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force,
and
uniquely
placed
to
offer
dedicated
design
support
customers
with
design,
ISO 9001:2008
ISO/TS 16949:2009
prototyping,
Sealing
Solutions
fullls
challenging
The information in this brochure is intended to be for general reference purposes only and is not
intended to be a specic recommendation for any individual application. The application limits
for pressure, temperature, speed and media given are maximum values determined in laboratory
conditions. In application, due to the interaction of operating parameters, maximum values may
not be achieved. It is vital therefore, that customers satisfy themselves as to the suitability of product
and material for each of their individual applications. Any reliance on information is therefore at the
users own risk. In no event will Trelleborg Sealing Solutions be liable for any loss, damage, claim
or expense directly or indirectly arising or resulting from the use of any information provided in this
brochure. While every effort is made to ensure the accuracy of information contained herewith,
Trelleborg Sealing Solutions cannot warrant the accuracy or completeness of information.
service
Airseal
Contents
Overview of the Standard Cross Sections ............................................................................................. 2
Description............................................................................................................................................... 3
Applications............................................................................................................................................. 4
Applications in Detail.............................................................................................................................. 5
Airseal Materials...................................................................................................................................... 7
Design Instructions ................................................................................................................................. 8
Installation Recommendations............................................................................................................... 9
Retention System Low-Pressure Types................................................................................................ 12
Low-Pressure Types with Peaked Sealing Profile................................................................................ 14
Low-Pressure Types with Smooth Wide Sealing Surface.................................................................... 16
Low-Pressure Types with Particularly Pronounced Sealing Edge...................................................... 20
Low-Pressure Types with Smooth Sealing Surface............................................................................. 22
Low-Pressure Types with Specially Formed Sealing Edge.................................................................. 24
High-Pressure Types with Smooth Sealing Profile and Grooves........................................................ 26
High-Pressure Types with Peaked Sealing Profile............................................................................... 28
High Purity Inflatable Series................................................................................................................... 31
High-Pressure Types High Purity Profile.............................................................................................. 32
Metal Air Connections............................................................................................................................ 34
Air Connections, Reinforced and Non-Reinforced Hose, Metal Connections..................................... 36
End Plugs................................................................................................................................................. 37
End Plugs for Profiles without Fabric Reinforcement .......................................................................... 38
End Plugs for Profiles with Fabric Reinforcement ................................................................................ 40
General Quality Criteria and Storage Guidelines.................................................................................. 42
Engineering Action Request (EAR) for Airseal...................................................................................... 44
Airseal
Design
Examples
Low-pressure profile
without fabric
reinforcement with peaked
sealing profile
14
16
20
22
24
High-pressure profile
without fabric
reinforcement with smooth
sealing profile and grooves
26
High-pressure profile
without fabric
reinforcement with peaked
sealing profile
28
High-pressure profile
without fabric
reinforcement, excellent
smooth top sealing surface
32
Airseal
n Description
Airseals are tubular elastomer seals which are activated
by internal pressurization (inflatable seals). Airseals are
used wherever reliable sealing of accesses to plants,
containers and rooms is required. They represent a
technically improved alternative to the standard contact
pressure seals. A wide range of high-pressure and lowpressure seals, as well as numerous elastomer materials,
offer the designer potential solutions to an enormous
variety of applications. Airseals can be easily adapted
to match the surface to be sealed and are therefore
generally manufactured to the customers drawings.
Not activated
Figure 1 Airseal
-- Low-pressure profiles
-- Materials with and without fabric reinforcement
The ends of seals without closed geometries can be
closed off using vulcanized end plugs. These end plugs
cannot be inflated, however, and this has to be taken into
consideration during the seal design. Right-angled (axial)
corner designs are possible with certain profiles.
Method of Operation
The profile is expanded in a predetermined direction
by pressurization (inflation) with air or, in exceptional
cases, with other gases and water. The sealing function is
affected by the contact pressure with the mating surface.
If the profile is chambered, the groove flanks protect the
Airseal from mechanical damage.
Figure 1 shows an Airseal at rest and in an activated state.
Advantages
Airseals offer a large number of advantages compared
with conventional contact pressure seals:
-- Faster and tighter closing of large sealing
surfaces, able to seal gaps with wide tolerances
-- No deterioration in the sealing function over the
service life
-- Tight sealing at pressure and under vacuum conditions
-- Automatic pressure monitoring possible
-- No high demands on the flatness and surface
finish of the mating surface
-- High mechanical load-bearing strength owing
to fabric reinforcement
-- Long service life even with frequent load
changes
Airseal
n Applications
The range of potential applications for the Airseal is
unlimited. Its use is recommended wherever frequent
activation and deactivation of a static seal is demanded.
A selection of typical applications for Airseals are given
below.
Trelleborg Sealing Solutions specializes in the custom
design and manufacture of inflatable rubber products,
seals, and other engineered elastomer products. We
will carefully analyze your problem, apply our extensive
technical knowledge, and follow your project through to
an effective solution. Advanced compounding, molding,
extruding and fabricating, along with test equipment
and processes, enable us to address your most demanding
needs for rubber fabrications that offer a high level of
durability and reliability.
Marine:
Cargo hatches, elevator
platforms, maintenance
or shut down seals on
propeller shafts, personnel
hatches
Transportation:
High speed trains, tailgate
seals, automobile emission
control test sheds
Medical:
Virology laboratories,
cleanrooms, sterilizer
Aerospace/Aircraft:
Wind tunnels, jet engine
test cells, bladders for
bonding and clamping
fixtures, door and hatch
seals
Converting Equipment:
Access way seals
Robotics Material
Handling:
Clamps, grips, actuators
Fluid Sealing:
Isolation valve seals,
follower plate seals,
maintenance shutdown
shaft seals
Nuclear:
Door and hatch seals, pool
gate seals, refueling seals,
nozzle dam seals
Wineries:
Lid seals for variable
capacity wine tank
Textile Machinery:
Pressure chambers,
inflatable clamps
Flood Protection:
Gate and door seals
Wood Processing:
Drying kilns, log
preparation chambers
Commercial Laundry
Machinery:
Door seals
Airseal
n Applications in Detail
Technical Data
Airseals can be used for a wide range of applications. The
seal and material selection are determined by pressure
requirements, temperature and medium to be sealed.
P2 = Outside (atmosphere)
P3 = Inflation pressure
-- Profile cross-section
-- Seal gap
-- Chambering
-- Design
In an uninstalled state, the Airseal may be subjected to a
maximum test pressure of 0.1 MPa (1 bar).
Gap Expansion Definition
The sealing gap is a major factor in the design of an
inflatable product. The gap information listed for each
profile assumes that the pressure differential across
the seal is 0 MPa (0 bar) and the configuration is either
radially expanding outward or axially expanding.
For inflation inward applications, the gap must be
reduced to ensure that the seal does not wrinkle. Fabric
Reinforcement profiles (more detail on page 20 to 25) are
not recommended for inflation inward applications.
The illustration below demonstrates a typical sealing
application and the information required in order to
make the right profile choice. As a general rule, inflation
pressure (P3) is 0.1-0.13 MPa (1-1.37 bar) higher than the
pressure differential.
Example 1:
If P1 = atmosphere and P2 = atmosphere, then the
pressure differential across the seal = 0 MPa (0 bar). The
recommended inflation pressure for the seal would then
be 0.1 MPa (1 bar). In this case, we would recommend any
of our low-pressure non-reinforced profiles on page 14,
15 and 18, 19.
Example 2:
If P1 = 0.17 MPa (1.7 bar) and P2 = atmosphere, then the
pressure differential across the seal = 0.17 MPa (1.7 bar).
Recommended inflation pressure (P3) in this instance
would then be 0.3 MPa (3 bar). For this application, we
would recommend either a low-pressure fabric reinforced
profile as seen on pages 16 and 17 or the high-pressure
profiles on pages 26 through 29 if the gap is low.
Temperature
The temperature range depends on the seal material
used. The limits lie between -60C and +200C (-76F and
+392F).
Media
The media resistance is also dependent on the selected
seal material. The table on page 7 shows the available
materials.
P2
P1
GAP
Airseal
Profile
P3
Airseal
Automobile Emission
Control Test Shed Door
Seals:
Airtight enclosures help
automotive engineers
evaluate carburetor and
fuel tank vent evaporative
emissions. Warmed up test
vehicles are pushed into hot
soak enclosures. Escaping
fuel vapors are measured by
instruments outside the test
cells. The doors to the cells
are typically sealed using
the HP profile Airseal design
supplied in either EPDM (EP)
or Neoprene (CR)
Load-Lock:
Trelleborg Sealing Solutions
manufactures a unique
inflatable seal made of low
outgassing Butyl rubber
material which has been
tested for vacuum service.
This design provides a highly
efficient and repeatable
seal in the patented vacuum
load-lock section of a fully
automated electron beam
metrology system.
Conveyor Stops/Brakes:
Airseal inflatable bladders
represent two different ideal
solutions to controlling and
preventing jams on conveyor
systems. Positioned alongside
the product at the outer
extremities of the conveyor
belt (or rolls), they can be
inflated against the product
to temporarily interrupt the
flow while the jam clears
downstream. Alternately
the bladders can be located
underneath the product flow
and activated to release the
contact between belt and
rollers, thereby interrupting
flow while the jam clears.
Airtight Doors:
Airtight doors in virology
laboratories, animal rooms,
and decontamination areas
are tightly sealed with
Airseals installed around
the periphery of the door
to expand radially outward.
This design facilitates
frequent access since there
is no requirement to actuate
multiple dogs and there
is no raised sill to obstruct
personnel and equipment
traffic.
Airseal
n Airseal Materials
The ratings of other manufacturers may differ as the
result of compounding variables and end product
use. Also note that the addition of fabric reinforcing
overcomes drawbacks associated with some of the
relatively poor physical characteristics of silicone,
fluorosilicone, fluorocarbon rubber, and nitrile.
EPDM
Rubber
Neoprene
Nitrile or
NBR or
Buna-N
Natural
Rubber
Butyl
Silicone
Fluorosilicone
Fluorocarbon
Ethylene
Propylene
Diene
Rubber
Chloroprene
Nitrile
Butadiene
Rubber
Natural
Isoprene
Isobutylene
Isoprene
Silicone
Fluorosilicone
Fluorocarbon
ASTM Designation
(ASTM D1418)
EP
CR
NBR
NR
IIR
VMQ
FVMQ
FKM
>2000
>2000
>2000
>2000
>2000
>1200
>1200
>1400
40-90
20-80
50-95
50-70
40-75
40-80
40-70
70-90
G to E
VG
F to P
VG
Chemical Name
Resilience - Hot
VG
VG
VG
Radiation Resistance
F to G
Impermeability to Gases
Acid Resistance
Mild Dilute
F to G
E to VG
VG to G
P to F
F-P
G to F
Aliphatic Hydrocarbons
F to G
Aromatic Hydrocarbons
F to P
VG
G to F
F to P
Animal Oils
VG
VG
VG
Oxidation
VG
F to P
Ozone
VG
F to P
F to G
Strong Concentrate
Solvent Resistance
Resistance To
Water Absorption
Sunlight Aging
VG
F to P
VG
Heat Aging
VG
G to F
Low Temperature
VG
F to G
Flame
Vegetable Oils
Chlorinated Hydrocarbons
P to F
VG = Very Good
G = Good
O = Outstanding
E = Excellent
F = Fair
P = Poor
Airseal
n Design Instructions
Selection of the seals
Corner Formation
Note: The radii given in the tables apply only for VMQ
seals. For all other materials, these should be
increased by at least 20% in order to ensure
proper functioning. Please contact your local
Trelleborg Sealing Solutions marketing company
for more information.
If, for design reasons, radii are not permissible, rightangled corner designs can be manufactured from
fabric-reinforced profiles with a limited number of cross
sections. (possible for axial sealing). Please contact your
local Trelleborg Sealing Solutions marketing company for
more information.
RI
RO
Radial Expansion
Inside
Radial Expansion
Outside
S
Figure 3 Installation examples
Seal Gaps
The maximum permissible seal gap is specified in the
dimension tables. As a general rule of thumb, the smaller
the selected seal gap, the shorter the activation time for
the Airseal and the smaller the axial load on the seal due
to the ambient pressure.
Furthermore, small seal gaps permit higher internal
pressures.
Airseal
n Installation Recommendations
Mounting of Airseal
Seal Installation
HP
glued joint
Figure 5 Installed high-pressure Airseal in groove
Low-pressure seals (LP) are generally secured mechanically
with clamping elements. Figure 9 and Table 5 show the
mounting elements with the corresponding installation
dimensions. These can also be used for chambered
installation.
LP
glued joint
Figure 6 Installed low-pressure Airseal in groove
Note: For chambered installations the low-pressure
profile must be bonded to the bottom of the
groove.
Airseal
Seal Operation
Depending on the seal material, the Airseal can be
activated with air, neutral gases or water. Seals made of
the materials CR, VMQ and EPDM may only be operated
with oil-free air.
6
4
5
3
4
5
1 Air reservoir
2 Filter, pressure gauge,
pressure reduction valve
3 Non-return valve
4 Pressure gauge
5 Slide valve
6 Pressure regulator
7 Alarm signal
Figure 7
10
1 Air reservoir
2 Filter, pressure gauge,
pressure reduction valve
3 Non-return valve
4 Pressure gauge
Circuit diagram Airseal
5 Slide valve
6 Pressure regulator
7 Alarm signal
Airseal
Retention System A
Stainless steel Z-style clips are screwed to a flat surface.
The inflatable profile is then snaked between clips and
held in place.
Retention System B
Bar size, structural, extruded, or fabricated steel, stainless
steel or aluminum channel (supplied by others) with pins
11
Airseal
Retention System B
X/2
X/2
Dimensions
Retention System
A
Retention System
B
X/2
254.00
127.00
76.20
76.20
12.70
152.40
76.20
53.97
38.10
9.50
381.00
190.50
85.72
101.60
12.70
101.60
50.80
39.68
25.40
9.50
508.00
254.00
123.82
127.00
15.87
946
250.00
125.00
92.08
12.70
951
150.00
75.00
55.56
9.50
127.00
63.50
44.45
38.10
9.50
X
535
582
537
580
548
583
573
934
705
978
717
12
Airseal
Retention System B
X/2
X/2
Dimensions
X
535
X/2
Retention System
A
Retention System
B
10.000
5.000
3.000
3.000
0.500
6.000
3.000
2.125
1.500
0.375
15.000
7.500
3.375
4.000
0.500
4.000
2.000
1.562
1.000
0.375
20.000
10.000
4.875
5.000
0.625
946
9.842
4.921
3.625
0.500
951
5.905
2.952
2.187
0.375
5.000
2.500
1.750
1.500
0.375
582
537
580
548
583
573
934
705
978
717
13
Airseal
B1
S max.
A1
EPDM
Dimensions
AxB
A1
B1
S max.
Max.
Internal
Pressure Pi
MPa**
951-5*
951-6
30.16 x 22.22
32.50
21.50
30.16
7.92
0.10
9185-5
9185-6
39.68 x 25.40
40.20
28.00
38.10
9.53
0.10
946-5*
946-6
60.32 x 34.92
62.00
36.30
53.18
15.88
0.10
14
Profile
Ref. No.
Radii
Air Connectors
R axial
RO
RI
AC13-
AC10
AC12
951
130.05
85.60
123.70
M8
M8
9185
168.15
101.60
139.70
10
M10
M10
10
946
241.30
107.95
168.15
16
M16
M12
12
AC11-
Airseal
B1
S max.
A1
EPDM
Dimensions
AxB
A1
B1
S max.
Max.
Internal
Pressure Pi
MPa**
951-5*
951-6
1.187 x 0.875
1.280
0.845
1.187
0.312
0.10
9185-5
9185-6
1.562 x 1.000
1.584
1.101
1.500
0.375
0.10
946-5*
946-6
2.375 x 1.375
2.440
1.430
2.093
0.625
0.10
Radii
R axial
RO
RI
AC13-
AC10
AC12
951
5.120
3.370
4.870
0.314
M8
M8
0.314
9185
6.620
4.000
5.500
0.393
M10
M10
0.393
946
9.500
4.250
6.620
0.629
M16
M12
0.472
Air Connectors
AC11-
15
Airseal
B1
S max.
A1
Dimensions
EPDM
AxB
A1
B1
S max.
Max.
Internal
Pressure Pi
MPa**
717-5*
717-6
25.40 x 12.70
26.40
13.70
20.64
7.92
0.17
580-5*
580-6
31.75 x 15.88
32.60
16.70
25.40
9.53
0.17
582-5*
582-6
50.80 x 22.23
51.80
23.10
41.28
19.05
0.17
583-5*
583-6
76.20 x 31.75
78.00
32.60
63.50
31.75
0.17
705-6*
101.60 x 41.27
103.40
42.20
85.73
38.10
0.17
16
Profile
Ref. No.
Radii
Air Connectors
R axial
RO
RI
AC2
717
63.50
76.20
127.00
580
63.50
88.90
177.80
582
104.65
101.60
AC3A
AC3B
298.45
583
152.40
139.70
317.50
705
101.60
203.20
457.20
Airseal
B1
S max.
A1
Dimensions
EPDM
AxB
A1
B1
S max.
Max.
Internal
Pressure Pi
MPa**
717-5*
717-6
1.000 x 0.500
1.040
0.540
0.812
0.312
0.17
580-5*
580-6
1.250 x 0.625
1.285
0.656
1.000
0.375
0.17
582-5*
582-6
2.000 x 0.875
2.040
0.910
1.625
0.750
0.17
583-5*
583-6
3.000 x 1.250
3.070
1.285
2.500
1.250
0.17
705-6*
4.000 x 1.625
4.070
1.660
3.125
1.500
0.17
Radii
Air Connectors
R axial
RO
RI
AC2
717
2.500
3.000
5.000
580
2.500
3.500
7.000
582
4.120
4.000
583
6.000
705
4.000
AC3A
AC3B
11.750
5.500
12.500
8.000
18.000
17
Airseal
B1
S max.
A1
CR
EPDM
Dimensions
NBR
AxB
A1
B1
S max.
Max.
Internal
Pressure Pi
MPa**
573-5*
573-6
17.46 x 11.11
18.50
12.10
14.27
3.18
0.10
978-6*
25.40 x 12.70
26.90
13.70
19.05
6.35
0.10
537-5*
537-2
537-6
31.75 x 15.88
32.10
16.30
25.40
9.53
0.10
535-5*
535-2
535-6
535-3
50.80 x 22.23
51.10
22.40
41.28
19.05
0.10
548-2*
548-6
76.20 x 31.75
76.50
31.90
57.15
25.40
0.10
934-6*
101.60 x 41.27
103.40
42.20
76.20
34.93
0.10
18
Profile
Ref. No.
R axial
Radii
RO
RI
AC1
Air Connectors
573
50.80
38.10
152.40
978
63.50
44.45
177.80
AC4A
AC4B
AC5
537
76.20
50.80
203.20
535
114.30
101.60
298.45
548
152.40
139.70
406.40
934
101.60
203.20
457.20
Airseal
B1
S max.
A1
CR
EPDM
Dimensions
NBR
AxB
A1
B1
S max.
Max.
Internal
Pressure Pi
MPa**
573-5*
573-6
0.687 x 0.437
0.730
0.475
0.562
0.125
0.10
978-6*
1.000 x 0.500
1.060
0.540
0.750
0.250
0.10
537-5*
537-2
537-6
1.250 x 0.625
1.265
0.642
1.000
0.375
0.10
535-5*
535-2
535-6
535-3
2.000 x 0.875
2.010
0.880
1.625
0.750
0.10
548-2*
548-6
3.000 x 1.250
3.010
1.255
2.250
1.000
0.10
934-6*
4.000 x 1.625
4.070
1.660
3.000
1.375
0.10
R axial
Radii
RO
RI
AC1
Air Connectors
573
2.000
1.500
6.000
978
2.500
1.750
7.000
AC4A
AC4B
AC5
537
3.000
2.000
8.000
535
4.500
4.000
11.750
548
6.000
5.500
16.000
934
4.000
8.000
18.000
19
Airseal
B1
Smax.
A1
Dimensions
VMQ
EPDM
AxB
A1
B1
599-5
599-6
15.88 x 12.70
16.30
13.10
22.23
S max.
Max. Internal
Pressure Pi
MPa**
9.53
0.10
591-5*
591-6
17.46 x 12.70
18.00
13.10
23.81
11.10
0.17
581-5*
581-6
22.22 x 15.87
22.70
16.30
28.58
12.70
0.17
594-6*
44.45 x 30.95
45.30
31.60
61.72
30.15
0.17
20
Radii
R axial
Air Connectors
RO
RI
AC2
599
47.50
127.00
203.20
591
50.80
127.00
203.20
X
X
581
87.12
152.40
254.00
594
127.00
203.20
406.40
AC3A
Airseal
B1
Smax.
A1
Dimensions
VMQ
EPDM
AxB
A1
B1
599-5
599-6
0.625 x 0.500
0.641
0.516
0.875
S max.
Max. Internal
Pressure Pi
MPa**
0.375
0.10
591-5*
591-6
0.687 x 0.500
0.707
0.516
0.937
0.437
0.17
581-5*
581-6
0.875 x 0.625
0.895
0.641
1.125
0.500
0.17
594-6*
1.750 x 1.218
1.782
1.243
2.430
1.187
0.17
R axial
Radii
RO
RI
AC2
599
1.870
5.000
8.000
591
2.000
5.000
8.000
581
3.430
6.000
10.000
594
5.000
8.000
16.000
Air Connectors
AC3A
21
Airseal
B1
Smax.
A1
Dimensions
EPDM
AxB
A1
B1
S max.
Max. Internal
Pressure Pi
MPa**
598-6*
17.46 x 12.70
18.00
13.10
19.05
6.35
0.17
597-6*
22.23 x 15.88
22.70
16.30
25.40
9.53
0.17
708-6*
44.45 x 30.96
45.00
32.00
51.60
20.64
0.17
22
Profile
Ref. No.
Radii
Air Connectors
R axial
RO
RI
AC2
598
50.80
127.00
203.20
597
87.12
152.40
254.00
708
127.00
203.20
406.40
AC3A
Airseal
B1
Smax.
A1
Dimensions
EPDM
AxB
A1
B1
S max.
Max. Internal
Pressure Pi
MPa**
598-6*
0.688 x 0.500
0.707
0.516
0.750
0.250
0.17
597-6*
0.875 x 0.625
0.895
0.641
1.000
0.375
0.17
708-6*
1.750 x 1.219
1.782
1.243
2.032
0.813
0.17
Radii
R axial
RO
RI
AC2
598
2.000
5.000
8.000
597
3.430
6.000
10.000
708
5.000
8.000
16.000
Air Connectors
AC3A
23
Airseal
B1
Smax.
A
A1
Dimensions
VMQ
EPDM
AxB
A1
B1
S max.
Max.
Internal
Pressure Pi
MPa*
715-5
715-6
13.72 x 11.68
14.50
12.50
21.21
9.53
0.17
707-5
707-6
16.67 x 11.11
17.00
11.40
22.23
9.40
0.17
EPDM is only available for straight seals with sealed ends in EPDM
* Higher pressures are possible dependent on application, function and material. For further details please contact your
local Trelleborg Sealing Solutions marketing company.
Table 24 Recommended Minimum Radii in Metric Dimensions and Valve Connections
Profile
Ref. No.
24
Radii
R axial
RO
Air Connectors
RI
AC2
715
22.00
101.60
177.80
707
66.55
101.60
177.80
Airseal
B1
Smax.
A
A1
Dimensions
VMQ
EPDM
AxB
A1
B1
S max.
Max.
Internal
Pressure Pi
MPa*
715-5
715-6
0.540 x 0.440
0.570
0.452
0.815
0.375
0.17
707-5
707-6
0.650 x 0.430
0.670
0.450
0.875
0.370
0.17
EPDM is only available for straight seals with sealed ends in EPDM
* Higher pressures are possible dependent on application, function and material. For further details please contact your
local Trelleborg Sealing Solutions marketing company.
Table 26 Recommended Minimum Radii in Inch Dimensions and Valve Connections
Profile
Ref. No.
Radii
R axial
RO
Air Connectors
RI
AC2
715
0.870
4.000
7.000
707
2.620
4.000
7.000
25
Airseal
B1
S max.
A
A1
Dimensions
VMQ
EPDM
AxB
A1
B1
S max.
Max. Internal
Pressure Pi MPa*
15092-5
15092-6
14.00 x 10.00
15.00
10.70
13.00
3.00
0.30
950-5
950-6
16.00 x 12.00
17.00
12.80
15.00
3.00
0.30
960-5
960-6
16.00 x 18.00
16.80
19.00
21.50
3.50
0.30
955-5
955-6
22.00 x 19.00
24.00
11.70
22.50
3.50
0.30
952-5
952-6
26.00 x 19.00
27.30
20.00
23.50
4.50
0.30
27.00 x 21.00
29.60
22.00
26.00
5.00
0.30
949-5
972-5
972-6
35.00 x 26.00
36.30
27.30
34.00
8.00
0.30
6119-5
6119-6
35.00 x 32.00
36.30
33.30
42.00
10.00
0.30
* Higher pressures are possible dependent on application, function and material. For further details please contact your
local Trelleborg Sealing Solutions marketing company.
Table 28 Recommended Minimum Radii in Metric Dimensions and Valve Connections
26
Profile
Ref. No.
Radii
R axial
RO
RI
AC13-
AC10
15092
44.45
34.80
44.45
4-6
M4-M6
M6
950
41.15
41.15
50.80
4-8
M4-M8
M6-M8
6-8
960
21.75
53.85
82.55
4-8
M4-M8
M6-M8
6-8
955
60.20
41.15
63.50
4-8
M4-M8
M6-M8
6-8
952
67.56
60.20
85.60
4-10
M4-M10
M6-M10
6-10
949
61.00
65.00
106.00
4-10
M4-M10
M6-M10
6-10
972
83.00
70.00
101.00
4-16
M4-M16
M6-M14
6-12
6119
85.60
76.20
117.35
4-16
M4-M16
M6-M14
6-12
AC12
AC11-
Airseal
B1
S max.
A
A1
Dimensions
VMQ
EPDM
AxB
A1
B1
S max.
Max. Internal
Pressure Pi MPa*
15092-5
15092-6
0.551 x 0.394
0.590
0.420
0.512
0.118
0.30
950-5
950-6
0.630 x 0.472
0.669
0.503
0.590
0.118
0.30
960-5
960-6
0.630 x 0.709
0.661
0.747
0.847
0.138
0.30
955-5
955-6
0.866 x 0.748
0.944
0.462
0.886
0.138
0.30
952-5
952-6
1.024 x 0.748
1.075
0.787
0.926
0.178
0.30
1.063 x 0.827
1.114
0.866
1.024
0.197
0.30
949-5
972-5
972-6
1.378 x 1.024
1.429
1.075
1.339
0.315
0.30
6119-5
6119-6
1.378 x 1.260
1.429
1.311
1.654
0.394
0.30
* Higher pressures are possible dependent on application, function and material. For further details please contact your
local Trelleborg Sealing Solutions marketing company.
Table 30 Recommended Minimum Radii in Inch Dimensions and Valve Connections
Profile
Ref. No.
Radii
R axial
RO
RI
AC13-
AC10
15092
1.750
1.370
1.750
0.157 - 0.236
M4-M6
M6
0.236
950
1.620
1.620
2.000
0.157 - 0.314
M4-M8
M6-M8
0.236 - 0.314
960
1.250
2.120
3.250
0.157 - 0.314
M4-M8
M6-M8
0.236 - 0.314
955
2.370
1.620
2.500
0.157 - 0.314
M4-M8
M6-M8
0.236 - 0.314
952
2.660
2.370
3.370
0.157 - 0.393
M4-M10
M6-M10
0.236 - 0.393
949
2.500
2.625
4.250
0.157 - 0.393
M4-M10
M6-M10
0.236 - 0.393
972
3.250
2.750
4.000
0.157 - 0.629
M4-M16
M6-M14
0.236 - 0.472
6119
3.370
3.000
4.620
0.157 - 0.629
M4-M16
M6-M14
0.236 - 0.472
AC11-
27
Airseal
B1
S max.
A
A1
Dimensions
VMQ
EPDM
AxB
973-5
973-6
6.50 x 5.00
977-5
977-6
971-5
971-6
A1
B1
S max.
Max. Internal
Pressure Pi MPa*
7.10
5.60
6.50
1.50
0.30
10.00 x 8.00
10.80
8.70
10.00
2.00
0.30
16.00 x 14.00
17.00
14.80
17.51
3.50
0.30
969-5
969-6
20.00 x 20.00
21.00
21.00
21.00
4.00
0.30
970-5
970-6
21.00 x 24.00
22.00
24.80
29.00
5.00
0.30
* Higher pressures are possible dependent on application, function and material. For further details please contact your
local Trelleborg Sealing Solutions marketing company.
Table 32 Recommended Minimum Radii in Metric Dimensions and Valve Connections
28
Profile
Ref. No.
Radii
R axial
RO
RI
973
19.05
22.10
25.40
M4
977
34.80
34.80
44.45
4-6
M4-M6
M6
971
41.15
41.15
53.85
4-8
M4-M8
M6-M8
6-8
969
88.90
53.85
82.55
4-8
M4-M8
M6-M8
6-8
970
38.10
53.85
95.55
4-8
M4-M8
M6-M8
6-8
AC13-
AC10
AC12
AC11-
Airseal
B1
S max.
A
A1
Dimensions
VMQ
EPDM
AxB
A1
B1
S max.
Max. Internal
Pressure Pi MPa*
973-5
973-6
0.256 x 0.197
0.280
0.221
0.256
0.059
0.30
977-5
977-6
0.394 x 0.315
0.425
0.342
0.393
0.078
0.30
971-5
971-6
0.630 x 0.551
0.669
0.582
0.689
0.138
0.30
969-5
969-6
0.787 x 0.787
0.826
0.826
0.944
0.157
0.30
970-5
970-6
0.827 x 0.945
0.866
0.976
1.142
0.197
0.30
* Higher pressures are possible dependent on application, function and material. For further details please contact your
local Trelleborg Sealing Solutions marketing company.
Table 34 Recommended Minimum Radii in Inch Dimensions and Valve Connections
Profile
Ref. No.
Radii
R axial
RO
RI
973
0.750
0.870
1.000
0.157
M4
977
1.370
1.370
1.750
0.157 - 0.236
M4-M6
M6
0.157
971
1.620
1.620
2.120
0.157 - 0.314
M4-M8
M6-M8
0.236 - 0.314
969
3.500
2.120
3.250
0.157 - 0.314
M4-M8
M6-M8
0.236 - 0.314
970
1.500
2.120
3.750
0.157 - 0.314
M4-M8
M6-M8
0.236 - 0.314
AC10
AC12
AC11-
29
Airseal
30
Airseal
Low Outgassing**
Testing to date has shown a 91% improvement in
outgassing (total peak area) when compared to our
standard silicones and a 98% improvement over
competition. Use of this material will decrease the
chance of contaminating controlled environments with
unwanted chemical compounds.
Features include:
Easier to Clean
When strict wash down procedures are required, these
profiles make it easier to clean due to its smooth sealing
surface, whereas multiple serrations could create
contamination issues.
* meets 21CFR 177.2000. parts c, d, and e
** detailed outgassing study available upon request
Figure 28 T
he Airseal expands radially outward against the inside of the drum, sealing the required gap and providing
leak-tight operation under pressure.
31
Airseal
B1
S max.
A1
Dimensions
VMQ
EPDM
AxB
991-5
991-6
6.50 x 5.00
993-5
993-6
995-5
A1
B1
S max.
Max. Internal
Pressure Pi MPa*
7.10
5.60
6.50
1.50
0.30
14.00 x 10.00
15.00
10.70
13.00
3.00
0.30
995-6
16.00 x 12.00
17.00
12.80
15.00
3.00
0.30
997-5
997-6
21.00 x 24.00
22.00
24.80
29.00
5.00
0.30
999-5
999-6
35.00 x 32.00
36.30
33.30
42.00
10.00
0.30
* Higher pressures are possible dependent on application, function and material. For further details please contact your
local Trelleborg Sealing Solutions marketing company.
Table 36 Recommended Minimum Radii in Metric Dimensions and Valve Connections
32
Profile
Ref. No.
Radii
R axial
RO
RI
991
19.05
22.10
25.40
M4
993
44.45
34.80
44.45
4-6
M4-M6
M6
995
41.15
41.15
50.80
4-8
M4-M8
M6-M8
6-8
997
38.10
53.85
95.55
4-8
M4-M8
M6-M8
6-8
999
85.60
76.20
117.35
4-16
M4-M16
M6-M14
6-12
AC13-
AC10
AC12
AC11-
Airseal
B1
S max.
A1
Dimensions
VMQ
EPDM
AxB
A1
B1
991-5
991-6
0.256 x 0.197
0.280
0.221
993-5
993-6
0.551 x 0.394
0.590
995-5
995-6
0.630 x 0.472
0.669
S max.
Max. Internal
Pressure Pi MPa*
0.256
0.059
0.30
0.420
0.512
0.118
0.30
0.503
0.590
0.118
0.30
997-5
997-6
0.827 x 0.945
0.866
0.976
1.142
0.197
0.30
999-5
999-6
1.378 x 1.260
1.429
1.311
1.654
0.394
0.30
* Higher pressures are possible dependent on application, function and material. For further details please contact your
local Trelleborg Sealing Solutions marketing company.
Table 38 Recommended Minimum Radii in Inch Dimensions and Valve Connections
Profile
Ref. No.
Radii
R axial
RO
RI
991
0.750
0.870
1.000
0.157
M4
993
1.750
1.370
1.750
0.157 - 0.236
M4-M6
M6
0.236
995
1.620
1.620
2.000
0.157 - 0.314
M4-M8
M6-M8
0.236 - 0.314
997
1.500
2.120
3.750
0.157 - 0.314
M4-M8
M6-M8
0.236 - 0.314
999
3.370
3.000
4.620
0.157 - 0.629
M4-M16
M6-M14
0.236 - 0.472
AC10
AC12
AC11-
33
Airseal
L
K
AC11
AC12
AC10
T
D
SW
E
T1
AC10
AC12
AC11
10
12
14
16
mxnxh
AC13
AC10
AC12
AC11
6 x 5 x 3*
D4
M4
D6
M6
M6
1.52
3.17
3.98
5.94
6.35
7.13
7.92
50
50
60
70
70
80
80
M4
M6
M8
M10
M12
M14
M16
SW
10
11
13
1.52
3.17
3.98
5.53
7.13
7.92
9.52
50
50
60
70
70
80
80
M4
M6
M8
M10
M12
M14
2.7
10
12
12
20
20
25
25
1.02
1.52
2.94
3.98
5.94
6.35
50
50
60
70
70
80
T h7
3.8
5.8
7.8
9.8
11.8
T1 H8
10
12
1.52
2.18
3.98
6.04
7.92
20
25
30
30
30
Connection Type
Cones
Connections Dimensions
D
8x6x4
12 x 10 x 6
14 x 12 x 6
D8
M8
M8
21 x 14 x 10
D10
M10
M10
10
24 x 16 x 10
D12
M12
M12
12
26 x 18 x 12
D14
M14
M14
28 x 20 x 12
D16
M16
80
AC13
Type
Cone
34
Airseal
L
K
AC11
AC12
AC10
T
D
SW
E
T1
AC10
AC12
mxnxh
AC13
AC10
AC12
AC11
D 0.157
M4
0.150
D 0.236
M6
M6
0.236
D 0.314
M8
M8
0.314
D 0.393
M10
M10
0.393
D 0.472
M12
M12
0.472
D 0.551
M14
M14
D 0.629
M16
M4
M6
M8
M10
M12
M14
M16
SW
M4
M6
M8
M10
M12
M14
L
AC11
Connection Type
Cones
Connections Dimensions
0.157 0.236 0.314 0.393 0.472 0.551 0.629
T h7
AC13
Cone
35
Airseal
ID-
mm
(INCH)
OD-
mm
(INCH)
-Clearance
Hole
mm (INCH)
3.175
6.35
7.20
(0.125)
(0.250)
(0.281)
AC1
3.175
7.94
8.73
(0.125)
(0.313)
(0.343)
4.78
9.53
10.30
AC2
(0.188)
6.35
(0.375)
11.94
Length
mm
(INCH)
Flexible
Flexible
(0.406)
1/8 NPT
Female
Flexible
(0.470)
End Fittings
12.70
AC3A
(0.250)
Connector Description
(0.500)
0.305-32 NEF
Tire Core
G 1/8 Male
R 1/8 Male
6.35
11.94
15.10
AC3B
Flexible
(0.250)
(0.470)
(0.593)
4.75
11.10
50.80
AC4A
(0.187)
(0.437)
6.35
11.94
12.70
AC4B
(2.000)
Flexible
(0.250)
(0.470)
(0.500)
4.11
6.40
14.30
27.43
AC4C
(0.162)
(0.250)
(0.562)
(1.080)
7.92
33.00
AC5
-
36
(0.312)
(1.300)
1/8 NPT/S
Push-Connect
0.305-32 NEF
Tire Core
Airseal
n End Plugs
If the Airseal is not designed and employed as a closed
geometric form, end plugs are required to close off the
seal ends. These end plugs cannot be activated, so that
their profile height can be selected for the loaded or
relieved state.
Clamping
Ends of strip seals should be securely clamped as illustrated below.
37
Airseal
B2
Dimensions
AxB
38
B2
973
6.50 x 5.00
6.50
5.50
17.78
30.48
977
10.00 x 8.00
10.00
9.00
18.03
30.73
15092
14.00 x 10.00
13.00
11.00
20.62
33.32
950
16.00 x 12.00
15.00
13.00
20.62
33.32
971
16.00 x 14.00
17.51
15.00
22.23
34.93
960
16.00 x 18.00
21.50
19.50
22.23
34.93
969
20.00 x 20.00
21.00
21.50
22.48
35.18
970
21.00 x 24.00
29.00
26.00
23.88
36.58
955
22.00 x 19.00
22.50
20.50
22.23
34.93
952
26.00 x 19.00
23.50
20.50
22.86
35.56
6119
35.00 x 32.00
42.00
35.00
33.02
45.72
Airseal
B2
Dimensions
AxB
B2
973
0.256 x 0.197
0.256
0.217
0.700
1.200
977
0.394 x 0.315
0.393
0.354
0.710
1.210
15092
0.551 x 0.394
0.512
0.433
0.812
1.312
950
0.630 x 0.472
0.590
0.512
0.812
1.312
971
0.630 x 0.551
0.689
0.590
0.875
1.375
960
0.630 x 0.709
0.847
0.768
0.875
1.375
969
0.787 x 0.787
0.944
0.847
0.885
1.385
970
0.827 x 0.945
1.142
1.024
0.940
1.440
955
0.866 x 0.748
0.886
0.807
0.875
1.375
952
1.024 x 0.748
0.926
0.807
0.900
1.400
6119
1.378 x 1.260
1.654
1.378
1.300
1.800
39
Airseal
B2
40
Dimensions
AxB
573
17.46 x 11.11
14.27
537
31.75 x 15.88
535
548
B2
11.11
22.23
60.33
25.40
15.88
28.58
47.63
50.80 x 22.23
41.28
22.23
30.18
57.15
76.20 x 31.75
57.15
31.75
42.88
82.55
717
25.40 x 12.70
20.64
12.70
22.23
60.33
580
31.75 x 15.88
25.40
15.88
28.58
79.38
582
50.80 x 22.23
41.28
22.23
38.10
88.90
583
76.20 x 31.75
63.50
31.75
57.15
104.78
705
101.60 x 41.27
85.73
41.27
60.33
104.78
599
15.88 x 12.70
22.23
12.70
38.10
57.15
591
17.46 x 12.70
23.81
12.70
38.10
57.15
581
22.22 x 15.87
28.58
15.87
41.28
57.15
598
17.46 x 12.70
19.05
12.70
38.10
57.15
597
22.23 x 15.88
25.40
15.88
41.28
57.15
708
44.45 x 30.96
51.60
30.96
50.80
88.90
715
13.72 x 11.68
21.21
11.68
31.75
44.45
707
16.67 x 11.11
22.23
11.11
33.34
46.04
Airseal
B2
Dimensions
AxB
573
0.687 x 0.437
0.562
0.437
0.875
2.375
537
1.250 x 0.625
1.000
0.625
1.125
1.875
535
2.000 x 0.875
1.625
0.875
1.188
2.250
548
3.000 x 1.250
2.250
1.250
1.688
3.250
717
1.000 x 0.500
0.812
0.500
0.875
2.375
580
1.250 x 0.625
1.000
0.625
1.125
3.125
582
2.000 x 0.875
1.625
0.875
1.500
3.500
583
3.000 x 1.250
2.500
1.250
2.250
4.125
705
4.000 x 1.625
3.125
1.625
2.375
4.125
599
0.625 x 0.500
0.875
0.500
1.500
2.250
591
0.687 x 0.500
0.937
0.500
1.500
2.250
581
0.875 x 0.625
1.125
0.625
1.625
2.250
598
0.688 x 0.500
0.750
0.500
1.500
2.250
597
0.875 x 0.625
1.000
0.625
1.625
2.250
708
1.750 x 1.219
2.032
1.219
2.000
3.500
715
0.540 x 0.440
0.815
0.440
1.250
1.750
707
0.650 x 0.430
0.875
0.430
1.312
1.812
B2
41
Airseal
n
General Quality Criteria and Storage Guidelines
General Quality Criteria
The cost-effective use of seals and bearings is highly
influenced by the quality criteria applied in production.
Seals and bearings from Trelleborg Sealing Solutions
are continuously monitored according to strict quality
standards from material acquisition through to delivery.
Certification of our production plants in accordance
with international standards QS 9000/ISO 9000 meets
the specific requirements for quality control and
management of purchasing, production and marketing
functions.
Our quality policy is consistently controlled by strict
procedures and guidelines which are implemented within
all strategic areas of the company.
All testing of materials and products is performed
in accordance with accepted test standards and
specifications, e.g. random sample testing in accordance
with ISO 2859-1:2004-01 AQL 1,0 general inspection level
II, normal inspection.
Inspection specifications correspond to standards
applicable to individual product groups (e.g. for O-Rings:
ISO 3601).
Our sealing materials are produced free of chlorofluorinated hydrocarbons and carcinogenic elements.
42
Airseal
Assembly
These are products or components containing more than
one element, one or more of which is made of rubber.
Generally it is not recommended to store elastomeric
products in an assembled condition. If it is necessary
to do so, the units should be checked more often. The
inspection interval depends on the design and geometry
of the components.
Inspection before extension storage
Before any items are to be stored for an extension period,
representative samples of each type should be selected
for inspection at the end of the appropriate initial
storage period. Inspection should be in accordance with
the relevant product specification.
Visual inspection
Inspect each of the items for the following:
1. Permanent distortions, such as creases or flats.
2. Mechanical damage, such as cuts, tears, abraded
areas or delaminated plies.
3. Surface cracking when viewed under a microscope
at x10 magnification.
4. Changes in surface condition, such as hardening,
softening or tackiness.
Assessment at the end of the initial period
If, following the visual inspection procedure the items
are not satisfactory, they should not be stored for an
extended period. If the items are satisfactory and are
stored for an extended period a record should be kept
of the date initial storage began as well as the date the
extended storage period began. Items stored for an
extended period should be inspected and tested at, or
before, the expiry of the extension storage period before
they are put into service or stored for a further extended
period.
5 years
2 years
7 years
3 years
10 years
5 years
20 years
5 years
10 years
5 years
Zurcon
PTFE
unlimited
Note 1: If the storage temperature is over or under 25C (77F) this will influence the storage time. Storage at
10C (50F) higher will reduce the storage time by about 50%. Storage at 10C (50F) lower will increase the
storage time by around 100%.
Note 2: In application areas such as aerospace the storage periods can differ from this specification. These specific
storage conditions have to be agreed between the supplier and the buyer.
43
Airseal
Name
__________________
Fax no.
__________________
Phone no.
__________________
Company
Name ________________________________________________
Street/P.O.Box ________________________________________________
Post code/city
________________________________________________
Country ________________________________________________
Contact
Name ________________________________________________
Department ________________________________________________
Advice:
Our recommendation is based on
your technical input. Missings details
can lead to a different sealing
solution.
Title ________________________________________________
Phone no.
________________________________________________
Fax no.
________________________________________________
Date, Signature
________________________________________________
Profile No.
________________________________________________
Material ________________________________________________
Medium to seal
________________________________________________
duration ___________________________________
____________________________________
____________________________________
44
Airseal
gap S
gap S
centerline-
centerline-
Axial
AxialExpansion
Expansion
Expansion
Axial
totobebeselaed
selaedouter-
outer-
RadialExpansion
ExpansionOutside
Outside
Radial
gap
gapS S
sealedinner-
inner-
totobebesealed
RadialExpansion
ExpansionInside
Inside
Radial
gap
gapS S
Sealing Surface
face seal:
______
inflate out:
center line-:
__________________
outer- to be sealed:
__________________
inflate in:
______
gap S:
__________________
inner- to be sealed:
__________________
______
45
Airseal
rl
outer-
e
nt
ce
ein
inner-
face seal:
______
center line-:
__________________
inflate out:
______
outer- to be sealed:
__________________
inflate in:
______
inner- to be sealed:
__________________
gap S:
__________________
L:
____________________
A:
____________________
Seal relieved:
________
46
Airseal
____________________
____________________
____________________
____________________
____________________
length
____________________
RI (inflate in):
____________________
RO (inflate out):
____________________
width
RO
RI
A:
____________________________________
B:
____________________________________
length 2
length 1
Gap S: ____________________________________
width 1
width 2
47
Airseal
Notes
48
Telephone
Americas
Telephone
AUSTRIA - Vienna
BELGIUM - Dion-Valmont
+32 (0) 10 22 57 50
BULGARIA - Sofia
CROATIA - Zagreb
CZECH REPUBLIC - Rakovnik
DENMARK - Copenhagen
FINLAND - Vantaa
+45 48 22 80 80
+358 (0) 207 12 13 50
FRANCE - Maisons-Laffitte
GERMANY - Stuttgart
GREECE
HUNGARY - Budars
ITALY - Livorno
THE NETHERLANDS - Barendrecht
NORWAY - Oslo
POLAND - Warsaw
+33
+49
+41
+36
+39
+31
+47
+48
AMERICAS - REGIONAL
BRAZIL - So Jos dos Campos
CANADA - Etobicoke, ON
MEXICO - Mexico City
USA, East - Plymouth Meeting, PA
USA, Great Lakes - Fort Wayne, IN
USA, Midsouth - Mt. Juliet, TN
USA, Midwest - Hanover Park, IL
USA, Mountain - Broomfield, CO
USA, Northern California - Fresno, CA
USA, Northwest - Portland, OR
USA, South - N. Charleston, SC
USA, Southwest - Houston, TX
USA, West - Torrance, CA
Asia Pacific
Telephone
RUSSIA - Moscow
SPAIN - Madrid
+7 495 982 39 21
+34 (0) 91 71057 30
SWEDEN - Jnkping
SWITZERLAND - Crissier
UNITEDKINGDOM - Solihull
+46 (0) 36 34 15 00
+41 (0) 21 631 41 11
+44 (0) 121 744 1221
ASIAPACIFICREGIONAL
CHINA - Hong Kong
CHINA - Shanghai
INDIA - Bangalore
JAPAN - Tokyo
KOREA - Seoul
MALAYSIA - Kuala Lumpur
TAIWAN - Taichung
THAILAND - Bangkok
SINGAPORE
and all other countries in Asia
AFRICA REGIONAL
(LUXEMBOURG)
(SLOVAKIA)
(ESTONIA, LATVIA)
(LITHUANIA)
(PORTUGAL)
(EIRE)
(0) 1 30 86 56 00
(0) 711 7864 0
(0) 21 631 41 11
(06) 23 50 21 21
0586 22 6111
(0) 10 29 22 111
22 64 60 80
(0) 22 863 30 11
www.tss.trelleborg.com
99GBIPBROAE0912