Escolar Documentos
Profissional Documentos
Cultura Documentos
1
2
3
4
Indicator Lights
Lugs
Panel Meters
Relays
Strain Reliefs
Switches
Transformers
Thermocouple ............. 10
Thermocouple Attachment Unit (TAU)
Thermocouple Connectors
Thermocouple Jack Panels
Thermocouple Wire
Thermocouples Sheathed
Heaters ............. 14
Flexible Ceramic Pad (FCP) Heaters (80 and 60VAC)
Repair Kits
Insulation ............. 16
Ceramic Fiber
Cooperknit
Needled Silica
Welding Cloth
TISI-06.1
Power Source
Description
The ability to control temperatures precisely is
the key to accurate heat treatment. The Team
Industrial Services, Inc. (TISI) 6-way control
console is designed to provide six independently
controlled, low voltage, high current outputs
which precisely control the workpiece
temperature. Six electronic temperature
controllers with a Coopermaster Temperature
Setpoint Programmer allow the operator to
manually or automatically control the heating
process.
Length
Width
Height
Weight
Primary Voltage
Secondary Voltage
Power Out, Fan-Cooled
24 inches
24 inches
48 inches
600 - 675 lbs.
480 VAC
65/85 VAC
72 KW
Safety Is Built In
125-amp circuit breaker for primary power
connection.
5-amp circuit breaker safety switch in case of
overloading on control circuit.
Over-temperature protection of main
transformer coils (275F/135C temp. trip).
09011201
TISI-06.1
16 3/4 inches
10 3/8 inches
11 3/4 inches
38 lbs.
09002800
0-2400F
Type K
Description
Twin Heat Module, Manual Control
Twin Heat Module, Programmable Control
Twin Heat Module, Manual Control with 2-pen Recorder
Twin Heat Module, Programmable Control with 2-pen Recorder
Part Number
49001102
56004700
56000200
56007900
56007400
57001700
57001101
Description
TC Jack Panel, 4-point
300-amp Panel Mount Connector, Male
300-amp Panel Mount Connector, Female
110 VAC Output Receptacle
110 VAC Supply Input Receptacle
Fuse Holder
Fuse for Contactor Protection
Controllers
Description
The UDC-2500 (Universal Digital Controller) is the standard control unit included with the 6-way power source and Twin Heat
Module; it replaces the former UDC-2300 model. The controller is available as manual or programmable with single or second
(required in a console with a Coopermaster) inputs. The UDC-2500 controller is easy to program, operate and read. All
configurations and alignments are completed prior to shipment so that upon receipt, the unit can immediately be placed into service.
Convenient to configure - The operator can increase or decrease the local setpoint, select local or remote operating mode,
or momentarily display information about the current process with simple keystrokes.
A bright, dedicated display performs two functions. The upper display is dedicated to the process variable during normal
operation. Straightforward prompts in English allow easy adjustments to the setpoint, process variable, deviations and
output values with minimum time and effort, which are shown on the lower display. Status indicators display degrees
Fahrenheit, remote or local operation and alarm and output conditions.
The vacuum fluorescent display clearly presents data. Unlike an LED screen, the vacuum fluorescent display is easily
readable in direct sunlight.
The well-designed keyboard encourages quick and accurate data entry.
Universal inputs are accepted: Nine thermocouple types, RTDs, mA, mV and voltage inputs can be configured simply.
Fifteen temperature ranges can be set.
Safety features are programmed into the unit to protect operating information.
Thermocouple failsafe ensures the integrity of data-configurable upscale or downscale burnout or failsafe output level.
Reliable performance is immune to high noises. The unit provides reliable, error-free control in industrial environments that often
disturb highly noise-sensitive digital equipment.
Input signal smoothing is supplied by the configurable digital filter in 0 to 120 seconds.
Data integrity is ensured during power losses. Nonvolatile memory secures information.
Keyboard security prevents accidental or unauthorized changes to process configurations.
Controller Specifications
Accuracy
Temperature stability
Input signal failure protection
Input impedance
Controller output, time proportional
Relay
On-off hysteresis
Time proportional relay resolution
Relay contact ratings
Cycle time
Alarm output, when available
Relay
Relay contact ratings
Sample rate
Input filter
Digital displays
Mounting
Wiring connections
Power consumption
Weight
Part Number
58012200
58012300
58012500
58012600
58012700
58012200
Description
UDC-2500, Manual with Single Input (replaces UDC-2300 part number: 58001200)
UDC-2500, Manual with Second Input (replaces UDC-2300 part number: 58001300)
UDC-2500, Manual with Single Input and Setpoint Programming (replaces UDC-2300 part number: 58001500)
UDC-2500, Manual with Second Input and Setpoint Programming (replaces UDC-2300 part number: 58001600)
UDC-3300, Programmable with TSI Prom
TISI-06.1
Recorders
Description
The strip chart recorder is a multi-point recorder whose field worthiness and variable configuration makes it ideally suited for on-site
applications. The standard temperature recorder is available with 12 channels for reliable, accurate records of time-temperature
profiles for all control and monitor thermocouples. Recorders are also available with 6, 18 and 24 channels or as a 2-pen model.
Operator Interface
Although it can accommodate a wide range of DC-voltage inputs, each
channel is configured for Type K thermocouples at the Team factory.
Printing formats are configurable by means of a convenient menu-driven
set-up mode. Chart speed can be programmed from 0.04 to 480-inch/hour
and is set for 2-inch/hour at the Team factory. In addition to chart paper,
the strip chart recorder utilizes a row of vacuum florescent dot-matrix
characters to display channel temperature values and a 100-bit bar graph
to indicate relative signal strength with colors corresponding to chart
channel colors. It also uses nine LEDs to indicate recorder operational
status. Operator input to the recorder is by means of a six-button keypad
to access and navigate the menu-driven set-up mode.
Specifications
Mechanical
Weight
Height
Width
Depth
Case
Door
Electrical
Voltage
Current
Program
Configuration
Channels
Scan Rate
Paper
Dot Colors
Chart Speed
Printing
17 lbs.
11 3/8 inches
11 3/8 inches
8 5/8 inches
Drawn steel, 16-gauge
Cast aluminum
100 to 240VAC
1
/4-Amp at 110VAC
Battery back up
12 standard, 18 or 24 available
1 1/4-seconds/channel
Z-fold, 180mm
6
2-inch/hour
Digital and analog
45007301
RECORDER REPLACEMENT PARTS
Model
R-1000/0
R-1000/0
R-100/00
R-1000/0
R-180/0
DPR-100
DPR-100
DPR-180, 3000
AL-3000
AH-3000
Description
Ribbon Cartridge
Red Pen
Green Pen
Purple Pen/Plotter
Ribbon Cartridge
Ren Pen
Blue Pen
Ribbon Cartridge
Ribbon Cartridge
Ribbon Cartridge
CHART PAPER
Part Number Manufacturer
45020502
Yokogawa
45020501
Yokogawa
45000302
Yokogawa
45000301
Yokogawa
45033100
Honeywell
45030900
Honeywell
45031000
Honeywell
45011900
Chino
Chino
45009800
45009801
Chino
Model
R-1000/0
R-1000/0
R-180/0
R-180/0
DPR-100
DPR-180
DPR-3000
AL-3000
AH-3000
AH-3000
Description
0-2000 Scale
0-100% Scale
0-2000 Scale
0-100% Scale
0-100% Scale
0-100% Scale
0-100% Scale
0-100% Scale
0-2000 Scale
0-100% Scale
Recorders
Description
Team Industrial Services, Inc. also offers a digital recorder option that allows for paperless recording. It has a 12.1-inch, color active
matrix LCD display for clear viewing and is available with up to 32 analog inputs. All collected time-temperature data can be saved
to a 3.5" (144MB) floppy disk or linked directly through the internet or LAN via an ethernet connection. The recorder includes the
software necessary to view the data on the computer.
Specifications
Mechanical
Weight
Height
Width
Depth
Case
Bezel
17 lbs.
11 3/8 inches
11 3/8 inches
8 5/8 inches
Mild steel, zinc-plated
Aluminum, powder-coated
Electrical
Voltage
Current
Program
90 to 250VAC
1
/4-Amp at 110VAC
Lithium battery back up
Configuration
Channels
Scan Rate
Chart Speed
Software
Processor
200 MHz pentium or higher
Operating SystemWindows 98SE or higher
RAM
32 Mbyte minimum
Free Hard Drive 10 Mbyte minimum
Disk Drive
3.5" floppy standard, 100 MB zip available
Operator Interface
Although it can accommodate a wide range of DC-voltage inputs, each channel is configured for Type K thermocouples at the TISI
factory. The thumbwheel and keypad allow for easy interaction with the on-screen menu. Using the menu, each pen can be
assigned as well as alarms and chart speeds set. The gathered data can be analyzed by a variety of graphs either on the LCD display
or on the computer.
Part Number Description
45007301
Recorder, Analog, 12-point
45007302
Recorder, Analog, 24-point
45007360
Recorder, Digital, 12-point
45007365
Recorder, Digital, 24-point
45007501
Recorder, Analog, 12-point, Calibrated
45007502
Recorder, Analog, 24-point, Calibrated
45007560
Recorder, Digital, 12-point, Calibrated
45007565
Recorder, Digital, 24-point, Calibrated
45007401
Recorder, Analog, 12-point, Calibrated and Sockets
Recorder, Analog, 24-point, Calibrated and Sockets
45007402
45007460
Recorder, Digital, 12-point, Calibrated and Sockets
45007465
Recorder, Digital, 24-point, Calibrated and Sockets
Carrying Case (for size recorders above)
45001800
45007310
45007312
45007350
45007510
45007512
45007550
45007410
45007412
45007450
45001900
45007360
Carrying Case
A recorder is also available as a stand-alone unit that can be installed into a carrying case. The recorder will be socketed which
means that an enclosure will be mounted to the back with the thermocouple jack panel and a power cord. It can be plugged into any
110-volt power source and, with the use of male-to-male thermocouple jumper cables, will be able to provide time-temperature
profiles. The carrying case is steel reinforced with a carrying handle and lined with polyurethane foam to protect the recorder during
transit and on-site use. The case has removable front and rear doors for easy access.
TISI-06.1
59003600
57003704
CIRCUIT BREAKERS
Part Number Description
57003704
Circuit Breaker, 1P, 5A, 277V, Rocker-style
57003800
Circuit Breaker, 3P, 125A, 600V, CH-style
57004101
Circuit Breaker, 3P, 100A, 600V, TSI-style
57004201
Circuit Breaker, 3P, 100A, 600V, Hill-style
57004301
Circuit Breaker, Panel Mount, 5A
57004302
Circuit Breaker, Panel Mount, 10A
RELAYS
Part Number
59001500
59001600
59001700
57003800
Description
Relay Base, 8-pin
Relay, 24VDC, 8-pin
Relay, 120VAC, 8-pin, Illuminated
50000500
62010400
TISI-06.1
71001800
57001700
57001101
LED Assembly
50000300
62003801
50001100
59001700
57004301
57004601
Description
Switch Assembly, START/STOP
Switch, 6-station for CH-style
Aluminum Knob for 62010400
Switch, Rotary, 6-position for TSI-style
62001700
59001500
ELECTRICAL CONNECTIONS
Part Number Description
57000601
GFI Receptacle, 15A, 125V, Duplex Edison
57000602
Cover for GFI Receptacle
56009300
Socket, Midget, Panel Mount, 15A, 125V
56012102
Terminal Block, Double Row, 2-Term
56012112
Terminal Block, Double Row, 12-Term
57004601
Power Distribution Block, 3P, 175A, 480V
PANEL METERS
Part Number Description
71001800
Ammeter, 0-300A, Digital Panel Meter
71002000
Ammeter, 0-150A, Digital Panel Meter
SWITCHES
Part Number
62001700
62003801
62010100
62010400
59005000
59001300
59004900
INDICATOR LIGHTS
Part Number Description
50000300
Indicator, Red, 80VAC with Leads
50000500
Bulb for START/STOP Switch
50001000
LED, Bayonet-style, White
50001100
LED, Bayonet-style, Green
LED, Bayonet-style, Red
50001200
Mounting Flange for LED Assembly
50002000
50002100
Actuator Sleeve for LED Assembly
Lamp Holder for LED Assembly
50002200
Contact Block for LED Assembly
50002300
50002400
Lens Holder for LED Assembly
50002500
Green Lens for LED Assembly
Red Lens for LED Assembly
50002600
50002700
Bezel for LED Assembly
72000400
72000200
62001800
56006900
56008800
COOPERMASTER
Part Number Description
46003300
Coopermaster III Assembly
Distribution Board for CM III
46003203
55005700
Cable, PC Board Jumper for CM III
56008800
Connector Block, 22-pin for CM III
56006900
Connector, Socket, Panel Mount for CM
62001800
Switch, Toggle, DPDT for CM III
HARDWARE
Part Number
09002400
54012200
54012300
54001601
54001602
09003000
54008300
09002500
Description
Ground Lug, Copper
Ground Lug, Aluminum
Crimp Lug, 3/8" Purple
Crimp Lug, 1/2" Purple
Crimp Lug, 3/8" Green
Crimp Lug, 1/2" Green
60001100
TRANSFORMERS
Part Number Description
60000100
Transformer, 55kVA, 480VAC (Standard)
60000710
Transformer, 55kVA, 480VAC (International)
60006000
Transformer, 77kVA, 480VAC
60003400
Transformer, 750VA, 240-480/120-240 (Standard)
60001100
Transformer, 750VA, 208-600/120-240 (International)
Current Transformer, 5-300A Loop with Leads for CH-style
60003901
60003902
Current Transformer, 5-150A Loop wiht Leads for TSI-style
64004201
54000414
56006704
60003901
60003400
54000413
56006600
Description
Lever Latch for Rear Machine Door
Handle for Front Door Pocket
Magnet for Front Door Catch
Latch Hinge, Left-Handed
Latch Hinge, Right-Handed
Control Knob for THM
Handle for Top/Front of THM
Feet, Rubber for THM
CASTERS
Part Number
53005200
54000401
54000403
54000404
54000411
54000413
54000414
Description
Dolly for 6-way, 4" casters
Rigid Caster, 4" without brake
Swivel Caster, 4" without brake
Swivel Caster, 4" with brake
Rigid Caster, 6" without brake
Swivel Caster, 6" without brake
Swivel Caster, 6" with brake
TISI-06.1
Power Cabling
A typical electric resistance heating circuit consists of the following components:
A multi-zone power console (i.e. 6-way) with female camlock electrical power connectors and female thermocouple jack
panels.
A triple cable set to bring power and thermocouple cabling from the 6-way to the heaters with male camlock and
thermocouple connectors on the power console end and female connectors on the heater end.
A splitter cable to connect multiple heaters in parallel in the same zone circuit with one large male camlock connector and
multiple small female camlock connectors.
A control thermocouple with a male polarized plug connector.
Splitter Cable
Three-way splitters are standard to enable three heaters to be connected in parallel to a single control zone. Two splitter cables are
needed for each zone. Each splitter cable connects one of the two power cables of a triple cable set to one side of the three parallel
heaters. Two-way and four-way splitters are also available.
Specifications
Length
Size
Stranding
Insulation
Ratings
4-foot long
#6, approximately 3/8-inch outer diameter
Seven bundles of 37 strands of 30-gauge
Ultra-Flex thermoplastic rubber
-74F to 221F, 600-Volt, 150-Amp female camlocks
29001900
29002200
Power Cable
Size
Stranding
Insulation
Ratings
Part Number
29001500
29001900
29002200
Description
Splitter, 2-way, 4' long
Splitter, 3-way, 4' long
Splitter, 4-way, 4' long
29004003
29004001
29004002
29004003
55002700
55004400
TISI-06.1
Description
#6 Cable, Gray for Splitters
#2 Cable, Gray for Triple Cables
Thermocouple Extension Cable
Camlock Connectors
Camlock electrical power connectors achieve an insulated locking connection with an approximate 1/2-turn for high-amperage
circuits. Connector sets are available in panel mount and in-line styles.
Specifications
Panel Mount
Large In-Line
Small In-Line
Part Number
56000600
56000700
56000400
56000500
56000600
Replacement Parts
56002000
Connector, 150-Amp, Male Sleeve Only
56002200
Connector, 150-Amp, Female Sleeve Only
56002300
Connector, 150-Amp, Pin
56001400
56001600
56001700
56004800
High-Impact Plastic
56004600
Connector, 150-Amp, Panel Mount, Male
56004300
Connector, 150-Amp, Panel Mount, Female
56004800
56005300
56000400
Neoprene Casing
56004500
Connector, 150-Amp, Panel Mount, Male
56004200
Connector, 150-Amp, Panel Mount, Female
56004700
56000200*
56000700
56005300
56000500
56004700
56000200
TISI-06.1
Thermocouple
Description
To measure the surface temperature of a metallic workpiece, do not rely on contact heat transfer from your workpiece surface to the
separate junction of a sheathed or twisted-wire thermocouple. Instead get the most reliably accurate temperature measurement by
turning the workpiece surface into a thermocouple junction with the use of a capacitance discharge thermocouple welder (TAU,
Thermocouple Attachment Unit).
Operation
The TAU provides major improvements over other methods for attaching thermocouples to both ferrous and non-ferrous metals. It
attaches thermocouples directly to the workpiece and handles high temperatures, up to 2300F, necessary for stress relieving carbon
and low alloy steels. The portable, rugged TAU can reach any job easily. The unit attaches thermocouples quickly so that heat
treating can be done promptly and the workpiece returned to use.
Cost Savings
Expensive errors occur when thermocouples are not directly attached to the workpiece and do not accurately measure the heat
treating temperatures. The TAU eliminates these errors and minimizes downtime. The penetration depth is minimal: .007 in.
(.18 mm) and .003 in. (.07 mm) in the heat-affected zone. Marring is easily removed by light filing. The TAU will alert the operator
with an audio and a visual indicator when the unit has cycled and reached the preset power level.
Specifications
Each TAU is housed in a rugged stainless steel carrying case
equipped with a padded nylon shoulder strap and designed
with storage space for the attached pliers, magnet and power
cord. Power for the solid state system is supplied by the
internal nickel-cadmium battery. The battery can be recharged
from 120-volt supply and allows up to 150 uses per charge.
Not only can the unit be operated while charging, but it can
also be completely recharged within just 3 hours.
Weight
Height
Width
Length
Battery Type
Voltage
Thermocouple
Wire Capability
Voltage Discharge
Energy Discharge
11 1/2 lbs.
8 1/2 inches
3 3/4 inches
10 1/2 inches
12V Nickel Cadmium
120VAC, 60Hz
E, J, K, T
16 - 30 Gauge (AWG)
15 - 80 Volts
5 - 50 Joules
63002200
TISI-06.1
13000300
10
Thermocouple
A typical thermocouple circuit consists of the following components:
A recorder or similar measuring instrument to indicate and/or document the temperature value.
A polarized female jack panel is needed to accept the thermocouple extension cable.
There are a variety of types of thermocouple wire with different metallic combinations; however, type K Chromel-Alumel wire, with
a temperature range of 32F to 2300F, is best suited for most of the thermal processes conducted in heat treating. The Chromel
element is the non-magnetic positive lead with yellow insulation. The Alumel element is the magnetic negative lead with red
insulation.
In addition, there is a variety of individual wire insulation and overall jacket materials. Q/Q (braided quartz glass insulation and
jacket) is an excellent choice for most applications because of its abrasion and temperature resistance. Cefir (braided ceramic fiber
insulation and jacket) is appropriate for extreme temperature applications.
Specifications
Type
Wire
Range
Quality
K (Chromel-Alumel)
20-gauge (AWG)
32F to 2300F
Certificate of Conformance
Part Number
49000200
49000500
49000600
Description
Wire, K TC, Extension with PVC shielded jacket
Wire, K TC, Q/Q
Wire, K TC, Cefir
1200F, continuous
2200F, continuous
49000600
49000500
TISI has a variety of thermocouple extension wires and cables available as well as connectors and jack panels. The extension wire
has a PVC wire insulation and shielded jacket. All standard parts are Type K, 20-gauge (AWG) but other types and sizes are
available. Contact your TISI sales representative for more information.
Part Number
49004003
49004004
49004005
49004203
49004202
49004100
Description
TC Cable Assembly, K TC Extension with Male and Female Connectors, 25'
TC Cable Assembly, K TC Extension with Male and Female Connectors, 50'
TC Cable Assembly, K TC Extension with Male and Female Connectors, 100'
TC Cable Assembly, Jumper, K TC Extension with Male Connectors, 6'
TC Cable Assembly, Jumper, K TC Extension with Male Connectors, 10'
TC Cable Assembly, K TC Q/Q with Male Connector, 10'
49000900
Part Number
49000900
49001000
49008100
49008200
49001000
11
Description
Plug, TC, Type K
Socket, TC, Type K
49004003
49004202
TISI-06.1
Thermocouple
Unlike thermocouple wire, sheathed thermocouples can not be capacitance discharge-welded to workpiece surfaces. They must be
attached to the work surface with welded clips or banding, both available from TISI.
Specifications
Construction
Sheath Material
/8-inch, standard
0.04-inch to 3/8-inch available, custom
Sheath Diameter
Length
Attachment
/8-inch, standard
Stainless or mild steel available, single or dual
(dual available in stainless steel only)
1
49001800
Part Number
49002202
49002206
49002212
49002220
49001900
49002220
49002000
49001800
49001900
37000100
Description
TC Sheathed, 2', 1/8-inch diameter, Type K
TC Sheathed, 6', 1/8-inch diameter, Type K
TC Sheathed, 12', 1/8-inch diameter, Type K
TC Sheathed, 20', 1/8-inch diameter, Type K
Clip, Single TC, Mild Steel
Clip, Single TC, Stainless Steel
Clip, Dual TC, Stainless Steel
Putty, Moldable, 11 oz. Tube
49002202
Part Number
49001200
49001101
49001102
49001103
49001105
49001106
49008001
49008004
49008005
49008010
49008011
49008002
49008003
49008012
TISI-06.1
Description
TC Jack Panel, Single, CH-style
TC Jack Panel, 2-point, CH-style
TC Jack Panel, 4-point, CH-style
TC Jack Panel, 6-point, CH-style
TC Jack Panel, 12-point, CH-style
TC Jack Panel, 24-point, CH-style
49001103
49008010
12
49008012
Test Equipment
The Unical TC+ is a thermocouple simulator which can source or measure all normalized IEC, DIN and JIS thermocouples (J, K, T,
R, S, B, C, U, L N, E, F) as well as mV. It includes programmable scale factors, engineering units, quickstep simulation procedures
and averaging. Output values are easily sent digitally via the tactile keypad. Input fuse protection prevents damage from
inappropriate connections. The calibrator is protected with a rugged, shock-resistant case and an internal metal coating for shielding.
For optimal cold junction compensation, the calibrator has a thin film RTD placed directly within the connection terminals. The
Unical TC+ has a memory capability that will allow programming and storing of up to seven simulation programs with up to sixty
values, allowing a true simulation of your specific thermal system for verification of the on-line instruments.
Specifications
Mechanical
Weight
Length
Width
Depth
Case
Accessories
Electrical
Input Voltage
Program
Calibration
Measure
Range
Accuracy
Connection
Program
Part Number
65001900
3 lbs.
8.3 inches
3.8 inches
1.6 inches
Shock resistant ABS
Carrying case, battery charger
50V, maximum
9V-battery back up
65001900
13005001
13
TISI-06.1
Heaters
Construction
Flexible ceramic pad (FCP) heaters are manufactured by weaving multi-stranded 80/20 Nichrome electric resistance heating wire
through passages within interlocking ceramic beads. The beads are molded from sintered 94% Alumina ceramics, more that 3/8-inch
thick. The Alumina has excellent high-temperature dielectric properties which combined with the interlocking bead design provide
FCP heaters with exceptional electrical insulating qualities.
Flexibility
The interlocking bead design imposes rigidity along the heater length while allowing flexibility along the heater width, enabling it to
conform to the curved surfaces of pipes and pressure vessels. A nominal nine-inch length of nickel wire is welded to each end of the
Nichrome wire to create a cold tail to prevent the electrically insulated camlock connectors from being heated.
26001301
Thermal Power
FCP heaters are generally available to two standard values: 80VAC, which are the most common, and 60VAC. Custom designed
heaters, however, can also be provided. All 80VAC heaters are rectangular with a surface area of 120 square inches and a thermal
power of 3.6 kW, producing a power density of 30 W/in2 with an electrical current of 45 amps. The 60VAC counterparts are simply
three-quarters the size of an 80VAC pad with a surface area of 90 square inches and a 2.7 kW thermal power but with the same
power density and electric current. All 80VAC heaters can be run on 60VAC, but their kW output is reduced from 3.6 to 2. Their
rectangular shapes are available in the following variety of width and length combinations.
Part
Number
26000701
26000801
26000901
26001001
26001101
26001201
26001301
26001401
26001501
26001601
26001701
26001801
26001901
26002001
TISI-06.1
80VAC HEATERS
Type
CP3
CP4
CP6
CP8
CP10
CP12
CP15
CP18
CP21
CP24
CP29
CP36
CP72
CP120
Width (A)
(Inches)
3
4
6
8
10
12
15
18
21
24
29
36
72
1
Height (B)
(Inches)
39
29
19 1/2
14 1/2
12 1/2
9 3/4
8
6 1/2
5 3/4
5
4
3 1/4
1 3/4
120
Part
Number
26002101
26002201
26002301
26002401
26002501
26002601
26002701
26002801
26002901
26003001
26003101
26003201
14
60VAC HEATERS
Type
CP3
CP4
CP6
CP8
CP10
CP12
CP15
CP18
CP21
CP26
CP52
CP87
Width (A)
(Inches)
3
4
6
8
10
12
15
18
21
26
52
1
Height (B)
(Inches)
28 1/2
21
14 1/2
10
9
7 1/4
5 3/4
5
4
3 1/4
1 3/4
87
Heaters
Features
Because of their design and components, FCP heaters have the following benefits:
Durability - The ductility of multi-stranded Nichrome wire means a longer heater life
Uniformity - Evenly woven wire means temperature uniformity throughout the heater
Ruggedness - Abrasion resistant ceramic means heaters withstand rough handling
Variations
Due to the availability of different bead configurations and different grades and gauges of electric resistance wires, a variety of
custom heater designs can be made available:
Shapes - Combinations of rectangles, trapezoids and triangles
Fingers - Non-interlocking designs that can conform to conical workpiece surfaces
Higher Temperature - Special heaters for temperatures up to 2300F
Sizes - Smaller heaters that can be connected in series for standard voltages
Voltages - Different size heaters can be made for non-standard voltages
Reconditioned - Lower cost heaters are available, manufactured with used ceramic beads
Insulated Pads - FCPs can be assembled to custom mesh mats for insulated modules
Custom heaters are available, contact your TISI sales representative for more information.
26009600
51000100
51000300
51000500
51000600
51000400
51000200
Replacement parts for the FCP Heaters:
Part Number Description
26010500
60V FCP Heater Repair Kit
80V FCP Heater Repair Kit
26010600
51000100
51000200
51000300
51000400
51000500
51000600
26009602
26009600
55001500
55001600
Description
15
80VAC Kit
Quantities
5
125
10
50
50
50
10
10
60VAC Kit
Quantities
5
85
8
35
35
35
10
10
TISI-06.1
Insulation
Components
A thermal insulating system has two primary components: the insulation material and the means to secure the insulation to the
surfaces of the workpiece. Team Industrial Services Inc. is a source of supply for a variety of products in both component
categories.
Insulation Material
Thermal insulation is available in a wide variety of materials
and forms. TISI makes available those materials and forms
that are best suited for on-site thermal processing because of
their cost effectiveness in application and heat loss prevention.
Refractory ceramic fiber (RCF) blanket is the most widely
used insulation for elevated temperature applications and is
available in various thickness, widths and densities. However,
mineral wool delta board is the most cost sensible option for
single-use applications. Needled silica mat insulation blanket
is a non-RCF product that is constructed of 98% amorphous
silica, whose construction imparts fiber integrity for high
temperature reusable applications. Superwool (Silica) and
Cooperknit are also available as non-RCF options.
Part
Number
37000900
37000800
37000700
37000200
37003500
37003600
37003601
37004500
37009600
37009300
Material
Ceramic Fiber
Ceramic Fiber
Mineral Wool
Superwool
Needled Silica
Needled Silica
Needled Silica
Welding Cloth
Welding Cloth
Cooperknit
RCF
Yes
Yes
Yes
No
No
No
No
No
No
No
Thickness
1-inch
1-inch
2-inches
1-inch
1
/2-inch
1
/2-inch
1
/2-inch
.030-inches
.060-inches
1
/2-inch
Width
2-foot
2-foot
4-foot
2-foot
2-foot
3-foot
3-foot
3-foot
3-foot
2-foot
Length
25-foot
25-foot
24-foot
25-foot
25-foot
25-foot
60-foot
150-foot
150-foot
25-foot
Density
6 lb/ft3
8 lb/ft3
8 lb/ft3
6 lb/ft3
8 lb/ft3
8 lb/ft3
8 lb/ft3
18 ounce
36 ounce
2.2 lb/ft3
Temperature Limit
1800F, continuous
1800F, continuous
1000F, continuous
2300F, continuous
2000F, continuous
2000F, continuous
2000F, continuous
2300F, continuous
1800F, continuous
2000F, continuous
Team Industrial Services, Inc. manufactures a variety of standard and custom insulation mats in which the insulating material
(Ceramic Fiber or Needled Silica) is encased in a stapled or stitched protective outer layer of stainless steel-knitted mesh or high
temperature silica welding cloth respectively. Cooperknit is also available as mats but do not require an outer protective layer. The
material is cut to size and sewn at both ends.
Product
Size
Meshed Mat
encased in SS mesh
1' x 2'
1' x 3'
1' x 4'
1' x 6'
2' x 2'
2' x 3'
2' x 4'
2' x 6'
2' x 8'
2' x 10'
2' x 12'
Mesh Mat
6 lb.
37007802
37007803
37007804
37007806
37007902
37007903
37007904
37007906
37007908
37007910
37007912
Part Numbers
Mesh Mat Insulation
8 lb.
Pad
37008002
37022002
37008003
37022003
37008004
37022004
37008006
37008102
37022102
37008103
37022103
37008104
37022104
37008106
37008108
37008110
37008112
-
Cooperknit
Mat
37009402
37009403
37009404
37009406
37009408
37009410
37009412
Insulation Pad
encased in silica cloth
Additional sizes are also available, contact your TISI sales representative for more information.
TISI-06.1
16
Insulation Attachment
Insulation is secured to workpiece surfaces by means of steel banding or capacitance discharge-welded studs or pins and retaining
clips. TISI is a source for banding and installation tools as well as insulation studs, pins, retaining clips and stud welders. All stud
welding pins and clips are 12-gauge. Other sizes are available, contact your sales representative for more information.
Part Number
54000102
54004202
54004302
54004402
13003000
54008600
55004700
Description
Banding, Mild Steel, 1/2", 300'/roll
Clips, Wing, Mild Steel, 1/2"
13003000
54010501
Part Number
54010501
54010502
54010503
54010504
54010503
54010700
54010401
54010402
54010403
54010404
54010702
54010712
54010700
54010710
54010710
54013402
54013401
54013402
54013403
54013502
54004402
54004302
54013501
54013502
54013503
Description
Pin, Stud Welder, 3", Mild Steel, Pointed
Pin, Stud Welder, 6", Mild Steel, Pointed
Pin, Stud Welder, 3", Mild Steel, Blunt
Pin, Stud Welder, 6", Mild Steel, Blunt
Description
Stud Welder, Talon
Collet, Bullet-style (no stop required)
Collet, B
Stop for B Collet
Collet Protector
13006401
13006417
17
13006414
TISI-06.1
Alabama
Decatur ........................................ 256-355-3322
Mobile ........................................ 800-370-4889
California
San Francisco .............................. 925-676-0390
Los Angeles ................................ 562-531-0797
Colorado
Denver ........................................ 800-782-7365
Florida
Tampa.......................................... 800-326-5325
Georgia
Augusta ...................................... 706-860-0899
Illinois
Chicago ...................................... 800-443-8609
Iowa
Davenport.................................... 800-443-8609
Louisiana
Baton Rouge .............................. 225-644-4839
New Orleans .............................. 504-733-2991
Lake Charles .............................. 337-625-7533
Maine
Bangor ........................................ 207-848-2500
Minnesota
Minneapolis/St. Paul .................. 800-397-2712
Missouri
St. Louis ...................................... 314-487-2110
Montana
Billings ........................................ 800-782-7365
New Jersey
Newark-New York City .............. 908-862-3733
(Service to Northern New Jersey,
New York City, Connecticut)
New York
Syracuse ...................................... 315-432-9144
North Carolina
Charlotte...................................... 800-433-5325
Wilmington ................................ 800-433-5325
Ohio
Cincinnati .................................... 800-852-6230
Toledo.......................................... 800-969-7108
Oklahoma
Tulsa ............................................ 918-371-1156
Pennsylvania
Philadelphia.................................. 856-374-0403
Pittsburgh .................................... 412-429-5500
South Carolina
Rock Hill .................................... 800-433-5325
Tennessee
Chattanooga ................................ 423-332-0494
(Service to Atlanta, Birmingham
Memphis and Nashville)
Texas
Beaumont .................................... 409-835-7958
Borger.......................................... 806-273-6565
Corpus Christi ............................ 361-289-6291
Freeport ...................................... 800-617-7756
Houston ...................................... 713-378-8600
Longview .................................... 800-521-2689
Odessa ........................................ 432-332-8886
Texas City .................................. 409-965-8200
Utah
Salt Lake City ............................ 800-782-7365
Virginia
Richmond .................................... 804-743-5597
Washington
Mt. Vernon .................................. 360-848-0353
West Virginia
Charleston .................................. 304-344-0477
Alabama
Mobile .................................. 251-443-6890
Arizona
Phoenix.................................. 602-269-7868
California
Benicia .................................. 707-748-5800
Los Angeles .......................... 310-514-2312
Colorado
Denver .................................. 720-858-9729
Connecticut
Hartford ................................ 860-828-6333
Florida
Jacksonville .......................... 904-288-9869
Illinois
Wood River .......................... 618-251-4125
Indiana
Hammond .............................. 219-838-0505
Louisiana
Baton Rouge.......................... 225-647-7477
Lafayette................................ 337-233-7676
Sulphur .................................. 337-882-0582
Maine
Rumford ................................ 207-364-8996
Michigan
Detroit .................................. 734-947-9710
Minnesota
Minneapolis .......................... 651-633-7616
Ohio
Cincinnati .............................. 513-771-3292
Cleveland .............................. 440-498-9494
Columbus .............................. 614-501-7304
Oklahoma
Tulsa ...................................... 918-234-9600
Pennsylvania
Butler .................................... 724-482-2468
Philadelphia............................ 610-859-7800
Pittsburgh .............................. 412-787-8690
South Carolina
N. Augusta ............................ 803-279-6600
Texas
Beaumont .............................. 409-840-9955
Corpus Christi ...................... 361-289-6291
Freeport ..................................979-549-9970
Houston ................................ 713-673-3660
Odessa .................................. 432-335-9301
Virginia
Richmond .............................. 804-222-9301
Washington
Mt. Vernon ............................ 360-848-0353
Wisconsin
Milwaukee ............................ 414-771-3060
INTERNATIONAL LOCATIONS
ARUBA
Balashi 62-C, Aruba, Dutch, Carribean
Phone: 297-585-9248..............Fax: 297-585-9244
AUSTRALIA
Phone: 61 2 4577.1808.........Fax: 61 2 4577.7484
BELGIUM
Phone: (32) 3-8205250.........Fax: (32) 3-8205251
CANADA
Edmonton, Alberta
Phone: 866-437-0860..............Fax: 780-418-2060
Sarnia, Ontario
Phone: 866-500-8326..............Fax: 519-344-7020
FRANCE
Phone: (33) 3-20321288.....Fax: (33) 3-20325957
MEXICO
Mexico City
Phone: (52) 5 300 1997 ...... Fax: (52) 5 300 6184
NETHERLANDS
Phone: 31 118 485800.......... Fax: 31 118 485886
NORWAY
Phone: (47) 35 933600 ........ Fax: (47) 35 933601
SAUDI ARABIA
Phone: 966 3 362 0556 ....... Fax: 966 3 361 4990
SINGAPORE
Phone: (65) 6261 3566 ........ Fax: (65) 6261 9069
SPAIN
Madrid
Phone: 34 91 5359475.......... Fax: 34 91 5359476
Tarragona
Phone: 34 977 840266.......... Fax: 34 977 840523
TAIWAN
Phone: 886(7) 2153255 .......Fax: 886(7) 2153556
TRINIDAD
Phone: (868) 679-8326 ....... Fax: (868) 679-5325
UNITED KINGDOM
Phone: 44 1469 550527...... Fax: 44 1469 576293
www.teamindustrialservices.com
SWPP 4/06-5M