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User Guide
YDM0061B1
INTRODUCTION
Thank you for purchasing a NIKON METROLOGY product. Before starting any operation
with your new measuring arm, please read these instructions.
This guide describes best practices for installing, configuring, and using your measuring arm.
For any other device or option not described in this manual please refer to other Nikon
manuals (e.g. RDS Data Collector, RDS Service) available on the DVD.
For further information, please contact your local Nikon Metrology agent (see back page).
Important note
All information contained in this document is subject to modification without any notification
and does not represent a contract with Nikon Metrology. The software described in this
manual is supplied under a license agreement and must be used only in conformity with the
terms of this license. No part of this manual may be reproduced or transmitted under any form
or by any way, electronic or mechanical, including photocopy or recording, for any purpose
without Nikon Metrology formal authorisation.
Nikon Metrology
Disclaimer note
Any unauthorised modification, repair or incorrect use of the MCAx system will automatically
void the original manufacturer's guarantee. The manufacturer is not responsible for damage
to the software or hardware caused by unauthorised handling or use of this material. For
information regarding the warranty, repair, technical assistance, latest updates and current
prices, please contact Nikon Metrology.
Patent notice
Products described in this manual may be covered by one or more of the following U.S. patents
5,829,148; 6,598,306; 7,003,892; 7,568,293; 7,779,548; 7,908,757; D643,319 ; 8.174.682
and other U.S. and foreign patents pending.
DANGER
DANGER indicates a hazardous situation, which, if not avoided, will result in death or
serious injury
WARNING!
WARNING indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION!
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE
A NOTICE indicates useful advice about the operation of your Nikon system or its
components. Information contained in a Notice is not safety related. Failing to heed this
advice may result in damage to your system or inaccurate measurements..
INFORMATION indicates general advice, or a link to relevant documentation.
Symbol
Description
General danger
Electrical risk
Chemical risk
Trapping risk
Laser risk
Pictures in this manual are not contractual; especially regarding colours, which may
change depending on the version or type.
Nikon MCAx Arm Manual
WARNING!
Incorrect use can lead to personal injury, equipment malfunction and/or damage. The person
responsible for the product should inform the user about hazards and how to counteract
them. The product should not to be operated until the user has been instructed on correct
use.
Responsibilities
Manufacturer of the product
Nikon Metrology, is responsible for supplying the product, including the user manual and
original accessories, in a complete and safe condition.
Manufacturers of other accessories
The manufacturers of other accessories for the product are responsible for developing,
implementing and communicating safety devices for their products, and are also responsible
for the effectiveness of those safety devices in combination with the Nikon product.
Person in charge of the product
The person in charge of the product has the following duties:
To understand the safety instructions of the product and the instructions in the user
manual.
To inform Nikon Metrology immediately if the product and the application becomes
unsafe.
To ensure that the national laws, regulations and conditions for the operation of radio
transmitters are respected.
WARNING!
The person responsible for the product must ensure that it is used in accordance with the
instructions. This person is also accountable for the training and the deployment of personnel
who use the product and for the safety of the equipment in use.
Environment
The product is suitable for use in an atmosphere appropriate for permanent human habitation.
The product is not suitable for use in harsh or explosive environments.
WARNING!
The person in charge of the product should contact local safety authorities and safety experts
before working in any hazardous areas or in close proximity to electrical installations.
AC power supplies are suitable for use in dry environments only and not under adverse
conditions.
Mechanical safety
CAUTION!
Danger of pinch points
While the risk of personal injury is low, for your personal safety, avoid handling the areas
of the device shown in the following diagram while operating / moving the device..
NOTICE!
NOTICE
Arm installation
The base of the MCAx arm is designed to provide a reliable measurement platform when
placed on a level and stable work surface. The Mounting Ring can also be fixed on a custom
fixture by fixing through the holes provided to a rigid support.
Always ensure that the arm is correctly and strongly fixed to the base
Always ensure that the base is correctly and strongly fixed to the support
NOTICE!
Accuracy deterioration.
Before any use, always make sure the arm is in good condition (accuracy verification,
counterbalance pressure, button response)
When moving the arm, or using the arm, always pay attention to obstacles that may
damage the device.
It is advisable to place the arm and the computer in their respective cases when not in
use or during transportation, to avoid any risk to the calibration.
Moreover, for any transport by plane, boat, train or vehicle, please pack the products in
the correct way as delivered, using the foam for protection, with shock detectors.
Battery safety
WARNING!
Battery parts
Risk of injury
The arm should only be operated with the battery cover properly installed.
NIKON safety
WARNING!
Power supply parts
Risk of electric shock!
WARNING!
Transport
Correct handling
When removing the arm from its case, returning the arm to its case, or moving the case,
always use the correct lifting tecnique
CAUTION!
Non-contact probe : Laser Guide Product Class 2M
Exposure toward the eye can result in eye injury !
Do not look into the laser guide when laser is on.
WARNING!
Mounting Screw handling : sharp threads
Risk of injury !
NOTICE!
Arm use
Component safety
Do not switch the MCAx arm on if any covers have been removed
Do not use outdoors
Never remove any axis covers
Do not cut or twist any cable
When using or moving the arm, always pay attention to obstacles that may damage the
device.
Do not store the arm case and the computer case in a place where there would be a risk:
Significant heat or of freezing.
Significant moisture.
Magnetic fields or vibration.
Always carefully plug and unplug each connector
Table of Contents
A
A.1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
A.2
A.3
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
A.3.1Arm identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
A.3.2Feature pack stickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
A.4
Components description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
A.4.1Arm description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
A.4.2Base description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
A.4.3Handle and probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
A.4.5Feature pack description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A.4.6Counterbalance locking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A.5
Standard accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
A.6
Travel case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
A.7
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
B.1
Prerequisities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
B.2
B.3
RDS installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Arm installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
C.1
C.2
C.3
C.4
C.5
Mount scanner or probe on center male TKJ . . . . . . . . . . . . . . . . . . . .. . . . . . . . 42
Nikon MCAx Arm Manual
8
C.6
C.7
Arm connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
D.1
USB connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
D.2
D.3
Scanners connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
F.1
F.2
F.3
F.5
F.6
F.7
F.8
F.9
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
G.1
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
G.1.1Battery change on FP2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Troubleshoot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
J.1
J.2
J.3
J.4
J.5
J.6
10
A.1
OVERVIEW
A, C, E and G axes have infinite rotation, which provides ergonomic and comfortable use..
11
At the end of the arm (ie the G axis) a handle is used to install and control the probe, which is
fixed through a TKJ connector and the correct probe data is automatically detected.
The handle has 3 buttons which can be used to take measurement points, delete erroneous data, validate message boxes and perform other functions within the
software.
Fig 2 - SI Wrist
The Nikon MCAx Arm is managed by RDS, which is the interface server between the arm and
the final measurement software. RDS allows you to configure the functions of the arm, the
communication protocol, to calibrate the probes, verify the system, and perform many other
tasks.
A.2
A.2.1
Basic arm
Feature Pack
Grip type
Description
USB
Scanning Pack
Mobility Pack
Round grip
Grip on elbow
Spin grip
Grip on E-axis
MCAx
MCAx+
Option
Option
12
Mounting base
TKJ probes
Basic plate
Option
3-point
magnetic
base
Option
Circular
magnetic
base
Option
Option
Option
Option
Standard
probes
TTP
Probe case
Others
Hard case
Dust cover
Qualification
sphere
Verification
bar
Camera / light
A.2.2
Option
Feature packs
Feature packs (FP) can be added to any model. It consists in a module connected to the rear
of the base of the arm.
Two types of feature pack are available:
13
Scanning
Pack
Mobility
14
A.3
IDENTIFICATION
A.3.1
Arm identification
Each Nikon MCAx Arm unit has a serial number. This number is the identity of your arm, and
any support query or request should refer to it.
The serial number is on a label located in two places: on the base of the Nikon MCAx Arm
and on the front of the travel case. The serial number can also be found in supporting documents received with the arm, such as the arm certification.
Fig 4 - Identification
The label on the arm includes important other information such as arm type, size and date of
manufacture.
15
A.4
DESCRIPTION
A.4.1
Arm description
On/Off Button
Counterbalance cradle
Buttons
10
Counterbalance lock
Contact probe
11
LEDs
12
16
A.4.2
Base description
Fig 8 - Base-back
1. DC power IN
2. Data port for Feature Pack
3. USB connector to computer
4. Guides for Feature Pack
1.
Error LED
2.
3.
WiFi On LED
4.
5.
On-board speaker
6.
Temperature sensor
6.
On / Off Button
17
A.4.3
1.
2.
3.
Main button
4.
Handle
5.
Probe selector
6.
7.
The MCAx Arm is designed to for contact probes, touch trigger probes or optical probing
systems such as laser scanners.
On the handle, two TKJ connectors are available, a male connector for digitizing scanners
or contact probes and female connector for contact probe to be used when the scanner is
attached.
A switch is used to select which TKJ connector is in use.
3 push buttons are provided to take points, start digitizing, validate or cancel.
18
A.4.5
Scanning Pack (FP1) is standard for all arms. Mobility pack (FP2) is an optional replacement.
DC power connector
2.
3.
19
20
A.4.6
When the arm is placed in its case, the counterbalance has to be locked, to prevent any
mistake when taking it out.
21
A.5
STANDARD ACCESSORIES
Picture
Item
Probe Box
Any kind of M3 probe tip or (other than standard ones) can be mounted on a
probe base and used, therefore these cannot be certified here.
Picture
Item
Installation CD-Rom : containing Software installation and product
documentations.
Certified sphere, probe calibration tools and certificate.
Sphere Certificate
Calibration sphere
USB cable: standard connection between the arm and the operating
system.
Power Cable: Power Supply for the arm.
22
Picture
Item
23
A.6
TRAVEL CASE
A.7
Certified sphere
Probe box
Mounting base
SYMBOLS
Symbol
Location
Description
IEC 60417-5031
Direct current
ISO 7000-0434
EXT.
Back panel
SCANNER
Back panel
Front of base
Back panel
24
B.1
PREREQUISITIES
RDS can be installed on a computer supplied with a Windows XP Pro SP2 or
Windows7 32-bit or 64bit operating system. No specific software dongle is necessary to use
RDS. RDS by default will be installed in C:\Program Files\RDS, and arm data in C:\Arm\ .
Depending on the connection, a USB lead, or a Wi-Fi device is necessary to connect the
computer to the arm.
B.2
25
B.3
RDS INSTALLATION
4. Click on {next}
26
When updating to a newer version, RDS must first be uninstalled. During the
update installation, click on YES to uninstall the previous version before
proceeding to the new installation.
27
Arm installation
Arm installation
C.1
INSTALL
MOUNTING BASE
Standard base
Vacuum base
NOTICE!
The arm is designed to be used in a correct up horizontal position. Nikon cannot
guarantee against damage due to incorrect orientation of the arm, and the accuracy of
measurement will be affected.
28
Arm installation
C.1.1
Mounting ring
The mounting ring is the interface between the different kinds of supports and the arm itself.
This ring can be fixed with 6 bolts (M6) on any kind of optional support of even directly on a
customized support made by the customer. Tighten securely to 17 N/m.
The arm is positioned onto this base, and is then locked with a main screw at the base of the
arm.
NOTICE!
It is very important that the main screw is fastened securely to ensure stability of the arm.
The operator has to make sure that the 6 screws of the base are well tightened on the
support.
C.1.2
1. Place the plate on the worktable, and clamp it using G-Clamps, screws, etc.
29
Arm installation
C.1.3
C
1. Place the base on a level and stable magnetic surface
C.1.4
30
Arm installation
C.1.5
WARNING!
For all safety related information, please read the complete Vacuum Base manual.
Overview
The Vacuum Base is designed to be placed on a perfectly flat and smooth surface:
Item
1
Description
Battery LEDs
Battery discharged recharge now.
Battery half-charged - please recharge.
Battery fully charged - optimal conditions for use
2
3
4
5
6
On / Off
Power supply
Exhaust
Top plate
Manometer
Base
Quick installation
1. Fix the mounting screw on the vacuum base.
2. Make sure that the work surface is impermeable to air, smooth and clean.
3. Position the base on the work surface
4. Connect to the power supply
5. Switch on the vacuum
6. The base is ready for the arm installation.
For more information, please read the complete Vacuum Base manual.
31
Arm installation
C.1.6
Stands (option)
Install the stand at the desired height and ensure it is rigid, then install the arm on the
mounting nut
NOTICE!
Poor installation or stability.
Wrong measurements!
Read the manual for your stand carefully, to make sure it is installed securely.
-
Adjustable stand
32
Arm installation
C.2
1. Hold the handle and the E axis and lift the arm straight from the case.
33
Arm installation
C.3
NOTICE!
It is very important that the nut is securely tightened to ensure the accuracy and stability of
the arm. It is also important to ensure the 6 screws on the mounting ring are well-tightened.
34
Arm installation
C.4
35
Arm installation
C.5
C
1. Mount the scanner on the connector and lock with the probe key.
NOTICE!
Do not overtighten.
Make sure that the lock is in a good horizontal position
2.
36
Arm installation
C.6
3.
While holding the arm, unscrew the mounting ring nut from the base support. .
4.
Hold the arm by the handle and E axis, then slowly lower the arm into the travel case.
37
Arm installation
C.7
By default, the feature pack is already installed on the arm before delivery.
To upgrade to another FP, for service, or to install or remove from the arm, please read the
following instructions.
C.7.1
Installation
1. Position the FP to the base of the arm and connect.
38
Arm connection
Arm connection
D.1
USB CONNECTION
3. Switch the power on by pressing the power button for at least 1 second..
39
Arm connection
D.2
D.2.1
The SSID (identification) of your Nikon MCAx arm refers to the Feature Pack and has the
following format:
D.2.2
"T-UN-FF"
FF : Factory
Arm setting
1. Make sure that the FP2 Mobility Pack is installed on the arm
2. Power on the arm by holding the power button for at least 1 second..
3. Make sure that the blue light on the front of the arm is lit. If not, make sure that the USBcable is unplugged.
40
Arm connection
D.2.3
D
1. Switch on the WiFi sensor of the computer.
2. On the computer, access the advanced settings :
3. Enter "Start Menu" -> "Settings" -> "Network Connections"
7. Use the following IP address and subnet mask: 192.168.0.1 and 255.255.255.0 then "OK"
41
Arm connection
D.2.4
D
1. Switch on the computers WiFi adapter.
2. On the computer, access to advanced settings :
3. Enter "Start Menu" -> type in "ncpa.cpl"
6. Use the following IP address and subnet mask: 192.168.0.1 and 255.255.255.0 then "OK"
42
Arm connection
You can then access the following dialog and select "T-UN-FF" network and
click on "Move up" until it reaches the top of the list.
43
Arm connection
D.2.5
RDS setup
D
1. Select the RDS Control Panel
2. Select the Connection tab
4. Click on "Modify"
44
Start measuring
F.1
HOW
F.1.1
Rest position
TO HANDLE THE
ARM
The arm should be put in its rest position when not in use. The arm
naturally rests in a vertical position with the elbow bent near- ly 180 :
move the arm up to highest level and the arm will now stay in the rest
position.
If the arm needs to stay for a prolonged period in the rest position, or to
put the arm in its case, lock the counterbalance with the lever : the arm is
now in a safe position and cannot be lowered.
F.1.2
45
F.1.3
On Nikon MCAx+ arm, the other hand may hold the arm grip (Long Spin Grip or Hand Grip)
46
F.1.4
Carrying position
Carry the arm by holding the handle of the arm, and either the B-C axis or D-E axis.
(1Bt912D12)
89
F.2
F.2.1
Contact probe
Unlock the counterbalance to free the arm and hold the arm wrist in one hand. Approach the
part with the probe, ensure the ball is touching the surface and press the middle button on the
arm to record a measurement point (XYZ coordinate).
F.2.2
The TTP is composed by a TKJ TTP base, on which an M6 TTP sensor can be mounted.
90
F.2.3
What size is the feature to probe ? The tip diameter must be appropriate for the
feature:
Is the surface of the part uneven? A large tip diameter will skip over an uneven surface,
but a small tip will integrate surface deformities into the measurement.
- How deep is the feature? An M3 tip extension may be necessary to reach the bottom of a
feature.
91
Probe orientation
Any contact probe is calibrated to integrate all its deviations, so that no matter how the
orientation of the probe is, the coordinates of the ball probe will remain the same: there is no
need to pay attention to keep the probe orthogonal to the surface.
If the material is a bit soft, or if the part can move easily, incline the probe to reduce the
pressure on the surface of the part.
If a probe extension has been added, it advised to reduce the pressure on the stem by
keeping the probe perpendicular to the surface.
To take a continuous series of points, the probe must slide over the surface, so the
probe must be perpendicular to the surface to avoid friction.
Depending on the software and the options, the probe has to point toward the surface
side. (see "Probe radius compensation").
92
From a purely theoretical point of view, each kind of feature needs a minimum number of
points to be calculated.
For example, a plane needs at least 3 points to gives a value.
Therefore, it is vital to take at least one additional point (for example, 4 points for a plane), to
reduce errors due to the feature itself or to the measurement.
Item
Plane
Pts required
Theory
3
Real
Recommendations
Circle
Single Point
Cylinder
10
Line
Cone
10
Sphere
surface Pt.
Polyline
4
1
2
9
1
2
In fact, the more points taken, the better the measurement will be. 1000 points will give a
better average calculation than 5 points. Using continuous measurement (keeping BP1
pressed) will allow taking a large number of points, therefore, the user has to take care to
always keep the probe in contact with the part surface.
Most of the time, it is not necessary to take a large number of points (the measurement is
stabilized after a certain number of points), except if the feature has a very bad shape error, or
if it is very small (see following section).
Depending on the functionality and size of the feature, and the expected accuracy, more or
less points may need taking, from 4 to 500 for example.
Special case
Explanation
The location of the points has to follow a uniform distribution, not grouping them in one area.
93
Probe guidance
Some software has special functionality, to guide the user to take points at the right place.
This may be helpful to probe a very thin circle for example, or to take a specific XYZ point.
A sound is then emitted and the point is taken as soon as the probe is inside the tolerance
zone.
It may be useful to manually guide the end of the probe (= the tip) with your other hand, to
locate it accurately. The closer your hand is to the tip of the probe, the more stable the
measurement will be, and the more accurate the location will be.
Counterbalance
The Nikon MCAx Arm is counterbalanced, so there is no need to hold the elbow of the arm
when measuring. Let the counterbalance work for you and simply hold the wrist of the arm to
guide the probe to the part and to press the button for capturing points.
It may be necessary in some conditions to hold the elbow of the arm, to avoid the arm
contacting another object, or to use the remote control mouse with the arm in a horizontal
position.
In this case, with an MCAx+ arm, simply hold the grip on the elbow, ensuring you do not
constrain the axes of the arm.
Nikon MCAx Arm Manual
94
For a plane, it translates the plane along its own vector with the radius value
For a circle, cylinder, sphere, or similar feature, it adds the probe diameter to the feature
diameter.
For a surface inspection point, it translates the point along the nominal surface vector with
the radius value
For a simple 3D point, there is no way to calculate the contact point and so no
compensation is possible.
Even if the probe doesn't need to be perpendicular to the surface, a minimum orientation of the
probe is necessary to obtain correct probe radius compensation. The probe has to point
towards the material.
Please refer to your measurement software user manual for more details about probe
compensation.
Measurement Best-fit
Except for individual point features (single points, surface points, etc) each geometric feature is
calculated using a specific method (eg least square, minimum radius). Once the feature is
calculated, each probe point is compared to the resultant feature, to get the shape error
(flatness, circularity, etc). Most software can give the maximum error value after each new
point once the feature is validated. This maximum error value ("best-fit") gives very useful
information to ensure that the feature has been correctly probed.
95
F.2.4
Overview
To obtain accurate measurement results, each probe must be calibrated with the MCAx Arm
it is being used on. Each unique set of probe calibration data is stored in the memory on the
arm. The arm checks each time when a probe is changed. If the new probe has not
previously been calibrated with this particular arm, the user will be prompted to proceed with
the probe calibration procedure described below.
If the probe has been already calibrated, when the operator connects the probe, RDS simply
selects the correct probe file.
In case of poor accuracy, or a change of probe tip, it is possible to recalibrate
a probe, using the RDS Data Collector.
Principle
Default probe calibration needs the certified calibration sphere (included in the arm case) and
requires 3 steps:
96
97
98
99
F.5
Rotate the F axis around a center position to move the pointer up and down from the
center of the screen
Rotate E axis around a 90 position, to move the pointer left and right around the center of
the screen
The use of the E and F axis are toggled for a horizontal position.
Buttons
Buttons: by default, the main button (B1) is left click, right button (B0) is middle click and left
button (B2) is right click.
100
F.6
Middle
1
Right
1
Duration of
click
Short click
Measure
action
Cancel Point
Mouse
action
Right click
Long click
Cancel Points
Short click
Hit a Point
Left click
Long Click
Take Burst
Points
Short click
Validation
Long click
Middle click
Fig 25 - Buttons
101
F.7
F.8
120
F.9
F.9.1
When using the arm, information or error messages may be displayed at screen by RDS.
They can be displayed at the top right (warning messages) of the screen or beside the RDS
icon in the task bar of windows (status messages).
RDS icon
The MCAx
For access to configuration, an RDS Icon is available on the Windows task bar. For further
information, read the RDS service manual.
The connection status is shown by a small symbol beside the symbol of the arm.
Low battery
Arm connected
Warning on the arm (eg: axis on limit)
Right click on this icon to access RDS functions:
Execute a script:
direct access to main maintenance scripts(read RDS Data Collector manual)
About:
display RDS version
121
F.9.2
Right click on the RDS icon to display the status of the arm.
Description
Possible values
Arm
MCAx
Probe
Current probe
Status
Connected
Connecting.
Warning! An encoder is over limit!
X, Y, Z coordinates in mm
Temperature
Battery
Battery level
Clients conn.
Position
Rate
Reference
USB
Wired Ethernet
Wi-Fi
Temperature in degree
Power Supply
Low battery
Level in %
Version of software
Frequency
Position
At any time, you can check the status of the arm by holding the mouse over the RDS icon.
122
F.9.3
Warning messages
They are displayed for a few seconds, to warn the operator about an event
Message
Mechanical stop
Battery
Description
When one axis comes to its mechanical limit (B, D or F), the mouse is
automatically stopped, and a message indicates which axis in at limit
Message when battery level is low
123
Accessories
Accessories
G.1
BATTERY
G.1.1
With a n FP2 Mobility Pack, the Nikon MCAx Arm can be used either with a DC power
supply or the battery.
It switches automatically to battery as soon as the power supply is switched off and charges
the battery when the power supply is on.
If a battery change is required, open the cover, and remove the battery. Install the new
battery with the contacts on top and close the cover.
NB: for battery specifications, see appendix.
124
Complete documentation
G.2
LEDS
Red
ON
No action
Slow blinking
No action
G
Green
Blue
No action
Fast blinking
No action
No action
Slow blinking
ON
No action
Slow blinking
ON
Description
Warning coming from PC
AC power plugged
Charging (battery)
Low power (battery)
Fully charged (battery)
On battery
USB - connected to PC
WiFi powered on
WiFi - associated
125
Troubleshoot
Troubleshooting
LED is off
Are the cables correctly plugged in ?
Is the arm button switched on?
RDS.log file
126
Troubleshoot
Serial number
Your company name
Software
Software
Version
Connection
Type
CPU Wi-Fi IP@
RDS Wi-Fi IP @
USB
Wi-Fi
Accessories
Scanner
Probe
Boards versions
Mother board
Encoders boards
Probe board
Diagnostic informations
Sounds
Status of the LEDs
Tests with different
materials
Ping answer
Other information
127
Appendix
Appendix
J.1
TECHNICAL
J.1.1
SPECIFICATIONS
Arm dimensions
Arm
Extension C
Extension E
1500
2000
2500
3000
3500
4000
4500
450
600
750
900
1050
1200
1350
300
400
500
600
700
800
900
128
Appendix
Weights
Weight (kg)
Case
MCAx MCAx+ MCAx
2.0m
7.9
8.2
8.3
2.5m
8.2
8.5
8.6
3.0m
8.5
8.8
8.9
3.5m
8.8
9.1
9.2
4.0m
9.1
9.4
9.5
4.5m
9.4
9.7
9.8
Weight (kg)
Size (mm)
16.5
(foam included 3.5
kg)
18.6
(foam included 4
kg)
22.0
(foam included 4.5
kg)
Min angle ()
A
B
infinite rotation
-0.93
C
D
1.24
infinite rotation
-1.35
E
F
Max angle ()
1.22
infinite rotation
-1.75
1.75
infinite rotation
Range
Accuracy
Resolution
0.5"
0.07"
0.5"
0.07"
0.5"
0.07"
0.5"
0.07"
0.5"
0.07"
0.5"
0.07"
0.5"
0.07"
129
Appendix
Mounting nut
Mounting plate
130
Appendix
Raiser
H (mm)
Small
Tall
237.3
487.30
131
Appendix
J.1.2
Accuracy specifications
Counterbalance with locking system
2000 (6ft)
Volumetric Accuracy
MCAx
MCAx+
MCAx
MCAx+
+/- 0.061
+/- 0.033
+/- 0.044
+/- 0.023
2500 (8 ft)
+/- 0.069
+/- 0.038
+/- 0.049
+/- 0.027
+/- 0.100
+/- 0.058
+/- 0.079
+/- 0.042
+/- 0.125
+/- 0.081
+/- 0.099
+/- 0.055
4000
+/- 0.151
+/- 0.098
+/- 0.115
+/- 0.067
4500
+/- 0.179
+/- 0.119
+/- 0.141
+/- 0.084
132
Appendix
J.1.3
Temperature
Storage temperature:
Indoor only
Humidity:
Pollution:
Degree 2
Vibration:
Shock:
Altitude:
Acceleration
Permissible angular
105rad/s^2
Vibration maximum
Type 2
Auxiliary sensor pass through data bus on selected 7 axis
models (FP1, FP2)
Wifi
Build-in antenna
133
Appendix
CUI Inc.
Model Number
A3-60S12R-V
Part Number
DTS1500400UC-P5P-ET
AC Input
100V-240V AC, 50-60Hz, 1.8A max.
DC Output
15V, 4.0A max.
Replace power supply with CUI INC model number ETS150400UC-P5P-ET provided
by Nikon Metrology only.
Battery pack specification summary
Manufacturer
Inspired Energy
Model Number
Capacity
ND2057
4.8 Ah
4h / 3.5h
Chemistry
Lithium Ion
Voltage
7.2 V Nominal
2A Continuous
Weight
220g
Communications
SMBus compatible
Height/Length/Width
22.9 / 86.4 / 78.7 (mm)
Replace battery with Inspired Energy, model number ND2057 Only.
134
Appendix
CE compliant
Electromagnetic
compatibility
Low voltage
ROHS Compliant
This product and supplements meet the ROHS guidelines for electronic components and
hardware. This complies with the requirements of the EU directive for banned substances:
Lead
Hexavalent Chromium
Polybrominated Biphenyls
Mercury
Cadmium
135
Appendix
Class 2 laser
Cleaning / Handling
Users of the Nikon laser scanners must be familiar with laser safety and must have read this
manual carefully.
136
Appendix
J.3
137
Appendix
J.4
138
Appendix
J.5
ELECTROSTATIC DISCHARGE
J.5.1
Symptom
Although the Nikon MCAx arm is protected against electrostatic discharge, it could be
damaged by extreme discharges (eg welding systems).
If this happens, an error appears on the arm and the
software. To avoid that:
- Make sure the arm power supply is grounded and of the correct voltage.
J.5.2
Checks:
Check the plug where the arm is plugged in with a test meter by a qualified technician (4 points
to check)
Control voltage
110 V +/- 15 V
220 V +/- 20 V
Voltage spikes,
incorrect voltage,
power cut.
If neutral 0 to1V
If phase
110 V +/- 15 V
or
220 V +/- 20 V
Incorrect phase
position
Check connection
of the ground and
resistance to the
ground
Between 0 and 5
ohms. (increases
with the length of
the cable)
Ground not
connected or
incorrectly
connected.
Check that no
Touch one probe on
0 to 1 V
current is passing plug ground, and the
through the ground other one on a known
safe ground
(voltmeter) for 1 full
minute.
Electric current
through the ground.
139
Appendix
600 VA
Output connector
Gain
0.6
Input Voltage
+/- 25 %
Output voltage
+/- 5%
Input frequency
Output frequency
140
NIKON METROLOGY NV
NIKON CORPORATION
Geldenaaksebaan 329
b-3001 Leuven, belgium
phone: +32 16 74 01 00 fax: +32 16 74 01 03
info@nikonmetrology.com
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tel. +32 16 74 01 01
sales_europe@nikonmetrology.com
H
tel. +33 1 60 86 09 76
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