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PIP VESSM001
Specification for Small Pressure Vessels and
Heat Exchangers with Limited Design Conditions
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES
In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.
This Practice is subject to revision at any time by the responsible Function Team
and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or
withdrawn. Information on whether this Practice has been revised may be found at
http://www.pipdocs.org.
PRINTING HISTORY
PIP VESSM001
Specification for Small Pressure Vessels and
Heat Exchangers with Limited Design Conditions
Table of Contents
1. Introduction................................. 2 7. Fabrication.................................. 7
1.1 Purpose ............................................. 2 7.1 Butt Welds ......................................... 7
1.2 Scope................................................. 2 7.2 Formed Head-to-Shell Welds ............ 7
1.3 Alternative Design Proposals............. 3 7.3 Backing Strips.................................... 7
7.4 Liners ................................................. 7
2. References .................................. 3 7.5 Gasket Surfaces ................................ 7
2.1 Process Industry Practices ................ 3 7.6 Tolerances ......................................... 7
2.2 Industry Codes and Standards .......... 3 7.7 Postweld Heat Treatment .................. 7
2.3 Government Regulations ................... 3
8. Pressure Testing ........................ 7
3. Definitions ................................... 4
9. Purchaser Inspection................. 8
4. General ........................................ 4
4.1 Jurisdictional Compliance .................. 4 10. Manufacturer’s Nameplates ...... 8
4.2 National Board Registration............... 4
4.3 Units of Measurement ....................... 5 11. Cleaning, Painting, and
4.4 Language........................................... 5 Shipping Protection ................... 8
4.5 Documentation to be Provided to 11.1 Drying and Cleaning .......................... 8
the Manufacturer................................ 5 11.2 Painting.............................................. 8
4.6 Documentation to be Provided by 11.3 Protection of Machined Surfaces....... 9
the Manufacturer................................ 5
5. Materials...................................... 6
5.1 Materials of Construction ................... 6
5.2 Swing Bolts ........................................ 6
5.3 Pressure-Resisting Bolting ................ 6
6. Construction Responsibility...... 6
1. Introduction
1.1 Purpose
This Practice describes the general materials, design, fabrication, examination,
inspection, testing, and documentation requirements for pressure vessels with limited
design conditions.
1.2 Scope
1.2.1 This Practice designates minimum general requirements for the construction
of three classes of small pressure vessels (including heat exchangers) with
the limited design conditions shown in Table 1. See Section 5.3 for material
of construction limitations. This Practice is intended to apply to the
Manufacturer’s standard, pre-designed pressure vessels and heat exchangers
supplied as part of pre-engineered package units (e.g., refrigeration and air-
compressor systems), “off-the-shelf” items and vessels (e.g., filters) built
from the Manufacturer’s standard parts. Use of this Practice for custom-
designed vessels is limited to applications that have been reviewed and
approved in writing by the Purchaser. Special requirements are covered in
the Vessel Specifications (see Section 3 for definition).
1.2.2 Vessels Not Included:
• Vessels intended for “Lethal Service” (as defined in the Code)
• Vessels for which design wall thickness would be governed by
loadings due to wind pressure or earthquake forces
• Vessels that exceed the limitations of Table 1
1.2.3 Vessels for which shock (thermal or mechanical) and/or cyclical loading is a
controlling design requirement and vessels in highly hazardous chemical
(e.g., ammonia) service are not permitted to be constructed under Class A
requirements (see Table 1).
1.2.4 Many recognized and generally accepted good engineering construction
practices are included herein. However, in light of the many diverse service
applications of vessels covered under this specification, these practices must
be employed with engineering judgment and supplemented as appropriate
with requirements related to specific materials of construction, service
fluids, operating environments, and vessel geometries. Accordingly,
provisions of this Practice may be overridden or supplemented by an Overlay
Specification (see Section 3 for definition).
2. References
Applicable requirements of the following industry standards and references shall be
considered an integral part of this Practice, except as modified herein or in the Vessel
Specifications. Short titles will be used herein when appropriate.
3. Definitions
For the purposes of this Practice, the following definitions apply:
Code: Section VIII, Division 1 ASME Boiler and Pressure Vessel Code
Designer: The party responsible for defining and specifying the mechanical design
requirements (e.g., Vessel Drawing/Data Sheet) consistent with the Vessel Specifications or
User criteria for use by the Manufacturer. The Designer is frequently an engineering
contractor, but could be the User, third party consultant, or the Manufacturer.
Highly Hazardous Chemicals: See Appendix A of OSHA 29 CFR 1910.119 for list
Manufacturer: The party entering into a contract with the Purchaser to construct a vessel in
accordance with the purchase order. The Manufacturer shall possess an ASME Certificate of
Authorization to construct “U”-stamped vessels.
Purchaser: The party actually placing the order for the vessel or vessel components. This
may be the User or the User’s designated agent.
User: The party responsible for establishing construction criteria consistent with the Code
philosophy and service hazards as described in the Purpose and Scope statements. This term
refers to the owner and/or operator of the equipment.
Vessel Specifications: This term shall be understood to include any drawings, specifications,
or service-specific data designated by Purchaser for a particular vessel or group of vessels.
The Manufacturer is responsible for notifying the Purchaser in writing of any apparent
conflicts between the Vessel Specifications and this Practice.
4. General
4.4 Language
The language of all documents shall either be English or include the English
translation.
5. Materials
6. Construction Responsibility
Manufacturer shall be responsible for the construction of vessels in accordance with this
Practice. Mechanical design provided in the Vessel Specifications by Purchaser shall not
relieve Manufacturer of this responsibility.
7. Fabrication
7.4 Liners
Loose liners shall not be used.
7.6 Tolerances
Dimensional tolerances shall be in accordance with Manufacturer’s standard practice
and the applicable requirements of the codes and standards designated in Table 1 and
the notes thereto.
8. Hydrostatic Testing
All vessels constructed to this Practice shall be hydrostatically tested in accordance with the
provisions of Paragraph UG-99(b) of the Code. See Section 11.2.
9. Purchaser Access
Purchaser shall have free entry to those parts of the Manufacturer’s plant concerned with
fabrication, examination, and testing of the vessel.
• Maximum and minimum design temperatures and the coincident maximum allowable
design pressures
• Manufacturer’s serial number
• Year built
• Manufacturer’s name
11.2 Painting
All required coatings shall be as indicated in the Design Data information. Only
surfaces that are required by the Design Data information to be painted and that will
be inaccessible after assembly (e.g., mating surfaces between lap-joint flanges and
associated nozzle necks, shells, lap rings, or stub ends, bolt holes, and welded joints)
shall be painted prior to assembly and hydrostatic testing. Otherwise, all painting
shall be performed after hydrostatic tests.
Table 1
(1)
Vessel Class
(2)(3) (4)
Class A Class B Class C
Maximum Size 6 inches ID 5 cu ft in volume and 250 psig 24 inches OD
3 cu ft in volume and 350 psig
MAWP 300 psig 1.5 cu ft in volume and 600 psig 300 psig
Straight-line interpolation is permitted
Maximum External Pressure 15 psi (Full Vacuum)
Maximum Temperature 650° F (See Section 5.3 for additional limitations.)
Carbon Steel Minus 20° F
Minimum Austenitic
Design Stainless
Metal (5)
Steel , Minus 155° F
Temperature Copper, and
Copper Alloy
Manufacturer’s (6)(7)
Construction Standard (6) ASME Code Section VIII, Division 1
Standard
“U” Stamp
ASME Code Stamp Not Required “U” or “UM” Stamp Required
Required
NOTES:
1. When the Vessel Specifications do not designate the Vessel Class, the Manufacturer shall select the Class that covers
all of the design parameters and minimum construction requirements included in the Vessel Specifications.
2. Plate coil type heat exchangers are included in this Class without size limitations.
3. See Section 1.2.2.
4. Filter presses and plate-and-frame, spiral-plate, and spiral-tube heat exchangers, without size limitations, are included in
this Class.
5. Carbon content shall not exceed 0.10% and thermal treatments are not performed (see Code Paragraph UHA-51).
6. See Sections 7.1, 7.2, and 7.3 for weld joint requirements.
7. Applicable requirements of the Standards of the Tubular Exchanger Manufacturers Association (TEMA), Class B, shall
also apply for custom-designed tubular heat exchangers. For Manufacturer's standard exchangers, requirements for
compliance with TEMA Standards shall be as specified in the Vessel Specifications.