Escolar Documentos
Profissional Documentos
Cultura Documentos
FTC
Drilling
Drilling
Objectives
Exploration
Well Types
Drilling process
Life of a well
Perforation
Production problems
JJ Consulting 1997
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Hydrocarbon in Place
This is the formula giving the amount of oil in place, vital for the
exploitation of the reservoir.
Logs give
porosity
saturation
height (from the depth)
This means they are vital to the operator.
Area comes from surface seismic and/or well testing
H=Constant
(1Sw)h
where
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Hydrocarbon in Place - 2
The constant in the equation is used to put the result into the required
units, for example in oilfield units it is acre-ft.
Logging measurements form a major part of the input to this equation,
hence their importance. Errors in reading or interpreting the logs is
reflected in the results of the hydrocarbon in place.
Notes
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Exploration - Seismic
The seismic source was originally dynamite; this has largely been
replaced by air and water implosion guns and VibroSeis trucks on land.
The latter drop a heavy weight to create the noise.
The modern 3D survey has lines spaced about 25 - 50m apart with the
geophones spaced every 25m or so giving a detailed picture of the
subsurface.
The processing of the data is quite simple but takes a considerable time
due to the high volume of data.
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Seismic example
This picture shows a seismic section clearly showing the bedding planes.
The interpreted cross section shows how the geophysicist puts the various
rock types into the picture. At this time he will also make a time to depth
conversion. Surface seismic is always recorded as two-way-time, which is
useless for drilling. This time is converted into a depth. On this example is
also shown the logs that assist the conversion.
Notes
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Exploration - Geology
Geochemistry
The geochemist tries to identify the source
rock and also the possible migration path to the
reservoir rock.
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Drilling Objectives
The objective of a well is to reach a reservoir zone
safely and efficiently and then produce the fluids.
The driller has to have a lot of data before he can design the drilling plan.
He needs to have the rock type to chose his bits, estimate his drilling
speed, and identify potential problems such as swelling shales. He needs
to have the pressures to ensure his mud weight is correct to balance the
reservoir.
The resulting plan will be a time - depth plot showing the expected time
for drilling each section, the depth of the expected casing points and any
additional time for other operations. There will also be detailed
specifications on casing, etc to be used.
Step 1
identify the reservoir and the beds above it
which have to be drilled.
Step 2
identify the reservoir fluids and pressures
expected; in addition the fluids and pressures of
the zones above also have to be estimated.
Step 3
plan a series of casing points to minimise
the risks.
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This is a typical geological section that the driller would have to work
with. It shows all the expected formations. The additional information
needed is the depth of each and the pressures and fluids in each zone.
Well Prognosis
Conglomerate
Shale with
sandstone
layers(?)
Salt with
Carbonate
Stringers
Cap Rock
Reservoir 1
Reservoir 2
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Drilling Plan
The surface hole is
drilled to the top of
the salt zone.
Potential problems
in the top zone here
include
- caving in
unconsolidated
conglomerate
formations.
- shallow gas in the
sandstone layers.
The first casing is set across the conglomerate and the shale/sandstone.
The potential of caving in the surface layer is high but should pose few
problems. Shallow gas can be a considerable problem in some areas. Not
only is there the possibility of a blow out but gas is difficult to cement
properly. This could mean that there will be gas leaking between the
casings.
Conglomerate
Shale with
sandstone
layers(?)
Salt with
Carbonate
Stringers
Notes
Cap Rock
Reservoir 1
Reservoir 2
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Final Well
The final well finished in two more stages. The first through the very
difficult salt formation. Here is the problem of which mud to use, salt
saturated or oil base, to avoid the salt dissolving. Then there is the
problem of possible overpressured stringers, where heavy mud will be
required to control them.
The reservoir zones should give few problems. Some operators insist on
an intermediate stop if there are two reservoirs such as found here. This
allows them to evaluate one reservoir at least in case they lose the well.
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Vertical Wells
Wells can be split into three categories
1) Vertical
drilled to a specific target
measured depth = true depth
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Deviated well
Deviated wells are very common in a lot of situations. The well track can
be almost anything; starting vertical and then deviating, starting vertical,
deviating and then vertical again, starting deviated and then going vertical.
The change in direction is called a dog-leg. Severe doglegs can cause
problems for logging as it makes it difficult for the tool to go down and
sometimes to come out. The deviation angle is measured with respect to
the vertical. The true depth has to be computed, knowing this angle and
how it has changed.
Notes
Target formation
2) Deviated
usually from a platform or
from land to near offshore
measured depth has to be
converted to true vertical depth
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Horizontal well
The ultimate deviated well is a horizontal well. Here the well is drilled in
three sections, the vertical section, the curved section and finally the ramp.
The curved section is typically a couple of hundred metres but can be less
for specific cases. The ramp is as long as required, several kilometres is
common. Guiding the well is done from surface using sensors mounted
near the drill bit. These give information on direction and deviation as
well as logging data such as gamma ray which helps in guiding the well
paths.
Vertical section
Curvature
Notes
Ramp
3) Horizontal
drilled to maximise production or
minimise problems such as coning
well is precisely guided along a
predetermined track
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Depth Overview
Notes
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Rig Personnel
Company representative
Toolpusher
Maintenance
Driller
Asst Driller
Derrick man
Notes
Roughneck
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The rigs hoisting system consists of two parts; the mast itself which is the
supporting structure for the lifting system and the lifting system itself. The latter
consists of
Crown Block - a set of sheaves fixed at the top of the mast
Rig Hoist
Travelling block - a set of sheaves at the other end of the loop of the drilling line
with a hook at the bottom
Elevators - heavy duty clamps attached to the hook on the travelling block.
During drilling the hang to the side of the swivel. they are used during tripping to
lift the drill pipe and collars
crown block
crown block
drilling line
travelling block
mast
hook
links
draw works
drill floor
elevator
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The Swivel permits the Kelly and hence the drill string to rotate freely during
drilling operations. It is attached to the travelling block via the hook. It also allows
the passage of the drilling fluids down the drill string. It is a large bearing.
Swivel
gooseneck
drilling fluid in
fixed
bearing
Notes
free
to drill string
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The rig floor contains most of the major rig components. The draw works provide
the lifting power.
The rotary drive gives torque to the drill string.
Rig Floor
The mouse hole is the storage for the next bit of drill pipe to be added to the
string.
The rat hole is a temporary store for the kelly while the drill pipe is being attached.
The console is the centre for the entire operation. The driller has all the
necessary controls to manage the drilling plus readouts to give him measurements
of the weight on the bit, torque and so on.
draw works
The V-door and the associated ramp are the access points for any items to be
brought on to the rig floor.
dog house
drive
mouse hole
rat hole
Drillers console
Notes
V-door ramp
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Rotary system
The Rotary Table provides the rotational power to the system. It transmits this via
the master bushing and the kelly bushing to the drill string. The Kelly bushing has
the same cross section as the kelly hence the kelly rotates.
These components are removable.
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The top drive system uses a dc electric motor to drive the drill string
instead of the rotary table. The motor is attached to the standard swivel
above it and to the drill string below. There is no need for a special kelly.
This means that one stand of drill pipe can be drilled at one time, saving
on the connection time and hence rig time.
This system is used on about 70% of offshore and 30% of land rigs.
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The Master bushing is also used to suspend the drill string during running in or
pulling out of the hole. In this case the drill string is held by the slips. These are a
set of tapered grips.
Rotary table
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BOP stack
The BOP stack is the main safety system on the rig. It consists of several devices.
The first are pipe rams, designed to fit snugly around the drill pipes and prevent
any fluid passing up the annulus. The annular preventer is a rubber device which,
within reason, can fit any shape, e.g. the kelly. The blind rams will seal if there is
no drill pipe in the hole simply closing the hole. Shear rams will cut through
anything in the borehole sealing it off entirely.
Also in the stack is a kill line to be able to pump mud into the well at any stage to
kill it. The choke line is used to regulate pressure on the annulus.
BOP stacks are hydraulically operated.
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There are three basic types of tubulars used in the drilling phase of a well. The
Kelly is a square (or other flat sided shape) pipe used in the rotation system to
transmit torque.
Drill collars are used down near the bit to provide weight to the drill string. They
are very thick walled.
Tubulars
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The mud is circulated down the drill string and and back up the annulus. When it
reaches surface it is first passed over the shale shakers to remove the cuttings
debris. It may then be passed through a degasser, desiltter, desander or mud-gas
separator to recondition it before it is returned to the mud pits for reuse.
Drilling Fluids
The drilling fluid is an essential part of the drilling and
well control system
It can be either water or oil based
Oil based is an emulsion of diesel and water
water based uses anything from salt saturated to fresh
water
Additives to the mud give it weight. the basic additive is
bentonite. Barite is added for very heavy muds
Mud is used to
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The mud weight is an important parameter in drilling. New mud is made for each
section of the well as the pressures and formations are different.
Mud weights
The mud density is kept at a level to overcome
expected reservoir pressures and keep the well
at a positive overpressure.
It should not be too heavy or it will crack the
formation.
Mud weights are quoted in g/cc, lb/ft or lb/gal.
This is essentially a density.
Notes
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Conversion factors:
0.433psi/ft = 1g/cc
1 psi/ft = 19.27lb/gal
Notes
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In addition to these a surface casing, the conductor pipe is usually set. This has a
normal diameter of 30.
Casing
Casing sizes depend on the
purpose . They start large
and gradually become
smaller
Casing sizes are always
given as Outer Diameter.
The Inner Diameter depends
on the weight
Notes
The drift is the maximum
difference with the nominal
value of the id.
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Cementing
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Notes
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Logging
The major initial use of logging is to tell the oil company where the
hydrocarbon is and how much is there. In addition to this service logs
provide a lot of data that could not be easily obtained by any other
method.
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There are many log services that are used in testing. One important one is
depth measurement. This is made at the initial logging of the well and is
then used as the depth reference for the rest of that wells life.
Cement Bond Logs, Corrosion logs and Production Logs give detailed
information on the well which helps explain test results.
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Notes
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Life of a well-1
The information requirements in a wells life depend on the stage. The first
stage of the well is short, a few months. Once the well is drilled the
question is where is the hydrocarbon? The logs are run for this purpose.
Once the well is cased and cemented, the question is how good is the
cement. Then the zone(s) are perforated.
Once cased it is difficult to make measurements, especially of the
important resistivity.
Notes
Drilled well
Cased Well
Perforated Well
Need to find:
Saturation
casing integrity
Porosity
cement quality
Zones
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Life of a well-2
In the second half of a wells life the questions are different. Here the
emphasis is on production , fluids and pressures. Different techniques are
employed. Well testing and reservoir monitoring tools are used to answer
most of the questions. Some specialist devices such as corrosion
monitoring tools may be required. The phase of the wells life lasts for a
much longer time, often years; hence there will be a number of surveys
during this time.
Notes
Well Produced
Workover activity
Recompleted
Production
Perforation efficiency
Flow rates
fluid mix
new zones
Zone Production
Pressures
Flow rates
Pressures
Need to know:
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Completing a well
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Tubing Completions
Notes
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The tubing is by far the most common type as it is easy to control the
behaviour of the well. It is also relatively simple to change with a
workover.
Tubing completions
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This type of completion is used for wells at the opposite end of the flow
rate spectrum.
In ultra high flow rate wells the well is allowed to flow up through the
annulus itself, there is no flow up the tubing. This is done as a tubing
would be too small to accommodate the flow rate of the well.. The tubing
here is for well control, is the well needs a workover it can be killed.
Annulus Completion
At the opposite end wells which will not produce to surface have to be
pumped. A pump is placed in the tubing and the well flowed through the
tubing.
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annulus
This
pumped
but not
completion
to surface.shows
The pump
the well
pulls
flowing
the fluid
up up
to athe
level
tubing.
in theThis
can either be, as shown, a sucker rod pump (nodding donkey) or a
submersible pump run by electricity from surface.
Pumped Completion
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Notes
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Flowing a well from the maximum possible area gives a very good
performance with little or no damage. However the problem with an open
hole completion is formation collapse, only the very consolidated rocks,
carbonates, will stand such a system.
Advantages
Full bore diameter for flow
no perforating is needed, cost saving
can be easily recompleted or deepened later
formation damage in the reservoir is
minimised
Disadvantages
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Notes
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Gravel packs are common, retaining the advantages of the large flow area
of the open hole completion while containing the formation collapse.
The disadvantages are that in placing the gravel pack the reservoir may be
damaged.
Disadvantages are:
Expensive and complex to install
difficult to perform any workover operation
can introduce a skin effect in the reservoir
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Notes
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Notes
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Perforated reservoir
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Explosives
Explosive Categories
An Explosion
Sudden release of chemical, mechanical or
atomic energy - Expanding gas, High Pressure
Chemical Explosives
Two main types:
Notes
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Low Explosives
Others
- 83% Ammonium perchlorate (Cl NH4) + 17% Carbazol. White powder,
looks like flour. Less powerful than Western Ball Powder. Flash point 550
degF. Rated at 450 degF for 1 hour.
- Uses: brass cst cartridges high temp.
Low Explosives
Notes
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High Explosives
High Explosives
Detonate rather than burn.
- Pressure reaches 50 K to 4Mpsi.
- Uses: Detonating Cord, & Shaped Charges of All Types SN6 O14
(Picryl-Sulfone) Yellow powder. Flash point 584 degF. Rated at 470 degF
for 1 hour.
Two categories:
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Perforation
Gun systems use three
components:
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Notes
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Shaped Charges were developed shortly after World War II from the
military bazooka weapon.
Three basic elements of a shaped charge
Shaped charge
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Jet Formation
The liner is forced inside out to create the liner. The liner tip is at several
million psi hence the penetration. The depth of penetration is at maximum
about 35 inches as the objective of perforation is to create a pathway for
flow between the formation and the wellbore. The liner is made of
powdered metal which ends up as dust which is washed away by the flow.
Detonator Cord
The explosion
starts at the base
of the liner.
Case
Liner
Primer Charge
Explosive
Detonation
Front
The detonation
front forces the
liner to flow
forming a
characteristic jet
shape.
Tips (7000m/s)
Tail (500m/s)
Notes
Jet Tip
(15 x 106 psi)
Tail Particles
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A Perforation
A picture of a glass being perforated.
It happens so quickly that the glass remains
intact after the jet has passed through.
It will shatter a very short time later when the
shock wave arrives.
Notes
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Types of Perforation
Three Types of perforated completion
a) Wireline - Carried on an electric line
1) Casing Gun Completion
Well Pressure > Formation Pressure
Overbalanced perforating
Large diameter carrier gun
2) Through Tubing Perforation
Notes
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Perforation Characteristics
The number of shots per foot depends on the application and the reservoir
parameters. The objective is to obtain the best flow efficiency most
economically. Computer program exists which allow the reservoir
engineer to select the best combination of shots per foot and phasing. The
most common number of shots per foot is four or six.
Notes
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Carrier Guns
These guns consist of pressure tight tubular
steel carrier into which explosive shaped
charges are mounted.
They are:
Casing Guns
- 3 3/8" , 4" and 5" O.D. Guns.
- for overbalanced perforating.
- reusable carrier
Scallop Guns
Notes
- small size.
- for underbalanced through-tubing
perforating.
- disposable carrier.
High Shot Density (Hsd) Guns
- Large size
- HSD Guns can be run with Wireline or TCP.
-- disposable carrier.
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Casing Guns
Casing Guns
Features
- Retrievable gun.
- 4 shots per foot , 90 deg. phasing (22.5 deg.
for squeeze guns).
- Common lengths: 10ft and 15ft per gun.
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Casing Guns 2
Advantages
- High reliability ,charges protected.
- High temperature (up to 400F)
- High pressure rating (25 000 psi).
- Gas tight.
- Resistant to chemicals.
- Selective firing system.
- No debris left in well.
Notes
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HSD
High Shot Density Guns
Features
- Retrievable gun with wireline operation.
- Retrievable or non-retrievable with TCP.
- Up to 21 shots per foot.
- 60, 120, 135/45, and 140/20 deg. phasing
between shots.
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HSD Guns
Advantages
- High reliability, charges protected.
- High temp & pressure rating.
- Gas tight.
- Resistant to chemicals.
- 21 shots per foot (high density)
- Large charge gives deep penetration.
- No debris left in well.
Notes
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Notes
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Enerjet Guns
Advantages
- Excellent charge performance for its size.
- Stiff , but flexible.
- 40 to 50 ft in one run-in-hole
-Temperature limitation.
- Easy assembly.
- Deeper penetration than scallop.
Notes
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TCP
Tubing Conveyed Perforating
Features
- HSD Guns used.
- Run with Drill Pipe or Tubing (Permanent
or Temporary).
- Normally underbalanced perforating, but
long interval may be with overbalanced.
Notes
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TCP 2
Advantages
- Same as HSD.
- Top down firing.
- Very long gun string is possible
- Very safe underbalanced perforating.
- Overbalanced is also possible.
- Different types of firing methods.
- Pressure gauges to monitor well pressure.
Notes
Disadvantages
- Needs correlation of string with GR + pip tags.
- Much hardware required.
- Unreliable indication of whole string firing.
- A misfire will have a long lost time.
- Temp. rating of explosive needs to be high (long
exposure).
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Channelling
Unwanted fluids are
produced because of
channels in the
cement.
The only solution is to
pull the completion
and squeeze.
Notes
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Crossflow
When more than one
zone is producing
commingled the
pressure in each
zone will change in a
different manner.
Eventually one zone
will be a a higher
pressure and flow
into the other.
Notes
The solution is to
block off the
problem zone or
install a dual
completion.
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Coning
A typical problem in a producing well. Gas can cone down from the gas
cap and be produced through the upper perforations. Water can cone up.
The reasons for such problems are perforations too close to the contacts or
too high a pressure drawdown.
Notes
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Fingering
Notes
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Stimulation
Stimulation is used to improve the permeability
of the near well bore environment
There are two major methods
Fracturing
Acidising
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Fracturing
Notes
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Acid Wash
Notes
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Acid Fracturing
Notes