YUEYANG XIN-TER THERMAL ENERGY ENGINEERING TECHNOLOGY CO.

, LTD
http:// www.xin-ter.com

Email: michael@xin-ter.com

Bottom-mounted Permanent Magnet Stirrer

YC-1180S
Technical Specification

I. Operating principle
Bottom-mounted permanent magnetic stirrer is a permanent magnetic sensor that uses special
combination. It is equivalent to a motor that with big air gap and use permanent magnet magnetic
field. The magnetic sensor just like the stator of the motor, and the non-ferrous metals liquid is
equal to the rotor of the motor. Through the way of mechanical rotary, the magnetic filed and
non-ferrous metals in the molten pool will interact, then will produce induced electromotive force
and induced current. The induced current will effect with the magnetic filed, then make the
electromagnetic force which would push the liquid to move directionally that plays a role of stirring.
It consists of the main drive system, rack assembly, sensor assembly, lifting system assembly,
cooling system, walking mechanism control system.

TEL: 86-730-8625951

FAX: 86-730-7833188

YUEYANG XIN-TER THERMAL ENERGY ENGINEERING TECHNOLOGY CO., LTD

http:// www.xin-ter.com

Email: michael@xin-ter.com

II. Features of the permanent magnetic stirrer:

1. Using high remanence, high coercive force intense magnetic Ru-Fe-B make up a special sensor,
to non-contact mix the smelting metal via mechanical transmission and advanced control system.
2. The magnetic field can make the liquid aluminum rotating in 0-15r/min, washing out, soaking
and smelting the cold slag or aluminum scrap , to reduce the aluminum scrap burning loss, improve
the melting rate and lower the energy consumption; in general it can reduce about 50% relative
burning loss according to the conditions of the materials.
3. In the situation of alloy configuration, it can accelerate the melting of the alloy, homogenize the
alloy composition and refine the grains, improve the product quality; after 15 minutes stirring, we
make the samples in many places and test each sample composition, which will meet the need that
the relative deviation value of the alloy is in line with the national related standard.

4. Eliminating the upper and lower temperature difference, improve the heat transfer efficiency
from furnace chamber to the molten pool efficiently, lowering the combustion chamber temperature
greatly. The temperature of the melt will differ in 0-5 after 15 minutes stirring.
5. When setting the actual stir intensity, should be better to see the ripple of the rotation form the
surface but not damage the oxide layer, which could further reduce the burning loss and oxidation,
TEL: 86-730-8625951

FAX: 86-730-7833188

YUEYANG XIN-TER THERMAL ENERGY ENGINEERING TECHNOLOGY CO., LTD

http:// www.xin-ter.com

Email: michael@xin-ter.com

and can achieve the goal of stirring at the same time. Speed and time can be adjusted at random. In
addition, it has good effect of liquid vortex.

III. Energy consumption of the stirrer:

The stirrer takes permanent magnet as sensor, the power consumptive components are only the
mixing drive motor, blower, moving motor and lifting motor. The driving motor is frequency
controlled. When in operation, the practice power of the mixing motor is 30%-50% of the rated
power. Other motors work in intermittency, so the power consumption is much less.

IV. Main Technical Parameters of the Stirrer

No.

Item

Parameters

1
2

Liquid aluminum depth

Suitable environment temperature

Magnetic induction density

700
50
600GS (250mm away
from the cover)

Rotation speed of the center

aluminum liquid

lifetime of the permanent magnet

0-15r/min
(can be adjusted)

Remark
It can be adjusted

When the
temperature of the
aluminum liquid is
740 ,depth of the
aluminum 650mm

10 years

. Control system
1. The moving, lifting, mixing of the permanent magnet stirrer and the power-on of the fan are all
controlled by the operation board of the electric control box.
2. The frequency converter has the function of malfunction/fault diagnose, alarm and display. It also
can diagnose, alarm and display the over-current, over-pressure, low-pressure, over-temperature,
semiconductor, communication and discharge etc. elements, and has the protection function of
broken circuit, short circuit, over load and open-phase.
3. Alarm and fault signals will be displayed on the controller of the frequency converter and the
operation board of the electric control cabinet.
TEL: 86-730-8625951

FAX: 86-730-7833188

YUEYANG XIN-TER THERMAL ENERGY ENGINEERING TECHNOLOGY CO., LTD

http:// www.xin-ter.com

Email: michael@xin-ter.com

4. There is a temperature sensor in the mixing machine, when the temperature of the mixing
machine is beyond 50, the equipment will alarm automatically, then it would stop working and
back to inspect and fix parking position. The temperature can be set by man.
5. The mounting place of the permanent magnet mixing machine: bottom of the furnace
6. The permanent magnet mixer has the function of move and mixing
7. All the operations are easy, and it has the function of interlock

Others
1. Under the premise of non-changing the property of the products, two parties can negotiate and
discuss to make a little change of the product at a small-scale.
2. For other matters and issues that not refer to, two parties (the user and supplier) can negotiate
about them in other times

NOTICE
All the images and attached drawings are only for reference, which should not be
implemented as the basis of the contract for specific design and manufacturing.

Supply ability
I. Permanent Magnet Stirrer YC-1180S

1 set

Frame and case

Travelling track
Travelling system
Lifting system

1 set
1 pc
1 set
1 set
TEL: 86-730-8625951

FAX: 86-730-7833188

YUEYANG XIN-TER THERMAL ENERGY ENGINEERING TECHNOLOGY CO., LTD

http:// www.xin-ter.com

Email: michael@xin-ter.com

1 set
1 set
1 set
1 set

Rotating system
Air cooling system
Magnetism system
Control system

TEL: 86-730-8625951

FAX: 86-730-7833188