Escolar Documentos
Profissional Documentos
Cultura Documentos
08/2012
Method statement
999803302 en-GB
98033-285-01
Introduction
999803302 - 08/2012
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Introduction
Contents
4
4
6
8
Introduction
Elementary safety warnings
Doka services
Eurocodes at Doka
9
9
10
The system
System description
System overview
12
12
18
19
25
Method statement
Ground rules
Method statement overview
Operating with Dokadek assembling tool
Operating with DekLift P 4.00m
30
30
42
47
General remarks
Forming infill zones
Floor formwork around edges
Additional precautions for slab thicknesses of
up to 50 cm
Floor-slab formwork at the structure edge
Combining with other Doka floor-slab systems
Transporting, stacking and storing
Cleaning and care of your equipment
Reshoring props, concrete technology and
striking
50
63
64
76
78
80
Component overview
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3
The Formwork Experts
Introduction
Planning
Provide safe workplaces for those using the formwork (e.g. for when it is being erected/dismantled,
modified or repositioned etc). It must be possible to
get to and from these workplaces via safe access
routes!
If you are considering any deviation from the
details and instructions given in this booklet, or
any application which goes beyond those
described in the booklet, then revised static calculations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
The customer is responsible for drawing up, documenting, implementing and continually updating a
hazard assessment at every job-site.
This document serves as the basis for the site-specific hazard assessment, and for the instructions
given to users on how to prepare and utilise the system. It does not substitute for these, however.
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Introduction
Assembly
Symbols used
Pouring
Do not exceed the permitted fresh-concrete pressures. Excessively high pouring rates lead to formwork overload, cause greater deflection and risk
causing breakage.
If a person or object falls against, or into, the sideguard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.
Maintenance
Only original Doka components may be used as
spare parts. Repairs may only be carried out by the
manufacturer or authorised facilities.
Important note
Failure to observe this may lead to malfunction or damage.
Instruction
This symbol indicates that actions need to be
taken by the user.
Sight-check
Indicates that you need to do a sight-check
to make sure that necessary actions have
been carried out.
Tip
Points out useful practical tips.
Reference
Refers to other documents and materials.
Miscellaneous
We reserve the right to make alterations in the interests
of technical progress.
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Introduction
Doka services
Support in every stage of the project
Doka offers a broad spectrum of services, all with a single aim: to help you succeed on the site.
Every project is unique. Nevertheless, there is one
thing that all construction projects have in common
and that is a basic structure with five stages. We at
Doka know our clients' varying requirements. With our
consulting, planning and other services, we help you
achieve effective implementation of your formwork
assignment using our formwork products in every one
of these stages.
1
Project Development Stage
2
Bidding Stage
3
Project Management Planning
Stage
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4
Concrete Construction Stage
Introduction
5
Project Close-out Stage
Transparency
Because our services and costs
are completely transparent, there
is no need for improvisation during the project and no unpleasant surprises at the end of it.
Reduced close-out costs
Our professional advice on the
selection, quality and correct use
of the equipment helps you avoid
damage, and minimise wear-andtear.
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The Formwork Experts
Introduction
Eurocodes at Doka
In Europe, a uniform series of Standards known as
Eurocodes (EC) was developed for the construction
field by the end of 2007. These are intended to provide
a uniform basis, valid throughout Europe, for product
specifications, tenders and mathematical verification.
The EC are the world's most highly developed Standards in the construction field.
In the Doka Group, the EC are to be used as standard
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
Ed
Ed
Fd
Fk
115.5 [kN]
Fyield
EC/DIN concept
Rk
115.5 [kN]
Rd gM = 1.1
90<105 [kN]
n ~ 1.65
Factual
98013-100
60 [kN]
gF = 1.5
Fpermissible
98013-102
60<70 [kN]
Ed
90 [kN]
Factual Fpermissible
The widely used "Permissible stress design" (comparing the actual stresses with the permissible stresses)
has been superseded by a new safety concept in the
EC.
The EC contrast the actions (loads) with the resistance
(capacity). The previous safety factor in the permissible
stresses is now divided into several partial factors. The
safety level remains the same!
Rd
Rd
Rk
kmod
Ed Rd
A Utilisation factor
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The system
System description
The system
98033-285-01
Typical sequence
1. Hang the panel into place.
98033-256-01
98033-210-01
98033-211-01
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The Formwork Experts
The system
System overview
Basic design concept
Dokadek panels
C
H
H
Dokadek heads
for holding the Dokadek panels safely
with a built-in anti-liftout guard for the Dokadek panels
Support head
Edge head
18mm / 21mm / 27mm
Cross head
1)
1)
1)
Corner head
Wall head
98033-257-01
A Dokadek panels
B Dokadek heads
C Dokadek infill beams
D Dokadek suspension clamp H20
E Doka floor props Eurex 30 top
F Removable folding tripod
G Dokadek wall clamp
H Dokadek handrail-post shoes
1)
10
Infill beam
1.22m
Infill beam
0.81m
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The system
These are hooked into the infill beams and make it possible to transition from the Dokadek 30 system to the
Dokaflex system.
9720-241-01
9720-240-01
9720-214-01
WARNING
It is not permitted to use the Floor prop
extension 0.50m.
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Method statement
Ground rules
Method statement
Installation examples
Dokadek heads
Support head
WARNING
The Dokadek heads must always be bolted
to the floor prop with the correct bolt.
Position of the Dokadek heads
98033-246-01
Corner head
Used in left-hand corner Used in right-hand corner
A
98033-354-01
98033-106
Legend
Support head
Corner head
98033-355-01
Necessary position of
the reversible arm
(fix with linch pin 6x42mm)
Necessary position of
the reversible arm
(fix with linch pin 6x42mm)
Wall head
98033-259-01
A Reversible arm
1)
1)
98033-266-01
Important note:
When placing the panels onto the heads, make
sure that the panels are correctly fixed in the
heads.
Wall head
Used on narrowside of
Used on broadside of
formwork
formwork
98033-244-01
12
98033-245-01
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Method statement
Floor prop
Eurex 20
Eurex 30
20
30
30
45
98033-200-02
CAUTION
Risk of floor props tipping over when Dokadek
panel is tilted up!
Make sure that the Removable folding tripod
is facing in the right direction.
The leg with the clamping lever must be
pointing in the longitudinal direction of the
panels.
Before anybody steps onto the formwork,
check again to make sure that the props
have been correctly fixed in the tripods.
Floor prop
Eurex 20
Eurex 30
> 30 - 50
> 45 - 50
98033-258-01
Width of panel to be
shored
0.81 m
0.81 m
1.22 m
1.22 m
999803302 - 08/2012
B
C
D
E
13
The Formwork Experts
Method statement
98033-100
98033-100
Special precautions
e.g. if it is not possible to use a wall clamp.
98033-100
98033-100
Note:
When the panels are being tilted up into the horizontal,
the floor props must be given additional fixing to prevent them tipping over (i.e. the tripods alone are insufficient).
a ... fixing-point on 1st panel, every max. 7.50 m and on last panel
Legend
Dokadek wall clamp
Removable folding tripod (shoring height < 3.50 m)
Removable folding tripod 1.20m
(shoring height 3.50 m)
Fixing-point (e.g. with Dokadek wall clamp or tie-back)
14
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Method statement
Important note:
When starting from the middle of a room, you
MUST proceed in the following sequence:
1. Engage infill beams into the system heads,
to fix the props the correct distance apart.
2. Engage the first panel into the system
heads.
3. Tilt the panel up.
4. Fix the panel (1st panel, every max. 7.50 m
and final panel)
CAUTION
When engaging and tilting up the panel, give
the floor props additional fixing (i.e. as well
as with the tripods) to prevent them tipping
over.
Shoring height < 3.50 m
98033-100
98033-100
a ... fixing-point on 1st panel, every max. 7.50 m and on last panel
A Wheel-around scaffold DF
Legend
Removable folding tripod (shoring height < 3.50 m)
Removable folding tripod 1.20m
(shoring height 3.50 m)
Fixing-point (e.g. with Dokadek wall clamp or tie-back)
Dokadek infill beam
Note:
See the section headed 'Floor-slab formwork at the
structure edge' for information on how to start from the
middle of the room if it is not possible to fix to the structure.
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The Formwork Experts
Method statement
98033-392-01
For information on tying back correctly, see the section headed 'Floor formwork around edges'.
a ... fixing-point on 1st panel, every max. 7.50 m and on last panel
A Fixing point using wall clamps or lashing straps
Practical example
Tip-over protection using lashing straps
98033-107
98033-107
98033-265-01
16
98033-107
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Method statement
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Method statement
98033-246-01
Operating with
DekLift P 4.00m
18
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Method statement
Fit the Dokadek head onto the floor prop and secure
it with the bolt.
Important note:
As well as the instructions given here, you
MUST follow the instructions in 'Reshoring
props, concrete technology and striking'.
Forming up
Preparations
Set at least 2 Dokadek assembling tools to the
required length (= approx. room height).
From room heights of 3.80 m upward, the Dokadek
assembling tool extension 2.00m is also needed.
WARNING
Floor props must not be used extended to
their full lengths!
See also the section headed "Ground rules".
Roughly adjust the height of the floor prop, using the
fastening clamp.
9720-006
Wall head
Adjust the 1st and 2nd floor props to the right height
and fix them with a wall clamp to prevent them from
tipping over. To do this, mount the wall clamp as high
up the wall as possible, using a tie-rod and Superplate. If there are tie-holes near the top of the wall,
use these.
a
b
98033-280-01
98033-280-02
98033-280-03
a ... 25 cm
a ... 50 cm
a ... 50 cm
b ... max. room height (e.g. with Eurex 30 top 300: 308.5 cm)
(see the section headed 'Ground rules')
c ... permitted extension-length of floor prop
98033-200-01
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The Formwork Experts
Method statement
98033-201-01
98033-202-01
Person 1: Shore the panel with a floor prop (complete with head). The Dokadek assembling tool stays
in position, as it still has a shoring function.
Wall head
98033-203-01
98033-244-01
98033-245-01
20
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Method statement
98033-244-01
98033-205-01
98033-206-01
98033-204-01
Person 1: Shore both panels with a floor prop (complete with head).
Make sure that the panels are correctly fitted
onto the pins of the head.
98033-246-01
98033-207-01
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The Formwork Experts
Method statement
98033-209-01
98033-302-01
98033-247-01
Support head
98033-210-01
98033-267-01
Wall head
98033-211-01
98033-304-01
98033-208-01
22
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Mounting fillers
See the section headed "Forming infill zones".
Pouring
Permitted slab thickness [cm]
without additional precautions
Panel size
1.22x2.44m
0.81x2.44m
Floor prop
Eurex 20
Eurex 30
20
30
30
45
Method statement
Important note:
Observe all stipulated stripping times!
Always strike the formwork in reverse order.
As well as the instructions given here, you
MUST follow the instructions in 'Reshoring
props, concrete technology and striking'.
The Wheel-around scaffold DF makes for
safe, simple formwork set-up and removal in
rooms of medium height.
collapsible wheelaround platform made of
light alloy
variable working heights of up to 3.50 m
(max. platform height 1.50 m)
width of scaffold: 0.75 m
The Dokadek stripping tool (A) is an easy, safe
way of detaching panels from the concrete
where necessary.
Used on Dokadek panels 1.22x2.44m
Floor prop
Eurex 20
Eurex 30
> 30 - 50
> 45 - 50
To protect the surface of the form-facing, we recommend using a vibrator with a protective rubber cap.
98033-353-01
98033-398-01
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The Formwork Experts
Method statement
Preparations
Important note:
Before striking the formwork, make sure that
the floor props in the last row of panels to be
struck are still fixed with Removable folding
tripods and a wall clamp.
Set at least 2 Dokadek assembling tools to the
required length (= approx. room height).
Dismount all closure and infill zones (take the load
off the floor props, and remove the sheets and formwork beams).
Before doing this, secure any loose formwork beams
and sheets so that they cannot drop off accidentally.
Repropping
Before pouring the next floor-slab (i.e. above the one
that has just been stripped), put up reshoring props.
See "Reshoring props, concrete technology and
striking".
24
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Method statement
Forming up
Mounting the 1st row of panels
Important note:
The 1st row of panels is put up in the same
way as described under the heading "Operating with Dokadek assembling tool".
From room heights of 3.80 m upward, the
Dokadek assembling tool extension 2.00m is
also needed.
Important note:
Travelling only permitted up to a gradient of
3 %.
The floor must be stable, firm and sufficiently
smooth (e.g. concrete).
Max. speed 4 km/h (walking pace)
Follow the directions in the "DekLift P 4.00m"
Operating Instructions!
Important note:
98033-264-01
98033-262-01
98033-260-01
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The Formwork Experts
Method statement
98033-247-01
Support head
WARNING
Risk of accidental lift-out!
With DekLift, always raise the panel by the
end-field (last inside cross-profile).
Do not raise the panel by the middle panelfields, as this might lift it out of the prop
heads.
Person 1: Lower the DekLift, wheel it forward and
turn the crank-handle to raise the panel, held in the
middle of the last panel-field.
98033-267-01
Wall head
98033-315-01
98033-262-02
98033-261-01
26
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Person 2: Shore the panel with a floor prop (complete with head).
98033-223-01
Method statement
98033-225-01
98033-304-01
98033-224-01
Person 2: Shore both panels with a floor prop (complete with head).
Make sure that the panels are correctly fitted
onto the pins of the head.
Mounting fillers
See the section headed "Forming infill zones".
98033-246-01
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The Formwork Experts
Method statement
Pouring
Panel size
1.22x2.44m
0.81x2.44m
Floor prop
Eurex 20
Eurex 30
20
30
30
45
Floor prop
Eurex 20
Eurex 30
> 30 - 50
> 45 - 50
To protect the surface of the form-facing, we recommend using a vibrator with a protective rubber cap.
Important note:
Observe all stipulated stripping times!
Always strike the formwork in reverse order.
As well as the instructions given here, you
MUST follow the instructions in 'Reshoring
props, concrete technology and striking'.
The Wheel-around scaffold DF makes for
safe, simple formwork set-up and removal in
rooms of medium height.
collapsible wheelaround platform made of
light alloy
variable working heights of up to 3.50 m
(max. platform height 1.50 m)
width of scaffold: 0.75 m
The Dokadek stripping tool (A) is an easy, safe
way of detaching panels from the concrete
where necessary.
Used on Dokadek panels 1.22x2.44m
98033-353-01
98033-398-01
28
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Preparations
Important note:
Before striking the formwork, make sure that
the floor props in the last row of panels to be
struck are still fixed with Removable folding
tripods and a wall clamp.
Set at least 2 Dokadek assembling tools to the
required length (= approx. room height).
From room heights of 3.80 m upward, the Dokadek
assembling tool extension 2.00m is also needed.
Dismount all closure and infill zones (take the load
off the floor props, and remove the sheets and formwork beams).
Before doing this, secure any loose formwork beams
and sheets so that they cannot drop off accidentally.
Method statement
Repropping
Before pouring the next floor-slab (i.e. above the one
that has just been stripped), put up reshoring props.
See "Reshoring props, concrete technology and
striking".
98033-268-01
98033-262-01
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The Formwork Experts
General remarks
Important note:
Ideally, fillers should be mounted from below
(e.g. from a Wheel-around scaffold DF).
If fillers have to be mounted from above, the
crew must use a personal fall arrest system
(e.g. the Doka personal fall-arrest set).
Suitable anchorage points must be defined
by a skilled person appointed by the contractor.
98033-107
98033-303-01
30
Sheet thickness
21 mm
98033-303-02
27 mm
98033-303-03
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General remarks
98033-269-03
Form-facing
Infill zones can be faced quickly and economically with
Doka formwork sheets 3-SO 21mm or 27mm
244/122cm.
B
98033-269-02
98033-269-01
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The Formwork Experts
General remarks
Type of sheet
Doka formwork sheet Multi-ply formwork
3-SO 1)
sheet 2)
18 mm
55 cm
21 mm
41 cm
61 cm
27 mm
61 cm
52 cm
21 mm
35 cm
58 cm
27 mm
52 cm
98033-253-01
1) The computed values apply to the secondary (i.e. weaker) loadbearing direction, with the longitudinal direction of the sheet parallel
to the edge of the floor-slab.
2) Mean flexural modulus of elasticity where sheet moisture content is
102%: 5600 N/mm2
Characteristic flexural strength where sheet moisture content is
102%:
19 N/mm2
a
E
D
How to mount:
Hook the infill beams into the support heads (cheek
plate at top).
98033-249-01
98033-253-01
E Formwork sheeting
B
98033-234-01
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1.10 m
55 - 100 cm
1.80 m
90 - 170 cm
2.90 m
2.90 m
145 - 280 cm
Eurex 30:
max. prop spacing 'b': 75 cm
max. primary-beam spacing: 244 cm
max. secondary-beam spacing: 45 cm
(do not exceed the max. support centres of the formwork sheets!)
for infill gaps 'a' 100 cm: intermediate prop (with Supporting
head H20) required
Eurex 20:
max. prop spacing 'b': 70 cm
max. primary-beam spacing: 244 cm
max. secondary-beam spacing: 45 cm
(do not exceed the max. support centres of the formwork sheets!)
for infill gaps 'a' 72 cm: intermediate prop (with Supporting
head H20) required
General remarks
98033-271-01
1.10 m
55 - 100 cm
1.80 m
90 - 170 cm
2.90 m
2.90 m
145 - 280 cm
Eurex 30:
max. prop spacing 'b': 50 cm
max. primary-beam spacing: 244 cm
max. secondary-beam spacing: 36 cm
(do not exceed the max. support centres of the formwork sheets!)
for infill gaps 'a' 75 cm: intermediate prop (with Supporting
head H20) required
How to mount:
Hook the infill beams into the support heads (cheek
plate at top).
E
C
98033-236-01
98033-356-01
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The Formwork Experts
General remarks
Type of sheet
Doka formwork sheet Multi-ply formwork
3-SO 1)
sheet 2)
55 cm
41 cm
61 cm
61 cm
Type of sheet
Doka formwork sheet Multi-ply formwork
3-SO 1)
sheet 2)
52 cm
35 cm
58 cm
52 cm
The computed values apply to the secondary (i.e. weaker) loadbearing direction, with the longitudinal direction of the sheet parallel
to the edge of the floor-slab.
1)
How to mount:
Hook the infill beams into the support heads (cheek
plate at top).
1.10 m
55 - 100 cm
1.80 m
90 - 170 cm
2.90 m
2.90 m
145 - 280 cm
Eurex 30:
max. prop spacing 'b': 72 cm
max. primary-beam spacing: 244 cm
max. secondary-beam spacing: 45 cm
(do not exceed the max. support centres of the formwork sheets!)
for infill gaps 'a' 100 cm: intermediate prop (with Supporting
head H20) required
Eurex 20:
max. prop spacing 'b': 62 cm
max. primary-beam spacing: 244 cm
max. secondary-beam spacing: 45 cm
(do not exceed the max. support centres of the formwork sheets!)
for infill gaps 'a' 81 cm: intermediate prop (with Supporting
head H20) required
1.10 m
55 - 100 cm
1.80 m
90 - 170 cm
2.90 m
2.90 m
145 - 280 cm
Eurex 30:
max. prop spacing 'b': 50 cm
max. primary-beam spacing: 244 cm
max. secondary-beam spacing: 36 cm
(do not exceed the max. support centres of the formwork sheets!)
for infill gaps 'a' 72 cm: intermediate prop (with Supporting
head H20) required
How to mount:
Hook the infill beams into the support heads (cheek
plate at top).
98033-253-01
A
B
98033-283-01
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General remarks
98033-271-01
A
E
D
B
98033-282-01
98033-352-01
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General remarks
Practical examples
L-shaped infill zone
A
D
C
E
F G
E
98033-279-01
F G
A
C
98033-284-01
F G
98033-278-01
Symbolic representation
36
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General remarks
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The Formwork Experts
General remarks
Practical examples
Column located inside panel-field
Slab thickness 30 cm
Hook two infill beams 1.22m or 0.81m into the support heads in the transverse direction (cheek plate at
top).
Hook 4 suspension clamps into the infill beams as
close to the floor props as possible.
B
D
98033-275-02
98033-275-01
A
D
E
98033-367-01
Slab thickness
30 cm
> 30 cm
1)
42 cm 1)
1 (in mid-span)
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General remarks
Practical examples
Column is exactly beneath the panel joint
Slab thickness 30 cm
H
Slab thickness 30 cm
98033-277-01
98033-276-01
B
G
E
B
B
E
E
E
98033-369-01
Slab thickness
98033-368-01
30 cm
Slab thickness
30 cm
> 30 cm
1)
42 cm 1)
1 (in mid-span)
> 30 cm
1)
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General remarks
Practical examples
Column located inside panel-field
Slab thickness 30 cm
98033-274-01
B
D
98033-370-01
C
D
98033-252-01
Slab thickness
30 cm
> 30 cm
1)
N of extra props
40
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General remarks
Practical examples
Column is exactly beneath the panel joint
Slab thickness 30 cm
Slab thickness 30 cm
A
B
B
98033-272-01
98033-273-01
A
B
98033-371-01
C
98033-372-01
Slab thickness
30 cm
> 30 cm
1)
N of extra props on
infill beams
1 (in mid-span)
Important note:
The extra prop must only be used for Dokadek
infill beams 2.44m, and not for Dokadek panels.
Slab thickness
30 cm
> 30 cm
1)
N of extra props on
infill beams
Important note:
The extra prop must only be used for Dokadek
infill beams 2.44m, and not for Dokadek panels.
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General remarks
A
A
B
A
Practical examples
Tie-back in transverse direction
WARNING
Do NOT exceed the permitted bracing angle
and bracing force, so as to prevent damage
to the Dokadek panel and to ensure that all
forces from horizontal loads can be transferred in conformity with DIN EN 12812.
Important note:
Only attach the Lashing strap 5.00m to the
points shown above and tension it in the
required direction of the profile.
It is forbidden to fix tie-backs to the inside
cross-profiles!
Make an anchorage point in the floor with a Doka
express anchor.
Attach and tighten the lashing strap.
B
98033-306-01
B
9767-258-02
B
98033-306-02
42
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The Formwork Experts
General remarks
Type of railing
Dynamic pressure q
[kN/m2]
0.2
0.6
1.1
1.3
137
137
137
259
259
259
244
0.2
0.6
1.1
1.3
Protective grating XP
2.70x1.20m
Important note:
Guard-rail board 20 cm
Guard-rail board 15 cm
Fall-arrest protection
Dynamic pressure q
[kN/m2]
0.2
0.6
1.1
1.3
259
244
A
98033-239-01
0.2
0.6
1.1
1.3
Important note:
For slab thicknesses > 30 cm, raise the Protective grating XP into the position shown here, so
as to obtain the required railing-height after
pouring.
98033-357-01
CAUTION
It is not permitted to use the Edge protection
system XP in conjunction with the Handrail
post XP 0.60m.
Protective grating
XP 2.70x1.20m
Guard-rail board
20 cm
Guard-rail board
15 cm 1)
Type of railing
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43
The Formwork Experts
General remarks
98033-241-02
98033-241-01
98033-281-01
B
98033-307-01
E
A
98033-270-01
G
E
B Bolt
F
98033-366-01
B Bolt
F Toeboard
44
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The Formwork Experts
9771-200-01
General remarks
geprfte
Sicherheit
98031-200-01
geprfte
Sicherheit
Handrail clamp S
Attached with integral clamp
Guard-rail boards or scaffold tubes can be used as
the safety barrier
9756-206-01
98033-286-01
geprfte
Sicherheit
Follow the directions in the "Doka floor endshutter clamp" User Information booklet!
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45
The Formwork Experts
General remarks
Slab stop-ends
Permissible influence width of the Dokadek handrailpost shoes with slab stop-ends: 137 cm
D
B
98033-305-02
98033-305-01
A Dokadek panel
A Dokadek panel
D Formwork sheeting
D Formwork sheeting
Dokadek panel
0.81x2.44m
98033-359-01
1.22x2.44m
a
G
c
98033-360-01
98033-358-01
b ... max. 50 cm
c ... max. 5 cm
b ... max. 50 cm
c ... max. 5 cm
G Spax screws for attaching the stop-end to the Dokadek panel
Dokadek panel
1.22x2.44m
0.81x2.44m
46
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The Formwork Experts
General remarks
at a panel joint
Remove the safety pin of the Timber-beam seat H20,
from its stand-by position.
98033-361-01
98033-364-02
Important note:
The additional propping is mounted AFTER the
formwork has been secured against tip-over.
98033-362-01
Floor prop
Eurex 20
Eurex 30
> 30 - 50
> 45 - 50
E Bolt, d16mm
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47
The Formwork Experts
General remarks
on an edge panel
Remove the safety pin of the Timber-beam seat H20,
from its stand-by position.
98033-362-02
98033-361-01
98033-362-04
D Safety pin
98033-362-03
D Safety pin
48
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The Formwork Experts
General remarks
Important note:
When beams need to be telescoped past
each other, always do this in the same Timber-beam seat H20.
At the edge of the formwork, the single beam
must be resting in the middle of the Timberbeam seat H20, and touching the wall.
Use the Alu beam fork H20 to insert the Doka beams
H20 into the Timber-beam seats.
At panel joint
B
98033-363-01
Important note:
The Doka beams H20, the Timber-beam
seat H20 and the Dokadek panel must be
form-locked.
The ends of the beams must be resting solidly on the Timber-beam seats H20.
Secure with tripods the standard-system
floor props that have only 1 panel resting on
the heads.
When extending the props, only turn the
adjusting nut until the prop encounters resistance from above. The panel must NOT be
raised.
Roughly adjust the height of the floor prop, using the
fastening clamp.
Fit the floor prop into the Timber-beam seat H20, and
adjust it.
98033-363-02
98033-364-01
After fitting all the floor props, raise the Doka beams
H20 by turning the adjusting nut on each prop.
Do not fit and extend the floor props until the
reinforcement has been placed. This lessens
the risk of panels being lifted out of the
Dokadek heads.
Important note:
Observe all stipulated stripping times!
Always strike the formwork in reverse order.
As well as the instructions given here, you
MUST follow the instructions in 'Reshoring
props, concrete technology and striking'.
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The Formwork Experts
General remarks
Important note:
'Slab thicknesses of up to 50 cm (with additional precautions)' are not permitted.
98033-101
Dokadek heads
WARNING
The Dokadek heads must always be fixed to
the floor prop with the correct pin (exception:
edge heads at a panel joint).
The edge head may only be fitted to the outside one-third point of the panel.
Right!
(floor props fitted to the outside
one-third point)
Wrong!
(floor props fitted to the inside
one-third point or to the middle)
98033-101
A Typical zone
98033-101
98033-373-01
98033-374-01
B Cantilevering panels
98033-101
50
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The Formwork Experts
General remarks
Installation examples
Support head
R
R
98033-246-01
R
R
R
98033-101
Edge head
Used with panel and infill
Used at panel joint
beam
A
Legend
Support head
Edge head
18mm / 21mm / 27mm
Cross head
Wall head
98033-373-02
98033-373-03
A Pin for fixing the edge head on the panel (included with product)
1)
1)
Important note:
When placing the panels onto the heads,
make sure that the panels are correctly fixed
in the heads.
Edge heads to which infill beams are
mounted (in the infill zone) must be secured
with Spring-locked connecting pins 16 mm.
If a Dokadek panel 1.22x2.44m is to be connected, the cross head is fitted in the middle
of the broadside of the panel.
If a Dokadek panel 0.81x2.44m is to be connected, the cross head is fitted at the onethird point of the broadside of the panel.
Cross head
Used on the broadside of the panel, at the one-third
point or in the middle of the panel
98033-373-04
1)
1) 2)
Wall head
98033-245-01
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The Formwork Experts
General remarks
A
C
B
98033-394-02
52
Important note:
Secure every floor prop in the 1st row of
props with a Removable folding tripod.
- shoring height < 3.00 m: Removable
folding tripod
- shoring height 3.00 m: Removable folding tripod 1.20m
Make a braced unit on the 1st pair of panels
(with Removable folding tripods), every max.
7.50 m and on the last pair of panels (without
Removable folding tripods) see 'Practical
example 1'.
- Alternatively, tie-backs can also be
attached (see Practical example 2).
In corner zones, use a tripod to secure every
floor prop that has only 1 panel resting on its
head and to which a cross head has been
mounted.
Tie back every panel joint at the corners.
Tie back cantilevering panels:
- by the Scaffold tube 0.50m on every
panel joint (see Practical example 3)
- additionally, on the outside panels, by
the middle bulkhead plate (see Practical
example 4)
999803302 - 08/2012
The Formwork Experts
General remarks
98033-101
98033-101
a ... braced unit / tie-back on1st pair of panels, every max. 7.50 m and on the final pair of panels
Legend
Removable folding tripod
Tie-back
Braced unit
A Starting unit
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The Formwork Experts
General remarks
Practical example 3
Tie-back at panel joint
Practical example 1
Braced unit on 1st pair of panels
C
98033-376-01
98033-375-01
Practical example 2
Alternative tie-back
98033-376-02
a
a ... 50 cm
Practical example 4
Tie-back in middle bulkhead plate
98033-380-01
C
98033-377-01
A Bracing clamp B
B Plank
C Lashing strap 5.00m
D Doka Express anchor 16x125mm
E Scaffold tube 48.3mm 0.50m
54
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The Formwork Experts
General remarks
Important note:
The procedure for setting up the formwork in
the typical zone is the same as in the standard set-up procedure (see 'Instructions for
Assembly and Use'), with the exception of
the 1st row of panels.
Only 'Support heads' are needed in the typical zone.
Draw a vertical plan of the typical zone.
98033-378-01
a
A
98033-101
A Vertical plan
Note:
When tilting up cantilevering panels, make sure that
these do not collide with the fall-arrest barrier on the
structure. Different minimum room heights are
required, depending on the attachment method used.
Possible ranges of use with Edge protection
system XP
Attachment method used
Handrail-post shoe XP
Railing clamp XP 40cm
Screw-on shoe XP
Practical example
98033-381-01
98033-379-01
a
a ... 210 cm (checking is necessary for any other dimension than
this!)
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The Formwork Experts
General remarks
CAUTION
When engaging and tilting up the panel, give
the floor props additional fixing (i.e. as well
as with the tripods) to prevent them tipping
over.
98033-384-01
98033-383-01
56
98033-304-01
98033-382-01
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The Formwork Experts
General remarks
98033-385-01
WARNING
When putting up cantilevering panels, the
Dokadek assembling tool must always be
held by one person to prevent it tipping over.
98033-386-01
98033-396-01
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57
The Formwork Experts
General remarks
Mounting fillers
98033-397-01
98033-388-01
98033-387-01
98033-388-02
58
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The Formwork Experts
General remarks
CAUTION
There is a risk of the hexagon nuts working
loose on the Brace stirrup 8.
Fix the hexagon nuts on the Brace stirrup 8
with an Anti-twisting plate for Brace stirrup 8.
F
E
98033-390-02
98033-389-01
98033-390-03
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59
The Formwork Experts
General remarks
Practical examples
Infilling between cantilevering panels
b
c
A
J
H
B
E F
98033-390-01
60
30
45
Eurex 30 top Eurex 20 top Eurex 30 top
1.22x2.44m 0.81x2.44m 0.81x2.44m
142
122
81.3
81.3
184
162
81.3
50
30
163
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The Formwork Experts
General remarks
E
F
D
G
98033-391-01
30
Eurex 30 top Eurex 20 top
1.22x2.44m 0.81x2.44m
142
50
193
96.5
(with 1 extra prop in middle)
45
Eurex 30 top
0.81x2.44m
30
64
(with 2 extra props at the
one-third point)
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The Formwork Experts
General remarks
Pouring
WARNING
Ensure correct direction of pouring!
Always work outwards from the middle of the
building towards the edge of the slab when
pouring.
Permitted slab thickness [cm]
without additional precautions
Panel size
1.22x2.44m
0.81x2.44m
Floor prop
Eurex 20
Eurex 30
20
30
30
45
To protect the surface of the form-facing, we recommend using a vibrator with a protective rubber cap.
Important note:
Always strike the formwork in reverse order.
62
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General remarks
98033-317-01
98033-317-02
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63
The Formwork Experts
General remarks
C
A
98033-289-01
98033-288-02
A Pallet
B Cover (unlosable)
C Lashing strap
CAUTION
Max. number of Dokadek panels: 11
Corresponds to a stack height 'h' (incl. panel
pallet) of approx. 215 cm.
It is forbidden to stack panels of different
widths on the same pallet.
98033-288-03
For easier use of the lashing strap we recommend using a standard step ladder with platform.
Coil up the end of the lashing strap and put it in
the storage tray (D) .
98033-288-01
98033-288-04
64
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Indoors
Floor gradient up to 1%
2
General remarks
Lifting by crane
98033-290-01
98033-293-01
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65
The Formwork Experts
General remarks
98033-349-01
98033-349-03
98033-349-02
98033-350-01
66
98033-365-01
98033-351-01
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The Formwork Experts
Attachable wheelset
Product description
General remarks
Assembly
Heavy-duty wheel
Apply the fixing brake on the heavy-duty wheel.
Working from below, push the heavy-duty wheel
onto the longitudinal profile of the panel pallet and fix
it in place with a fastening bolt and linch pin.
A 2 heavy-duty wheels
B 2 swivel casters
Wheeling
98033-291-01
98033-291-02
98033-314-01
Lifting by crane
A Heavy-duty wheel
C Fastening bolt
B Swivel caster
E Linch pin
F Wheel-pin
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The Formwork Experts
General remarks
98033-310-01
98033-292-01
98033-313-01
98033-288-04
98033-312-02
98033-312-01
68
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The Formwork Experts
DekDrive
General remarks
98033-294-01
Tilt up the railing and secure it at both ends with selflocking pins and spring cotters.
C
B
98033-311-01
98033-295-01
C
B
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The Formwork Experts
General remarks
Wheeling
Lifting by crane
98033-296-01
98033-297-01
98033-298-01
98033-297-02
G Webbing
70
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The Formwork Experts
General remarks
Indoors
Floor gradient up to 1%
6
Lifting by crane
98033-299-01
=
a
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71
The Formwork Experts
General remarks
9234-203-01
72
Indoors
Floor gradient up to 1%
5
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The Formwork Experts
General remarks
Indoors
Floor gradient up to 1%
6
Tr755-200-02
Lengthways
Crossways
max. 3 partitions
max. 3 partitions
Tr755-200-04
Tr755-200-05
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The Formwork Experts
General remarks
Lifting by crane
=
a
92815-224-01
a
max. 4.0 m
max. 3.0 m
Indoors
Floor gradient up to 1%
6
74
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The Formwork Experts
General remarks
Lifting by crane
92816-206-01
Indoors
Floor gradient up to 1%
6
The Bolt-on caster set B can be mounted to the following multi-trip packaging items:
Dokadek infill-beam pallet
Doka accessory box
Doka stacking pallets
Follow the directions in the Operating Instructions!
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The Formwork Experts
General remarks
Concrete scraper
Cleaning
Important note:
Immediately after pouring:
- Remove any blobs of concrete from the
back-face of the formwork, using water
(without any added sand).
Immediately after striking the formwork
- Clean the formwork with a high-pressure
washer and a concrete scraper.
Do not use any chemical cleaning agents!
9727-015
Functional description:
Tr741-200-02
Cleaning equipment
High-pressure spray cleaner
Tr741-200-01
Important note:
Appliance pressure rating: 200 to max.
300 bar
Keep the water-jet the correct distance from
the formwork, and move it at the right speed:
- The higher the pressure, the further
away from the formwork you must keep
the jet and the faster you must move it
across the surface.
Do not aim the jet at one place for too long.
Make only moderate use of the jet around the
silicone sealing strip:
- If the pressure is too high, this will damage the silicone sealing strip.
- Do not aim the jet at one place for too
long.
76
Note:
Do not use any pointed or sharp objects, wire brushes,
rotating grinding disks or pan scourers.
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The Formwork Experts
General remarks
Release agents
Care
9727-013
Important note:
Before every pour:
- Apply release agent to the formwork
sheet and the end faces extremely
thinly, evenly and in a continuous
layer.
Make sure there are no drips of releaseagent running down the formwork sheet.
Applying too much release agent will spoil
the concrete finish.
9727-012
A max. l=60 mm
98033-108
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The Formwork Experts
General remarks
Load factor
This is calculated by:
Valid for a finishing-load OWfinishing = 2.00 kN/m2 and a live load in the
early-struck state of LLconstruction state = 1.50 kN/m2
OWD: calculated with concrete = 25 kN/m3
OWfinishing: load for floor finish, etc.
Important note:
If the floor props are not stress-relieved, meaning that the slab has not been activated, then
the props will remain loaded with the dead
weight of the floor-slab.
When the floor above is concreted, this may
lead to a doubling of the load that is being
applied to the floor props.
The floor props are not designed to cope with
such an overload, and the result may be damage to the formwork, the floor props and the
structure.
Ask an expert!
As a rule, the question of using reshoring props
should be referred to the responsible experts,
regardless of the information given above.
Observe all local Standards and regulations!
100
90
80
70
60
50
40
30
20
98059-100
3.50
4.00
4.50
5.00
5.50
6.25
7.50
8.75
5.00
kN/m2
0.48
0.50
0.52
0.54
0.56
0.58
0.62
0.65
0.14
0.16
0.18
0.20
0.22
0.25
0.30
0.35
2.00
kN/m2
0.67
0.69
0.71
0.72
0.74
0.76
0.78
0.80
Load factor
LLfinal state
3.00
4.00
kN/m2
kN/m2
0.59
0.53
0.61
0.55
0.63
0.57
0.65
0.59
0.67
0.61
0.69
0.63
0.72
0.67
0.75
0.69
After the formwork has been struck and the slab has
been stress-relieved or deshored, the slab is able to
bear its own weight and live loads resulting from the
construction state, but not the concreting loads from
subsequent floor-slabs.
The temporary reshoring serves to support the floorslab and distribute the concreting loads across several
floors.
10
0
12
16
20
24
28
78
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General remarks
98059-105
l
A
98059-105
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79
The Formwork Experts
Component overview
Article n
[kg]
Article n
Component
Doka
Panel
Floor
floor formwork
Systems
overview Dokadek 30
49.9 586501000
40.1 586502000
Dokadek-Element
15.6 586155000
Sttzbein
Galvanised
Height: 80 cm
Delivery condition: folded closed
Galvanised
Powder-coated yellow
12.8 586092400
16.4 586093400
20.7 586094400
24.6 586095400
29.1 586119400
38.6 586129000
Sttzbein 1,20m
20.7 586145000
Galvanised
Height: 120 cm
Delivery condition: folded closed
4.5 183063000
Dokadek-Wandhalter
Dark brown
Length: 138 cm
Galvanised
2.4 586506000
Dokadek-Auflagerkopf
Galvanised
Height: 33 cm
8.0 586096000
12.7 586086400
14.3 586087400
17.4 586088400
21.6 586089400
32.3 586090400
Length: 92 - 150 cm
5.2 586539000
Dokadek-Eckkopf
Galvanised
Height: 54 cm
Galvanised
4.6 586534000
Dokadek-Eckkopf L
Galvanised
Powder-coated, blue
Height: 54 cm
12.0 586155500
4.6 586535000
Dokadek-Eckkopf R
Galvanised
Height: 80 cm
Delivery condition: folded closed
80
Galvanised
Powder-coated yellow
Height: 54 cm
999803302 - 08/2012
The Formwork Experts
Component overview
[kg]
Article n
4.3 586536000
Dokadek-Wandkopf
[kg]
Dokadek handrail-post shoe short
Galvanised
Length: 23 cm
Height: 56 cm
10.1 586520000
Dokadek-Lngsgelnderschuh
Galvanised
Length: 125 cm
Height: 66 cm
3.3 586544000
3.3 586545000
3.3 586546000
Dokadek-Randkopf
4.3 586519000
Dokadek-Stirngelnderschuh
Galvanised
Height: 56 cm
Article n
Galvanised
Height: 36 cm
3.5 586543000
Dokadek-Kreuzkopf
Galvanised
Height: 32 cm
3.1 586540000
Dokadek-Montagestange B
0.25 582528000
Galvanised
Length: 15 cm
16.9
8.7
6.0
16.6
8.5
6.0
16.7
8.6
5.7
586509000
586510000
586511000
586512000
586513000
586514000
586515000
586516000
586517000
2.9 586522000
Dokadek-Montagestange
Aluminium
Length: 215 - 386 cm
Galvanised
Powder-coated yellow
1.6 586518000
Galvanised
Width: 15 cm
Height: 35 cm
1.5 586538000
5.0 586550000
Galvanised
Height: 35 cm
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81
The Formwork Experts
Component overview
Article n
4.8 586541000
Dokadek-Ausschalwerkzeug
[kg]
Doka coil 16mm
Article n
0.009 588633000
Doka-Coil 16mm
Galvanised
Diameter: 1.6 cm
Powder-coated yellow
Length: 212 cm
1.7 682026000
Galvanised
DekDrive
57.9 586526000
DekDrive
Bracing clamp B
1.4 586195000
Verschwertungsklammer B
Painted blue
Length: 36 cm
Galvanised
Length: 145 cm
Width: 88 cm
Height: 108 cm
Delivery condition: folded closed
Brace stirrup 8
2.7 582751000
Spannbgel 8
DekLift P 4.00m
Galvanised
Width: 19 cm
Height: 46 cm
Width-across: 30 mm
263.0 586521000
DekLift P 4,00m
Galvanised
Length: 143 cm
Width: 65 cm
Height: 156 cm
Follow the directions in the "Operating Instructions"!
red
Length: 23 cm
5.7 189959000
5.7 189958000
Wheel-around scaffold DF
0.05 582753000
44.0 586157000
Mobilgerst DF
Aluminium
Length: 185 cm
Width: 80 cm
Height: 255 cm
Delivery condition: folded closed
Follow the directions in the "Operating Instructions"!
Varnished yellow
2.8 586018000
Zurrgurt 5,00m
Yellow
31.2 186096000
38.6 187090000
Varnished yellow
Galvanised
Length: 18 cm
Follow fitting instructions!
82
0.31 588631000
3.6 583022000
Follow the directions in the "Operating Instructions"!
999803302 - 08/2012
The Formwork Experts
Component overview
[kg]
Article n
Multi-trip packaging
[kg]
Doka skeleton transport box 1.70x0.80m
Doka-Gitterbox 1,70x0,80m
Attachable wheelset
87.0 583012000
Galvanised
Height: 113 cm
Follow the directions in the "Operating Instructions"!
75.7 586523000
67.1 586524000
Dokadek-Elementpalette
Article n
27.3 586525000
Aufsteck-Radsatz
Galvanised
42.0 586151000
Doka-Stapelpalette 1,55x0,85m
Galvanised
Height: 77 cm
Follow the directions in the "Operating Instructions"!
62.5 586528000
Dokadek-Ausgleichstrgerpalette
Galvanised
Length: 119 cm
Width: 79 cm
Height: 81 cm
39.5 583016000
Doka-Stapelpalette 1,20x0,80m
Galvanised
Height: 77 cm
Follow the directions in the "Operating Instructions"!
75.0 583011000
Doka-Mehrwegcontainer 1,20x0,80m
Galvanised
Height: 78 cm
Follow the directions in the "Operating Instructions"!
33.6 586168000
Anklemm-Radsatz B
Painted blue
3.7 583018000
5.5 583017000
Mehrwegcontainer Unterteilung
106.4 583010000
Timber parts varnished yellow
Steel parts galvanised
Length: 154 cm
Width: 83 cm
Height: 77 cm
Follow the directions in the "Operating Instructions"!
999803302 - 08/2012
83
The Formwork Experts
Doka international
Certied to
Doka GmbH
ISO 9001
Algeria
India
Kuwait
Qatar
Sweden
United Kingdom
Doka Kuwait
Div. of Riham Gen. Trad. & Cont. Co.
Street No. 1, Plot 157-173,
Shuwaikh Port Authority Area
P.O. Box 2217
22023 Salmiyah
Telephone: + 965 2 4822 462
Telefax: +965 2 4822 472
E-Mail: kuwait@doka.com
Doka Sverige AB
Kurdsvgen 20
45155 Uddevalla
Telephone: +46 10 45 16 300
Telefax: +46 10 45 16 309
E-Mail: sverige@doka.com
Australia
Doka Formwork Australia Pty. Ltd.
52 Airds Rd
2566 Minto NSW
Telephone: +61 2 8796 0500
Telefax: +61 2 8796 0549
E-Mail: australia@doka.com
Canada
Doka Canada Ltd.
5404 - 36th Street S.E.
Calgary AB T2C 1P1
Telephone: +1 403 243-6629
Telefax: +1 403 243-6787
E-Mail: canada@doka.com
Ireland
Doka Ireland Formwork Techn. Ltd.
Monasterboice, Drogheda
Tinure Industrial Complex
County Louth
Telephone: +353 41 686 1620
Telefax: +353 41 686 1525
E-Mail: ireland@doka.com
Japan
Tunisia
Saudi Arabia
Malaysia
Singapore
Norway
Lebanon
Doka Norge AS
Vekstveien 19
3474 Aros
Telephone: +47 31 00 50 70
Telefax: +47 31 00 50 98
E-Mail: norge@doka.com
South Africa
USA
Doka USA, Ltd.
214 Gates Road
Little Ferry, NJ 07643
Telephone: +1 201 329-7839
Telefax: +1 201 641-6254
E-Mail: usa@doka.com
Internet: www.dokausa.com
Turkey
Doka Kalip-Iskele
Sanayi ve Ticaret A.S.
Gzeller Org. San. Blgesi
Inn Mah. Nazarbayev Sok. No:19
41400 Gebze, Kocaeli
Telephone: +90 262 751 50 66
Telefax: +90 262 751 50 05
E-Mail: turkiye@doka.com
Bosnia and
Herzegovina
Brazil
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Chile
Croatia
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Panama
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Portugal
Romania
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Senegal
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Slovakia
Slovenia
Spain
Switzerland
Taiwan
Thailand
Ukraine
Vietnam
999803302 - 08/2012