Escolar Documentos
Profissional Documentos
Cultura Documentos
WHY SECOMAX?
CBN160C:
BUILT FOR HEAVY INTERRUPTIONS AND SPEED
A SOPHISTICATED, YET SIMPLIFIED RANGE OF LOW-CONTENT PCBN
Not all Case Hardened Steel is the same. Although it has been
with us since the beginning of the Industrial Revolution,
depth and hardness vary according to part specifications.
There are six members in the low cBN content family, three
coated and three uncoated, designed to meet the requirements
of various applications and operations, such as work piece
shapes, interruptions and severity of machining.
LOWER PRODUCTION COSTS WITH CBN160C
CBN160C has been designed, developed and tested to fill industrys
ever increasing demands for lower production
costs. Our unique (Ti,Si)N coating, designated
C, significantly improves wear resistance,
increases tool life and enables higher speeds and
feeds.
Our process provides a crack-resistant coating and grain
structure with a low coefficient of friction and sharper cutting
edges. This coating is bonded to a specific balance between substrate
(cBN content, grain size, binder) and edge micro geometry making this
grade very well suited to heavy interrupted and high speed machining.
CBN160C A NEW INDUSTRY STANDARD
The predominant failure conditions of PCBN cutting tool inserts, when
used in interrupted machining, is thermal cracking, followed by
erosion around the cracks and eventual edge chipping.
CBN160C is highly resistant to thermal cracking and thus
premature failure or shortened life. Our results show that
parts per edge are more than doubled compared to competition in applications such as facing pinion gears; facing
and ID turning of ring gears; good examples of heavy
interrupted cutting.
This grade in combination with our (Ti,Si)N coating is specifically
developed for dry machining pre-hardened steels, such as Case Hardened Steel in the 45 to 65 HRc range. We look for CBN160C to become an
industry standard.
COATED
UNCOATED
CBN050C
PVD coated with (Ti,Si)N for durability
and wear indication
Brazed, full face and solid formats
New Helix wiper geometries available
High feed / High speed and plunging
High speed continuous machining
Good light interupted cut performance
CBN10
Brazed and full face formats
Continuous and light interrupted cuts
Threading, grooving and groove turning
CBN160C
PVD coated with (Ti,Si)N for durability
and wear indication
Brazed and full face formats
Withstands severe interruptions
High feed / High speed
CBN100
Solid formats
Continuous and light interrupted cuts
Plunging
Crossbill wiper geometry
CBN100P
PVD coated with Ti(Al)+TiN
Solid formats
Continuous and light interrupted cuts
CBN150
Brazed and full face formats
Preferred for interrupted cuts
FULL FACE
SOLID
Single tipped
Economical choice for lower parts
volumes
Stable set up
Available in grades CBN10 and
CBN050C
Full face
Full length cutting edge for plunging
Available in grades CBN10, CBN050C,
CBN150 and CBN160C
Solid
Plunge Turning
Most cost effective for high production
Available in grades CBN050C and
CBN100
Multi Corner
Economical choice for moderate parts
volumes
Ease of set up and indexing
Available in grades CBN10, CBN050C,
CBN150 and CBN160C
MDT
Multi Directional Turning
Complex part profi le, single tool
multitask
Available in grade CBN10
Many factors influence surface finish, however, the two most important
ones are feed rate and the size of the corner radius. The introduction of
the new Helix wiper technology has increased our ability to turn up the
feed rates while maintaining a superior finish.
Reduced machining time is the name of the game in keeping production costs lower. Seco wiper inserts combine the high feed capacity and
high quality surface finish given by larger round inserts and the low
cutting forces and flexibility permitted by pointed inserts.
By combining the high speed capabilities of grades such as CBN050C,
with wiper geometries, you have the potential to increase cutting speed
and feed rates that contribute significantly to the goals of reduced cycle
times and high productivity machining.
10
11
Big angle
Small angle
Small angle
Big angle
Wiper section
Wiper section
Helix
Negative
Wiper
Helix
Positive
Wiper
Std. Wiper
12
Competitor
PCBN
CROSSBILL WIPER
Wiper segment
Right hand version
Wiper segment
STANDARD WIPERS
The standard wiper geometry has wiper edges on both sides of the corner
radii, in a standard chamfer 0.1mm x 20 deg. It is used in general
applications, machining in two directions with full wiper effectiveness, e.g. OD/ID turning and facing. It is available in grades CBN10,
CBN050C, CBN100 and CBN160C.
13
14
15
TEST RESULTS
PINION GEAR SHAFT
RING GEAR
Material
DIN 16MnCrS5
Material
DIN 16MnCrS5
Surface
Pre-machined
Surface
Pre-machined
Operation
Facing; D 60
Operation
ID turning; D125
Grade
CBN160C
Grade
CBN160C
Insert
DNGA150608S-01525-L1-B
Insert
CNGA120412S-01525-L1-B
Toolholder
C5-DCLNL35060-12
Toolholder
Cutting data
vc
140 m/min
Cutting data
vc
fz
0,14 mm/rev
fz
0,25 mm / 0,23 mm
ap
0,30/0,15/0,01 (3 cuts)
ap
0,20 / 0,20
Coolant
No
Coolant
No
Tool life
Tool life
CBN160C
CBN160C
Competitor
Competitor
CLUTCH CYLINDER
Material
Material
DIN 16 MnCr5
Surface
55 to 60 HRc
Surface
Operation
OD Continues cut
Operation
OD turning / facing
Grade
CBN050C
Grade
CBN050C
Insert
CNGA120408S-L1-WZP (Wiper)
Insert
Toolholder
Special
Toolholder
Special
Cutting data
vc
200 m/min
Cutting data
vc
160 m/min
fz
fz
0,25 mm/rev
ap
0,15 mm
Coolant
No
Tool life
ap
0,15 mm
Coolant
yes
Tool life
Helix
Negative Wiper
Std. Wiper
Competitor
PCBN
16
TEST RESULTS
GEAR SHAFT
Material
Material
Surface
58 HRc Forged
Surface
60 HRc Forged
Operation
Continuous turning
Operation
Turning
Grade
CBN050C
Grade
CBN100
Insert
TNGX110304S-WZ (Wiper)
Insert
TNGX110308S-WZ (Wiper)
Toolholder
Special
Toolholder
Special
Cutting data
vc
200 m/min
Cutting data
vc
180 m/min
fz
0,3 mm/rev
fz
0,15 mm/rev
ap
0,1 mm
ap
0,15 mm
Coolant
No
Coolant
No
Tool life
Tool life
Grinding
Grinding
CBN050C
wiper
CBN100
wiper
SYNCROMESH GEARS
GEAR WHEELS
Material
Material
Surface
60 HRc Forged
Surface
Operation
Operation
Boring
Grade
CBN100
Grade
CBN050C
Insert
TNGN110304E
Insert
TNGX110304S-WZ (Wiper)
Toolholder
Special
Toolholder
Special
Cutting data
vc
200 m/min
Cutting data
vc
215 m/min
fz
0,04 mm/rev
fz
0,15 mm/rev
ap
0,15 mm
ap
0,05 mm
Coolant
No
Coolant
No
Tool life
Tool life
Comp. PCBN
Conventional
CBN050C
Wiper
Comp. PCBN
Conventional
CBN100
plunging
Machining time (sec.)
17
TEST RESULTS
GEAR SHAFT
PINION GEAR
Material
Material
Surface
Surface
Operation
Operation
OD Turning - Continuous/spline
Grade
CBN100
Grade
CBN10
Insert
TNGN110308S
Insert
TNGN110308S-LF
Toolholder
Special
Toolholder
Special
Cutting data
vc
150 m/min
Cutting data
vc
180 m/min
fz
0,1 mm/rev
fz
0,1 mm/rev
ap
0,10,15 mm
ap
0,20,3 mm
Coolant
No
Coolant
No
Tool life
Tool life
CBN100
CBN10
Comp. PCBN
GEAR SHAFT
CLUTCH SLEEVES
Material
Material
Surface
Surface
58 HRc Forged
Operation
Operation
Grade
CBN150
Grade
CBN10
Insert
TNGN110308S-LF
Insert
LCGN300802-0800E-LF (spec)
Toolholder
Special
Toolholder
Special
Cutting data
vc
140 m/min
Cutting data
vc
160 m/min
fz
0,1 mm/rev
fz
0,04 mm/rev
ap
0,10,15 mm
ap
0,050,1 mm
Coolant
No
Coolant
No
Tool life
CBN150
Tool life
~ 500 parts/edge
CBN10
Comp.
PCBN
18
19
CODE KEY
Insert shape
Tolerances
Cutting edge
length
Nose radius
C C G W 09 T3 04 S Side clearance
angle
Insert type
Thickness
Internal
designation
Direction of
cutting
- L0 - WZ
Manufacturer
option
Cutting edge
designation
CCGW 060204E-L1-B
CCGW 060204S-01525-L1-B
060208S-01525-L1-B
CCGW 09T304E-L1-B
CCGW 09T304S-01525-L1-B
09T308S-01525-L1-B
09T312S-01525-L1-B
[
[
[
CCGW 09T308E-L1-B
CCGW 09T304E-L0-WZ
CCGW 09T304S-L0-WZ
CCGW 060202S-01020-LF
060204S-01020-LF
060208S-01020-LF
[
[
[
CCGW 09T302S-01020-LF
09T304S-01020-LF
09T308S-01020-LF
[
[
[
[
[
CCMW 09T304E-L0
09T308E-L0
[
[
CCMW 09T304E-L0-B
09T308E-L0-B
[
[
CCMW 09T304S-L0
09T308S-L0
09T312S-L0
[
[
[
CCMW 09T304S-L0-B
09T308S-L0-B
[
[
CNGA 120404S-L0
120408S-L0
120412S-L0
[
[
[
CNGA 120404S-L0-B
120408S-L0-B
120408S-01525-L0-B
120412S-L0-B
120412S-01525-L0-B
[
[
CNGA 120404S-L1
120404S-01525-L1-B
120408S-L1
120408S-01525-L1-B
120412S-L1
120412S-01525-L1-B
CNGA 120408S-L1-WZ
120408S-01525-L1-WZ-B
120412S-01525-L1-WZ-B
CNGA 120408S-L1-WZN-B
120408S-L1-WZP-B
20
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
CBN100P
CCMW 060204S-L0
060208S-L0
CBN160C
[
[
CBN150
CCMW 060204E-L0
060208E-L0
CBN100
Part No.
Coated
[
[
CCGW 09T304S-01525-L1-WZ-B
Inserts
CBN10
[
[
Uncoated
CBN100P
CBN160C
CBN050C
CBN150
[
CCGW 09T308S-L0-B
CCGW 120404S-L0
120408S-L0
CBN100
Part No.
CBN10
Inserts
Coated
CBN050C
Grades
Uncoated
CNGN 090304S
090308S
090312S
[
[
[
CNGN 09304S-WZ
DCGW 070202S-01525-L1-B
070204S-01525-L1-B
070208S-01525-L1-B
DCGW 11T304E-L1-B
DCGW 11T304S-01525-L1-B
11T308S-01525-L1-B
11T312S-01525-L1-B
[
[
[
[
[
DCMW 070202S-L0-B
070204S-L0-B
070208S-L0-B
[
[
[
DCMW 11T302S-L0
11T304S-L0
11T308S-L0
[
[
[
DCMW 11T304E-L0-B
11T308E-L0-B
[
[
DCMW 11T304S-L0-B
11T308S-L0-B
[
[
DNGA 150404S-L0-B
150404S-01525-L0-B
150408S-L0-B
150408S-01525-L0-B
DNGA 150604S-L0
150608S-L0
[
[
DNGA 150604S-L0-B
150608S-L0-B
150608S-01525-L0-B
[
[
DNGA 150604S-L1
150608S-L1
150612S-L1
[
[
[
[
[
[
[
[
[
[
[
RNGN 060300S-LF
060300S-01525-LF
RNGN 090300S-LF
090300S-01525-LF
[
[
DNGA 150604S-01525-L1-B
150608S-01525-L1-B
150612S-01525-L1-B
[
[
[
[
[
[
[
RNGN 060300E
RNGN 060300S
060300S-01525
[
[
RNGN 090300E
090300E25
[
[
RNGN 090300S
090300S-01525
[
[
RNGN 120300S
SNGN 060308S
060308S-01525
SNGN 090304S
090308S
090308S-01525
090312S
[
[
TCGN 060104E-LF
CBN100P
[
[
RCGS 6.35S-LF
DNGA 150404S-01525-L1-B
150408S-01525-L1-B
150412S-01525-L1-B
Coated
CBN050C
CBN150
CBN100
Part No.
CBN10
CBN100P
Inserts
SNGA 120408S-01525-L1-D
[
[
Uncoated
RCGN 0803M0S-LF
0803M0S-01525-LF
DCGW 070204E-L1-B
DCMW 070202E-L0-B
070204E-L0-B
CBN160C
CBN050C
CBN150
CBN100
Part No.
CBN10
Inserts
Grades
Coated
CBN160C
Grades
Uncoated
[
[
TCGW 110204E-L1
110204E-L1-C
[
[
TCGW 110204S-01525-L1
110204S-01525-L1-C
[
[
TCGW 110208S-01525-L1-C
110208S-01525-L1
[
[
DNGN 110308E25
TCGW 090204S-01020-LF
090208S-01020-LF
[
[
DNGN 110308S
110312S
[
[
TCGW 110204S-01020-LF
110208S-01020-LF
[
[
21
Grades
TNGA 160404S-LO
160408S-LO
[
[
TNGA 160404S-LO-C
160408S-LO-C
160408S-01525-LO-C
[
[
TNGA 160404S-L1
160404S-01525-L1
160408S-L1
160408S-L1-01525-L1
[
[
[
[
[
TNGA 160404S-01525-L1-C
160408S-01525-L1-C
160412S-01525-L1-C
TNGA 110308S
110312S
[
[
TNGA 110308S-WZ
[
[
TNGN 110308S-01525-LF
110312S-01525-LF
22
TNGN 110304E
110308E
110308E25
110312E25
[
[
[
[
TNGN 110304S
110304S-01525
110308S
110308S-01525
110312S
110312S-01525
TNGN 160304S
TNGX 110304S-WZ
110304S-01525-WZ
110308S-01525-WZ
110308S-WZ
TNGX 110308S-R-WZ
TNGX 110308S-L-WZ
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
TPGN 110304S
110308S
[
[
VBGW 160402S-L0
VBGW 160404S-L0-B
160404S-01525-L0-B
160408S-L0-B
160408S-01525-L0-B
VBGW 160402E-L1-B
160404E-L1-B
160408E-L1-B
160408E-01525-L1-B
[
[
[
[
VBGW 160402S-01525-L1-B
160404S-01525-L1-B
160408S-01525-L1-B
[
[
[
[
[
[
[
[
[
[
[
[
[
[
VBGW 160408E-L2
VBGW 160404S-L2
160408S-L2
[
[
VNGA 160402S-L0
160404S-L0
160408S-L0
[
[
[
VNGA 160404S-L0-B
160404S-01525-L0-B
160408S-L0-B
160408S-01525-L0-B
VNGA 160402S-01525-L1-B
160404S-01525-L1-B
160408S-01525-L1-B
VNGA 160404S-L2
160408S-L2
[
[
WNGA 080404S-L0-C
080408S-L0-C
[
[
WNGA 080408S-01525-L1-C
WNGA 080408S-L0-WZ-C
WNGA 080408S-01525-L1-WZ-C
080412S-01525-L1-WZ-C
WNGA 060404S
060404S-01525
060408S
060408S-01525
060412S
060412S-01525
WNGA 060408S-WZ
060408S-01525-WZ
[
[
[
[
[
[
CBN100P
CBN160C
[
[
Coated
CBN050C
TCMW 110204S-LO-C
110208S-LO-C
TPGN 110308E
CBN150
[
[
Part No.
CBN100
TCMW 110204S-LO
110208S-LO
Inserts
CBN10
[
[
CBN100P
TCMW 110204E-LO-C
110208E-LO-C
CBN160C
[
[
Grades
Uncoated
Coated
CBN050C
TCMW 110204E-LO
110208E-LO
CBN150
Part No.
CBN100
Inserts
CBN10
Uncoated
Grades
LCGN 1603M0-0300S-LF
LCGN 1604M0-0400E25-LF
LCGN 1604M0-0400S-LF
LCGN 1605M0-0500E25-LF
LCGN 1605M0-0500S-LF
LCGN 1606M0-0600E25-LF
LCGN 1606M0-0600S-LF
LCGN 1303M0-0300E-LF
1303M0-0300S-LF
[
[
LCGN 1304M0-0400E-LF
1304M0-0400S-LF
[
[
LCGN 160304-0300E-LF
160304-0300E25-LF
[
[
LCGN 160304-0300S-LF
LCGN 160404-0400E-LF
160404-0400E25-LF
[
[
LCGN 160404-0400S-LF
LCGN 160504-0500E-LF
160504-0500E25-LF
[
[
LCGN 160504-0500S-LF
LCGN 160604-0600E-LF
160604-0600E25-LF
[
[
LCGN 160604-0600S-LF
CBN100P
[
[
CBN160C
[
[
Coated
CBN050C
LCGN 1603M0-0300E-LF
1603M0-0300E25-LF
CBN150
[
[
Inserts
CBN100
Part No.
CBN10
CBN100P
CBN160C
LCGN 130404-0400E-LF
130404-0400S-LF
Grades
Uncoated
Coated
CBN050C
LCGN 130304-0300E-LF
130304-0300S-LF
CBN150
Part No.
CBN100
Inserts
CBN10
Uncoated
23
Seco Tools AB, SE-737 82 Fagersta, Sweden. Tel. +46 223 400 00.
www.secotools.com
02599245 ST20076112 GB SECO TOOLS AB, Grafiska Byrn rebro/PA Group Karlstad 2007