Escolar Documentos
Profissional Documentos
Cultura Documentos
Group structure
An der alten B5
25813 Husum
Tel. ++49 4841 697-0
Fax ++49 4841 697-222
info-nord@wulff-deutschland.de
www.wulff-deutschland.de
Siemensstrae 10-12
25813 Husum
Tel. ++49 4841 9650-0
Fax ++49 4841 6950-60
headoffice@umag.com
www.umag.de
Gasstrae 18/Haus 5
22761 Hamburg
Tel. ++49 40 8517926-0
Fax ++49 40 8517926-29
info@wulff-hamburg.de
www.wulff-deutschland.de
1 MW
Focus: Electricity
Ccustomized
for decentralized
ccombined heat & power plants
10 MW
Individual
large
power plants
100 MW
scale
Core Technologies
Engineering (G)
Service (H)
Fabrication of
- Grate and furnace systems
- Boilers (Waste heat; HRSGs; fresh air fired)
- Drying systems (disc dryer, rendering equipment)
EUROPAC
Site:
Steam capacity:
Dueas / Spain
40 t/h at 63 bar, 432C HP steam
8,5 t/h 184C saturated LP steam
Rolls Royce RB211
Gas turbine:
BAMAG
Shell Green / UK
18 t/h, 42 bar/405C
Biomass Plants
Biomass Fuels
Most marketable fuels for WULFF
Biomass Plants are:
A II
A III
A IV
Biomass Plants
Refuse-derived fuels (RDF)
for decentralized energy supply
Wulff development of waste-to-energy plants
As dumping or landfill of waste with significant organic content is prohibited by law, a high potential of
refuse derived fuel is available. RDF is made of commercial and industrial waste in mechanical and
biological waste treatment plants.
The energy recovery from RDF is clearly delimited from thermal waste treatment by law. Combustion
systems for highly contaminated waste wood have been the basis for the new developed RDF-toenergy plants.
The combustion chamber has been extended for low flue gas velocities and the grate has been
modified for 6 air sections.
Partial cladding of membrane walls protects against chlorine corrosion.
Due to the higher calorific value of these fuels the application of the WULFF water-cooled grate is
usually favorable.
Heating value
Water content
Ash content
< 5 weight %, wf
Nitrogene content
Firing capacity
30,2 MW
Fuel flow
6200 kg/h, wf
Steam quantity
32,3 t/h
Steam parameters
Control range
80 100 %
Electric capacity
Technology
Particularities
Flue gas recirculation for combustion optimization and for grate cooling
Commissioning
End of 2004
Objectives
Economic / operational objectives
100 % reliability and guaranteed supply with process steam
Power generation using contaminated wood A1-A3 and simultaneous
generation of process steam via a regulated turbine bleed opening
Coverage of the process steam supply using natural gas-fired auxiliary
boilers
Environmental objectives
Improvement of the emission situation at site by lower emissions and shutoff of the outdated heavy-fuel fired boilers
Voluntary restriction of the operator only to generate 25% of the firing
capacity by using highly contaminated waste wood (A3)
Compliance with 17. BImSchV
Plant Concept
natural gas
auxiliary
boiler
natural gas
auxiliary
boiler
process
steam
turbine
electric
power
generator
waste
wood
combustion
(grate)
boiler
flue gas
cleaning
stack
Main Boiler
t/h
exhaust steam
MP-header
heating
t/h
LP-header
auxiliary
boiler 2
7 20 t/h
internal consumption
0 - 3 t/h
Main boiler
up to 12 t/h
exhaust steam
MP-header
internal consumption
heating
t/h
LP-header
auxiliary
boiler 2
20 28,5 t/h
3 - 5 t/h
Security Operation
0 t/h
Main boiler
3 12 t/h
exhaust steam
MP-header
internal consumption
heating
3 12 t/h
LP-header
auxiliary
boiler 2
0 - 20 t/h
0 - 3 t/h
ca. 300 C
shot-ball system
Eco 1
V2
850 C
sootblowers
Eco 2
1. pass
2. pass
1
ca. 6,5 m/s
ca. 4 - 5 m/s
Eco 3
2
< 650 C
Fuel
V1
Eco 4
ca. 700 C
ca. 1050 C
Eco 5
flue gas
to FCS
ca. 150 C
combustion
air
recirculated
flue gas
ash conveyor
Project Milestones
April 1999
June 2000
Approval received
April 2003
March 2004
Start erection
June 2004
October 2004
December 2004
Test-runs
11.02.2005
Emission Data
300
200
mg/m
200
150
100
50
50
18
10
1,7
0
Nox
CO
SO2
Emission limit
HCl
50
mg/m - g/m
40
30 g/m
30
20
20
10
10
2
0,5
0,1g/m
0
dust
total C
Emission limit
mercury
Plant Availability
10000
9500
hr/yr
9000
8500
8254
8000
8007
8336
8105
7500
7000
2004
2005
2006
2007
2008
2009