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MAINTENANCE MANUAL
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CSPHMI2
(Ref. Figure401 )
Item
Special Tools
(Ref. Section 910000)
Nomenclature
ST201
Hoisting adapter
ST701
ST702
Hub puller
Item
Consumable Materials
(Ref. Section 910000)
Nomenclature
CM111
CM115
CM204
Grease, aircraft
Grease, oscillating bearing
Compound, corrosion preventative
Item
Special Tools
(Ref. Section 910000)
Nomenclature
ST201
ST701
ST703
Hoisting adapter
Main rotor wrench assembly
Main rotor hub driver
622000
Page401
Revision20
CSPHMI2
MD Helicopters, Inc.
MAINTENANCE MANUAL
CAUTION
NOTE:
D Removal of recessed spacer, upper bear,
ing cone, upper seal and seal retainer is
not mandatory for installation of the
main rotor hub. If these items are in,
stalled, perform steps (1). thru (4). and
(11). thru (22). Caution should be used
when installing hub to prevent damage to
these parts.
D If recessed spacer, upper bearing cone,
upper seal and seal retainer have been re,
moved, these parts should not be as,
sembled in hub before installation of hub
on helicopter. These items are reas,
sembled in hub after seating hub on mast.
Prior to installing main rotor hub, insure
that all bearings are adequately serviced
with grease (CM111).
D Replacement main rotor hubs do not come
balanced from MDHS. If installing a re,
placement hub, perform a main rotor hub
balance (Ref. Sec. 181000, Main Rotor
Hub Balance Procedure).
(1). Attach hoisting adapter (ST201) to
eyebolts in main rotor hub and connect
suitable hoist.
If hub assembly (with sleeve
bushing, spacer, upper bearing
and seal retainer installed) does not seat
properly onto mast, do not attempt to force it
into position. Remove hub assembly from
mast and determine cause of hub not seat,
ing, correct the problem and follow the pro,
cedures for reinstallation.
CAUTION
622000
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(5). Handpack hub cavity, between sleeve
bushing and hub, with grease (CM111).
CAUTION
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MD Helicopters, Inc.
MAINTENANCE MANUAL
CSPHMI2
SLEEVE BUSHING
ROTOR HUB
OUTER LINER
SEAL
JAW CONTACT
POINT
THRUST PAD
ROTOR MAST
ROTOR MAST
G622004A
622000
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MD Helicopters, Inc.
MAINTENANCE MANUAL
CSPHMI2
CAUTION
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Excessive leadlag load applied
CAUTION to the main rotor blades during
ground handling can result in damage to the
elastomeric damper buns and failure of the
damper assembly. Operators and mainte,
nance personnel should use extra caution to
avoid leadlag loads in excess of 35 pounds
(155.68 N) at the tip of the main rotor
blades.
NOTE:
(17). Connect scissors crank to main rotor
hub lower shoe and/or to scissors link.
622000
MD Helicopters, Inc.
CSPHMI2
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MANUAL
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(2). Store all five dampers together in
(2). With damper rotational direction decal
horizontal position for minimum of six
facing outboard so it can be read, attach
hours. Preferred ambient temperature
damper ears to pitch housing lug with
during storage is 55 to 85F (13 to
bolt (head up), washers, and nut.
30C).
Torque nut to 30 60 inchpounds
(3.39 6.78 Nm) and install cotter pin.
(3). Set damper length, centerlinetocent,
erline of bolt attach holes, for initial
(3). Adjust main rotor blade phasing for
installation.
associated main rotor blade.
369D/E
(4). After final phasing adjustments, torque
8.229 0.005 inch (209.017 0.127 mm)
jamnuts to 95 110 inchpounds
369F/FF
(10.73 12.43 Nm). Safety jamnuts to
8.132 0.005 inch (206.553 0.127 mm)
turnbuckle with new lockwire. Lock,
500N
wire must be located outboard, away
8.132 0.005 inch (206.553 0.127 mm).
from pitch housing.
(4). Install dampers on helicopter.
NOTE: Threaded end of damper turnbuckle
NOTE: If ground rock or stick shake is noted,
shaft must protrude through clevis base a
complete following step.
minimum of two full threads and must clear
blade damper attach fitting.
(5). Length of damper may be adjusted
after initial setting by checking main
(5). Connect damper to blade.
rotor system balance (Ref. Sec. 1810,
Main
Rotor Balancing Procedure).
(6). Remove blade support.
Check of main rotor system balance
should be accomplished only after main
5. Main Rotor Damper Nominal Adjustment
rotor blades have been tracked.
(1). Remove all five main rotor blade
If more than four flats turn of
dampers from helicopter if installed.
CAUTION turnbuckle adjustment is neces,
NOTE: If dampers are being replaced, do not
sary to correct balance, return to step (1).
mix part numbers.
and repeat procedure.
622000
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MD Helicopters, Inc.
MAINTENANCE MANUAL
CSPHMI2
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SCREW (2 PLACES)
(NOTE 2)
MAST
LOCKNUT
RETAINER
0.020 INCH (0.508 MM)
MAXIMUM SCREW HEAD
HEIGHT ABOVE HUB
LOCKWIRE
RETAINER
SCREW
LOCKNUT
DRIVE SHAFT
MAST
SEAL
SEAL RETAINER
RETAINER
SAFETYING
MAIN ROTOR
HUB
PITCH HOUSING
ASSEMBLY
SHIMS / SHIM WASHERS
(NOTE 4)
LOWER
SHOE
SHOULDERED BUSHING
MAIN ROTOR MAST
FLEXIBLE BOOT
NOTE 1
ROTATING SWASHPLATE
NOTE 3
PITCH
CONTROL
ROD
NOTES:
1. EDGE OF BUSHING MUST PROTRUDE A
MINIMUM OF 0.010 INCH (0.254 MM) TO A
MAXIMUM OF 0.060 INCH (1.524 MM) ABOVE
OUTSIDE SURFACE OF PART AFTER NUT IS
TIGHTENED.
2. IF LOCKNUT AND RETAINER SCREWHOLES
DO NOT MATCH WITHIN CORRECT TORQUE
RANGE, LOCKNUT IS TO BE INVERTED.
3. WASHER(S) AS REQUIRED FOR BOLT END
TO SWASHPLATE BOOT CLEARANCE.
4. SHIMS / SHIM WASHERS USED TO FILL GAP
ON SHOULDERED BUSHING SIDE.
SCISSORS CRANK
G622005A
622000