Escolar Documentos
Profissional Documentos
Cultura Documentos
Search
Collections
Journals
About
Contact us
My IOPscience
This content has been downloaded from IOPscience. Please scroll down to see the full text.
2015 Nanotechnology 26 145301
(http://iopscience.iop.org/0957-4484/26/14/145301)
View the table of contents for this issue, or go to the journal homepage for more
Download details:
IP Address: 128.122.253.228
This content was downloaded on 21/04/2015 at 20:38
Nanotechnology
Nanotechnology 26 (2015) 145301 (9pp)
doi:10.1088/0957-4484/26/14/145301
Department of Mechanical Engineering and Materials Science, Yale University, New Haven, CT
06520, USA
2
Center for Research on Interface Structures and Phenomena, Yale University, New Haven, CT 06511,
USA
E-mail: ze.liu@yale.edu and jan.schroers@yale.edu
Received 24 November 2014, revised 30 January 2015
Accepted for publication 19 February 2015
Published 18 March 2015
Abstract
Bulk metallic glasses (BMGs) are ideal for nanomoulding as they possess desirable strength for
molds as well as for moldable materials and furthermore lack intrinsic size limitations. Despite
their attractiveness, only recently Pt-based BMGs have been successfully molded into pores
ranging 10100 nm (Kumar et al 2009 Nature 457 86872). Here, we introduce a quantitative
theory, which reveals previous challenges in lling nanosized pores. This theory considers, in
addition to a viscous and a capillary term, also oxidation, which becomes increasingly more
important on smaller length scales. Based on this theory we construct a nanomoulding
processing map for BMG, which reveals the limiting factors for BMG nanomoulding. Based on
the quantitative prediction of the processing map, we introduce a strategy to reduce the capillary
effect through a wetting layer, which allows us to mold non-noble BMGs below 1 m in air. An
additional benet of this strategy is that it drastically facilitates demoulding, one of the main
challenges of nanomoulding in general.
Keywords: bulk metallic glasses, nanomoulding, nanoimprinting, wetting/dewetting, surface
oxide
(Some gures may appear in colour only in the online journal)
1. Introduction
(1)
p = 4max
4 cos
L
.
d
d
(2)
d 1 d 2 Eh dw 2
= 0,
r Nr +
dr r dr
2 dr
(3)
d 1 d dw
dw
pr
r
= Nr
+
,
dr r dr dr
dr
2
(4)
Eh3
12 1 v 2
is exural
Figure 1. Thermoplastic based nanomoulding of bulk metallic glasses. (a) Contribution of the viscosity term to the forming pressure for BMG
liquids owing into a nanopore (equation (1)) for an aspect ratio of three, and a maximum shear strain rate of max 1 s1. (b) For nanosized
molds, the capillary effect should be included in the pressure (second term in equation (2)) which inversely linearly scales with the diameter
of a pore. (c) When nanomoulding supercooled BMGs in air, the BMG surface is typically covered with an oxide layer, which deforms as a
rigid lm under normal pressure exerted by the BMG liquid. The pressure needed to break the oxide layer scales with the square of the
diameter of a nanopore. (d) Processing map for Zr35Ti30Cu8.25Be26.75 which is constructed based on (a)(c), with max 1 s1, = 107 Pa s,
= 150, = 1 J m2, and h = 10 nm. The molding pressure is limited by the strength of the mold, approximately 300 MPa [49] for Al2O3
template assuming a 0.2% elastic limit. Formation of nanorods is initially limited by the pressure requirement to break the oxide layer (black
line) and/or overcome capillary force (red line), which are the onset boundaries of nanomoulding.
1
c
h
= f , v, ,
E
d
(5)
16
3
h 2
,
1 v + v2 d
c
(6)
L
1
4 cos
0 +
.
=
d max
4max
d
c a 2
wm
1
=
4 +
(1 + v)(11313v)
2 E h
90
h
1v+v
wm 2
wm 3
1
+
,
(1 + v)2 (4026v)
(7)
h
h
1890
1 v2
p0
E
wm 3
16 1 h 4 wm
,
+
h
3 1 v2 a h
(9)
(8)
Figure 2. (a) Molding reactive BMGs by reducing capillary force through the use of an interlayer wetting layer. Al2O3 templates are coated
with high temperature oil (DuPont Kryto) prior to the molding operation. (b) After thermoplastic forming Zr35Ti30Cu8.25Be26.75 into a
200 nm Al2O3 template at 435 C for 2 min. Left: without the use of a wetting layer, right: with the use of high temperature oil as a wetting
layer. (c) Nanorods do not form without oil. (d) Formation of nanorods under the same conditions as (c) but with oil.
Figure 3. Nanomoulding Zr44Ti11Cu10Ni10Be25 and Mg65Cu25Y10 by using oil-wetted Al2O3 templates. Zr44Ti11Cu10Ni10Be25 and
Mg65Cu25Y10 are molded at 435 C and 175 C, respectively. The total processing time is 2 min and the maximum loading force is 50 KN.
(a) and (d) show the as-thermoplastic formed samples. The dark color in both of the BMGs suggests that nanorods formed. (b)(c) SEM
images of Zr44Ti11Cu10Ni10Be25 nanorods after removing the Al2O3 template through KOH etching. (e)(f) Mg65Cu25Y10 nanorods with
Al2O3 template partially etched by using H3PO4. The reactivity of Mg65Cu25Y10 with both alkaline and acidic solutions which are required to
etch the Al2O3 template causes degradation of the nanorods.
Figure 4. BMGs used as mold or moldable materials. (a) Requirements for a BMG mold/moldable material combination are that one BMG
has sufciently softened, which is achieved by processing in its supercooled liquid region close to its crystallization temperature. The other
BMG to be used as a mold should have a 20% higher Tg than that of the moldable BMG. Such a difference guarantees several orders of
magnitude difference in strength (ow stress). (b) Schematics of nanomoulding Pt-BMG using Pd-BMG nanorods as a mold. (c)(d)
Pd43Ni10Cu27P20 nanorods after demoulding from Pt57.5Cu14.7Ni5.3P22.5. (e)(f) Replicated nanoholes in Pt57.5Cu14.7Ni5.3P22.5.
Figure 5. Surface oxide layer on Zr35Ti30Cu8.25Be26.75, formed during processing in air at 435 C. Subsequently the sample is deformed to
rupture the surface oxide, resulting in a total processing time of 4 min. (a) Optical microscopy image reveals the rupture of the surface oxide
layer. (b)(c) By using SEM (the sample stage is tilted 30 degrees), the oxide thickness is measured to about 156 nm, which corresponds to
an oxidation rate of 0.65 nm s1 by assuming a linear oxidation process. Within our processing protocol, it takes 15 s to heat the sample,
which gives the upper bound thickness of the oxide layer to 0.65*15 nm 10 nm.
Figure 6. Wetting of high temperature oil (DuPont Kryto) on Al2O3 template and polished Zr35Ti30Cu8.25Be26.75.
5. Conclusions
Acknowledgment
This work was primarily supported by the National Science
Foundation under MRSEC DMR-1119826. Facilities use was
supported by YINQE. We thank Dr Sungwoo for help casting
Mg-BMG.
Appendix
A.1. Oxidation rates
We oxidized Zr35Ti30Cu8.25Be26.75 in air at 435 C and subsequently stretched the BMG to break its surface oxide layer.
The total processing time is 4 min. The ruptured surface
oxide layer is clearly revealed under an optical microscope
(gure 5(a)). Using SEM (gures 5(b)(c), the sample stage is
tilted 30), the oxide thickness is measured to 156 nm,
which corresponds to a 0.65 nm s1 oxidation rate if assuming
7
References
[1] Kumar G, Tang H X and Schroers J 2009 Nanomoulding with
amorphous metals Nature 457 86872
[2] Schroers J 2010 Processing of bulk metallic glass Adv. Mater.
22 156697
[3] Saotome Y, Itoh K, Zhang T and Inoue A 2001 Superplastic
nanoforming of Pd-based amorphous alloy Scr. Mater. 44
15415
[4] Kumar G, Desai A and Schroers J 2011 Bulk metallic glass: the
smaller the better Adv. Mater. 23 46176
[5] Sharma P, Kaushik N, Kimura H, Saotome Y and Inoue A
2007 Nano-fabrication with metallic glassan exotic
material for nano-electromechanical systems
Nanotechnology 18 035302
[6] Brower W E, Matyjaszczyk M S, Pettit T L and Smith G V
1983 Metallic glasses as novel catalysts Nature 301 4979
[7] Sekol R C et al 2013 PdNiCuP metallic glass nanowires for
methanol and ethanol oxidation in alkaline media Int. J.
Hydrog. Energy 38 1124855
[8] Carmo M et al 2011 Bulk metallic glass nanowire architecture
for electrochemical applications ACS Nano 5 297983
[9] Zhao M, Abe K, Yamaura S, Yamamoto Y and Asao N 2014
Fabrication of PdNiP metallic glass nanoparticles and
their application as highly durable catalysts in methanol
electro-oxidation Chem. Mater. 26 105661
[10] Sekol R C et al 2013 Bulk metallic glass micro fuel cell Small
9 20815
[11] Nakayama K S et al 2010 Controlled formation and
mechanical characterization of metallic glassy nanowires
Adv. Mater. 22 872
[12] Schroers J, Pham Q and Desai A 2007 Thermoplastic forming
of bulk metallic glassa technology for MEMS and
microstructure fabrication J. Microelectromech. Syst. 16
2407
[13] Schroers J, Kumar G, Hodges T M, Chan S and Kyriakides T R
2009 Bulk metallic glasses for biomedical applications Jom
61 219
[14] Padmanabhan J et al 2014 Engineering cellular response using
nanopatterned bulk metallic glass ACS Nano 8 436675
[15] Zberg B, Uggowitzer P J and Lofer J F 2009 MgZnCa glasses
without clinically observable hydrogen evolution for
biodegradable implants Nat. Mater. 8 88791
[16] Lin B, Bian X F, Wang P and Luo G P 2012 Application of Febased metallic glasses in wastewater treatment Mater. Sci.
Eng. B 177 925
[17] Wang J Q et al 2012 Rapid degradation of Azo dye by Febased metallic glass powder Adv. Funct. Mater. 22
256770
8
[44] Li N, Xia T, Heng L P and Liu L 2013 Superhydrophobic Zrbased metallic glass surface with high adhesive force Appl.
Phys. Lett. 102 251603
[45] Chen W, Liu Z, Robinson H M and Schroers J 2014 Flaw
tolerance versus performance: a tradeoff in metallic glass
cellular structures Acta Mater. 73 25974
[46] Kato H et al 2006 Fragility and thermal stability of Pt-and Pdbased bulk glass forming liquids and their correlation with
deformability Scr. Mater. 54 20237