Chemical Cleaning

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Title
ARUDRA ENGINEERS PVT LTD

EMCO ENERGY THERMAL POWER PROJECT LTD
PROCEDURE FOR CHEMICAL CLEANING
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TECHNICAL SPECIFICATION
PROJECT:
2 X 300 MW EMCO Energy Thermal Power Project at Warora
EPC CONTRACT:
ECPL / SHANGAI ELECTRI CORPORATION.
ARUDRA ENGINEERS
PRIVATE LTD. Chennai.
THIS DOCUMENT IS THE PROPERTY OF AEPL

AND HIS ONLY ALLOWED TO BE USED BY
EXPRESS PERMISSION FROM AEPL CHENNAI.
TECHNICAL SPECIFICATION FOR PRECOMISSINING CHEMICAL CLEANING OF

2 x 300 MW BOILER AND PRE BOILER

No-79 Valmiki Street,
Thiruvanmiyur-Chennai-600041
Phone-044-2442 4755 /2490 1623 Fax 044-2442 4755
Email: arudra@eth.net
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1. PLANT DETAILS
2. BOILER DETAILS
3. INTRODUCTION
4. PREPARATION
5. SEQUENCE OF PROCESS
6. PART- I HOT ALKALI FLUSHING OF BOILER FRONT SYSTEM
7. PART-II BOILER CHEMICAL CLEANING
8. INPUT REQUIREMENT FROM APL/SHUAN
9. SAFETY PRECAUTIONS
10. ANALYTICAL PROCEDURE
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1. PLANT DETAILS:
GMR ENERGY LTD: 2 X 300 MW, project is located at Warora,Maharastra.
2. BOILER DETAILS:
SUPPLIER
MCR
TYPE
Generation Capacity
: SHANGAI ELECTRICAL CORPORATION.

: 1025 TPH
: Natural Circulation
: 300 MW Each unit
3. INTRODUCTION:
1. The following will constitute brief Technical specifications in connection with Pre
Commissioning chemical cleaning of 2 x 300 MW boiler and pre-boiler system during
Commissioning. Pre boiler system Feed water system and Condensate System) must be
cleaned (Hot Alkali cleaning) before Starting the Boiler chemical cleaning.
2. The aim of Chemical Cleaning is to remove mill scale, oil, paint, preservatives, rust, welding
VODJV WKDW ZRXOG KDYH HQWHUHG GXULQJ WKH DVVHPEO\ RI QHZ WXEHV $IWHU FDUU\LQJ RXW WKH
process, the internal surfaces of the tubes are passivated by means of protective layer to
prevent further rusting and corrosion.
3. The Main Boiler cleaning circuit consists of the following equipments of the boiler.
Portion of Boiler Feed line
Economizer
Steam Drum
Water Wall Tube
Down Comer and Bottom Header
Super heater is not included in the scope of chemical cleaning.
[Instead, it is flushed and filled up with Ammoniated Hydrazine]
4. The Pre Boiler system and Condensate system circuit consists the following Equipments.
LP PIPING FROM CEP DISCHARGE
LP HEATERS
BFP SUCTION & DISCHARGE
HP HEATERS
4. SEQUENCE OF CIRCUITS:
4.1 ALKALI FLUSHING OF BOILER FRONT SYSTEM:
CC Tank
CC Pump
CEP discharge
Pass
FST Bypass
BFP Suction
and by pass
Feed Control Station
CPU (By Pass)

GSC
LPH and By
BFP By pass
BFP Discharge
HPH
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4.2. ACID CLEANING OF MAIN BOILER:

(i) Integral Circulation Route:
CC TANK
CC PUMP
ECONOMISER
STEAM DRUM
DOWN COMER
BOTTOM HEADER
CC TANK
(ii) Circulation from left to right route:
W/W TUBES
CC TANK
CC PUMP
LEFT SIDE, LEFT-FRONT AND LEFT-REAR W/W LOWER
HEADER
LEFT SIDE, LEFT-FRONT AND LEAF-REAR W/W
DRUM
RIGHT
SIDE, RIGHT-FRONT AND RIGHT-REAR W/W
RIGHT SIDE, RIGHT FRONT AND
RIGHT-REAR W/W LOWER HEADER
BACK TO MAIN PIPE
CC TANK.
(iii) Circulation from right to left route:

CC TANK
CC PUMP
RIGHT SIDE, RIGHT FRONT AND RIGHT-REAR W/W
LOWER HEADER
RIGHT SIDE, RIGHT FRONT AND RIGHT REAR W/W
DRUM
LEFT SIDE, LEFT-FRONT AND LEFT-REAR W/W
LEFT SIDE, LEFT FRONT AND
LEFT-REAR W/W LOWER HEADER
CC TANK
4. PREPARATION:
1. Temporary chemical cleaning system will be made readily available.
2. The whole process will be carried out using our blending tank, circulating pumps, piping
and valves, which form a temporary circuit with the main boiler.
3. The common header of circulating pumps will be connected to the Economizer inlet feed
at control station. Due care and precaution shall be taken to prevent ingress of any acid
in to the Boiler feed lines, if necessary, using plugs.
4. All the drum internals will be removed before chemical cleaning and reinstalled after
completion of First Stage Passivation by the customer.
5. Down comers are suitably fitted with orifice plate to improve more flow through water
wall steam generation tubes.
6. Bottom header end caps of the lower ring header will be removed and necessary piping
of temporary circuit will be welded. After completion of the cleaning process, piping will
be cut and end caps are reinstalled.
7. A separate line connecting all the drains from the dissolving tank, main boiler and all
other pipelines will be laid and led to a separate neutralization pit where neutralization of
effluents after each process will be carried.
8. Necessary safety precautions will be taken during cleaning process to prevent any sort of
injury to the operating personnel.
9. All instrumentation lines will be either plugged or removed temporarily during cleaning by
the customer to prevent entry of acid.
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10. Chemical analysis will be carried out during process for the required test results.
11. Adequate DM water, steam and compressed air specified chemicals will be made
available at site.
12. Take trial run of individual circulation pump and check the total System to the shut off
pressure of the pump for any leakages.
13. Chemical cleaning area shall be covered with safety barricade tape.
14. Inhibitor evaluation test will be carried out prior to the chemical cleaning.
15. 2 nos. of Sample tubes 200 mm each cut vertically and it will be kept in steam drum and
the mixing tank.
16. Express laboratory will be set up nearer to the chemical cleaning area.
17. Ensure all Safety Equipment will be kept ready for emergency use.
18. Ensure Lighting Facility in chemical cleaning area
19. Ensure availability of emergency power supply.
5. SEQUENCE OF PROCESS:
1. HOT ALKALI FLUSHING OF BOILER FRONT SYSTEM:
Mass Flushing
Hot Alkali Flushing
DM Rinsing
2. CHEMICAL CLEANING OF MAIN BOILER:

Mass Flushing
Hot Alkali Flushing
DM rinsing
Inhibited acid cleaning
DM rinsing
Rinsing
Passivation
Boiler Restoration

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6. PART-I : HOT ALKALI FLUSHING OF BOILER FRONT SYSTEM

1. Introduction:
1. It is important that the newly erected feed water and condensate pipeline must be
thoroughly cleaned to remove Dirt, rust, oil and grease, welding debris etc. The
complete removal of the above things ensures clear condensate free from contaminants
required for trouble free operation during start up and loading operation of the unit.
2. The procedure is essentially involves circulating the alkaline solution which has been
found to be superior emulsifying agent with a high degree of detergent properties
enabling complete removal of debris from the system. The added advantage of using
alkaline solution is that it can as well as be employed for flushing of both coil and shell
side of heater having copper alloys without any fear.
3. After installation of regenerative equipments and auxiliary units, the temporary pipe work
has to be completed as per drawing.
4. Temporary pipe work has to be tested hydraulically. If any leakage is observed it should
be rectified. However, the following points may be ensured before commencing the
process.
2. Preparation:
Temporary piping to be done as per the scheme.
All permanent strainers to be removed before commencing the flushing activity.
Flow element to be replaced by spool pieces while making temporary
connections.
All valves on steam line to and from deaerator should be closed.
Ensure availability of chemicals, lab reagents and apparatus for testing at site.
All safety valves to be removed from HP heater and LP heater. Suitable blanks
to be provided with valve for proper air venting.
While carrying out flushing of shell side of HP & LP Heaters, air vent should be
properly operated.
All instruments in the system to be isolated before flushing.
Ensure permanent supports are provided for all valves and pipelines before
starting of process.
3. MASS FLUSHING:
Mass Flushing is carried out initially with cold filtered water / DM water. After filling the system,
direct flushing is continued till the effluent water is clear.
4. HOT WATER FLUSHING:
The system is filled up and circulation is established. The temperature of the water is raised by
admitting steam to get around 70oC to 80oC. Circulation is continued for 6-8 hrs, check turbidity
and conductivity of water at inlet and outlet. When the values of turbidity are less than 20 NTU
and conductivity is less than 25 s/cm2 continue the next process without drain.
5. HOT ALKALI FLUSHING / DEGREASING:
Chemicals must be mixed little by little observing the foaming in the mixing tank.

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Chemicals:
Trisodium Phosphate 0.4 0.45%
Di sodium Phosphate 0.10 0.20 %
Non Ionic Wetting Agent - 0.05%
After adding the above chemicals, the temperature of the solution to 70oC to 80oC, which is to be
maintained throughout the process.
Keep the circulation 8 to 10 hrs. The samples are taken out from inlet and outlet at regular
intervals. The same samples are analyzed for TSP, DSP, temperature and pH value. After
getting the steady values at inlet and outlet then drain the complete system.
7. DM WATER RINSING:
Fill up the system with DM water and rinse the system by continuous filling and draining method
circuit-wise by running the pump at the maximum flow rate.
The rinsing is continued till a clear effluent is obtained indicating complete cleaning of the
system. The flushing is terminated once the water is clear and free from alkaline solution for
visual appearance. Besides conductivity measurements at the inlet and outlet points shall be
taken as a guiding factor for termination within reasonably acceptable limits of conductivity
difference.
8. RESTORATION:
After completion of cleaning all temporary system will be removed and restored the permanent
system.
9. UTILITY REQUIREMENTS:
S.No
DESCRIPTION
Utility Requirements
1
2
3
4
5
DM water (for one unit cleaning)

Service water(for one unit cleaning)
Electrical A.C. Power supply (3 phase 415 V)
Emergency Power supply (3 phase 415 V)
Construction Power Supply (3 Phase 415 V)
*************************
REMARKS
770
500
300
200
125
M3/unit
M3/unit
Kw
Kw
Kw
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7. PART-II: CHEMICAL CLEANING OF MAIN BOILER:

1. SCOPE:
The cleaning process covers a portion of feed line, Economizer, Steam drum, water walls, down
comers, risers and bottom headers, etc.
2. TECHNIQUE:
1.
Chemical cleaning is to be done adopting circulation technique. The water touched

pressure parts are cleaned using inhibited Hydrochloric acid and the solvent is circulated
in the water touched pressure parts by using chemical cleaning pump.
2.
The cleaning operation comprises of the following major steps.

o
o
o
o
o
o
SUPER HEATER BACK FILLING

COLD AND HOT WATER FLUSHING
HOT ALKALINE CLEANING (DEGREASING)
INHIBITED ACID CLEANING
MILD ACID RINSING
PASSIVATION
3. SUPER HEATER BACK FILLING:

The Super Heater is back flushed with DM Water using Super Heater Back filling line. It is further
filled up to overflow with DM water containing Hydrazine to the concentration of 200 ppm and pH
maintaining above 9.5 by the addition of Ammonia. keep the water wall tube sample inside the
steam drum then the manhole is closed.
4. COLD AND HOT WATER FLUSHING:
The temporary circuit consisting of blending tank, circulating pumps, valves and piping is
fabricated and erected as per the drawing. The complete circuits are tested and ensure no leaks.
DM Water is filled up and the system is flushed till the water is clear by visual observation.
Further to this flushing, raise the temperature 700 C and flushing is continued. This flushing is
carried out for 6 - 8 hours to achieve stability of the parameters.
5. HOT ALKALINE CLEANING (DEGREASING)
Fill up the system, establish circulation and raise the temperature of the system to 60oC - 70oC.
The process chemicals may be added in the following concentration in the mixing tank.
Chemicals:
Trisodium Phosphate
Di-sodium phosphate
Non Ionic Wetting Agent
- 0.3% 0.4 %
- 0.1% - 0.2%
- 0.05%
Keep the circulation 8 10 hrs. The samples are taken out from inlet and outlet at regular
intervals. The same samples are analyzed for alkalinity and pH value. After getting the steady
values at inlet and outlet, then drain the complete system.
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6. DM WATER RINSING:
Fill up the system with DM water and establish circulation. Rinse the system by continuous
filling and draining method. The rinsing is continued till the pH value is same in I/L and O/L. The
flushing is terminated once the water is clear and free from alkaline solution.
7. INHIBITED ACID PICKLING
After DM water rinse, the DM water is circulated and its temperature increased to 6050 C. Add
the following chemicals one by one.
a. Inhibitor Coronil 213 SPL
- 0.20 0.30%
b. Hydrochloric Acid
- 4.0 4.5 %
c. Sodium Fluoride
- 0.15 %
Circulation is continued for 4-6 hours, during the process total iron and acid strength is checked
in the inlet and outlet sampling points at regular intervals.
Circulation is continued until the steady value is reached at a gap of 30 minutes. At this juncture
the whole solution is completely drained by displacement method using DM water. The drained
acid solution is neutralized using lime and sodium hydroxide, and then discharged to the storm
water drain.
8. DM WATER RINSE:
The boiler is filled up with DM water and keeps circulation for 1 hr then drain completely by
displacement method using DM water. Analyze the pH and Fe. The pH of the circulating solution
should not be allowed to go beyond 4.0 in order to prevent the precipitation of Iron hydroxide,
which may settle down on the cleaned Boiler surfaces.
9. RINSE AND PASSIVATION:
In this process, 0.15 % phosphoric acid and 0.20 % sodium poly phosphate is added in the
system through mixing tank. Raise the temperature to 45 5oC and then re-circulate for 1 2
hours. Then adjust the pH valve to 9.5 10.0 by adding NH3 and then circulate for 4-6 hours.
During this process test for iron is carried out.
10. INSPECTION:
The drum man hole is opened, the exhaust fan / man cooler shall be provided on one side of
steam drum manhole door to avoid sweating.
The internal surfaces visually inspected for uniform protective magnetite layer. All loose debris in
the Steam Drum is cleaned manually. Bottom header shall be flushed with water, to make it free
from loose mucks. Remove all the temporary piping and restore the boiler for second stage
passivation.
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11. UTILITY REQUIREMENTS:

S.No
DESCRIPTION
1
2
3
4
5

******************
REMARKS
5000 M3/unit
1000 M3/unit
300 Kw
200 Kw
125 Kw
PROJECT
CLIENT
TITLE

EVERSENDAI CONSTRUCTION PVT LTD
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SAFETY PROCEDURE FOR CHEMICAL
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CLEANING
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SAFETY PROCEDURE
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1. SAFETY PRECAUTIONS:
Alkaline /Acid solution may cause skin burning and its fumes are injurious to eyes. All the safety
precautions must be taken during process.
All operators and workers must use rubber gloves, eyes protecting glasses, apron, gumboots,
masks etc.
Due precautions must be taken while tightening the flanges of temporary piping joints of the
loops during process.
Ensure the availability of first aid box in the site.
No drilling, welding and cutting operations are allowed during the process.
Before the person enters the Steam Drum, its manhole may be kept opened before 2 hrs and
air may be forced in side the Drum during the period.
2. SAFETY EQUIPMENTS:
S.No
Item
01
02
Gum boots (various sizes)

Rubber Gloves
03
04
05
06
Rubber or Polythene Aprons

Helmets
Safety Goggles plain glass
Face mask (Transparent, plastic)
First aid box
3. EMERGENCY PROVISIONS
Flushing and washing water supplies.
Ample supplies of tepid flushing and washing water supplies shall be provided at all possible
points of discharge, spillage or escape of chemicals.
Adequate provisions shall be made for emergency treatment of the eyes, comprising eye wash
bottles, located conveniently to places where discharge, spillage or escape of chemicals can occur
Safety shower shall be provided.
A suitable first aid treatment room with outside telephone facilities shall be provided within a
reasonable distance of the place where chemicals are being used.
The protective clothing and apparatus required for emergency use shall be made available near
the acid cleaning area.
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4. FIRST AID TREATMENT:

4.1 Splashes of the eye
Immediately flood the eye with to be effective the eyelids must be opened.
The
eyelids should be pushed apart using the thumb and index finger of the left hand. The casualty
neither will probably nor is able to open the eye himself because of painful spasms. If an eye
wash bottle is used the jet should not be directed at the front of the eye. It should be directed in
from the side, so that flow is over the surface of the eye.
Irrigation should be continued for 5 10 minutes after which the casualty should be taken to the
first aid room.
Irrigation should be continued in the first aid room. Remember vision is saved by thorough
irrigation; no other treatment can prevent damage if this is omitted.
After thorough irrigation the eye should be covered with a pad; the patient should be referred for
medical opinion.
4.2 Irritation of the skin
If signs of skin irritation occur the persons should be removed from contact and referred for
medical opinion. In the event of the splashing of the skin with chemicals the effected area
should be washed thoroughly avoiding spreading contamination to the face and eyes.
5. EMERGENCY PROCEDURES:
The testing team should be aware of the operating procedures of fire extinguishers to be used
for quenching minor or major fires.
The testing team should be aware of the procedure to be followed in case of
involving personnel injury.
In case of failure of running pump the stand by pump should be started immediately
delay.
accidents
without
An operator posted at the pump, area should be instructed to stop the pumps and properly
isolate the system in the event of emergency. All operators should be well conversant with the
emergency operating instructions
6. General Safety
Test area will be cordoned off and unauthorized persons entry shall be prohibited. Suitable shall
be displayed.
Whenever any inspection is made during the cleaning process, the location should be adequately
ventilated.

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TESTING METHOD FOR CHEMICAL CLEANING
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CHEMICAL TESTING PROCEDURE

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GMR ENERGY LTD
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UTILITY ENERGYTECH ENGINEERS PVT LTD
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1. INHIBITOR EVALUATION
INHIBITOR:
An inhibitor is a chemical substance, when added in small concentration
effectively decreased the corrosion rate. Pickling Inhibitors used for practical
applications are usually mixtures of various chemicals. Most of the pickling
inhibitors function by forming an absorbed layer on the metal surface. Probably,
no more than a mono layer in thickness which essentially blocks discharge of
HYDROGEN ION and dissolution of metal ions. It should be borne in mind that an
addition of an inhibitor to an acid, the corrosion potential of steel is not altered
although the corrosion rate may be appreciably reduced.
Inhibitor is chosen for a particular solvent and application to provide maximum
protection and minimize substantially the rate of corrosion of parent metal.
Temperature of the bath and time of contact of the metal with the solvent are
decisive factors in the function.
It is therefore essential to test the inhibitor for evaluation prior to its usage
specifically for two functions:
01.
02.
Percentage of protection offered

Corrosion rate reduction obtained
PROCEDURE:
Prepare test coupons in duplicate of the material to be chemically cleaned, for
example carbon steel SA 213 T1 etc. The surface area of each coupon in no case
should be less than 25 sq.cm. It should be polished on all sides. Close to mirror
surface quality and free of sharp edges. There shall be no oxide scale left on the
surface.
The coupon should be degreased with Acetone initially.
Prepare in a container, 400 ml. of the acid bath mixed with inhibitor.
Measure accurately, the surface area of the coupon - A sq.cm.
Weight the acetone cleaned dry coupon - WI mgms.
Prepare acid bath in 400 ml. (Hot 65-70 deg.C.). DM water adding acid solvent
selected to attain required concentration of the acid and 0.3% inhibitor.

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Hang the sample in the bath (nylon rope) well immersed without touching the
container walls. Note the time.
Keep the container in an oven and strictly maintain the temperature at 65 700
C.
Remove the coupon exactly after 60 minutes. Do not touch by hand.
Wash it in hot DM water several times. Acetones dry perfectly.
Cool in a dessicator. Desiccant should be only silica gel.
Weigh the coupon - W2 mgm.
Express corrosion rate mgm/sq.cm./hr.
W1 - W2
----------A
mg./sq.cm.
Efficiency of the inhibitor is evaluated as follows:

Repeat the procedure with two weighed coupons under similar conditions of acid
strength, temperature and time.
One pre-weighed coupon should be immersed in uninhibited acid for 60 minutes.
The other pre-weighed coupon should be immersed in inhibited acid for 60
minutes.
Work out metal loss in both the cases.
Efficiency of the inhibitor:
X = Loss of Wt.in uninhibited acid
Y = Loss of Wt.in inhibited acid
Efficiency
X-Y
------ x 100%
X
(Accepted weight loss of mild steel should be 0.1mgm./sq.cm./hr.)

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2. DETERMINATION OF TSP, DSP and Alkalinity;

Reagents required:
01.
02.
Hydrochloric Acid Standard (0.05N)

Mixed Indicator Solution (0.5g of bromocresol green + 0.75 gm. Of methyl
red/1 ltr.of ethylalcohol.
03.
Phenolphthalein Indicator Solution (dissolve 1g. in 100 ml. Of
ethylalcohol).
Procedure:
Pipette 10 ml. of filtered solution into a 150 ml beaker. Add 4 drops of
phenolphthalein indicator, titrate against o.05N of HCL solution until colourless,
Record the volume as (PE). Add few drops of mixed indicator to the same
conical flask, titrate without refilling the burette to a reddish-grey end point.
Record the volume as (ME).
Calculation:
The concentration of Na3Po4 and DSP solution as follows;
Na3Po4 (TSP) ppm: PE x 1900
Na2Hpo4.7H2o (DSP) ppm: ME - (2PE) x 1340
3. DETERMINATION OF HYDROCHLORIC ACID

Required reagents:
1.
1N NaOH solution
2.
Mixed Indicator (0.075 gm. Methyl Red and 0.05gm. Bromocresol Green
100ml. Ethanol).
Procedure:
x
Take 10ml. of sample in a clean conical flask.
x
Add 50 ml. of DM water
x
Add 3-5 drops of Indicator
x
Titrate it against 1N NaOH solution
x
The end point is red to green
Calculation:
% of HCl
=
T.V. x 1N x 36.5 x 100
---------------------------10 x 1000

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T.V. x 0.365
5. DETERMINATION OF IRON
Required reagents:
1.
0.05 M EDTA
2.
Chloroacetic acid 10%
3.
Sodium Acetate 10%
4.
Sulphosalicyclic Acid 20%
5.
Potassium Per-sulphate
Procedure:
x
Take 10ml. of aliquot in a clean Erlenmeyer flask.
x
Add 5 to 10 drops of 10% chloroacetic acid solution.
x
Add 5 to 10 drops of 10% sodium acetate solution.
x
Add 5 drops of 20% sulphosalicyclic acid.
x
Add pinch of potasium persulphate
x
Titrate against 0.05 M EDTA
x
End point is red to pale yellow colour.
x
Calculation:
Iron as Fe ppm
T.V. x 0.05 x 55.847 x 1000

--------------------------------V

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GMR ENERGY LTD
CLIENT
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0.3 - 0.4%
4- 4.5 %
0.15 %
DM Water
Inhibitor Coronil 213 Spl
Hydrochloric acid
Sodium Fluoride
DM Water
Phosphoric Acid
Sodium Poly phosphate
Ammonia
Ammonia
Flushing after alkali flushing
Passivation
Flushing after acid cleaning

Rinsing
Inhibited Acid cleaning
Trisodium Phosphate,
Di-Sodium phosphate
wetting agent
Alkali flushing
0.15 %
0.2 %
3.5 4.0
9.5-10.0
0.4 %
0.3 %
0.05 %
DM Water
Chemicals
Water flushing
Activities
-
TITLE
Concentration
CLIENT
CHEMICAL CLEANING PROCESS CHART
PROJECT
Check Points
7 of 7
pH
pH
pH
% of Acid & total iron
pH
TSP,
DSP,
pH & Temperature
Visual appearance
Page
Rev
2 hours
circulation
2 hrs
circulation
pH
pH equal to
DM water
Constant
value of Iron
Constant
value of
phosphate
Completion
Criteria
Clear water
30 min.
20 min.
30 min.
20 min.
20 min.
60 min.
10 min.
Sample Duration
10.0 INPUTS REQUIREMENT FROM ECPL

Sr.No
A
1
2
3
4
5
*6
*7
B
1
2
3
C
1
2
3
4
5
6
7
8
DESCRIPTION
REMARKS

3500 M3/unit
5000 M3/unit
300 Kw
200 Kw
125 Kw
Auxiliary Steam supply 10-15 T/hr @ 15 Kg/Cm2 at 185 Deg C.(in continuous
rating) Optional
Neutralization Pit f( for Holding 2 boiler volume)
Area Requirements
Open Space requirement for installation of chemical 20 m X 15 m
cleaning system and auxiliary boiler.
Open Area requirement for site office/ material and
12 m x 15 m
chemical storage.
2SHQ6SDFHUHTXLUHPHQWROHYHOIRULQVWDOODWLRQRIpre- 45 m x 15 m
fabricated neutralization tank on river bed
General Requirements
Hydra Crane facility for loading & unloading of materials
and equipments.
Necessary cutting and re-welding of permanent line if
required
Removal and refitting of drum internal
Round the clock gate pass
Incoming power supply cable from your panel board up to
cleaning area.
Illumination facility at cleaning area
Fire tender/ambulance facility during cleaning process for
emergency use
Necessary road crossing digging and refilling for laying
temporary drain pipe from chemical cleaning area up to
neutralization pit.
Note:
*6. Offer Enclosed
*7. Offer Enclosed
11. LIST OF EOUIPMENTS.

Sr.No
01
02
03
04
DESCRIPTION OF ITEM
QTY
Chemical Mixing Tank (20 M3)
1 No
Motor Pump (2 Pump running, 2 Standby ) (Technical 4 Set
Spec- 150 HP /2900 RPM/300 M3 /hr at 12 Kg/CM2 )
MCC Panel 150 HP
1 Set
C.S. Valves 150 Class With Flange
As required
As required
As required
As required
As required
As required
As required
As required
05
8 Inch
6 Inch
4 Inch
3 Inch
2 Inch
1 Inch
8 Inch NRV
4 Inch NRV
M.S. ERW PIPES
06
8 Inch
6 Inch
4 Inch
3 Inch
2 Inch
1 Inch
Nitrogen Manifold with Regulator.
800 M
150 M
475 M
100 M
200 M
50 M
1 Set
07
Pressure Gauges 0-20 kg/cm2
6 Nos
08
Temperature Gauges 0- 100 0C
3 Nos
09
Compound gauges 1 214
1 Set
10
Pipe fittings Elbows/Reducers
As required
11
Tools Box with tools
As required
12
Express Laboratory
1 Set
13
Auxiliary Boiler 20 TPH @17.5 kg / cm2@ 205 DegC 1 sets
14
Neutralization tank 180 M3 each
3 tank

Chemical Cleaning

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Chemical Cleaning

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ARUDRA ENGINEERS PVT LTD

ECPL / SHANGAI ELECTRI CORPORATION.

THIS DOCUMENT IS THE PROPERTY OF AEPL

TECHNICAL SPECIFICATION FOR PRECOMISSINING CHEMICAL CLEANING OF

ARUDRA ENGINEERS PVT LTD

ARUDRA ENGINEERS PVT LTD

ARUDRA ENGINEERS PVT LTD

: SHANGAI ELECTRICAL CORPORATION.

CPU (By Pass)

ARUDRA ENGINEERS PVT LTD

4.2. ACID CLEANING OF MAIN BOILER:

(iii) Circulation from right to left route:

ARUDRA ENGINEERS PVT LTD

2. CHEMICAL CLEANING OF MAIN BOILER:

ARUDRA ENGINEERS PVT LTD

PROCEDURE FOR CHEMICAL CLEANING

6. PART-I : HOT ALKALI FLUSHING OF BOILER FRONT SYSTEM

ARUDRA ENGINEERS PVT LTD

PROCEDURE FOR CHEMICAL CLEANING

DM water (for one unit cleaning)

ARUDRA ENGINEERS PVT LTD

7. PART-II: CHEMICAL CLEANING OF MAIN BOILER: