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Boeing 767-200/300
Aircraft General
Training manual
For training purposes only
LEVEL 1
ATA 00
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Aircraft General B767-200/300
This publication was created by Sabena technics training department, Brussels-Belgium, following ATA 104 specifications.
The information in this publication is furnished for informational
and training use only, and is subject to change without notice.
Sabena technics training assumes no responsibility for any
errors or inaccuracies that may appear in this publication.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise,
without the prior written permission of Sabena technics training.
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TABLE OF CONTENTS
1. THE BOEING 767......................................................................................6
1.1. Specs......................................................................................................6
1.2. History....................................................................................................7
1.3. Air refueling..........................................................................................15
2. GENERAL ARRANGEMENT....................................................................16
13. FIM.......................................................................................................80
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LIST OF ILLUSTRATIONS
ACCESS PANEL ZONE CODE........................................................................................................................ 39
AIRPLANE CONSTRUCTION.......................................................................................................................... 29
AIRPLANE JACKING SYSTEM SPECIFICATIONS.............................................................................................. 77
AIRPLANE JACKING WEIGHT AND CENTER OF GRAVITY LIMITS
FOR JACKING AT PRIMARY JACK POINTS..................................................................................................... 73
AIRPLANE LEVELING INCLINOMETERS.......................................................................................................... 79
AIRPLANE LEVELING PLUMB BOB AND SCALE.............................................................................................. 78
AIRPLANE NOSE JACKING AND JACK ADAPTER........................................................................................... 75
AIRPLANE SERVICING.................................................................................................................................. 61
AIRPLANE STATIONS - BODY WING & STABILIZERS....................................................................................... 36
AIRPLANE STATIONS - BODY WING & STABILIZERS....................................................................................... 37
AIRPLANE WEIGHTS..................................................................................................................................... 25
AIRPLANE ZONE SYSTEM............................................................................................................................. 33
AIRPLANE ZONE SYSTEM............................................................................................................................. 34
AIRPLANE ZONE SYSTEM............................................................................................................................. 35
B767-200 AIRPLANE DIMENSIONS............................................................................................................... 19
B767-300 AIRPLANE DIMENSIONS............................................................................................................... 21
B767-400 AIRPLANE DIMENSIONS............................................................................................................... 23
CIRCUIT BREAKER PANELS........................................................................................................................... 43
DOWNLOCK PINS........................................................................................................................................ 65
ELECTROSTATIC DISCHARGE....................................................................................................................... 51
EQUIPMENT CENTERS AND PANELS............................................................................................................. 45
ESDS DECALS.............................................................................................................................................. 49
ESDS DEVICE HANDLING............................................................................................................................. 53
FAULT ISOLATION PROCESS FOR AN EICAS MESSAGE NO FAULT CODE....................................................... 89
FAULT ISOLATION PROCESS FOR AN EICAS MESSAGE USING A FAULT CODE............................................... 85
FAULT ISOLATION PROCESS FOR AN OBSERVED FAULT
NO FAULT CODE, NO BITE............................................................................................................................ 93
FAULT ISOLATION PROCESS FOR AN OBSERVER FAULT
NO FAULT CODE, SYSTEM HAS BITE............................................................................................................ 91
FIBERGLASS/KEVLAR EXTERIOR PANEL AREAS.............................................................................................. 31
FLIGHT COMPARTMENT PANELS.................................................................................................................. 41
GENERAL ARRANGEMENT........................................................................................................................... 17
GROUND CREW SYSTEM............................................................................................................................. 59
JACKING LIMITS........................................................................................................................................... 71
KORRY P/B SWITCHLIGHTS MECHANICAL OPERATION................................................................................ 57
KORRY PUSHBUTTON SWITCHLIGHTS.......................................................................................................... 55
PANEL LOCATIONS....................................................................................................................................... 47
PRIMARY AND AUXILIARY JACKPOINTS....................................................................................................... 69
SEATING & CROSS SECTIONS....................................................................................................................... 27
SUBJECT IN EACH FIM CHAPTER.................................................................................................................. 83
TOWING...................................................................................................................................................... 63
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Alternating Current
Afterwards
Aircraft Maintenance Manual
Auxiliary Power Unit
Aeronautical Radio Incorporated
Air Transport Association
Center of Gravity
Engine Indication and Crew Alerting System
Escape
Electrostatic Discharge Sensitive
Fault Isolation Monitor
Flight
Forward
Ground
General Processing Module
Line Replaceable Unit
Minimum Equipment List
Middle
Maximum design Landing Weight
Maximum Taxi Gross Weight
Maximum Take Off Gross Weight
Maximum design Zero Fuel Weight
Operational Empty Weight
Overhead
Panel
Right Hand
Wiring Diagram Manual
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Cargo
Lower-deck volume available for baggage and cargo ranges from 2,875 cubic
feet (81.4 cu m) for the 767-200 to 4,580 cubic feet (129.7 cu m) for the 767400ER.
Takeoff Weight
All three passenger models are offered in a variety of takeoff weights, which
allow operators to choose only the amount of design weight needed to satisfy
their requirements. These offer corresponding design ranges from 5,625
nautical miles (10,415 km) to nearly 6,600 nautical miles (12,223 km).
This range versatility gives the 767 family the ability to efficiently serve routes
as short as U.S. domestic and pan-European to long-range flights over the
North Atlantic and North Pacific. The 767 crosses the Atlantic from the United
States to Europe more often than any other jetliner.
Schedule reliability: An industry measure of departure from the gate within 15
minutes of scheduled time -- is over 98 percent for the 767. Fleet-wide, daily
utilization -- the actual time the airplane spends in the air -- averages more
than 9 hours.
Boeing has delivered 946 767s that are flown by approximately 125 operators
around the world. The 767 family has accumulated more than 27 billion
nautical miles on 7.7 million flights, and has carried two billion passengers.
About 1.3 million of the 7.7 million flights were on extended operations
(ETOPS) rules.
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1.2. History
Production Design Begins in 1981 with an Order from United Airlines
Production design of the 767-200 began in 1978 when an order for 30
short-to-medium-range 767s was announced by United Airlines. The first 767
-- still owned by Boeing -- was completed and rolled out of the Boeing plant
in Everett, Wash., Aug. 4, 1981. The airplane made its initial flight Sept. 26.
1981.
The 767-300 program got under way in September 1983. This model is longer
than the 767-200 by 10 feet (3.1 m); has 20 percent more seating capacity
(approximately 40 passengers) and 31 percent greater cargo volume. The first
767-300 was delivered to Japan Airlines in September 1986.
Each of these models was followed by an increased range (extended range or
ER) version, which offers operators even more versatility. This increased range
capability, and the 767s uniquely low operating costs are largely responsible
for the fragmentation of the North Atlantic markets.
To take advantage of the airplanes increased ranges and long, over-water
flights, new features were added: an advanced propulsion system and auxiliary
power unit with high-altitude start capability, a fourth hydraulic-motor-driven
generator, increased cargo compartment fire-suppression capability and
cooling sensors for electronic flight instruments.
Continually Improved Features and Capabilities to Maintain Market
Leadership
The 767 wing is thicker, longer and less swept than the wings of earlier Boeing
jetliners. This provides excellent takeoff performance and fuel economy.
Each 767 is powered by two high-bypass-ratio turbofan engines, which are
interchangeable with 747 engines with only minor modifications.
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Type commonality with the 757 Freighter further reduces operating and
training costs for carriers that choose to operate both models.
All the advancements in avionics, aerodynamics, materials and propulsion that
were developed for the passenger version of the 767 are incorporated in the
freighter.
The Boeing 767-400ER: A Versatile New Airplane For a Dynamic Market
The newest member of the 767 family -- the 767-400ER -- was launched in
April 1997 with an order from Delta Air Lines for 21 airplanes. This model
features a fuselage that is 11 feet (3.4 m) longer than the 767-300ER model,
and carries approximately 12 percent more passengers. The additional seats
reduce seat-mile costs relative to the 767-300ER, which already offers airlines
the lowest operating costs in its class.
This stretched version of the 767-300ER addresses the medium-size (240to 300-seat) intercontinental market, accommodating growth on routes
that dont require the capacity of a 777. The 767-400ER also replaces older
airplanes serving transcontinental routes. The first 767-400ERs were delivered
to Delta Air Lines and Continental Airlines in August 2000. The first 767400ER went into service on Sept. 14, 2000.
Continually Improved Features and Capability To Maintain Market
Leadership
The 767 family has the lowest operating cost per trip of any widebody
airplane. This low operating cost, combined with a choice of three sizes,
variable range capability, almost universal airport compatibility and ETOPS
capability, makes the 767 a versatile family of airplanes. This versatility is an
extreme competitive advantage to an operator that needs to serve a variety
of different missions and passenger demands. Extensive commonality with
the Boeing 757, which includes a common pilot-type rating, offers even more
operational versatility to 767 operators.
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The 767 has a long history of leading the way in technological innovation.
Included in its list of firsts are:
First two-person flight deck on a widebody airplane
First, and still the only, common pilot type rating, which is shared with
the Boeing 757
First vacuum toilet waste system
First to use brakes made of carbon fiber
First airplane to achieve both 120- and 180-minute ETOPS approval
First widebody airplane to offer a choice of three passenger sizes -- the
767-200ER, 767-300ER and 767-400ER
First large commercial airplane to use efficiency-enhancing raked
wingtips
Boeing has delivered more than 946 767s that are flown by 125 operators
around the world. The 767 family has accumulated more than 27 billion
nautical miles on 7.7 million flights, and has carried more than two billion
passengers. About 1.3 million of the 7.7 million flights were on extended
operations (ETOPS) rules.
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Boeing wanted to give airlines a savings on weight and operating cost with
the two-person flight deck. Because the 757 and 767 were developed at the
same time, a basic design criteria was that the two airplanes be part of a
family, having common pilot type rating and sharing many parts, systems,
testing and manufacturing processes.
United Airlines was the first to order the 767 (July 14, 1978). After lengthy
deliberation, the airline decided that a three-person crew would reduce the
introductory risk associated with being the first to put the 767 into revenue
service. Boeing continued to develop a second, two-crew version as an option
for later customers. Contracts with major suppliers for the two-crew flight
deck were being established as early as October 1978.
By the end of that year, three different flight-deck configurations were being
planned. The hard-wired, or permanent, three-crew was to be introduced
in August 1982 on the first 767 delivered to United. The 767 also would be
available with a two-crew convertible option, meaning this design could be
easily modified into a three-crew configuration. A third option, the three-crew
convertible, was ready by February 1983. In this case, the design could be
modified later to a two-crew configuration.
Boeing launched the 757 program in April 1979, and the first airplane was
scheduled to roll out with the two-crew flight deck in January 1983. A threecrew convertible was to be ready for the 757 by April 1983.
The crew-size debate reached its peak in the spring of 1981, when a U.S.
presidential task force was commissioned to determine the safety of two-crew
operations for large widebody aircraft. After several months of hearings and
extensive human-factors and safety data analyses, the task force concluded in
July 1981 that two-crew operations could be conducted safely. This decision
came less than a month before the first 767 was to roll out of the factory.
Following the task force report, the United Airlines pilots union agreed to fly a
two-crew 767. With similar agreements among other airlines and their pilots,
the last major barrier to full acceptance of the two-pilot configuration was
removed.
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Eleven of the 12 airlines that had ordered the three-crew 767s changed their
orders to the two-crew design. The timing of a change of this magnitude had
enormous implications for 767 production and certification. Extensive planning
and lead time were needed. The first structural parts went into production
two years before the airplane was to roll out of the factory in August 1981.
The first avionics system (an inertial navigation gyro) was delivered 20 months
before rollout.
By September 1981, Boeing had developed the necessary plans to retrofit
airplanes already produced with the three-crew flight deck and to incorporate
the new design into the production line, beginning with the 31st airplane.
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FAA certification was awarded July 30, 1982, and United took first delivery
August 19, 1982.
767-400ER FLIGHT DECK
The design is the latest advance toward a common look and feel in the flight
decks of all Boeing airplanes. The instrument panel display layout and format
shown here on a 767-400ER (extended range) airplane are also common with
the Boeing 777, yet retains the cost-saving crew commonality with all current
Boeing 767s and 757s. The flight deck also provides growth capacity for
future system enhancements.
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2. GENERAL ARRANGEMENT.
The Boeing 767 is a twin engine, wide body aircraft.
Advanced systems, materials, and aerodynamics make this aircraft the finest in
its class.
Airplane Identification.
The model number identifies the 767 by aircraft type.
The line number identifies the 767 by production line position.
The variable effectivity .
Number identifies the options that have been selected for the aircraft.
The serial identifies a specific aircraft within the total number of Boeing
Commercial aircraft.
Performance.
With advanced engines and avionics, the 767 has greater performance than
comparable aircraft.
Configuration.
A flexible interior and cargo deck allow a wide variation in aircraft
arrangement.
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English
Metric
Wing span
156 FT 1 IN.
47.57 M
61 FT 1 IN.
18.62 M
24 FT 4 IN.
7.42 M
52 FT 10 IN.
16.10 M
Overall length
159 FT 2 IN.
48.51 M
30 FT 6 IN.
9.30 M
64 FT 7 IN.
19.69 M
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English
Metric
Wing span
156 FT 1 IN.
47.57 M
61 FT 1 IN.
18.62 M
24 FT 4 IN.
7.42 M
52 FT 7 IN.
16.03 M
Overall length
180 FT 3 IN.
54.94 M
30 FT 6 IN.
9.30 M
74 FT 8 IN.
22.76 M
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English
Metric
Wing span
170 FT 4 IN.
51.92 M
61 FT 1 IN.
18.62 M
24 FT 4 IN.
7.42 M
55 FT 11 IN.
17.01 M
Overall length
201 FT 4 IN.
61.37 M
30 FT 6 IN.
9.30 M
85 FT 10 IN.
26.16 M
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AIRPLANE WEIGHTS
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4. TECHNICAL CHARACTERISTICS
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5. AIRCRAFT CONSTRUCTION.
Fuselage Section.
The fuselage is a semi-monocoque structure.
Stringers and frames reinforce the fuselage skin.
The keel beam and stringers support the fuselage longitudinally.
Numerous bulkheads support loads placed on the fuselage.
Transverse floor beams further strengthen the fuselage.
Wing Center Section.
The wing center section has upper and lower skin panels, front and rear spars,
floor beams and the keel beam.
Wing Structure.
The wing is constructed with front and rear spars, ribs, stringers, and skin
panels.
Horizontal Stabilizer Structure.
The horizontal stabilizer is constructed with an auxiliary spar, front spar, rear
spar, and stringers and ribs.
Vertical Stabilizer Structure.
The vertical stabilizer is constructed with an auxiliary spar, front spar, rear spar,
and stringers and ribs.
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Structures General.
Airplane structure is designed to provide maximum strength and safety with
minimum weight. Fall safe load paths have been designed into the structure so
that failure of one segment cannot endanger the airplane.
Materials most commonly used throughout the structure are high strength
aluminum, steel, and titanium alloys.
Composite Materials.
Composite materials are used extensively on secondary structure and
flight control surfaces, where high strength and stiffness and low density
requirements permit. Three types of composite materials are used :
- Graphite/Epoxy for good strength-to- weight for flight control surfaces,
- Kevlar for good strength characteristics,
- Kevlar/Graphite for fracture toughness for areas subject to foreign
damage.
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7. PANELS.
7.1. Flight Compartment Panels.
Panels are identified below :
- P1 Captains Instrument.
- P2 Pilots Center Instrument.
- P3 First Officers Instrument.
- P5 Pilots Overhead.
- P6 Main Power Distribution.
- P7 Lightshield.
- P8 Aft Electronics.
- P9 Forward Electronics.
- P10 Quadrant Stand.
- P11 Circuit Breaker Panel Assembly.
- P13 Captains Auxiliary Instrument (FWD).
- P14 First Officers Auxiliary Instrument (FWD).
- P15 Captains Auxiliary Instrument.
- P16 First Officers Auxiliary Instrument.
- P17 First Observers Console.
- P18 Second Observer (optional).
- P55 Glareshield.
- P61 Right Side Panel.
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PANEL LOCATIONS
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8. ESDS DECALS.
8.1. General.
Three types of decals identify ESDS devices :
- Commerical,
- Military,
- And international.
The international symbol is used most often.
Other decals identify areas where ESDS precautions are required.
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Potable Water.
A panel on the lower fuselage forward of the bulk cargo door services the
potable water system.
There is a single service connection and two drain connections.
Hydraulic Reservoir Servicing.
There are three hydraulic systems.
Each system has a reservoir.
A service panel in the aft right wing-to-body fairing services all three
systems.
There is one pressure fill connection.
A hand pump is built in as part of the panel.
Pneumatics.
Connections for pneumatics are located on the lower fuselage forward of the
main wheel well.
Waste Tank.
A single panel on the lower aft fuselage services all the waste tanks.
There is a single drain connection and two separate flush connections.
Each waste tank is flushed separately.
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TOWING
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DOWNLOCK PINS
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JACKING LIMITS
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General Operations.
The specifications for jacking the 767 are given.
The airplane may be raised in winds up to 30 knots if using jacks specifically
designed for the airplane.
If using jacks that meet the specifications but are not designed specifically
for the 767, the maximum wind speed may have to be reduced and extreme
caution should be exercised.
Flight mode is simulated when the airplane is jacked off the ground with
electrical power applied.
Deactivate the airplane systems which are adversely affected when air/ground
relay system is in flight mode.
See Maintenance Manual 07-11-01 for a list of the systems.
Make sure that the airplane gross weight and center of gravity (CG) are in the
approved limits.
NOTE : The approved limits to lift the airplane on jacks are shown in the
figure.
The procedure to calculate the cross weight and the center of gravity
is shown in the airplanes weight and balance manual.
CAUTION : DO NOT CHANGE THE CENTER OF GRAVITY WHEN THE AIRPLANE
IS ON THE JACKS.
DO NOT TRANSFER FUEL IN THE TANKS OR PERMIT THE
MOVEMENT OF PERSONS AND EQUIPMENT IN OR NEAR THE AFT
END OF THE FUSELAGE. ALL NECESSARY PRECAUTIONS MUST
BE FOLLOWED OR DAMAGE TO THE AIRPLANE CAN OCCUR
AIRPLANE JACKING WEIGHT AND CENTER OF GRAVITY LIMITS
FOR JACKING AT PRIMARY JACK POINTS.
AIRPLANE JACKING WEIGHT AND CENTER OF GRAVITY LIMITS
FOR JACKING AT PRIMARY JACK POINTS.
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12.3. Leveling.
The airplane is supplied with one lateral and one longitudinal inclinometer,
and a plumb bob leveling scale, as leveling indicators.
The inclinometers and plumb bob leveling scale are on the keel beam near the
front of the left main wheel well.
For small adjustments to make the airplane level, the landing gear shock struts
are inflated or deflated as necessary.
For larger adjustments, the airplane must be lifted on jacks.
Procedures to weight the airplane are included in the airplane Weight and
Balance Manual.
WARNING : USE THE PROCEDURE IN 32-00-15 TO INSTALL THE DOOR
LOCKS.
THE DOORS OPEN AND CLOSE QUICKLY AND CAN CAUSE
INJURY TO PERSONS OR DAMAGE TO EQUIPMENT.
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13. FIM.
General.
This publication was prepared by Airplane Maintenance Data Engineering
of the Boeing Commercial Airplane Group in accordance with Air Transport
Association of America Specification No. 100, Specification for Manufacturers
Technical Data.
It contains information necessary to isolate and correct faults in systems and
equipment installed in the 767 family of airplanes.
- The Fault Isolation Manual (FIM) and the Fault Reporting Manual (FRM)
together provide a structured method for the airplane operator to
report and correct faults in the airplane systems.
(1) The FRM is primarily for the flight crews.
It contains fault code diagrams to help the flight crew identify a unique
8-digit fault code and log book report for a fault.
- The FIM is primarily for the maintenance crews.
It contains numerical indexes of alt the fault codes given in the FRM.
The indexes wilt give the corrective action or a reference to a fault
isolation procedure for each fault.
For general information about the manual numbering system, arrangement,
and revision service refer to the introduction in the Airplane Maintenance
Manual (AMM).
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Observed Faults.
Observed faults are problem symptoms sensed by the flight crew, maintenance
crew, or cabin crew.
These are the types of observed faults :
- Faults that are shown on the flight compartment panels and displays
(other than EICAS messages) :
- Fault lights
- Failure and alert flags
- Other display messages
- Indicated values and displays that are not normal.
- Flight crew observations in the flight compartment or during walk
around.
- Servicing crew observations Ground maintenance crew observations
- Problems with the systems and equipment in the passenger cabin
(cabin crew observations).
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BITE Messages.
Built-in test equipment (BITE) messages are the fault indications that you get
from the BITE feature of the system or individual component.
They help you find the cause of an EICAS message or observed fault.
These are examples of typical types of BITE messages :
- A specific light or lights
- An alphanumeric code
- A group of English words or abbreviations, with or without an
associated numeric code.
You do most BITE tests at the front panel of components in the electronic
equipment compartment or other equipment racks on the airplane.
You do some BITE tests in the flight compartment.
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EICAS Messages
Most chapters will have an EICAS Message table that shows all the EICAS
messages for that chapter. The EICAS Message table gives the EICAS message,
the level of the message, and the procedure to correct the fault.
The EICAS MESSAGE column shows the messages alphabetically. Messages
that start with L (left), R (right), or C (center) are put together in this list
starting with L.
Fault Code Diagrams.
The Fault Code Diagrams give fault codes through problem analysis, for
common faults that can occur on the airplane.
Most of the diagrams are equivalent to the diagrams in the FRM.
Other diagrams, shown by the word GROUND in the title, give the problem
analysis and fault codes for ground crew operated systems.
The Fault Code Diagrams have five areas of data :
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- The column at the right of the page has the fault codes.
Each fault has a fault code.
This fault code is used to communicate a problem that was observed to
the person who will do the troubleshooting.
Fault codes that end with an X-alpha (XA, XB, etc.) are used for faults
that cannot be identified in the FIM.
- The location part of the fault codes are specified in the top right corner
of the page.
These codes identify the specific part of the system or location where
the fault occurred.
Applicable circuit breakers for a system are at the bottom of the
diagram.
Fault Code Index.
The Fault Code Index is a numerical list of all fault codes for the chapter.
For each fault code that is used, the index has these items :
- The top area has the controls and the indicators applicable to each
subject. These items are at the top of columns that extend into the
analysis part of the diagram immediately below.
You can also find questions in the top area.
- The middle area is an analysis that you can follow to find the
applicable fault code. This area is intended to relate the specific system
configuration to what has been observed.
The analysis starts at an arrow on the left edge of the page and
continues to the right and down.
A diamond in a column shows where there are two or more answers to
a question about the indicator or control.
The diagram gives other possible indications or answers on lines that
extend down and to the right of the diamond.
The analysis continues until all faults that can occur for the diagram are
included.
Each fault has a line that extends into the Fault Code column at the
right of the page.
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BITE Index.
The BITE Index is an alphabetical list of all the systems and components that
have BITE procedures in the FIM.
For each system or component, this list gives the chapter-section number
where you can find the BITE procedure.
Each BITE procedure will give the corrective action or a reference to a fault
isolation procedure for each BITE message.
Component Location Data.
Component location data is supplied for the major system components.
The data is at the front of the applicable FIM chapter-section for the system or
subsystem (subject).
It is divided into two parts :
The Component Index and the Component Location.
The Component Index is a table that list the components in a system or
subsystem in alphabetical order.
Components that are not assigned to the section or subject, but are
operationally related, are also included with a reference to its own chaptersection. For each component, the Component Index table can have this data :
- A reference to the figure and sheet that shows the location of the
component
- Quantity of each component
- Access number of the door or panel that must be opened to get to the
component
- Area, panel, or grid location (for circuit breakers) where the component
is located
- A reference for the chapter-section-subject in the Airplane Maintenance
Manual (AMM) where the component is assigned.
- Component Location figure shows the access and location of major
components in the Component Index.
The components shown in relation to any structural or system features
that near.
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- If you know the chapter for the EICAS message, then do these
steps :
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SYSTEM BITE.
If the problem report is for a system that has BITE, then you can do the BITE
procedure :
- Go to any BITE Index near the front of a FIM chapter.
- Look for the system or a line replaceable unit (LRU) in the system.
If the system or an LRU in the system has BITE, then you will find it
listed alphabetically.
- On the same line as the LRU or system name, look for the FIM
chapter-section reference in the FIM REFERENCE column.
- Find the BITE procedure in the specified FIM chapter-section and do the
steps to get the BITE message.
- Do the steps in the BITE procedure to repair the cause of the BITE
message.
- If you corrected the fault, then return the airplane to service.
- Repair a failure with an MCDP message.
- If the MCDP message is a flight fault, then go to the Autoflight
Flight Faults BITE Fault Isolation Procedure Reference
(FIM 22-00-02/101, Fig. 102).
If the MCDP message is a ground test fault, then go to the
MCDP Ground Test Messages Cross Reference
(FIM 22-00-03/101).
- Find the MCDP message in the figure.
- Do the applicable isolation procedure.
- If the problem was repaired, return the airplane to service.
If the problem was not repaired, refer to the WDM or the SSM
and correct the problem.
- Return the airplane to service.
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Prerequisites.
There is a Prerequisites box at the top of the procedure.
The purpose of the Prerequisites box is to get the airplane from the normal
shutdown condition to the configuration necessary to do the Fault Isolation
Procedure.
The Prerequisites box can give data after each of these action steps :
- MAKE SURE THESE SYSTEMS WILL OPERATE :
- Below this step is a list of other systems that must operate in a
normal configuration.
The AMM Adjustment/Test (501 page block) or the Maintenance
Practices (201 page block) procedures for these systems are
referenced but it is not necessary to do these procedures unless
you have indications that a system that is necessary will not
operate correctly.
- All circuit breakers for these systems must be closed.
- If operation of the system is necessary, then it will usually be
stated, such as APU OPERATING or ENGINE OPERATING.
- MAKE SURE THESE CIRCUIT BREAKERS ARE CLOSED :
- Below this step is a list of circuit breakers with their panel and
grid location numbers, for the system with the fault. Make
sure these circuit breakers are closed before you start the Fault
Isolation Procedure.
- The word NONE will show under this step for these conditions:
- No electrical, pneumatic, or hydraulic power is necessary to do
the Fault Isolation Procedure.
- Operation of other systems is not necessary. Special test
equipment is not necessary.
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Flowchart Blocks.
Each block in a flowchart has a number.
The first block in the procedure has the number 1.
It is the first block in the left column under the fault description.
A reference to a Fault Isolation Procedure can give the number of the block
that you start the fault isolation.
This block number is not always 1.
Typically, each block in the first two columns of a flowchart gives an action or
a check. A question related to the action or check follows.
The question can be answered with a YES or a NO.
Arrows identified as YES or NO move the user to the next action block.
Typically, each block in the right column has the corrective action necessary
to repair the cause of the fault. These blocks have a reference to an AMM
procedure, another FIM procedure, a WDM diagram, or a SSM diagram.
Some Fault Isolation Procedures can end at a block that is not a corrective
action. This occurs when all the checks are completed and the system
operation is normal.
Components in the Fault Isolation Procedures are identified by the same name
as in the AMM and, where applicable, their electrical equipment number the
same as in the WDM and SSM.
Repair Confirmation.
It is assumed that after you do a repair, you will do a check to make sure the
reported fault is gone.
When the Fault Isolation Procedure tells you to replace an LRU, the block can
have an AMM reference. The referenced procedure has a test to make sure the
LRU is installed correctly. You must make sure the test is satisfactory and the
fault is gone. You can do an operational test to make sure the fault is gone.
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If the Fault Isolation Procedure is for an EICAS message, the procedure will
tell you to Make sure the EICAS message is removed. In most cases, you
can look at the EICAS display to make sure that the status or maintenance
message does not show. Some EICAS messages are latched. If the message is
latched, then it is necessary to do the EICAS message erase procedure that is
referenced in the Fault Isolation Procedure.
Electrical Checks.
Electrical checks are used at components to find if they have a fault.
Electrical checks are also used to find a problem in the wiring
(also referred to as wiring checks).
A step can tell you to do a specific electrical check.
When a step tells you to do a wiring check, these are the checks you must do :
Examine any connectors that you disconnect for contamination, damage, and
bent or pushed back pins. Do these three types of electrical checks for the
specified contacts (pins) :
- Continuity from pin to pin
- Short circuits between pins
- Short circuits from each pin to structure ground.
Since many electrical component installations are obvious, a WDM reference is
supplied whenever an AMM procedure is not available.
The WDM reference supplies the data necessary to confirm voltages in the
circuit. This allows you to open the applicable circuit breaker before the
component is removed or replaced.
Standard procedures for connectors and wiring maintenance are shown in the
Standard Wiring Practices Manual.
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