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ABSTRACT
This paper describes a seven point framework for effective total quality
management (TQM) implementation in medium enterprises (MEs). This framework
shows that top management commitment and involvement is indispensable in the
formulation and implementation of various quality adoption steps. The significant steps
of the framework include development of mission and vision statement, formulating
implementation plan, ensuring employee involvement, establishing education and
training programs and starting implementation phase. At the last, continuous
improvement is required to maintain the implementation effort for excellence orientation.
The primary objective of this study was to prescribe a roadmap for TQM practicing MEs
to adopt excellent quality practices in a simplified way. The author also tried to highlight
the theoretical background while emphasizing the importance of steps of quality
improvement practices. The idea behind taking MEs for adopting TQM practices is that
the characteristics of MEs are most suited for it. However, TQM is a modern quality
management practice which can be applied successfully to any type of enterprises,
irrespective of their affiliation.
Key words: Total quality management, continuous improvement, mission statement,
involvement, customer satisfaction.
1.0
INTRODUCTION
The implementation of total quality management (TQM) is a participative
2
Electronic copy available at: http://ssrn.com/abstract=2325838
2.0
ROADMAP
FOR
IMPLEMENTING
TOTAL
QUALITY
a)
b)
c)
d)
e)
High
top
management
commitment
positively affects
employee
ii)
iii)
iv)
They should understand the strategies, philosophies, values and goals and
transmit it to the down throughout the organisation.
v)
Since leaders are champions of change, they should accept managed risk;
with open communication throughout the entire organisation, manage by
walking around and set vision based upon companys goals and visions
(Dale et al, 1999).
vi)
They should know their teams skills so that they can use these skills into
strengths (Robbins, 2003).
vii)
They should take employees as their partners in meeting the ultimate goal
of delighting the customers (Gatchalion, 1997), and should provide the
optimal conditions for workers to do their job in best possible manner.
viii)
ix)
They should serve as role models, lead by example, set directions and
create a customer orientation, clear and visible quality values and high
expectations to ensure that customer requirements are understood and met
throughout the company.
x)
xi)
xii)
The top management should possess certain leadership traits i.e. passion,
populism and disciplined responsibility (Feigenbaum and Feigenbaum,
2003).
xiii)
xiv)
They should trust employees and believe that they can do better as well as
encourage employees to list the firms shortcomings and report their own
working problems.
xv)
They should have self knowledge, because if they do not know about
themselves and what drives them to do what they does, they may have the
likelihood of misinterpreting and misusing the data by which their
capabilities may get compromised. The lack of self-knowledge is the most
common source of leadership failures (Bennis, 2004).
xvi)
They must always be certain that they are assuring the full spectrum of
data and opinion (Bennis, 2004).
xvii)
Since they are the most influential people with their behaviour,
personality, commitment, perseverance and customer focus, they should
bear the responsibility for influencing the organisation with the values,
goals, vision and culture that is key to the success and survival of the
organisation.
xviii) They should sincerely embrace TQM principles with strength and
commitment and understand the actions that are required to be successful.
xix)
enterprises are busy and often preoccupied by their day-to-day activities. They find it
hard to spare themselves for appraisal, improvement and planning for activities.
Nevertheless, to excel and position in a global market place, they need to be committed
towards TQM practices.
10
The top management plays an important role in the development of mission statement by
articulating, rationalising and finding a mechanism to engage the whole organisation.
A vision is a desired goal or outcome to achieve. According to Mazur (1998),
vision is how the organisation sees itself or wishes to be seen at some time in the future
i.e. by 510 years. He is also of the view that vision statement should contain a direction
or indicator of improvement along with a measurable target value of how much
improvement the company wants to achieve in terms of its current performance level and
its envisioned performance level and a time limit by when the improvement should be
realised. The quality vision is a statement regarding what an organisation will become
and how good the organisation intends to be in the future and it creates a common focus
for the business organisation (Dalela and Saurabh, 1999). It also focuses on meeting the
needs of the customers, provide for total community involvement, and developing
systems to measure the benefit, manage change to support systems and striving for
continuous improvement to make the product better (Shukla, 2002).
The vision is like lighthouse pointing the way and showing the hazards. It must
be powerful enough to ignite the combined imagination of employees and provide a
rallying point to create positive stretch. However, it must always be slightly beyond reach
but not a dream of impossible nature. It is to be translated into meaningful functions,
activities, tasks and subtasks. The target has to be assigned in consultation with the
employees for their translation into inputs and outputs in quantitative terms so that the
realism involved in the vision is appreciated (Ramaswamy, 2000).
In Indian companies, the vision building exercise is either consultant centric or
begins and ends with the top management and there is hardly any percolation, sharing
11
and exchange of reactions and contribution of employees across the organisation. (Singh
and Bhandarkar, 2002). In case of MEs, managers are entrepreneurs who like challenging
vision for their companies with everyones support for positive development.
Quality policy can be defined as formally expressed quality intention and
direction of an organisation by top management. It is documented outcome of the process
of strategic quality planning and services to provide internal consistency between the
goals and the process of a firm by aligning each member, division and element of the
organisation towards the long-term objectives of the firm (Arora, 1998). It is an
organisations statement of its commitment to quality. It guide to everyone, which
articulates the principles of TQM that management has identified as being most
appropriate and describes the quality objective of the TQM system. It describes who is to
take TQM leadership and how products and services can be provided to customers. The
CEO writes it with involvement, in form of feedback, and approval by the quality
council. It is the main documented reference point for planning and putting TQM into
practice. It is formally expressed overall intention and direction of top management to
quality. It involves simple, brief, clear and believable statement which is available to
everyone to benchmark their action in conformance with standards and values. However,
a quality policy need to be defined, documented, understood, implemented and
maintained (Mohanty and Lakhe, 2002). It should be evolved with the participation and
consensus of concerned and should take into account the enterprise background and
culture, technology and market trends as well as managements long term goals. A
written policy serves as a reference to remove vagueness and ambiguity and covers some
or all aspects of customer satisfaction.
12
13
for its better improvement. Generally, improvement plan takes 2-3 years to bear fruit and
starts with a single quality plan and goes through implementing suggestion system,
developing recognition and reward system, rotating job positions for cross training of
employees, starting a newsletter and other steps towards its ultimate objective of
stakeholder satisfaction, both now and in the future.
14
7.0
ESTABLISHMENT
OF
EDUCATION
AND
TRAINING
PROGRAMS
The training and development is an effective participative methodology of
providing necessary skills and knowledge to make the things happen as desired. Training
is critical component of work force management because it is impossible to improve any
operation without a well-trained work force (Kaynak, 2003). Training and development is
very important for employees to be highly productive and requires interpersonal skills,
ability to function within teams, problem solving, decision-making, job management and
performance analysis and improvement. It transforms employees into problem solvers
(Kaynak, 2003), which is necessary for improving processes and must be continuous for
the implementation efforts to sustain. It also helps building an environment of cooperation, competitiveness, teamwork, and innovative ways of doing things where every
employee learn to shoulder more of responsibility for effective improvement. In a TQM
organisation, training of the deployment of TQM systems creates an excitement about the
15
quality process among all stakeholders, employees and staff. Training also helps
employees to think creatively. But, Lock (1996) is of the view that training should be
provided only when there is clearly defined needs to be satisfied. These needs may be as
follows:
i)
ii)
iii)
Training the manpower with the use of basic quality management tools,
which may include cause and effect analysis, flow charts, process flow
diagrams, pareto charts, run (trend) charts, histograms, scatter diagrams
and control charts.
ii)
iii)
iv)
v)
vi)
Appointing a trainer who can help learning with the help of OHP,
flipcharts, workbooks and exercises through training sessions.
16
vii)
Appointing facilitator who can carefully observe the group activities and
ensure that everyone has the opportunity to participate and take part in the
discussions.
viii)
The trainer and facilitator, both can also act as mentor, innovator and
coach in this process of ensuring learning practices in the organisation.
8.0
that results by quality improvement. It also signifies that key principles of TQM such as
customer satisfaction, employee empowerment and continuous improvement are well
accepted and deployed within the firm.
In MEs, the TQM implementation involves the following steps:
a)
b)
c)
d)
17
e)
f)
g)
h)
i)
j)
k)
l)
18
19
20
SUMMARY
The aforementioned roadmap prescribes a seven-step model for effective TQM
implementation in MEs. As a first step, top management commitment can be ensured by
practicing management by wandering around (MBWA), being transparent, empowering
employees, developing development strategies, undertaking managed risk, evolving
teamwork practices, serving as role models, evolving quality goals and practicing
sincerely TQM principles as an ultimate objective of customer satisfaction. The mission,
vision and quality policy statements constitute as second important step of this roadmap
21
for directing and effecting implementation of quality plan of the organization. In this,
mission statements asks for the involvement, commitment and support across hierarchies.
Vision statement is a management and consultant centric exercise for assimilating and
encouraging complete workforce towards realizing the organizational goals. However,
quality policy shows an intention and direction of the commitment of the organization for
a consistent movement towards organizational goals. As third important step,
development of TQM implementation plan is the physical establishment of objectives,
specifying requirements and applying it in a time bound manner. TQM implementation,
generally, targets weak areas of the organization and takes about 2-3 years in fructifying
the results. Employee involvement is also a prerequisite in this prescribed roadmap which
advocates distribution of ownership of quality goal amongst employees because it
motivates employees towards quality related activities in the form of team formation,
providing suggestions, forming quality circles and taking part in decision making as the
ultimate objective of customer satisfaction. It not only results into organizational
development but also to individual development. In roadmap, training and development
holds an important position for providing necessary skills and knowledge to undertake
desired benchmarking practices for overall excellence oriented management practices. It
requires interpersonal skills, functional ability, decision-making, job management and
performance analysis on the part of trainers and facilitators with their mentor, innovator
and coaching role. The implementation phase characterized to realize the tangible and
intangible dreams which, MEs can workout with appropriate quality tools, creating
favorable processes, customize plans according to their need, maintain commitment,
initiate with existed resources, analyze customer expectations and spread it through the
22
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