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MES
Production and performance management software for textile nishing
www.setex-germany.com
OrgaTEX.MES
Transparency and resource productivity at your fingertips
Making money in todays textile nishing market means handling an economic, efcient and versatile production
with high speed and quality.
Customers worldwide turn to SETEX for solutions that bridge the gap between machine automation, smart data
management and 3rd party integration, while maintaining open standards that make it easy for facilities to mold
SETEX products around their existing workows.
Production machine supervisor or Manufacturing Execution System OrgaTEX can cover both. The software
suite is composed of scalable modules. Start low and built as you grow to suit continuously the desired level. With
SETEX you have one supplier for MES software and machine automation.
to a maximum.
Management key-numbers
Know-how protection
Lasting investment
Production performance
Resource productivity
Target and plan
Administration key-numbers
shifts,
Standardization
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OrgaTEX.MES
Production oor
horizontal integration
Dyeing Manufacturing
Process development, production scheduling and monitoring
Process development
Features
Production scheduling
Production monitoring
a minimum.
Features
Online status
Features
Batch scheduler
Process data
product
analysis
fault
analysis
resource
analysis
Gain practical and usable insight from the potential of your data
Analysis functions based on accurate information can have a positive influence on a successful business strategy
and the ROI. If required, our MES System OrgaTEX gathers data from various data sources like connected
controllers, interfaces to ERP and dosing systems, dye kitchen, colorimetric and other optional systems.
With the OrgaTEX.MES analysis and report management system you have the tool for predefined standardized
reports and also a customer and case specific analysis.
Resource analysis
Product analysis
Production overview
Process runtimes
Export to MS-Office
Alarm report
Correction report
PDA
Production data acquisition of downtimes
Controller operation
Easy selection of up
to 64 stop reasons
per machine group at
hotkeys.
Software options
Before
After
Plant Navigator
A comprehensive tool kit for smart data management
The OrgaTEX.MES Plant Navigator module offers a centralized presentation with real-time interactions of
several dyeing and finishing machines as well as with integrated supply units.
Real-time visualization
many ways:
information
Formula smart data management for interactive online machine values adjustment through
application specific algorithms
Reporting tool
defined.
Formula Management
if then else
in case of
SETEX knows about the challenge in todays data management for textile dyeing and
finishing. OrgaTEX.MES Formula Management adds more flexibility with intelligent
treatment parameters, look-up tables and rules which interconnect all available data
online and offline for individual specific requirements.
Predefined groups, already containing the necessary parameters, will be helpful during
the creation of formulas. The functionality can be completely configured according to
your requirements. Working with formulas noticeably reduces the number of procedures
and treatments in the system and at the same time increases the variability in using the
particular treatments. Just work as a finishing specialist is used to.
Flexible use
Formel Editor
Program Editor
Recipe
Reporting
Plant Navigator
SECOM data request
concentration
Return on investment
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IF_QualityName=RapidPolyester THEN
_WinchSpeed = 380
Energy Management
SETEX solutions for an energy-flexible production in textile finishing
An efficient energy management in the textile finishing field goes far beyond the simple logging of energy consumption. SETEX Energy Management solution permits the short term adaption of the production related
energy demand depending on the availability of electricity, gas, pressurized air and steam.
SETEX Energy Management solutions contain online machine data as part of the energy values and
therefore support parts of the ISO 50001 requirements. Additionally, production processes will be
actively adapted in several levels:
1. In real-time on the controller/PLC of the machine
2. As central energy control terminal of a department
3. Function comprehensive OrgaTEX.MES Energy
Management modules
Comprehensive approach
Our individual solutions will be projected according
prevented etc.
11
Production Recipe
Unrivaled access to a fully integrated recipe management
For an efficient and consistent production flow from the color laboratory up to the final inspection, the recipe
management and the production procedures are inseparably linked. Especially by using todays highly integrated
technology the productivity in the textile finishing field will substantially be increased, among other things, by the
interaction of machine controllers with automatic dye kitchen. Via the integrated management of dye recipes and
finishing procedures in OrgaTEX.MES, information and dependencies can be interconnected in an uncomplicated way.
Intelligent processing
For more performance, procedures can be created
Recipe editor
Dyestuff library
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Lab2Bulk
Shorten time-to-market
Features
Customer/quality management
synchronized.
Stock Management
Todays scope of production requires the best possible transparency in order to minimize the stock of
dyestuff and auxiliaries. Stock amounts, real-time
consumption withdrawals and just in time orders for
required products below stock minimum is essential
for a continuous and on-time production.
Features
Features
Stock management
13
Fabric Inspector
Integrated laboratory unit for measuring the thread/mesh density
A uniform fabric density of woven and knitted fabric is an important quality attribute for retailers as well as for
the production itself:
Warrants the improvement of color consistency
A reliable assessment of the residual shrinkage
Increase of the production yield
The SETEX Fabric Inspector is a practical, portable
measurement device for the continuous determination
of the mesh or weft and warp density. Main application
for determination of the parameters is straightening,
drying, xation and sanforizing:
Simple and fast fabric detection at various
Fabric Inspector
Simple usage
As full-edged OrgaTEX.MES module Fabric Inspector,
it allows the correct measurement of different fabric
Measurement interface
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Tolerance report
SETEX.OptiWeigh
Integrated system for reliable weighing
In order to achieve reliable, high level processes, the OrgaTEX.MES module Weighing provides a constant
data stream from scheduling up to the dye kitchen. In combination with the SETEX.OptiWeigh components the
software guides the operator through the color kitchen weighing process: precise, reproducible and documented.
It provides quick and easy access to the information needed to ensure the right amounts are prepared. It reduces
production cost with increasing right first time.
Fully integrated
Paternoster
excess amount
Connective
pick position
15
Numerous central dye kitchen systems running in modern textile nishing plants worldwide are fully automated
with SECOM CE control systems. In combination with the OrgaTEX.MES CDC module you get more out of your
daily to-do's through automatic capacity utilization control, individual generated dissolving procedures and a
close connection to dye machine programs. This simplies the day to day business and increases the utilization.
Priority management
Features
Individual dissolving
Tank administration
Instant feedback
CDC shows the status of all preparations online
and provides various solutions to avoid production
process delays.
In case of a preparation process malfunction, e.g.
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Dispensing calls
The phrase savings on chemicals is most appropriately used with centralized dye kitchen systems due to
improved hardware and controlled weighing and dissolving. A reduction of production time however can only be
achieved if these systems are integrated into production management systems like OrgaTEX.MES. Otherwise, the desired advantage may become ineffective by increased efforts and time for recipe management and manual procedures.
OrgaTEX.MES makes sure that your automated
controller, without waiting times and manual interventions. The logic for the side and addition tanks
contains also the functionality for batch overlapping
Features
OrgaTEX.MES
CDC
3rd Party
3
rd party integration
17
Continuous Production
Transparency in the washing, drying and fixation department
Process development
Production scheduling
production batches.
Features
Features
Batch scheduler
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Production monitoring
For an effective and centralized monitoring of the
machine outfit, OrgaTEX.MES provides the module
Online Status which gives a graphical visualization
of machines, process values and batch data. The
module supports the creation of user dependent
display screens/windows.
Features
Online visualization
Process data
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System Landscape
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Dyeing
Drying
Sanforizing
Final
inspection
Stock
semi nished
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OrgaTEX.MES IT strategies
Clustering, virtualization and terminal services architecture
OrgaTEX.MES supporting your unique safety and security requirements
Time critical delivery schedules require strategies to bridge the gap during system failures (failover), to generally improve the IT service (virtualization) and to simplify the management of applications and computer centers (TS-services).
Virtualization
OrgaTEX.MES provides
virtualization platforms:
the company.
Advantages
Easy updates only one instance of the software
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is maintained
concept
Internet/WAN remote client
Overview
OrgaTEX.basic OrgaTEX.professional
Functions
basic
professional
Program Editor
Process Analyzer
Online Status
Batch Scheduler
Production Calendar
Batch Report
Machine Report
Plant Navigator
Production Recipe
Stock Management
Formula Management
Energy Management
Weighing
Paternoster
Interface ERP/PPS
Recipe
Continuous Production
Dyehouse Production
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Headquarter
Subsidiaries