Vallance, International student edition.
3. Siegel, Maleev, Machine design of machines, International and Hartman.
4. J.Myatt, Machine design, McGraw Hill.
5. Sadhu Singh, Machine Design.
6. Pandya & Shah, Machine Design.
7. Mahadevan & Balaveera Reddy, Design Data Hand Book.
8. Dr. Linghaigh & Prof. Narayana Iyengar, Vol.1 & 2 : Design Data Hand Book.
38
w.e.f. session 2008 - 2009
Paper Code: ETME:211

Paper : MECHANICS OF FLUIDS
L TC
3 1 4

12.5 marks.
UNIT I
Fluid Properties and Fluid Statics: Newtonian and Non-Newtonian Fluids; Kinematic and
dynamic Viscosity; Incompressible and compressible fluids, compressibility.
Forces on plane surfaces, forces on curved surfaces, buoyant forces, stability of floating
bodies, metacentre and metacentric height. Kinematics of Fluid Motion: Steady and
unsteady flow; uniform and non-uniform flow; Laminar and turbulent flow; streamline,
path line and streak line; continuity equation, irrotational and rotational flow, velocity
potential and stream function, vortex flow, vortex lines, vortex tubes, free and forced
vortex.
[No. of Hrs.: 11]
UNIT II
Dynamics of Fluid Flow: Eulers equation of motion and its integration to yield Bernoullis
equation, graPrentice Hall Indiacal representation of Bernoullis equation and its
practical applications Pitot tube, Venturi meter; steady flow momentum equation, force
exerted by jet on plane surface and force exerted on a pipe bend. [No. of Hrs.: 11]
UNIT III
Dimensional Analysis and Principles of Similarity: Buckingham Theorem and its
applications, Geometric, Kinematics and Dynamic similarity; Dimensionless numbersReynolds, Froude, Euler, Mach, Weber Number and their significance.
Boundary Layer Flow: Laminar and turbulent boundary Layer and laminar sublayer.
Boundary Layer thickness, displacement, momentum and energy thickness.
Laminar Flow : Reynolds experiment, critical velocity, steady laminar flow through a
circular tube, flow between parallel plates, measurement of viscosity. [No. of Hrs.: 11]
UNIT IV
Turbulent Flow: Shear stress in turbulent flow. Hydrodynamically smooth & rough
boundaries. Velocity distribution for turbulent flow in smooth and rough pipes.
Analysis of Pipe Flow: Energy losses, minor losses in pipe lines, concept of equivalent
length, flow between two reservoirs, multiple pipe systems in series and parallel,
siphon. Flow Measurements: Measurement of flow using Venturi meter, orifice meter,
Pitot tube, Flow nozzle, Measurement of flow in open channels rectangular, triangular,
trapezoidal weir, Cipoeletti weir.
[No. of Hrs.: 11]
TEXT BOOKS :
1. R.K. Basal, Fluid Mechanics & Hydraulic Machines, Laxmi Publications(P)
Ltd.,2002.
2. D.S. Kumar, Fluid Mechanics and Fluid Power Engineering, S.K. Kataria &
Sons,2000.
REFERENCE BOOKS :
1. I.H. Shames, Mechanics of Fluids, Tata McGraw Hill
2. V.L. Streeter and E.B. Wylie, Fluid Mechanics, Tata McGraw Hill
39
w.e.f. session 2008 - 2009
Practicals:
ETME 251 Electronics
Based on Course work ETME 203
P C
2 1
ETME 253 Mechanics of Solids/Fluid Mechanics

Based on Course work ETME 207
P C
2 1
ETTE 255 Machine Design & Drawing Lab

Based on Course work ETTE 209
P C
2 1
ETME - 257 Programming - I (Numerical Analysis)

Based on Course work ETMA 201
P C
2 1
40
w.e.f. session 2008 - 2009
Paper Code:ETME - 202

Paper: KINEMATICS & DYNAMICS OF MACHINES
L TC
3 1 4

12.5 marks.
UNIT I
General concepts, Velocity and Acceleration Analysis: Introduction of Simple
mechanism, Different types of Kinematics pair, Grublers rule for degree of freedom,
Grashofs Criterion for mobility determination Inversions of 3R-P, 2R-2P chains,
Kinematic analysis of planar mechanism by graPrentice Hall Indiacal and vectorial
analysis. Computer Implementation of Kinematic analysis using C++.
[No. of Hrs.: 11]
UNIT II
Cams: Classification, Cams with uniform acceleration and retardation, SHM, Cylcloidal
motion, oscillating followers. Vibrations: Vibration analysis of SDOF systems, natural,
damped forced vibrations, basedexcited vibrations, transmissibility ratio.
[No. of Hrs.: 11]
UNIT III
Gears: Geometry of tooth profiles, Law of gearing, involute profile, interference, helical,
spiral and worm gears, simple, compound gear trains. Epicyclic gear trains Analysis
by tabular and relative velocity method, fixing torque. Dynamic Analysis: Slider-crank
mechanism, turning moment computations
[No. of Hrs.: 11]
UNIT IV
Balancing: Static and Dynamic balancing, balancing of revolving and reciprocating
masses, single and multi-cylinder engines. Gyroscopes: Gyroscopic law, effect of
gyroscopic couple on automobiles, ships, aircrafts
[No. of Hrs.: 11]
TEXT BOOKS :
1. S.S. Rattan, Theory of Machines, Tata McGraw Hill, 2000
2. Dr. V.P. Singh, Theory of Machines, Dhanpat Rai & Co.(P)Ltd.,2001
REFERENCE BOOKS :
1. Jagdish Lal, Theory of Mechanism & Machines, Metropolitan Education,2000
2. Thomas Beven, The Theory of Machines, CBS Publishers, 2000
3. P.L. Ballaney, Theory of Machines & Mechanism, Khanna Publishers, 23rd Edition,
2003.
4. Malhotra & Gupta, The Theory of Machine, Satya Prakashan, 1999.
41
w.e.f. session 2008 - 2009
Paper Code:ETTE - 204

Paper: FINITE ELEMENT METHOD
L TC
3 1 4

12.5 marks.
UNIT I
Introduction: Continuum and Discrete System
Finite Element Modeling: Local and Natural coordinates: 2-D and axi-symmetric
elements and shape functions, continuity and convergence.
[No. of Hrs.: 10]
UNIT II
Higher Order Element: ISO-parametric elements, Numerical Integration
[No. of Hrs.: 10]
UNIT III
Finite Element Formulation: Potential Energy and weighted residual methods of
formulation.Assembly of global stiffness metric and load vector, Imposition of boundary
conditions.
[No. of Hrs.: 10]
UNIT IV
Computer Implementation and Application of FEM: Method of solution of simultaneous
equations. Computer implementation of the method. Application of FEM to Heat
Transfer and Stress analyses problems.
[No. of Hrs.: 10]
TEXT BOOKS :
1. Larry J. Segerlind, Applied Finite-Element Analysis, John Wiley and Sons.
2. Kenneth H. Huebner, Finite Element Method for Engineers, John Wiley and Sons
REFERENCE BOOKS :
1. O.C. ZienKiewicz, The Finite Element Method, Tata McGraw Hill
2. S.S. Rao, Finite Element Method In Engineering, Pergaman Press
42
w.e.f. session 2008 - 2009
Paper Code: ETME - 206

Paper: MACHINE TOOLS
LTC
4 0 4

12.5 marks.
UNIT I
Introduction: Classification of machine tools based on application and production rate:
General purpose, Single purpose and Special purpose machines, Classification based
on-types of machine tools and the processes, Generating and forming.
Elements of metal cutting processes: Elements of tool geometry, cutting tool materials
and applications.
[No of Hrs: 06]
UNIT II
Milling Machines: Types of general purpose milling machines: horizontal, vertical and
universal. Types of milling cutters and their applications, different milling operations,
work holding devices: vice, clamps, chucks, dividing head and its use, simple,
compound and differential indexing. Indexing calculations and machining time
calculations. Introduction to machining centers
Lathe Machines :Types and classification of lathes: Specifications-method of holding
work and tool, accessories, attachments-operations and types of tools for each
operation, Capstan and Turret lathe.
[No of Hrs: 08]
UNIT III
Reciprocating Type Machine Tools: Shaper, Planer and Slotter: Constructional features,
basic machines and kinematics and related calculations
Drilling Machines: Types of drilling machines and their Constructional, feed mechanism,
work holding devices, Tool holding devices. Different drilling operations: Drilling,
reaming, counter boring and countersinking etc., estimation of drilling time.
[No. of Hrs.: 08]
UNIT IV:
Grinding Machines: Different types of grinding machines: cylindrical, surface and centre less grinding machines, basic constructional features and mechanisms, specifications,
different grinding operations, honing, lapping and super-finishing processes.
[No. of Hrs.: 08]
UNIT V
Special Purpose machines : Introduction and applications.
[No. of Hrs.: 04]
TEXT BOOKS :
1. P.N. Rao, Manufacturing Technology: Metal Cutting & Machine Tools, Tata McGraw
Hill, Delhi, 2004.
2. B.S. Raghuwanshi, Workshop Technology, Vol.2, Dhanpat Rai & Sons, 2003.
3. Hazra Chandhari S.K., Elements of Workshop Technology, Vol.2, Media Promoters,
43
w.e.f. session 2008 - 2009
2003.
REFERENCE BOOKS :
1. P.C. Sharma, ATEXT BOOKS : of Production. Engineering, S. Chand, New Delhi,
2004.
2. Bawa H.S., Workshop Technology, Vol.2, Tata McGraw Hill, 2004.
3. Juneja & Shekhon, Fundamental of Metal Cutting, New Age Publications
4. S.F. Krar Stevan F. and Check A.F., Technology of M/C Tools, McGraw Hill Book
Co., 1986.
5. Kibbe Richard et al, M/c Tool practices, Prentice Hall India, 2003.
6. Bangalore HMT, Production Technology, Tata McGraw Hill, 1980.
7. R.K. Jain, Production Technology, Khanna Publishers
8. Gerling Heinrich, All about Machine Tools, New Age Publication, 2003.
44
w.e.f. session 2008 - 2009

Paper: BASIC OF AUTOMATION
LT C
31 4

12.5 marks.
UNIT I
Basic concepts of automation: Automatic handling of parts, using relays, positioned limit
switches, etc hard automation of dedicated system of handling using in line transfer,
rotary transfer by Geneva mechanism, electro-hydraulic or pneumatic systems.
Product cycle, Manufacturing functions, Types of automation, Degree of automation,
Technical, Economic and human factors in automation.
[No. of Hrs.: 08]
UNIT II
Technologies- Mechanical, Electrical, Hydraulic, Pneumatic, Electronic, Hybrid systems,
Comparative evaluation. Development of small automation systems using mechanical
devices, Basics of pneumatics, Synthesis of circuits, Basics of hydraulic systems,
Synthesis of hydraulic circuits.
[No. of Hrs.: 11]
UNIT III
Elements used for electrical circuits, Synthesis, Circuit optimization techniques.
Illustrative examples of the above types of systems as well as hybrid systems used for
automation of working cycles of machines, Material Handling, Inspection and Assembly
etc.
[No. of Hrs.: 11]
UNIT IV
Industrial logic control systems, Logic diagramming, Programmable controllers,
Applications, Designing for automation, Cost-benefit analysis.
[No. of Hrs.: 08]
TEXT BOOKS :
1. Gavrilov, A.N., Automation and Mechanization of Production Processes in
Instrument Industry, Pergaman Press, Oxford.
2. Pippengerm, G., Industrial Hydraulics, MGH, New York.
3. Kay, F., Pneumatics for Industry, The Machining Pub. Co., London.
4. Ilango & Soundararajan, Introduction to Hydraulics and Pneumatic, Prentice Hall of
India.
REFERECE BOOKS :
1. Johnson, David G., Programmable Controllers for Factory Automation, Marcel
Dekker, New York.
2. Boothroyd, G. and Poli, C., Automatic Assembly, Marcel Dekkar, New York.
3. Sapiro, Steve Smith, Robert J., Handbook of Design Automation, Prentice Hall.
4. Fawcett J.R., Pneumatic Circuits and Low Cost Automation, Trad & Technica Press,
England.
5. Groover, Mikell P., Automation, Production Systems and Computer Integrated
Manufacturing, Prentice Hall.
45
w.e.f. session 2008 - 2009

Paper: INDUSTRIAL ENGINEERING
LTC
314

two questions. However, student may be asked to attempt only 1 question from each unit. Eac h question should be of
12.5 marks.
UNIT I
Definitions of management-history of management-types of manager-management
responsibilities-management tasks-the engineering manager. Organization structures,
the quality organization, organizational change, managing change Management
obligations, social and professional responsibilities Personnel management and
administration, manpower planning -recruitment, selection and training. Accidents
absenteeism and labour turnover.
[No. of Hrs.: 08]
UNIT II
Industrial relations- objectives, causes results and settlement of industrial
relations,workers participation in management, collective bargaining, trade unions,
principles of industrial legislations, Wage payment plans-wage incentives.
[No. of Hrs.: 04]
UNIT III
Financial management: financial accounts, inflation, profitability, budgets and controls,
obtaining finance, valuing a company, Control through costing: Cost accounting,
valuation of stocks, allocation of overheads, standard costing, marginal costing,
Investment decision: the ranking process, payback period, average rate of
return,discounted cash flow.
Project Management : Network construction & identification of critical activities in CPM
& PERT.Introduction to Optimization Techniques, Linear Programming and its graphical
solution.
[No. of Hrs.: 10]
UNIT IV
Marketing and sales management, The market, marketing information, market
segmentation, consumer and industrial markets, Product management, pricing,
marketing communications, sales physical distribution, Entrepreneurship concept
Entrepreneurship development, factors affecting, Entrepreneurship, project report and
techno economic feasibility assessment.
[No. of Hrs.: 10]
UNIT V
Quality Management : Total quality Management, 7 quality control tools, statistical
process control, quality circle, quality cost, quality audit and reporting.
Six sigma: definition, key elements of six sigma, advantages of implementing six sigma,
DMAIC six sigma process.
[No. of Hrs.: 06]
TEXT BOOKS :
1. Kootnz & Donnel , Principles of Industrial Management,
2. Fabricky et al, Operation Management , Tata McGraw Hill
REFERENCES BOOK
46
w.e.f. session 2008 - 2009
1. Bethel et.al, Industrial Organisation and Management , McGraw Hill

2. Prasanna Chandra, Financial Management, TMH
3. IM Pandey, Financial Management , Vikas Publish
4. Reddin & Ryan, Hand Book of MBO, Tata McGraw Hill
5. J.S. Chandan, Management: concept and Strategies, Vikas Publishing House
6. Babcock & Morse, Managing Engineering and Technology: An Introduction to
Management for Engineers, PHI
7. K.C.Arora, Total Quality Management, S.K. Kataria & Sons.
8. Feigenbaum, Total Quality Control, Mcgraw Hill & Co.
47
w.e.f. session 2008 - 2009

Paper: ENGINEERING METAL AND METALLURGY
L TC
3 1 4

12.5 marks.
UNIT I
Atomic structure of metals crystal structure, crystal lattice of (i) Body centered cubic (ii)
face centered cubic (iii) closed packed hexagonal, crystallographic notation of atomic
planes, polymorphism and allotropy, solidification of crystallization (i) nuclear formation
(crystal growth) (ii) crystal imperfection Elementary treatment of theories of plastic
deformation, phenomenon of slip twinning, dislocation, identification of crystallographic
possible slip planes and direction in FCC, BCC, C.P., recovery, re-crystallization,
preferred orientation causes and effects on the property of metals.
[No. of Hrs.: 08]
UNIT II
Introduction to Engineering materials, their mechanical behavior, testing and
manufacturing properties of materials, physical properties of materials, classification of
engineering materials.
General principles of phase transformation in alloys, phase rule and equilibrium
diagrams, Equilibrium diagrams of Binary system in which the components form a
mechanical mixture of crystals in the solid state and are completely mutually soluble in
both liquid state.
[No. of Hrs.: 08]
UNIT III
Equilibrium diagrams of a systems whose components have complete mutual solubility
in the liquid state and limited solubility in the solid state in which the solid state solubility
deceases with temperature. Equilibrium diagram of alloys whose components have
complete mutual solubility in the liquid state and limited solubility in solid state(Alloy with
a peritectic transformation).
[No. of Hrs.: 08]
UNIT IV
Equilibrium diagrams of a system whose components are subject to allotropic change.
Iron carbon equilibrium diagram. Phase transformation in the iron carbon diagram (i)
Formation of Austenite (ii) Transformation of austenite into pearlite (iii) Martensite
transformation in steel, time temperature transformation curves.
[No. of Hrs.: 08]
UNIT V
Principles and applications of heat treatme nt processes viz. annealing, normalizing
hardening, tempering; harden ability & its measurement, surface hardening processes.
Defects in heat treatment and their remedies; effects produced by alloying elements on
the structures and properties of steel. Distribution of alloying elements (Si, Mn. Ni. Cr.
Mo. TL. Al) in steel.
[No. of Hrs.: 08]
TEXT BOOKS :
1. V. Raghavan, Material Science & Engineering, Prentice Hall India Ltd., 2001.
2. S.K. Hazra Chaudhuri, Material Science & Processes, Indian Book Publishers,
Calcutta, 1983.
48
w.e.f. session 2008 - 2009
3. R.B. Gupta, Material Science Processes, Satya Prakashan, New Delhi, 2000.
REFERENECE BOOKS :
1. Degarmo E. Paul et.al, Materials & Processes in Manufacture, Prentice Hall India,
New Delhi,
2001.
2. Raymond A Higgim., Engineering Metallurgy Part 1, Prentice Hall India, New Delhi,
1998.
3. L. Krishna Reddi, Principles of Engineering Metallurgy, New Age Publication, New
Delhi,
2001.
4. Buduisky et al, Engineering Materials & Properties, Prentice Hall India, New Delhi,
2004.
5. Peter Haasten, Physical Metallurgy, Cambridge Univ. Press, 1996.
49
w.e.f. session 2008 - 2009
Practicals:
ETME - 252 Kinematics & Dynamics of Machines Lab.
Based on course work ETME 202
PC
2 1
ETTE - 254 FEM Lab.

Based on course work ETTE 204
PC
2 1
ETTE - 256 Machine Tools Lab.

Based on Course Work ETTE 206
PC
3 2
ETTE 258 Automation Lab.

PC
2 1
50
w.e.f. session 2008 - 2009

Paper: PRODUCTION PLANNING AND CONTROL
L TC
3 1 4

two questions. However, student may be asked to attempt only 1 question from each unit. Ea ch question should be of
12.5 marks.
UNIT I
INTRODUCTION : Introduction to Production planning and control, functions of
production control, Types of production: Job, batch and continuous, Product
development and design: Marketing aspect, Functional aspects, Product development
and design: Operational aspect, durability and dependability, aesthetic aspect,Profit
consideration Standardization, Simplification & specialization,Break even
analysis,Economics of a new design.
[No. of Hrs.: 08]
UNIT II
WORK STUDY : Method study, Introduction, Procedure Selection, Record, Analysis,
Development and Implementation, Micro motion and memo motion study, Work
measurement Introduction, Techniques of Work measurement, Time study, production
study, Work sampling, synthesis from standard data, PMTS (predetermined motion time
standards).
[No. of Hrs.: 08]
UNIT III
PRODUCT PLANNING AND PROCESS PLANNING : Product planning : Introduction,
Extending the original product information, Value Analysis,Problems in lack of Product
planning, Process planning and routing pre requisite information needed for process
planning,Procedural steps in Process planning, Quantity determination in batch
production, Machine capacity, balancing,Analysis of process capabilities in a multi
product system.
[No. of Hrs.: 08]
UNIT IV
PRODUCTION SCHEDULING : Production control systems-Loading and Scheduling:
master scheduling scheduling rules- Gantt charts,Perpetual loading basic
scheduling problems, Flow, batch production scheduling, product sequencing,
Production control systems periodic batch control, Material Requirement Planning,
kanban, Dispatching Progress reporting and expediting, Manufacturing lead time
Techniques for aligning completion times and due dates.
[No. of Hrs.: 08]
UNIT V
INVENTORY CONTROL AND RECENT TRENDS IN PPC : Inventory Control
Introduction, Purpose of holding stock, Effect of demand on inventories Ordering
procedures. Two bin, ordering cycle system,Determination of EOQ, economic lot size,
ABC Analysis, Recorder procedure, Introduction to CIPP systems, Elements of JIT,
Fundamentals of MRP II and ERP .
[No. of Hrs.: 08]
51
w.e.f. session 2008 - 2009
TEXT BOOKS :
1.Martand Teslang, Industrial Engineering and Production Management, S. Chand
and Company. First edition, 2000.
2. S.K. Mukhopadhyay, Production Planning and Control, Prentice Hall of India.
REFERENECE BOOKS :
1. Samson Eilon, Elements of production planning and control, Universal Book Corp.
1984.
2. Elwood S. Buffa and Rakesh K. Sarin, Modern Production/Operations Management,
8th Edition, Wiley and Sons, 2000.
3. K. C. Jain, L.N. Aggarwal, "Production planning control and Industrial Management,
Khanna Publishers, 1990.
4. N. G. Nair, Production / Operations Management, Tata- Mc Graw Hill, 1996.
5. S. N. Chary, Theory and Problems in Production & Operations Management, Tata
Mc Graw Hill, 1995.
6. Elanchezian, R. Kesavan, Production Planning and control, Anuradha Publishers.
52
w.e.f. session 2008 - 2009

Paper: METROLOGY AND QUALITY ASSURANCE
LTC
31 4

12.5 marks.
UNIT I
Principles of measurement: Definition of Metrology, difference between precision and
accuracy. Sources of errors: Controllable and Random Errors, Effects of Environment
and Temperature, Effects of support, alignment errors.
Length Standards: Line standards, end standards and wavelength standards, transfer
from line standards to end standards. Numerical based on line standards. Slip gauges
its use and care, methods of building different heights using different sets of slip
gauges.Limits, fits and tolerances: Various definitions, different types of fits and
methods to provide these fits. Numerical to calculate the limits, fits and tolerances, ISO
system of limits and fits; Gauges and its types, limit gauges plug and ring gauges.
Gauge Design Taylors Principle, wear allowance on gauges.
[No. of Hrs.: 10]
UNIT II
Comparators: Principles and working of Mechanical, Electrical, Optical and Pneumatic
Comparators.Angular Measurement: Sine Bar different types of sine bars, use of sine
bars in conjunction with slip gauges, Use of angle gauges, spirit level, errors in use of
sine bars. Numericals. Principle and working of autocollimator.
[No. of Hrs.: 06]
UNIT III
Straightness and flatness: Definition of Straightness and Flatness error. Numericals
based on determination of straightness error of straight edge with the help of spirit level
and auto collimator Screw Thread Measurement: Errors in threads, Measurement of
elements of screw threads major diameter, minor diameter, pitch, flank angle and
effective diameter (Two and three wire methods). Effect of errors in pitch and flank
angles. Gear Measurement: Measurement of tooth thickness Gear tooth vernier
caliper, Constant chord method, base tangent method and derivation of mathematical
formulae for each method. Parkinson Gear Tester.
[No. of Hrs.: 10]
UNIT IV
Machine Tool Alignment: Machine tool tests and alignment tests on lathe. Alignment
tests on milling machine. Alignment tests on a radial drilling machine, Interferometry.
Surface texture: Introduction, types of irregularities, Elements of surface. Texture,
Measurement of surface finish, Evaluation of surface Roughness. [No. of Hrs.: 06]
UNIT V
Computer Aided Metrology - Principles and interfacing, software metrology. Laser
metrology - Applications of Lasers in precision measurements - Laser interferometer,
speckle measurements, laser scanners. Coordinate Measuring Machine - Types of
CMM - Probes used - Applications - Non contact CMM using Electro optical sensors for
dimensional metrology - Non contact sensors for surface finish measurements. Image
processing and its application in Metrology.
[No. of Hrs.: 06]
53
w.e.f. session 2008 - 2009
TEXT BOOKS :
1.R.K. Jain, Engineering Metrology, Khanna Publishers, Delhi
2.I.C. Gupta, Engineering Metrology, Dhanpat Rai Publications, Delhi
REFERENECE BOOKS :
1.F.W. Galyer & C.R. Shotbolt, Metrology for Engineers, ELBS edition.
54
w.e.f. session 2008 - 2009

Paper: JIGS, FIXTURE & GAUGE DESIGN
LTC
31 4

two questions. However, student may be asked to attempt only 1 question from each unit. Each qu estion should be of
12.5 marks.
UNIT I
Introduction to locating and clamping devices, difference between jigs and fixture,
advantages of jigs and fixture, materials used in jigs and fixture, locating principle,
locating methods and devices, standard parts, clamping analysis of clamping forces,
tolerance and error analysis. Consideration of Safety factor while designing of Jig
Fixture and Gauge.
[No. of Hrs.: 11]
UNIT II
Introduction to drill jigs, Economics of drill jig,General considerations in design drill jigs ,
types of drill jigs , Drill bushings, Method of constructions , clearance handling
clearance, swarf and cutting fluid clearances, burr grooves Methods of inserting bushes,
Design Drill jigs for given components, Drill jigs and modern manufacturing.
[No. of Hrs.: 10]
UNIT III
Introduction to fixtures, Economics of fixtures, Types of fixtures & Application
overview, Vise fixtures, milling fixtures , Boring fixtures, broaching fixtures , Lathe
fixtures, grinding fixtures, welding fixture , indexing fixture, Design of fixtures for the
given components.
[No. of Hrs.: 08]
UNIT IV
Gauge design : introduction, Types of gauges, gauges tolerance , selection of materials
for gauges. Review of tolerance analysis, Ta ylors principle, ideal gauge. Design of plain,
Taper, Spline and thread Limit Gauge. Design of Positional gauges, Indicator, Flush pin
and Reciever gauges. Gauge manufacturing techniques. Case studies of gauges for
selected components.
[No. of Hrs.: 11]
TEXT BOOKS :
1. P H Joshi, Jigs and Fixture, Tata Mcgraw Hill, New Delhi.
1. Grant, Jigs and Fixture, TMH Publication.
2. Calvin, Jigs and Fixture, MGH Publication.
REFERENECE BOOKS :
1. Kempster, Introduction to Jigs & Tool Design, Prentice Hall.
2. Cyryll Donaldson, George H.Lecain, V.C. Goold, Tool Design, Tata Mcgraw Hill.
3. P H Joshi, Tooling Data, Wheeler Publication.
55
w.e.f. session 2008 - 2009

Paper: CNC MACHINING & PROGRAMMING
L TC
3 1 4

12.5 marks.
UNIT I
An overview of CNC machines - need, benefits and limitations,
classification of CNC machines. Constructional features of CNC machines, types of
CNC machines, elements of CNC machine and systems, machine control unit, precision
measuring and positioning of CNC.
[No. of Hrs.: 08]
UNIT II
CNC part programming: Process Planning and flow chart for part programming,
Preparatory codes G and Miscellaneous codes M, interpolation , tool compensation,
transformations, subroutines, special CNC control : geometry capability scaling,
rotating, mirroring, copy etc, canned cycles for CNC lathe and milling, CNC program
verification tools, tool libraries for cutters
[No. of Hrs.: 12]
UNIT III
CNC Tooling : Tooling for milling, angle plates, CNC vises, work holding devices
clamps, rotary tables and rotary indexes, CNC cutting tools, Tool materials.
[No. of Hrs.: 11]
UNIT IV
CNC program generation from CAD, CNC controller and motion control in CNC system.
Applications of CNC and recent advances in CNC machines.
[No. of Hrs.: 08]
TEXT BOOKS :
1. T. K. Kundra, P.N. Rao and N. K. Tewari, Numerical Control and Computer Aided
Manufacturing, , Tata McGraw-Hill Publishing Co., New Delhi, , 2001
2. P.Radhakrishnan, S.Subramanyam and V.Raju, CAD/CAM/CIM, Publication Year: Oct,
2007, Edition: 3rd, Reprint: 2008.
3. Stenerson & Curran, Computer Numerical Control: Operation and Programming, Prentice
Hall of India.
REFERENECE BOOKS :
1. M. P. Groover, Automation, Production Systems, and Computer-Integrated Manufacturing,
Prentice Hall, Publication, July 2007
2. M. Lynch, Computer Numerical Control for Machining, McGraw Hill Book Publishing
Company,1992.
3. J.S. Stenerson, Computer Numerical Control: Operation and Programming, Kelly Curran,
Publisher: Prentice Hall, 2007.
4. S.K. Sinha, CNC Programming, Galgotia Publications 2003.

5. James Madison, CNC Machining Handbook, Industrial Press Inc.
56
w.e.f. session 2008 - 2009

Paper: Plastic Technology
L TC
3 14

2. Apart from question no. 1, rest of the paper shall consist of four units as pe r the syllabus. Every unit should have
12.5 marks.
UNIT I
Polymer Science :Introduction to monomer and polymer, intermolecular forces,
chemical bonding.Polymerisation, Polymerisation techniques and mechanism,
molecular weight, molecular distribution, effect of molecular weight on processing and
properties.Nomenclature, sources of raw material, methods of polymerisation, general
properties, processing behaviour and enduse applications of the following :
Natural polymers, shellac , casine.
[No. of Hrs.: 11]
UNIT II
Additives fillers, antioxidants, thermal stabilisers, lubricants, plasticisers, toughening
agents, colourants, fire retardants, coupling agents, blowing agents, ultraviolet
stabilisers, antistatic agents, antiblocking agents, slip and antislip agents, processing
aids, mould releasing agents.
[No. of Hrs.: 08]
UNIT III
Compression & transfer moulding : Compression moulding, fundamental principles, bulk
factor, flow properties , processing temperature , mould temperature control , moulding
pressure , press tonnage , processing limitations , curing time , influence of processing
parameters on the quality of the moulding.
Injection moulding: Introduction,Types of injection moulding machines, injection
moulding machines specifications , projected area , plasticizing capacity , shot weight ,
type of locking systems , mould clamping. Press tonnage, influence of processing
parameters on the quality of the moulding.
[No. of Hrs.: 11]
UNIT IV
Extrusion: Introduction,extruder parts,extrusion screw, design features,
design
variables, extruder output, extrusion processing parameters, their effects on product,
extruder faults causes and remedies.
Extrusion of film, pipe, sheet, profile and coating - dies for different extrusion process.
[No. of Hrs.: 08]
UNIT V
Blow moulding: Introduction to blow moulding, types of blow moulding operations ,
extrusion blow moulding, injection blow moulding, stretch blow moulding ,types of blow
moulding machines,blow mould construction.
Rotational moulding : Introduction to rotational moulding, rotational mould construction.
Thermoforming:
Introduction,
thermoforming
methods,
thermoforming
dies
thermoforming equipment description.
Advanced processing techniques: Reaction injection moulding, Structural foam
moulding, Resin transfer moulding.
[No. of Hrs.: 11]
57
w.e.f. session 2008 - 2009
TEXT BOOKS :
1. P.A. Tres, Designing Plastic Parts for Assembly, Hanser Gardner Publications; 5th
edition, 2003
2. R.A. Malloy, Plastic Part Design for Injection Molding: An Introduction, Hanser
Gardner Publications, 1994.
REFERENECE BOOKS :
1. J.Rotheiser, Joining of Plastics: Handbook for Designers and Engineers, Hanser
Gardner Publications, 2004.
2. J.P. Beaumont, R. Nagel, R. Sherman, Successful Injection Molding: Process,
Design, and Simulation, Hanser Gardner Publications, 2002 .
3. Fisher, Blow Moulding of Plastic, Butterworth.
4. Baird, Industrial Plastic, Wilcox.
5. Harper, Handbook of Plastic, MGH Publication.
6. Powell, Selection and Use of Thermo Plastic, Oxford Press.
58
w.e.f. session 2008 - 2009
Practicals:
ETTE 351 Metrology & Quality Assurance Lab.
PC
2 1
ETTE- 353 Jigs Fixture & Guage Lab

Based on course work ETME 305
PC
4 2
ETTE -353 CNC Machining and Programming Lab.

Based on Course Work ETME 307
PC
2 1
ETTE 357 Minor Project

(with a thrust on Design Innovation & Manufacturing)
PC
8 4
59
w.e.f. session 2008 - 2009

Paper: PRESS TOOL DESIGN- I
LT C
31 4

12.5 marks.
UNIT I
Principles of Blanking and Piercing Dies: Basic Blanking or piercing operation, Shearing
Theory, calculation of cutting force, importance of cutting force, calculation of stripping
force , calculation of cutting clearance, importance of cutting clearance. Cost analysis
with a view on the quantity of production.
[No. of Hrs: 10]
UNIT II
Introduction to various parts of Blanking and Piercing Dies: Function of Punch Plate,
Top Plate, Shank, Stripper Plate, Die plate, Guide pillar and Guide Bushes, gages ,
stopper . Stock material utilization and strip layouts. Materials used for above referred
parts. Selection of Presses.
[No. of Hrs: 10]
UNIT III
Bending Dies: Basic of Bending, bending stress, bend allowance curve, estimating Flat
Blank lengths, Introduction to Bending Dies to produce Bend components. Cost analysis
with a view on the quantity of production. Selection of Presses.
[No. of Hrs: 10]
UNIT IV
Designing of Shearing Tools : Design of blanking, Piercing and Bending Dies.
[No. of Hrs: 08]
TEXT BOOKS :
1. P.H. Joshi, Press Tool Design, Wheeler Publishing, Delhi.
2. Eary Reed, Technique of Press Working, Prentice Hall
REFERENECE BOOKS :
1. Joshi, Press Tool & Press Work, Portguis Publication.
2. Ostergaard, Basic Die Making, MGH, NewYork.
3.Ochler, Hydrualic Presses, Arnold Press.
4. Makelt, Mechanical Presses, Arnold Press.
60
w.e.f. session 2008 - 2009

Paper: MOULD DESIGN - I
L TC
3 1 4

12.5 marks.
UNIT I
Injection Mould design concepts : Introduction, concept of design, design principles,
parting line, mould elements, types of moulds, construction of core and cavities, position
of gate, gate balancing. Ejection, types of ejections, mould cooling, mould alignment,
ancillary parts of the mould, consideration of safety factor while designing.
[No. of Hrs: 06]
UNIT II
Shrinkage : material shrinkage properties, amorphous, crystalline and semi- crystalline
materials behavior, shrinkage Vs tolerance, minimum wall thickness, creep properties,
mechanical properties and load bearing requirements.
[No. of Hrs: 08]
UNIT III
Moulding machines : Selection of machines, specifications of machines, shot capacity,
plasticising capacity, nozzle details, minimum daylight, maximum daylight, ejection
arrangement, dry cycle time, their applications in mould design, deciding number of
impressions, types of machines, types of machines and their operation, special
attachments of the moulding machines.
Types of moulds: Two plate mould, direct sprue injection, single impression, multi
impression, side gated, three plate moulds, stack moulds, multi day light moulds.
Split moulds, external undercut, internal undercut, delayed action, cam track actuation,
hydraulic core pulling devices, split cavities, split cores, threaded inserts, internal and
external.
[No. of Hrs: 12]
UNIT IV
Methodical approach to mould design, determination of economical number of cavities,
mould standards bolsters, standard mould parts, mould design check list. Cost
estimation and cost analysis.
Product design: Product design concepts size, shape, function, aesthetics, life, tooling
aspects on product design, process variables Vs product design, product design thumb
rules for plastics, cost reduction through product design concepts , design of external,
internal undercuts, side openings, hinges, fits of box and lid, assembly through
resilience properties, case studies.
[No. of Hrs: 08]
UNIT V
Theromsetting and Thermosets : Introduction, different type of thermosets, thermosets
as fillers.
[No. of Hrs: 04]
TEXT BOOKS :
1. R.J.W. Pye, Injection Mould Design, Affilated West Press, Delhi.
2. Rosato, Injection Molding HandBook, CBS Publishers, Delhi.
3. Irvin I Rubin, Injection Moulding Theory & Practice, John Willey.
61
w.e.f. session 2008 - 2009

Paper: RAPID PROTOTYPE AND REVERSE ENGINEERING
L TC
3 1 4

12.5 marks.
UNIT I
Review of solid modeling techniques with comparison advantages and disadvantages.
Basic principle of RP processes, classification of RP processes, various Industrial RP
systems like Sterolithography, Fused Deposition Modeling , Selective Laser Sintering,
Laminated object Manufacturing, 3 D Printing, Ballistic particle Modeling etc.,
[No. of Hrs.: 11]
UNIT II
Role of Rapid Prototyping and Rapid Tooling in product development and simultaneous
engineering. Process planning for rapid prototyping, STL file generation defects in STL
files and repairing algorithms, slicing and various slicing procedures, Accuracy issues in
Rapid Prototyping , Strength of RP parts, Surface roughness problem in RP.
[No. of Hrs.: 08]
UNIT III
Part deposition orientation and issue like accuracy, surface finish, build time, support
structure, cost etc. Rapid tooling technique such as laminated metallic tooling, direct
metal laser sintering, vacuum casting
[No. of Hrs.: 08]
UNIT IV
Introduction to reverse engineering. Selecting and optimally employing 3-D digitization
strategies and systems. Efficiently using 3-D scanning & CAD model development for
complex components and tools. Performing variance analysesr of geometry models.
Developing customized reverse engineering processes.
Rapidly generating CAD
models of concrete objects (external and internal geometries).
[No. of Hrs.: 12]
TEXT BOOKS :
1. Rafiq Noorani, Rapid Prototyping: Principles and application, John Wiley, Hoboken.
2. Franck W. Liou, Rapid Prototyping and Engineering Application : A TEXT BOOK for
Prototype Development, Taylor & Francis Publication.
3. Kevin Otto and Kristin Wood, Product Design : Technology in Reverse Engineering
and New Product Development, Pearson, New Delhi.
REFERENECE BOOKS :
1. Pham D.T. , Dimov S.S. , Rapid Manufacturing : Technology & Applications of Rapid
Prototyping and Rapid Tooloing, Springer Verlag, London.
2. PAtri K. Venuvinod and Weiyin Ma, Rapid Prototyping : Laser based and other
Technology, Kluwer, Boston.
3. Kai, Chua Chee, Fai Leong, Rapid Prototyping : Principle & Application in
Manufacturing, John Willey, London.
62
w.e.f. session 2008 - 2009
L TC
Paper: METAL CUTTING & TOOL DESIGN
3 1 4

2. Apart from question no. 1, rest of the paper shall consist of four uni ts as per the syllabus. Every unit should have
12.5 marks.
UNIT I
Introduction: Definition of feed, depth of cut and cutting speed. Concept of specific
cutting energy in metal cutting and Numerical based on calculation of machining time on
lathe, drilling machine, shaper, milling machine and grinding machines considering
specific cutting energy of materials.
Theory of Metal Cutting: Orthogonal and oblique cutting, types of chips, Factors
affecting the chip formation, Cutting forces in orthogonal cutting and their measurement,
Merchant circle and derivation of relationships between the cutting forces, chip
thickness ratio, shear angle, stress and strain in the chip, work done and power required
in metal cutting, plowing forces and the sizeeffect,apparent mean shear strength of
work material.
[No. of Hrs.: 11]
UNIT II
Ernst Merchant Theory:- its assumptions and modifications. Relationship between
cutting velocity, shear velocity and chip flow velocity. Mechanism of friction at chip-tool
interface. Numerical problems based on metal-cutting.
Heat generation in Metal cutting: Heat generation and temperature distribution in metal
cutting. Calculation of temperature in primary and secondary deformation zones and
their measuring methods.
[No. of Hrs.: 11]
UNIT III
Machinability: Machinability and its criteria, forms of tool-wear in metal cutting, tool-life
and its criteria, effect of different cutting parameters on tool-life. Economics of
machining and numericals. Cutting fluids, their physical action and applications.
Grinding: Specifications of grinding wheel, Mechanics of grinding, effect of grinding
conditions and type of grinding on wheel behaviour, equivalent diameter of grinding
wheel.
[No. of Hrs.: 08]
UNIT IV
Cutting Tool Design: General considerations, single point tool geometry. Principles of
different cutting tool materials and their important characteristics. Geometry of a drill.
Basic principles of design of a single point and multiple point tools i.e broaches and
twist drill.
Jigs & Fixtures: Important considerations in jigs and fixture design. Main principles of
designing of jigs & fixtures, elements of Jigs and fixtures. Different devices and methods
of locations.Different types of clamps used in jigs & fixtures.
[No. of Hrs.: 11]
TEXT BOOKS :
1. Dr. P.C. Pandey & C.K. Singh, Production Engg. Sciences, Standard Publisher.
Distributors.
2. Dr. B.J. Ranganath, Metal Cutting & Tool Design Vikas Publishing House Pvt. Ltd.
63
w.e.f. session 2008 - 2009
REFERENECE BOOKS :
1. Geoffrey Boothroyd, Fundamentals of Metal Machining & Machine Tools, Tata
McGraw Hill Kogakusha Ltd.
2. P.N. Rao, Manufacturing Technology, Tata McGraw Hill Publication Ltd.
64
w.e.f. session 2008 - 2009
L T C
Paper: CONCURRENT ENGINEERING
3 1 4

answer typequestions. It should be of 25 marks.
2. Apart from question no. 1, rest of the paper shall consist of four units as per the sylla bus. Every unit should have
12.5 marks.
UNIT I
Product life cycle, quality products, evaporative markets, globalization and Concurrent
engineering. Review of concurrent engineering techniques like DFM (design for
manufacture). DFA (design for assembly), QFD (quality function deployment), RP (rapid
prototyping), TD (total design) for integrating these technologies.
[No. of Hrs.: 08]
UNIT II
Product information systems and their architecture. Information environment for
suppliers, management, testing & inspection design engineering, purchasing, process
control, manufacturing, support plans, operators, quality control, servicing and
maintenance.
[No. of Hrs.: 11]
UNIT III
Product information modeling. Integration of information models and end users
applications. Computer aided simultaneous engineering systems. Integrated concurrent
design and product development.
[No. of Hrs.: 11]
UNIT IV
Constraint networks. created by capacity expansion and professional resource
expansion. Case studies, DYNAMO, STELLA and SD based management games.
[No. of Hrs.: 08]
TEXT BOOKS :
1. Biren Prasad, Concurrent Engineering Fundamentals : Integrated Product and
Process Organization, Prentice Hall, New Jersey.
2. C.G. Miller, Concurrent Engineering Design: Integrating the Best Practices for
Process Improvement, Society of Manufacturing Engineers, Landon.
REFERENECE BOOKS :
1. M. Helander, M. Nagamachi, Design for Manufacturing a Systems approach to
Concurrent Engineering and Ergonomics, Taylor & Francis, London.
2. D.D. Bedworth, M.R. Henderson and P.M. Wolfe, Computer Integrated Design and
Manufacturing, 1991. McGraw Hill.
65
w.e.f. session 2008 - 2009
L T C
Paper: VALUE ENGINEERING
3 1 4

answer typequestions. It should be of 25 marks.
2. Apart from question no. 1, rest of the paper shall consist of four units as per the sylla bus. Every unit should have
12.5 marks.
UNIT I
Introduction to Value Engineering (V.E.) and Value Analysis, Life Cycle of a Product,
Methodology of V.E., Quantitative definition of Value,Use Value and Prestige Value,
Estimation of product quality/performance,
[No. of Hrs.: 11]
UNIT II
Types of Functions, Relationship between Use Functions and Esteem Functions in
product design, Functional Cost and Functional Worth, Effect of value improvement on
profitability, Aims of VE systematic Approach. Introduction to V.E. Job plan / Functional
Approach to Value Improvement, Various phases and techniques of the job plan.
[No. of Hrs.: 08]
UNIT III
Factors governing project selection, Life Cycle Costing for managing the Total Value,
Concepts in LCC, Present Value concept, Annuity concept, Net Present Value, Pay
Back period, Internal rate of return on investment (IRR), Examples and illustrations.
Creative thinking and creative judgement, False material, labor and overhead saving.
[No. of Hrs.: 11]
UNIT IV
System Reliability, Reliability elements in series and parallel, Decision matrix,
Estimation of weights and efficiencies, Sensitivity analysis, Utility functions, Fast
diagramming, Critical path of functions, DARSIRI method of value analysis, Purchase
price analysis.
[No. of Hrs.: 08]
TEXT BOOKS :
1. S.S. Iyer , Value Engineering, New Age International, New Delhi.
2. Miles, Lawrence D., Technology of Value Analysis And Engineering, Mcgraw Hill.
3. American Society of Tools and Manufacturing Engineers, Value Engineering in
REFERENECE BOOKS :
1. Value Engineering : S ystematic Approach, Mcgraw Hill, New York.
2. Raven A.D., Profit Improvement by Value Analysis, Value Engineering and Purchase
Price Analysis, Cassel, London.
3.Claswon, H. Robert, Value Engineering for Management, Averbach.
4.Oughton, Fredrick, Value Analysis And Value Engineering, Pitman, London.
66
w.e.f. session 2008 - 2009
Paper Code:ETTE 314

Paper: ERGONOMICS
L TC
3 14

12.5 marks.
UNIT I
Objective : To develop awareness, acquire information, and experience human factors
in design. Datalogging, data collection, data reduc tion and data analysis techniques.
[No. of Hrs.: 08]
UNIT II
Gross human anatomy, anthropometry, biomechanics, muscle strength and exertion
potential of different limbs, work capacity, environmental effects. Exercises for
evaluation of postural forms and work spaces.
[No. of Hrs.: 08]
UNIT III
Environmental conditions including temperature, illumination, noise and vibration.
Perception and information processing, design of displays, hand controls, typography
and readability, layout and composition.
[No. of Hrs.: 08]
UNIT IV
Exercises in evaluation of human response to product interface. Product safety and
products liability. Legal and safety issues, Various case studies.
[No. of Hrs.: 08]
TEXT BOOKS :
1. D.C. Alexgander, Applied Ergonomics Taylor and Francis
2. Pulat, B.Mustafa, Fundamental of Industrial Ergonomics, Prentice Hall.
3. Martino, Vittosio,Di, Work Organization & Ergonomics, ILO,Genava.
REFERENECE BOOKS :
1. Mark R. Letho and James R. Buck, Introduction to Human Factors and Ergonomics
for Engineers, Taylor and Francis, New York.
2.Phillips, Chandler Allen, Human Factor Engineering, John Willey & Sons, New York.
3. Franus, Edward A., Connective Networks in Ergonomics : General Methodological
Consideration, Elsevier, Amesterdam.
4. Kyalseth, Tarald O., Ergonomics of Workstation Design, Butterworths, London.
5. Mark R. Letho and James R. Buck, Introduction to Human Factors and Ergonomics
for Engineers, Taylor and Francis, New York.
67
w.e.f. session 2008 - 2009
Paper Code:ETTE 316

Paper: PRECISION ENGINEERING
L TC
3 14

12.5 marks.
UNIT I
Introduction to precision, machine design, principal of accuracy,repeatability and
precision. Errors due to geometry, kinematics, thermal expansion, dynamic forces and
instrumentation etc.
[No. of Hrs.: 08]
UNIT II
System design considerations in precision engineering. Rollingand sliding contacts
bearings, hydrostatic and magnetic bearings, precision gears, positioning mechanisms
and drives. Electro magnetic piezoelectric and fluid actuators.
[No. of Hrs.: 08]
UNIT III
Microelectro-mechanical systems, precision measurement and control devices, three
dimensional coordinate measuring machines, surface finish measurement. Precision
machining and finishing operations. Assembly and tolerancing.
[No. of Hrs.: 08]
UNIT IV
MIcromaching systems. Tribological vibrations and noise considerations in high speed
mechanical units. Case studies from some of the application like computer drives,
printers, sewing machines, video and audio recorders, optical devices etc.
[No. of Hrs.: 08]
TEXT BOOKS :
1. M.V.Suryaprakash, Precision Engineering, Narosa Publishing House.
2. Nakazawa Hironm, Principal of Precision Engineering, Oxford University, Oxford.
3. A. Davidson, Handbook of Precision Engineering, Macmillan, London.
REFERENECE BOOKS :
1.Vijay Kumar Gupta, Computer Integrated Manufacturing of Precision Components,
IIT Mechanical Deptt.
2. Slocum, Alexender H. , Precision Machine Design, Prentice Hall.
3. David Dornfeld and Dae Eun Lee, Precision Manufacturing, Springer Science
Business Media.
4. A.W. Judge, Engineering Precision Measurement, Chapman, London.
68
w.e.f. session 2008 - 2009
Practicals:
ETTE - 352 Press Tool Design - I Lab
PC
4 2
ETTE 354 Mould Design - I Lab

PC
4 2
ETTE - 356 Rapid Prototyping & Reverse Engg. Lab

Based on Course Work ETTE 306
PC
4 2
ETTE 358 Metal Cutting & Tool Design Lab

PC
4 2
69
w.e.f. session 2008 - 2009
L TC
Paper: CAD & PRODUCT DESIGN
3 14

12.5 marks.
UNIT I
Fundamentals of CAD: Role of computers in design, geometric modelling- wireframe
and solid, modelling, engineering analysis - FEM, design review and evaluation,
automated drafting, design data base, softwares used in CAD, data exchange between
CAD and CAM. Fundamentals of CAM: Definition of automation, levels of automation,
high volume discrete parts production, Detroit type of automation, transfer machines,
analysis of automated flow lines, assembly machines, flow line balancing, line
balancing.
[No. of Hrs.: 08]
UNIT II
Geometric Modeling : Modeling of Curves , Splines, parametric curves, Bezier and Bspline curves, Modeling of surfaces: ruled surfaces and surfaces of revolution. Modeling
of Solids and their properties: Surfaces and curves in solids, Intrinsic and global
properties, feature based modeling, Characteristic tests and Intersections.
[No. of Hrs.: 08]
UNIT III
Solid Modeling: Data structures and Boolean operations. Computer Graphics Display
Interface: Modeling transformations, Viewing transformations, Projections, Clipping,
Hidden line/surface elimination, shading and light sources, Double buffering, Hardware
graphics engines.
[No. of Hrs.: 08]
UNIT IV
Computer-aided drafting, Parametric drafting, Design visualization, Integration with NC
machines and manufacturing. Scientific Visualization: Animation, physical principles.
Graphics Standards: 2D and 3D standards and graphics portability. Introduction to
Product data standards and data structures database integration for CAD/CAM.
Consideration of safety while product designing on CAD.
[No. of Hrs.: 08]
UNIT V
Product design with the help of above stated units & ETTE357.
[No. of Hrs.: 08]
TEXT BOOKS :
1. Groover and Zimmer, CAD / CAM, Prentice Hall of India.
2. D. Hearn , M.P. Balles, Computer Graphics, Pearson Ed. Publisher
3. D. D.Voisinet, Introduction of Computer Aided Drafting by McGraw Hill Co.
4. S. Harring Ton, Computer Graphic, Mc Graw Hill Publisher.
70
w.e.f. session 2008 - 2009
REFERENECE BOOKS :
1. D.F Rogers, Procedural elements for computer graphics, TMH Publisher.
2. Rogers, D. F. and Adams, A., Mathematical Elements for Computer Graphics,
McGraw-Hill Inc., NY, 1989.
3. I. D. Faux and M. J. Pratt, Computational Geometry for Design and Manufacture,
John Wiley and Sons, NY, 1979.
4. M. E. Mortenson, Geometric Modelling, John Wiley and Sons, NY, 1991.
5. Mikell P. Groover, Emory W.Zimmers, CAD/CAM, Pearson Education, 2001.
6. P.N. Rao, CAD/CAM Principles and Applications, Tata McGraw Hill, 2003.
7. Karl T Ulrich, Steven D Eppinger, Product Design And Development , TATA
MGRAW HILL.
71
w.e.f. session 2008 - 2009
Paper Code: ETME - 403

Paper: Mechatronics
LT C
3 1 4

12.5 marks.
UNIT I
Introduction: Overview: Mechanical Actuation System Kinematic Chains, Cam, Gear,
Train Ratchet Mechanism, Belt, Bearing. Hydraulic And Pneumatic Actuation Systems:
Overview: Pressure Control Valves, Cylinders, Direction Control Valves, Rotary
Actuators, Accumulators, Amplifiers, and Pneumatic Sequencing Problems.
[No. of Hrs.: 11]
UNIT II
Electrical Actuation Systems: Switching Devices, Mechanical Switches SPST, SPDT,
DPDT, Debouncing keypads; Relays, Solid State Switches, Diodes, Thyristors,
Transistors, Solenoid, Types Devices: Solenoid Operated Hydraulic and Pneumatic
Vlaves, Electro-Pneumatic Sequencing Problems. Control of DC Motors, Permanent
Magnet DC Motors, Control of DC Motors, Bush less Permanent Magnet DC Motors,
AC Motors, Stepper Motors, Stepper Motor Controls, Servo Motors. Interfacing
controllers: Interfacing, Buffers, Darlington Pair, I/O Ports, Interface Requirements,
Handshaking, Serial and Parallel Port Interfacing, Peripheral Interface, Adapters.
Digital logic: Number Systems, Binary Mathematics, Boolean Algebra, Gates and
Integrated Circuits Like 7408, 7402, Karnaugh Maps, Application of Logic Gates as:
Parity Generators, Digital Comparators, BCD to Decimal Decoders, Flip Flops.
Introduction to Microcontroller Intel 8051, Selecting a Microcontroller.
Sensors and transducers and application: Performance Terminology, Static and
Dynamic Characteristics, Displacement, Position and Proximity Sensors, Potentiometer
Sensors, Strain Gauge Element, LVDT, Optical Encoders, Pneumatic Sensors, Hall
Effect Sensors, Tachogenerators, Strain Gauge Load Cell, Thermostats, Photo
Darlington. Interfacing Sensors in Mechantronic System as Temperature Switch
Circuit, Float Systems.
[No. of Hrs.: 12]
UNIT III
Introduction to signal conditioning: Signal Conditioning Processes, Inverting Amplifiers,
Non Inverting Amplifiers, Summing, Integrating, Differential, Logarithmic Amplifiers,
Comparators, Amplifiers Error, Filtering, wheatstone Bridge, Temperature
Compensation, Thermocouple Compensation, Analog to Digital Conversion, Digital To
Analog Conversion, Sample and Hold Amplifiers, Multiplexers, Time Division
Multiplexing, Data Acquisition, Digital Signal Processing, Pulse Modulation.
System models: Mechanical System Models Applications like Machine on a floor, Car
Wheel Moving along a road etc. Model Development of an Electrical Systems, Fluid
System, and Thermal Systems: Rotational Translation Systems, DC Motors, Speed
Control and Hydraulic Mechanical Systems.
[No. of Hrs.: 11]
72
w.e.f. session 2008 - 2009
UNIT IV
Programmable logic controllers (plc):PLC Structure, Input / Output Processing,
Programming, Language (Ladder Diagram), Logic Functions, Latching, Sequencing,
Timers, Internal Relays and Counters, Shift Registers, Master and Jump Controls,
Jumps, Data Movement, Code Conversion, Ladder Circuits. Case studies: Auto-Focus
Camera, Printer, Domestic Washing Machine, Optical Mark Reader, Bar Code Reader
and Pick and Place robot Arm.
[No. of Hrs.: 11]
TEXT BOOKS :
1. W. Bolton, Mechatronics, Pearson Education Ltd., 2003.
REFERENCE BOOKS :
1. Mohammad Ali Mazidi Janice Gillispier Mazidi, The 8051 Microcontroller, Pearson
Education Inc.,2004.
2. Gary Dunning, Introduction to Programmable Logic Controllers, Thomson Asia P.
Ltd., Singapore, 1998.
3. Gopal K. Dubey, Fundamentals of Electrical Drives, Narosa Publishing House,
2001.
4. Charles H. Roth, Jr. Fundamentals of Logic Design, Jaico Publishing House, 2001.
5. "HMT Mechatronics, Tata McGraw Hill Publishing Co. Ltd., 2001.
6. Devdas Shetty, Richard A. Kolk Mechatronics System Design, Thomson Asia Pvt.
Ltd., Singapore, 2001.
7. A.K. Tayal, Instrumentation & Mechanical Measurements, Galgotia Publication
Pvt.Ltd., 2003.
8. D. Rana Durgaiah, Fluid Mechanics & Machinery, New Age Int. Publishers, 2004.
9. Nitaigour Premchand Mahalik, Mechatronics Principles, Concepts & Application,
Tata
McGraw Hill Publishing Co.Ltd., 2003.
10. Mikell P. Groover, Automation, Production Systems and Computer-Integrated
Manufacturing, 2nd Edition, Prentice Hall, 2001.
73
w.e.f. session 2008 - 2009

Paper: PRESS TOOL DESIGN II
L TC
3 1 4

12.5 marks.
UNIT I
Compound Dies & Progressive Dies : Definition of Compound dies, introduction to
Compound ies, function of various parts of Compound dies, Definition of Progressive
dies, introduction to the progressive dies, calculation of centre of pressure, strip layouts.
[No. of Hrs.: 10]
UNIT II
Forming theory. Flow limit diagram. Deep drawing process, deformation, blank
development range of draw, drawability, strain factor, force calculation, wrinkling
Erickson test, defects in drawing.
[No. of Hrs.: 10]
UNIT III
Failures in forming and drawing. Analysis and Remedies. Cost analysis with a view on
the quantity of production. consideration of safety, manufacturing methods of forming .
Drawing dies tolerances.
Reconditioning and repair of tools. Importance of safety. Fine blanking process
techniques and application.
Use of CAD for design of Press Tools: Work Piece checks, Find developed
Length/Blank Size, Nesting, Strip layout Progressive Dies. Case studies on Press Tools.
[No. of Hrs.: 11]
UNIT IV
Spring Design and calculations : Spring properties, spring materials, springs in die
design, helical compression spring, calculation of compression spring, flat sprongs, hot
wound spring selection of springs.
[No. of Hrs.: 04]
UNIT V
Extrusion: Cold Extrudable materials, cold extrusion equipment used, power
requirements lug preparation, extrusion pressure, lubricants, tools, design and extruding
dies, design of die elements.
[No. of Hrs.: 06]
TEXT BOOKS :
1. P.H. Joshi, Press Tool Design, Wheeler Publishing, Delhi.
2. Eary Reed, Technique of Press Working, Prentice Hall
REFERENECE BOOKS :
1. Joshi, Press Tool & Press Work, Portguis Publication.
2. Ostergaard, Basic Die Making, MGH, NewYork.
3. Ochler, Hydrualic Presses, Arnold Press.
4. Makelt, Mechanical Presses, Arnold Press.
74
w.e.f. session 2008 - 2009

Paper: MOULD DESIGN II
LTC
3 1 4

12.5 marks.
UNIT I
Parting line: Plain surface, stepped parting line, irregular parting surface, angled
surface, local stepped and profile parting surface , complex edge forms, venting.
Feed system: Sprue, runner and gate, determination of runner size and cross section,
layout of runners, balancing of runners, types of gates, application of gates to various
products/materials.
[No. of Hrs.: 08]
UNIT II
Ejection: Types of ejection - pin ejection, stepped pin part pin, `D' pin, blade ejection,
sleeve ejection, stripper ejection, air ejection, double ejection, calculation of ejection
force required.
[No. of Hrs.: 08]
UNIT III
Mould temperature control: Mould cooling methods integral cooling circuit, baffle
cooling, spiral insert cooling, cooling through heat pipes, capillary tubes, heat rods and
its applications. Mould temperature, melt temperature, heat removal, re - calculation of
cooling time, case studies.
[No. of Hrs.: 08]
UNIT IV
Thermosetting Mould design Introduction to Transfer Moulding, transfer moulding
process, design consideration for transfer moulding, inserts, cavities and core, defects
and remedies, polishing and plating.
[No. of Hrs.: 08]
TEXT BOOKS :
1. R.J.W. Pye, Injection Mould Design, Affilated West Press, Delhi.
2. Rosato, Injection Molding HandBook, CBS Publishers, Delhi.
3. Irvin I Rubin, Injection Moulding Theory & Practice, John Willey.
75
w.e.f. session 2008 - 2009
Practicals:
ETME- 451 CAD & Product design Lab
P C
4 2
ETME -453 Mechatronics Lab.

Based on Course Work ETME 403
P C
2 1
ETTE 455 Press Tool Design - II Lab.

P C
4 2
ETME 457 Mould Design - II Lab

P C
4 2
ETTE 459 Project Planning & Appraisal
P C
12 6
Project Definition : Venture analysis, Project management Features;

Project organisation design; Operation planning and resource allocation; Plant location
analysis models; Project scheduling; Gantt charts;Analysis of project networks - PERT
and CPM. Scheduling under Resources constraint, Cash scheduling to multi-projects
situation Project monitoring and control aspects; Decision making theories in
Management under certainty, risk, uncertainty and competitive situations;
applications of the methodologies and formulations in such project decision making
problem solutions; Project capital, cost estimation; Breakeven Analysis, Cost Benefit
Analysis; Profitability Analysis, Commercial and notional profitability.
Project Engineering, procurement, storage and construction functions and other related
management problems; Project wind up and technological obsolescence; Computer
aided Project Management.
References Books
1. Operations Research An Introduction by Taha
2. Principles of Operations Research with Applications to Managerial Decision by
Wagner
ETTE - 461 Practical Training
P C
0 1
76
w.e.f. session 2008 - 2009

Paper: DIE CASTING & DIE DESIGN
L TC
3 1 4

12.5 marks.
UNIT I
Introuction to die casting die, understanding the properties of Aluminium & Zinc alloys,
the significance of constituents an impurities and the importance of metallurgical
structures. The behavior of alloys and solid solutions during and after solidificati on.
Die casting Machine ; working principle of die casting machine, difference between cold
and hot chamber machines.
UNIT II
Die casting dies : specific details of die construction, casting ejection, cores slides, and
loose die pieces, core actuating and locking devices, classification of dies , general
details of die design, die layout, die making techniques.
Therotical and practical aspects of die casting : Frommers therory, others theory ,
practical analysis and control of casting variables, correlating shot speed and pressure,
die lubrication and coolant.
[No. of Hrs.: 08]
UNIT III
Gating Design, Metal melting and handling, working principles of die casting machines.
Die steel : required characteristics of die steels, die casting alloys.
finsihing of die casting : finishing for zinc base alloys, finishing for aluminium base
alloys, finishing for magnesium base alloys.
[No. of Hrs.: 08]
UNIT IV
Inspection of die castings : first inspection , final inspection. Die casting defects, causes
and its solution, estimating the cost of die castings. safety in the die casting plant,
Basic die design and die work influence factors : design criteria for die manufacturable
products, function ability aspects, control of close toleranced dimension, e limination of
secondary opeartions through better part design.
[No. of Hrs.: 08]
UNIT V
Material and surface finish : Metal materials and thier properties, testing of mechanical
properties, material used for tooling application, heat treatment, surface cleaning,
surface coating.
[No. of Hrs.: 08]
TEXT BOOKS :
1. Ostergaard, Basic Die Making, MGH Publication.
2. Osregaard, Advance Die Making, MGH Publication.
77
w.e.f. session 2008 - 2009
REFERENECE BOOKS :
1. H.H.Dochler, Die Casting, Mc Graw Hill Co.,New York.
2. Street A.C., The Die Casting Book, Surrey Portgulis.
3. Dallas, Progressive Die, MGH Publication.
4. Paquin, Die Design Funda, Industrial Press.
5. SME, Die Design Handbook, MGH Publication.
6. Jones, Die Design & Die Making Practice, Industrial Press.
78
w.e.f. session 2008 - 2009

Paper: MODERN MANUFACTURING METHODS
L TC
3 1 4

12.5 marks.
UNIT I
Solid/Liquid Phase Metal joining and metal cutting processes : Their principle of
Operation, process parameters and application.
Newer process of Joining : Working principle and application of Laser plastic welding,
Friction stir welding, plasma welding, spray welding.
[No. of Hrs.: 08]
UNIT II
Abrasive Jet Machining : Working principle, equipment used, process parameter, MRRvariation in technique used, application.
Water Jet Machining : Working principle, equipment used, process parameter, MRRvariation in technique used, application.
Ultrasonic Machining : Principle, applications and process parameters, purpose of slurry
slection, magnetostiction, analysis of process parameters.
[No. of Hrs: 08]
UNIT III
ECM(Electro Chemical Machining) : Principle and classification of ECM, determination
and evaluation of MRR, Electrochemistry of ECM, selection of e lectrolytes and analysis
of ECM.
ECG( Electro Chemical Grinding) : principle and process parameters: Working
principle, equipment used, Process parameters, MRR variation in technique used,
ECG Machine Tool Equipment, applications.
[No. of Hrs: 08]
UNIT IV
Laser Beam Machini ng : Working principle, types of lasers, equipments, process
parameters, process characteristics.
Plasma Arc Machining : Principles and applications, Plasma Arc cutting system,
equipments.
Electron Beam Machining : Principle,beam control techniques, comparision of process
capabilities, advantages and limitations.
[No. of Hrs.: 08]
UNIT V
Non-Conventional Machining Methods : Classification of non-traditional machining
methods, their comparative study.
Electric Discharge Machining : Principle and applications, mechanism of metal removal,
basic EDM circuits, evaluation of metal removal, calculation of metal removal rate and
optimization of MRR, selection of tool material and dielectrics, flushing.
Wire Cut EDM : working pri nciple, process parameter, equipments, characteristics of
machining process, applications.
[No. of Hrs: 08]
79
w.e.f. session 2008 - 2009
TEXT BOOKS :
1. P.C. Pandey & H.S. Shan, Modern Machining Process, Tata McGraw Hills, 200.1
2. Vijay K Jain, Advance Machining Processes, Allied Publishers Pvt Ltd., New
Delhi(2002).
3. P K Mishra, Nonconventional Machining, Narosa Publication.
REFERENECE BOOKS :
1. Amitabh Gosh and A.K. Mallik, Manufacturing Science, Affiliated East-West Press
Pvt. Ltd., 1985.
2. Benedict. G F, Nontraditional Manufacturing Processes, Marcel Dekker Inc.,New
York
3. Mc Geough, Advanced Methods of Machining, Chapman and Hall, London
80
w.e.f. session 2008 - 2009

Paper: MATERIAL MANAGEMENT
L TC
3 1 4

12.5 marks.
UNIT I
Introduction: Scope, objectives and phases in materials management,
Procurement: purchase procedure, tender, earnest money, security deposit, purchase
order, vendor rating.Receipt: Invoice, cash memo, inspection. Storage: methods of
storage.Selective control techniques of inventory ABC & VED analysis.
Inventory Theory: objectives of keeping inventory, structure of inventory problems and
their analysis, relevant cost.
[No. of Hrs.: 10]
UNIT II
Static inventory problems under risk : general characteristics, Christmas tree problem,
total cost matrix, opportunity cost matrix, cost of risk, mathematical formulation of
discrete and continuous cases.Dynamic inventory problems under certainty: general
characteristics, optimal lot size models with constant demand and infinite delivery rate
with and without back ordering, quantity discounts.
[No. of Hrs.: 10]
UNIT III
Dynamic inventory problems under risk: general characteristics, basic kinds of inventory
control systems demand probability distribution approximate methods to find optimal
P & Q systems of inventory, optimal selling policy with fluctuating prices.
[No. of Hrs.: 08]
UNIT IV
Material requirement planning: master production schedule, bill of materials, inventory
stock, files, MRP process, logic and computational procedure using simple example, lot
sizing in MRP.
[No. of Hrs.: 08]
TEXT BOOKS :
1. A.Deb, Materilas Management, Academic Publishers, Calcutta, India.
2. Starr & Miller, Inventory control theory and practive, Prentice Hall of India.
3. Gopalakrishnan & Sundsresan, Material Management: An Integrated Approach,
Prentice Hall of India.
REFERENECE BOOKS :
1. G Monks, Operations Management, Mc Graw Hill.
2. Kanishka Bedi, Production & Operations Management , Oxford University Press.
81
w.e.f. session 2008 - 2009

Paper: SAFETY ENGINEERING
LTC
314

two questions. However, student may be asked to attempt only 1 question from each unit. Each questi on should be of
12.5 marks.
UNIT I
Safety Engineering : Safety principles and practices,Safe layout, Engineering Aspects of
safety, Machine tools/Equipments safety, guarding/interlocking/vibration-damping etc.
Safety during manufacturing processes like welding, grinding, machining, handling of
chemicals etc.
[No. of Hrs.: 08]
UNIT II
Regular plant inspection and safety Audit, Hazard Analysis , Safety of electrical
installations and general electrical safety practices, Machine maintenance,
Lubrication/oiling, Safety during material handling in shops.
[No. of Hrs.: 11]
UNIT III
Safety Management : Accidents , Accidents causes/body part affected, Accidents
classified (minor, reportable, fatal, dangerous occurrences), Accident Reporting and
statistics , Factory Act & Regulations: Salient points , Electric regulations: Salient points,
Safety Measurement and analysis of accidents, Enquiry committees and
implementation of recommendations.
[No. of Hrs.: 11]
UNIT IV
Fire prevention & Protection: Fire potential areas, Fire fighting measures: equipments,
training, requirements.
[No. of Hrs.: 08]
TEXT BOOKS :
1. L M Desmukh, Industrial Safety Management , Tata Mcgraw Hill.
2. A M Sharma, Industrial Health & Safety Management, Himalaya Publishing House.
3. Gloss, David S., Introduction to Safety Engineering, Wiley, New York.
REFERENECE BOOKS :
1. Pradeep Chaturvedi, Management Safety Challenge Ahead, (Safety Quality
Forum), The Institution of Engineers.
2.Dr. Naseem Elahi, Industrial Safety Management, Kalpz Publication.
3. Industrial Safety, National Safety Council of India.
4. Grimaldi and Simonds, Safety Management, AITBS Publishers, New Delhi.
5. Ronald, Harold E., Brian, System Safety Engineering and Management, John Wiley,
New York.
82
w.e.f. session 2008 - 2009

Paper: FLEXIBLE MANUFACTURING SYSTEMS(FMS) & COMPUTER
INTEGRATED MANUFACTURING SYSTEMS( CIMS)
L TC
3 1 4

12.5 marks.
UNIT I
Automated Assembly : Concept of automated assembly, need for automated assembly,
criteria for automated assembly process, impact of design on automated assembly,
control of automated assembly systems, transfer line, joining and fastening in
automated assembly.
Group Technology : Philosophy of group technology, establishment of family groups,
benefits of comprehensive coding systems, comparision between functional and cellular
layput, group technology and CNC manufacture, benefit of group technology.
[No. of Hrs.: 08]
UNIT II
Flexible Manufacturing Systems : definition, origin of FMS , classifications of FMS,
examples of FMS, project structure and design of FMS, components of FMS, FMS
processes, Material Handling in FMS AGVs, Conveyors, Robots, Gantry ladders,
manual materials handling, computer simulation and computer control systems,
communications in FMS, installation and commissioning of FMS.
[No. of Hrs.: 08]
UNIT III
Computer integrated manufacturing systems : Introduction, integrated databasesystem,
data collection system, material handling systems, integrating manufacturing systems,
computer related data base systems, networking.
[No. of Hrs.: 08]
UNIT IV
Automated guided vehicale : definition, need for using AGVs , type of AGV, guidance of
AGV, AGV system management, vehicle dispatch, AGV system monitoring, AGV and
safety and other material handling methods.
Industrial Robots : introduction, need for a robot, categories of a robot, selection of
robot, configuration, mechanical ports of robot, servomotors, robot programming and
controller, robot vision, proximity sensors, applications, industrial safe ty and robots.
[No. of Hrs.: 11]
TEXT BOOKS :
1. Pandey P.C., Modern Machining Processes, Tata Mc Graw Hill, N Delhi.
2. Groover, Mikell P. , Automation, Production Systems and Computer Integrated
3. Deb, Satya Ranjan, Robotics Technology and Flexible Automation, Tata Mcgraw
Hill, New Delhi.
REFERENCE BOOKS :
1. Ranky, Paul, Design and Operation of FMS: Flexible Manufacturing Systems, North
Holland, Bedford.
2. Rauf A., Ben-daya M., Flexible Manufacturing System : Recent Development,
Elsevier, Amsterdem.
83
w.e.f. session 2008 - 2009
3. Asfall, Ray C., Robots and Manufacturing Automation, John Willey, New York.
4. Boothroyd, Geoffray, Marcel Dekker, Assembly Automation & Product Design, New
York.
5. Edquist, Charles, Jacohsson, Steffan, Flexible Automation : The Global Diffusion of
New Technology in the Engineering Industry, Basil Black Well, Oxford.
84
w.e.f. session 2008 - 2009

Paper: ADVANCE MECHANICAL ENGINEERING DESIGN
L TC
3 1 4

12.5 marks.
UNIT I
Introduction to Advanced Mechanical Engineering Design. Review of materials &
processes for machine elements.
[No. of Hrs.: 08]
UNIT II
Case studies of mechanical ,engineering design failures. Review of static strength
failure analysis,-theories of failure including von-Mises theory based strength design.
High cycle and low cycle fatigue. Fatigue Strength Design of Mech. Equipment
Elements. Exercises of fatigue design of shafting and gears. Surface fatigue design
failures. Exercises of surface fatigue design of rolling contact bearings including linear
bearings.
[No. of Hrs.: 11]
UNIT III
Stiffness based design.Design for creep. Combined creep and fatigue failure
prevention.Design to prevent buckling and instability. Tribodesign with applications
to design of sliding bearings and mechanical seals. Selection of lubrication sytems.
Design for corrossion, wear, hydrogen embrittlement, fretting fatigue and other
combined modes of mechanical failure.
[No. of Hrs.: 11]
UNIT IV
Dynamically sound designs of machine elements like springs and shafts. Introduction to
dynamic design of mech. equipment and its implementation. [No. of Hrs.: 08]
TEXT BOOKS :
1. Hall, Allen S., Theory and Problem of Machine Design, Mcgraw Hill, Singapore.
2. Hartmen, Maleev, Mechanical Design of Machines, CBS , Delhi.
3. Tobias, Koeinigsberge, Advance in Machine Design and Research, International
MTDR conference.
REFERENCE BOOKS :
1. Jack A. Collins, Failure of Materials in Mechanical Design: Analysis, Prediction,
Prevention, Wiley.
2. J Solin, G Marguis, A. Siljander, S Sipila, Fatigue Design, Wiley.
3. Arthur J.Mcevily, Metal Failure: Mechanism, Analysis, Prevetion, Wiley.
85
w.e.f. session 2008 - 2009

Paper: FINANCIAL MANAGEMENT
L TC
3 1 4

12.5 marks.
UNIT I
Aims and objectives of Financial Management Financial Analysis and Planning,
Valuation of Securities, Cost-volume, profit Analysis, Operating and Financial Leverage.
[No. of Hrs.: 08]
UNIT II
Investment and capital Structure Decision, Methods of Capital Budgeting Cost of
Different sources of Raising capital Weighted Average cost of capital, Optimum Capital
Structure, Inventory, Accounts payable, Effect of Inflation on working capital
Management, Instruments of Long-Term Finance, Internal financing and Dividend
Policy.
[No. of Hrs.: 12]
UNIT III
Finance Function as Business; Approach to Financial Planning; Analysis of fi nancial
statements; Limitations of Financial statements; Rational Analysis; Flow of Funds
Analysis; Sources of Long and Short Term Finance; Management of Components of
Current Assets-Inventory Management; Accounts Receivable; cash; bills payable,
Financial policies like working capital policy, Credit policy, Cash policy, Determinants;
Basic Features of Indian Money and Capital markets; Financial Structure of Indian
Companies and Liberalization & Globalization policy.
[No. of Hrs.: 12]
UNIT IV
Applications and Case Studies
[No. of Hrs.: 09]
TEXT BOOKS :
1. Khan & Jain, Financial Management, Tata McGraw Hall
2. I.M. Pandey, Financial Management, Prentice Hall India
REFERENECE BOOKS :
1. R.P. Rastogi, Financial Management, Galgotia Publications
86
w.e.f. session 2008 - 2009

Paper: RELIABILITY & MAINTENANCE MANAGEMENT
L TC
3 1 4

12.5 marks.
UNIT I
Fundamentals Of Reliability & Maintenance: Reliability, Reliability Improvement,
Redundancy, Element Redundancy. Unit Redundancy, Standby Redundancy, Reliability
cost trade off. Maintenance, Scope of Responsibilities, Types of maintenance,
Maintenance planning & control, Maintainability & Availability , Failure modes and the
Bath Tub Curve.
[No. of Hrs.: 11]
UNIT II
Failure Data Analysis, Hazard Models & System Reliability: Failure Data, Mean Failure
rate, Mean time to failure (MTTF), Mean time between failures (MTBF), GraPrentice
Hall Indiacal plots, MTTF in terms of failure density, Reliability in terms of hazard rate
and failure density. Constant Hazard model, Linearly Increasing Hazard and the Weibull
Model. Instantaneous repair system, Mean time to repair (MTTR), Reliability and
Availability function. Series configuration, Parallel configuration, Mixed configuration, A r
out of n structure, mean time to failure of system, Fault tree construction,
Calculation of reliability from Fault tree.
[No. of Hrs.: 11]
UNIT III
Systematic Maintenance: Codification & Cataloguing, History cards, Instruction manual
and operating manuals, Job planning, Job manuals & Job scheduling, Job cards and
Job procedures, Maintenance organization, Centralized & Decentralized organization,
Captive maintenance,Replacement models, Spare part management.
[No. of Hrs.: 11]
UNIT IV
Condition Monitoring Techniques & Modern Concepts: Leakage monitoring, Lubricant
monitoring techniques, Ferrography, Spectroscopy, Cracks monitoring, Thickness
monitoring,
corrosion monitoring, Thermography.Terrotechnology, Failure mode effect analysis,
Failure mode effect & critically analysis, Total productive maintenance, Computer
managed maintenance system, Case studies.
[No. of Hrs.: 11]
TEXT BOOKS :
1. L.S.Srinath, Reliability Engineering, Affiliated East-West Press Ltd., 1985
2. S.K. Srivastava, Industrial Maintenance Management, S. Chand & Co. Ltd., 1998.
REFERENECE BOOKS :
1. E. Balaguruswamy, Reliability Engineering, Tata McGraw Hill Publishing Co., 1984.
2. Charles E. Ebling, Reliability & Maintainability Engg., Tata McGraw Hill Publishing
Co., 1997.
87
w.e.f. session 2008 - 2009

Paper: Project Work Tool Design & Manufacturing
L T C
0 32 16
The objectives of the course Major Project are
To provide students with a comprehensive experience for applying the knowledge

gained so far by studying various courses.
To develop an inquiring aptitude and build confidence among students by working

on solutions of small industrial problems.
To give students an opportunity to do something creative and to assimilate real life

work situation in institution.
To adapt students for latest developments and to handle independently new

situations.
To develop good expressions power and presentation abilities in students.
The focus of the Major Project is on preparing a working system or some design or
understanding of a complex system using system analysis tools and submit it the same
in the form of a write-up i.e. detail project report. The student should select some real
life problems for their project and maintain proper documentation of different stages of
project such as need analysis, market analysis, concept evaluation, requirement
specification, objectives, work plan, analysis, design, implementation and test plan.
Each student is required to prepare a project report and present the same at the final
examination with a demonstration of the working system (if any).
The faculty and student should work according to following schedule:
i) Each student undertakes substantial and individual project in an approved area of the
subject and supervised by a member of staff.
ii) The student must submit outline and action plan for the project execution (time
schedule) and the same be approved by the concerned faculty.
iii) At all the steps of the project, students must submit a written report of the same.
88
w.e.f. session 2008 - 2009

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SCHEME OF EXAMINATION

GURU GOBIND SINGH

w.e.f. session 2008 - 2009

FIRST SEMESTER EXAMINATION

Applied Physics Lab. I

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SECOND SEMESTER EXAMINATION

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THIRD SEMESTER EXAMINATION

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Paper Code: ETMA-101

INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75

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Paper Code: ETPH 103

INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75

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Paper Code: ETCH 105

INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75

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Paper Code: ETME 107

INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75

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Paper Code: ETCS 109

INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75

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Paper Code: ETEL-111

INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75

Paper Code: ETEL-113

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Paper Code: ETPH-151

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Paper Code: ETCH 153

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Paper Code: ETCS 155

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Paper Code: ETME-157

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Paper Code: ETME-159

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Paper Code: ETMA-102

INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75

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Paper Code: ETPH-104

INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75

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Paper Code: ETCH 106

INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75

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Paper Code: ETPH-152

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Paper Code: ETCH 154

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Paper Code: ETCS 156

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13. Write a program to print the following outputs:

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