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Date: 10.02.

12
Time:12:04:26

ZEXEL
COMPONENTS
+ INJECTION-PUMP ASSEMBLY
Manufacturer No.:
- FUEL-INJECTION PUMP
- NOZZLE AND HOLDER ASSY.
Nozzle and Holder:
Open Pre:MPa(Kgf/cm2):
- NOZZLE-HOLDER
- NOZZLE

104741-3373 9 460 614 379


ME201983
104641-3373 9 461 627 944 NP-VE4/11F2000RNP1531

105148-1401 9 430 610 435 018144


14.7{150}
105078-0181 9 430 615 127
105007-1350 9 432 610 478 NP-DN10PDN135

104741-3373 9 460 614 379 ME201983 INJECTION-PUMP ASSEMBLY

Page 1

ZEXEL
SERVICE PARTS
Product:

104741-3373

9 460 614 379

ME201983

Item

ZEXEL No.

BOSCH No.

1/6
6
9
10
12
12/1
12/2
12/3
12/4
17
20
24
25
26
27
29
30
31
32
34
34B
34C
35/1
35/1
35/1
35/1
35/1
35/1
35/1
36
37
38
39
40
41
43
44
45
47
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1

146601-1100
146100-0220
146103-0100
139104-0000
146200-0320
146200-0300
146201-0000
146202-0100
146203-0000
146204-0000
146210-3520
146303-0100
146304-0000
146305-0000
146205-0000
146220-4820
146600-0800
146311-6520
146301-0000
146312-4700
146312-5500
146312-4900
146690-3200
146690-3300
146690-3400
146690-3500
146690-4100
146690-4200
146690-4300
146600-0800
146310-4020
146620-5000
146310-5100
146620-5000
146312-5300
146230-0000
146230-0100
146231-0001
146233-0000
146603-0000
146603-0100
146603-0200
146603-0300
146603-0400
146603-0500
146603-0600
146690-1400
146690-1500
146690-1600
146690-1700
146690-1800
146690-1900
146690-5800
146690-5900
146690-6000
146690-6100
146690-6200
146690-6300
146690-6400
146690-6500

9 461 615 031


9 461 611 363
9 461 611 411
9 411 610 049
9 461 610 105
9 461 610 104
9 461 610 107
9 461 610 109
9 461 610 110
9 461 610 111
9 461 615 340
9 461 611 659
9 461 610 148
9 461 610 149
9 461 610 112
9 461 616 818
9 461 610 421
9 461 612 004
9 461 610 138
9 461 617 083
9 461 617 086
9 461 617 084
9 461 612 011
9 461 612 012
9 461 612 013
9 461 612 014
9 461 612 015
9 461 612 278
9 461 612 279
9 461 610 421
9 461 616 691
9 461 612 038
9 461 615 453
9 461 612 038
9 461 617 085
9 461 610 123
9 461 610 124
9 461 614 270
9 461 610 128
9 461 610 440
9 461 610 441
9 461 610 442
9 461 610 443
9 461 610 444
9 461 610 445
9 461 610 446
9 461 611 329
9 461 611 330
9 461 611 331
9 461 611 332
9 461 611 333
9 461 611 334
9 461 619 110
9 461 619 111
9 461 619 112
9 461 619 113
9 461 619 114
9 461 619 115
9 461 619 116
9 461 619 117

Date: 10.02.12
Time: 12:05:34

INJECTION-PUMP ASSEMBLY
Info Piece Designation

A
A
A
A
A
A
A
A
A
A

A
A
A
A
A
A
A
A
A
A
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1
1
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1
1
1
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1
1
1

PACKING RING
SUPPLY PUMP
COVER
FLAT-HEAD SCREW
# DRIVE SHAFT
DRIVE SHAFT
WOODRUFF KEY
DAMPER
TOOTHED GEAR
PLAIN WASHER
ROLLER SET
BEARING PIN
BEARING PIN
CLAMPING BAND
SLOTTED WASHER
CAM PLATE
O-RING
PUMP PLUNGER
SLIDING PIECE
COMPRESSION SPRING
COMPRESSION SPRING
COMPRESSION SPRING
SHIM:D11.5&9.4T0.1
SHIM:D11.5&9.4T0.2
SHIM:D11.5&9.4T0.25
SHIM:D11.5&9.4T1.0
SHIM:D11.5&9.4T2
SHIM:D11.5&9.4T0.5
SHIM:D11.5&9.4T0.75
O-RING
COVER
BLEEDER SCREW
COVER
BLEEDER SCREW
COMPRESSION SPRING
SHIM
PLAIN WASHER
SLOTTED WASHER
SLOTTED WASHER
SHIM:D17.0&5.2T0.50
SHIM:D17.0&5.2T0.80
SHIM:D17.0&5.2T1.00
SHIM:D17.0&5.2T1.20
SHIM:D17.0&5.2T1.50
SHIM:D17.0&5.2T1.80
SHIM:D17.0&5.2T2.00
SHIM:D17&5.2T0.9
SHIM:D17&5.2T1.1
SHIM:D17&5.2T1.3
SHIM:D17&5.2T1.4
SHIM:D17&5.2T1.6
SHIM:D17&5.2T1.7
SHIM:D17&5.2T2.1
SHIM:D17&5.2T2.2
SHIM:D17&5.2T2.3
SHIM:D17&5.2T2.4
SHIM:D17&5.2T2.5
SHIM:D17&5.2T2.6
SHIM:D17&5.2T2.7
SHIM:D17&5.2T2.8

Service parts:
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
48/1
49
50
51
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1
52/1

104741-3373

9460614379

146690-6600
146690-6700
146690-6800
146690-6900
146690-7000
146690-7100
146690-7200
146690-7300
146690-7400
146690-7500
146690-7800
146234-0600
146403-7420
146600-0000
146420-0000
146420-0100
146420-0200
146420-0300
146420-0400
146420-0500
146420-0600
146420-0700
146420-0800
146420-0900
146420-1000
146420-1100
146420-1200
146420-1300
146420-1400
146420-1500
146420-1600
146420-1700
146420-1800
146420-1900
146420-2000
146420-2100
146420-2200
146420-2300
146420-2400
146420-2500
146420-2600
146420-2700
146420-2800
146420-2900
146420-3000
146420-3100
146420-3200
146420-3300
146420-3400
146420-3500
146420-3600
146420-3700
146420-3800
146420-3900
146420-4000
146420-4100
146420-4200
146420-4300
146420-4400
146420-4500
146420-4600
146420-4700
146420-4800
146420-4900
146420-5000
146420-5100

9 461 619 118


9 461 619 119
9 461 619 120
9 461 619 121
9 461 619 122
9 461 619 123
9 461 615 908
9 461 615 909
9 461 615 910
9 461 615 911
9 461 619 124
9 461 617 869
9 461 617 100
9 461 610 413
9 461 610 177
9 461 610 178
9 461 610 179
9 461 610 180
9 461 610 181
9 461 610 182
9 461 610 183
9 461 610 184
9 461 610 185
9 461 610 186
9 461 610 187
9 461 610 188
9 461 610 189
9 461 610 190
9 461 610 191
9 461 610 192
9 461 610 193
9 461 610 194
9 461 610 195
9 461 610 196
9 461 610 197
9 461 610 198
9 461 610 199
9 461 610 200
9 461 610 201
9 461 610 202
9 461 610 203
9 461 610 204
9 461 610 205
9 461 610 206
9 461 610 207
9 461 610 208
9 461 610 209
9 461 610 210
9 461 610 211
9 461 610 212
9 461 610 213
9 461 610 214
9 461 610 215
9 461 610 216
9 461 610 217
9 461 610 218
9 461 610 219
9 461 610 220
9 461 610 221
9 461 610 222
9 461 610 223
9 461 610 224
9 461 610 225
9 461 610 226
9 461 610 227
9 461 610 228

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1
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2
1
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1
1
1
1
1
1
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1
1
1
1
1
1
1
1
1
1
1
1
1

SHIM:D17&5.2T2.9
SHIM:D17&5.2T3.0
SHIM:D17&5.2T3.1
SHIM:D17&5.2T3.2
SHIM:D17&5.2T3.3
SHIM:D17&5.2T3.4
SHIM:D17&5.2T0.4
SHIM:D17&5.2T0.6
SHIM:D17&5.2T0.7
SHIM:D17&5.2T1.9
SHIM:D17&5.2T0.2
GUIDE PIN
HYDRAULIC HEAD
O-RING
SHIM:D9.5&3.0T1.90
SHIM:D9.5&3.0T1.92
SHIM:D9.5&3.0T1.94
SHIM:D9.5&3.0T1.96
SHIM:D9.5&3.0T1.98
SHIM:D9.5&3.0T2.00
SHIM:D9.5&3.0T2.02
SHIM:D9.5&3.0T2.04
SHIM:D9.5&3.0T2.06
SHIM:D9.5&3.0T2.08
SHIM:D9.5&3.0T2.10
SHIM:D9.5&3.0T2.12
SHIM:D9.5&3.0T2.14
SHIM:D9.5&3.0T2.16
SHIM:D9.5&3.0T2.18
SHIM:D9.5&3.0T2.20
SHIM:D9.5&3.0T2.22
SHIM:D9.5&3.0T2.24
SHIM:D9.5&3.0T2.26
SHIM:D9.5&3.0T2.28
SHIM:D9.5&3.0T2.30
SHIM:D9.5&3.0T2.32
SHIM:D9.5&3.0T2.34
SHIM:D9.5&3.0T2.36
SHIM:D9.5&3.0T2.38
SHIM:D9.5&3.0T2.40
SHIM:D9.5&3.0T2.42
SHIM:D9.5&3.0T2.44
SHIM:D9.5&3.0T2.46
SHIM:D9.5&3.0T2.48
SHIM:D9.5&3.0T2.50
SHIM:D9.5&3.0T2.52
SHIM:D9.5&3.0T2.54
SHIM:D9.5&3.0T2.56
SHIM:D9.5&3.0T2.58
SHIM:D9.5&3.0T2.60
SHIM:D9.5&3.0T2.62
SHIM:D9.5&3.0T2.64
SHIM:D9.5&3.0T2.66
SHIM:D9.5&3.0T2.68
SHIM:D9.5&3.0T2.70
SHIM:D9.5&3.0T2.72
SHIM:D9.5&3.0T2.74
SHIM:D9.5&3.0T2.76
SHIM:D9.5&3.0T2.78
SHIM:D9.5&3.0T2.80
SHIM:D9.5&3.0T2.82
SHIM:D9.5&3.0T2.84
SHIM:D9.5&3.0T2.86
SHIM:D9.5&3.0T2.88
SHIM:D9.5&3.0T2.90
SHIM:D9.5&3.0T1.74

Date: 10.02.12

Service parts:
52/1
52/1
52/1
52/1
52/1
52/1
52/1
54
55
56
58
60
66
67
67/1
67/14
67/16
67/23
67/24
67/31
67/32
67/33
67/34
67/35
67/36
67/37
67/38
67/39
67/40
67/41
67/42
67/43
67/44
67/45
67/46
67/47
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1

104741-3373

9460614379

146420-5200
146420-5300
146420-5400
146420-5500
146420-5600
146420-5700
146420-5800
146433-0100
146430-2920
146432-0000
146440-0720
139106-0100
146600-0100
146703-6220
146805-8320
146621-1700
146526-3000
146930-9422
010206-1440
146710-0700
146711-0000
139218-0400
146712-0700
146621-0300
146600-1400
146710-0100
139506-0200
146620-0300
026512-1540
146713-4300
146714-0200
146715-0300
139306-0100
013030-6040
146716-0000
146717-3900
146720-3000
146720-3100
146720-3200
146720-3300
146720-3400
146720-3500
146720-3600
146720-3700
146720-3800
146720-3900
146720-4000
146720-4100
146720-4200
146720-4300
146720-4400
146720-8900
146720-9000
146720-9100
146720-9200
146720-9300
146720-9400
146720-9500
146720-9600
146720-9700
146720-9800
146720-9900
146725-0000
146725-0100
146725-0200
146725-0300

9 461 610 229


9 461 610 230
9 461 610 231
9 461 610 232
9 461 610 233
9 461 610 234
9 461 610 235
9 461 610 239
9 413 610 175
9 461 610 238
9 461 613 411
9 411 610 051
9 461 610 414
9 461 617 678
9 461 615 573
9 461 610 503
9 461 611 439
9 461 615 623
9 442 610 202
9 461 613 521
9 461 610 554
9 411 610 060
9 461 611 031
9 461 610 502
9 461 610 426
9 461 610 553
9 411 610 073
9 461 610 498
9 442 610 044
9 461 615 994
9 461 613 523
9 461 613 524
9 411 610 061
9 442 610 012
9 461 610 560
9 461 616 245
9 461 613 526
9 461 613 527
9 461 613 528
9 461 613 529
9 461 613 530
9 461 613 531
9 461 613 532
9 461 613 533
9 461 613 534
9 461 613 535
9 461 613 536
9 461 613 537
9 461 613 538
9 461 613 539
9 461 613 540
9 461 613 541
9 461 613 542
9 461 613 543
9 461 613 544
9 461 613 545
9 461 613 546
9 461 613 547
9 461 613 548
9 461 613 549
9 461 613 550
9 461 614 185
9 461 614 186
9 461 614 187
9 461 614 188
9 461 614 189

Page 3
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1
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4
4
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3
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1

Date: 10.02.12

SHIM:D9.5&3.0T1.76
SHIM:D9.5&3.0T1.78
SHIM:D9.5&3.0T1.80
SHIM:D9.5&3.0T1.82
SHIM:D9.5&3.0T1.84
SHIM:D9.5&3.0T1.86
SHIM:D9.5&3.0T1.88
GASKET:D12&6.4T1.00
DELIVERY-VALVE ASSEMBLY
COMPRESSION SPRING
FITTING
FLAT-HEAD SCREW
O-RING
# COMPENSATOR,MANIFOLD-PRES
GOVERNOR COVER
UNION NUT
BLEEDER SCREW
BRACKET
HEX-SOCKET-HEAD CAP SCREW:M6P1L14
BUSHING
PLATE
UNION NUT
BEARING PIN
UNION NUT
O-RING
BUSHING
GASKET:D8.9&6.8T1.00
CAPSULE
GASKET:D15.4&12.2T1.50
ADJUSTING PIN
PLATE
DIAPHRAGM
LOCKING WASHER
UNION NUT:M6P1H3.6
UNION NUT
COILED SPRING
SPACER BUSHING:L3.7
SPACER BUSHING:L3.9
SPACER BUSHING:L4.1
SPACER BUSHING:L4.3
SPACER BUSHING:L4.5
SPACER BUSHING:L4.7
SPACER BUSHING:L4.9
SPACER BUSHING:L5.1
SPACER BUSHING:L5.3
SPACER BUSHING:L5.5
SPACER BUSHING:L5.7
SPACER BUSHING:L5.9
SPACER BUSHING:L6.1
SPACER BUSHING:L6.3
SPACER BUSHING:L6.5
SPACER BUSHING:L6.7
SPACER BUSHING:L6.9
SPACER BUSHING:L7.1
SPACER BUSHING:L7.3
SPACER BUSHING:L7.5
SPACER BUSHING:L7.7
SPACER BUSHING:L7.9
SPACER BUSHING:L8.1
SPACER BUSHING:L8.3
SPACER BUSHING:L8.5
SPACER BUSHING:L3.6
SPACER BUSHING:L3.8
SPACER BUSHING:L4.0
SPACER BUSHING:L4.2
SPACER BUSHING:L4.4

Service parts:
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/48/1
67/49
67/50
67/51
67/53
67/54
67/55
67/56
67/57
67/58
67/59
67/60
67/61
67/64
67/78
67/94
67/96
67/98
67/102
67/112
67/200
67/201
67/201B
67/201C
67/202
67/203
68
69
72
72B
73
75
95
104
105
106
107
108
109
110/1
110/1
110/1
110/1
110/1
110/1
110/1

104741-3373

9460614379

146725-0400
146725-0500
146725-0600
146725-0700
146725-0800
146725-0900
146725-1000
146725-1100
146725-1200
146725-1300
146725-1400
146725-1500
146725-1600
146725-1700
146725-1800
146725-1900
146725-2000
146725-2100
146725-2200
146725-2300
146725-2400
146721-3621
146722-0200
146600-0300
013020-6040
139006-4600
139006-4800
146723-0300
146712-0100
146620-0600
026506-1040
146724-0300
146724-0600
146930-8900
146600-4400
146926-7600
146930-9220
146648-2800
146930-9000
146930-9100
139308-0300
146545-4100
146545-4200
146545-4300
139208-0900
146600-1200
146810-4420
139310-0200
146830-6920
146830-7020
014110-6440
013020-6040
146861-6920
146568-0000
026508-1140
146588-0500
146569-0300
146570-0100
146600-0400
146571-0000
146571-0100
146571-0200
146571-0300
146571-0400
146571-0500
146571-0600

9 461 614 190


9 461 614 191
9 461 614 192
9 461 614 193
9 461 614 194
9 461 614 195
9 461 614 196
9 461 614 197
9 461 614 198
9 461 614 199
9 461 614 200
9 461 614 201
9 461 614 202
9 461 614 203
9 461 614 204
9 461 614 205
9 461 614 206
9 461 614 207
9 461 614 208
9 461 614 209
9 461 614 210
9 461 616 246
9 461 615 396
9 461 610 416
9 442 610 010
9 411 610 667
9 411 610 556
9 461 613 001
9 461 610 556
9 461 610 500
9 421 617 011
9 461 611 260
9 461 611 262
9 461 615 412
9 461 615 663
9 461 614 335
9 461 615 415
9 461 614 141
9 461 615 413
9 461 615 414
9 411 610 063
9 461 615 365
9 461 615 366
9 461 615 367
9 411 610 627
9 461 610 424
9 461 617 276
9 411 610 065
9 461 615 575
9 461 615 576
9 442 610 020
9 442 610 010
9 461 617 317
9 461 610 342
0 986 613 069
9 461 611 663
9 461 612 031
9 461 610 346
9 461 610 417
9 461 610 348
9 461 610 349
9 461 610 350
9 461 610 351
9 461 610 352
9 461 610 353
9 461 610 354

Page 4
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2
2
1
1
2
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1

Date: 10.02.12

SPACER BUSHING:L4.6
SPACER BUSHING:L4.8
SPACER BUSHING:L5.0
SPACER BUSHING:L5.2
SPACER BUSHING:L5.4
SPACER BUSHING:L5.6
SPACER BUSHING:L5.8
SPACER BUSHING:L6.0
SPACER BUSHING:L6.2
SPACER BUSHING:L6.4
SPACER BUSHING:L6.6
SPACER BUSHING:L6.8
SPACER BUSHING:L7.0
SPACER BUSHING:L7.2
SPACER BUSHING:L7.4
SPACER BUSHING:L7.6
SPACER BUSHING:L7.8
SPACER BUSHING:L8.0
SPACER BUSHING:L8.2
SPACER BUSHING:L8.4
SPACER BUSHING:L8.6
COVER
FLAT-HEAD SCREW
O-RING
UNION NUT:M6P1H5
BLEEDER SCREW
BLEEDER SCREW
CONTROL LEVER
BEARING PIN
CAPSULE
GASKET:D9.9&6.2T1
ELEMENT
CAPSULE
BRACKET
SEAL RING
BRACKET
BRACKET
SPACER BUSHING
BRACKET
BRACKET
PLAIN WASHER
THREADED PIN
THREADED PIN
THREADED PIN
UNION NUT
O-RING
CONTROL SHAFT
PLAIN WASHER
CONTROL LEVER
CONTROL LEVER
LOCKING WASHER
UNION NUT:M6P1H5
FULCRUM LEVER
SLOTTED SPRING PIN
GASKET:D11.4&8.2T1
COILED SPRING
UNION NUT
GOVERNOR SHAFT
O-RING
SHIM:D20.2&8.3T1.05
SHIM:D20.2&8.3T1.25
SHIM:D20.2&8.3T1.45
SHIM:D20.2&8.3T1.65
SHIM:D20.2&8.3T1.85
SHIM:D20.2&8.3T1.15
SHIM:D20.2&8.3T1.35

Service parts:
110/1
110/1
111
112
114
115
116
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
117/1
123
130
130/2
130/3
130/4
133
134
135
135/5
136
137
145
147
200
205
217
218
219
220
224

104741-3373

9460614379

146571-0700
146571-0800
146602-0600
146572-0020
146602-0500
146975-2800
146576-0200
146577-1800
146577-1900
146577-2000
146577-2100
146577-2200
146577-2300
146577-2400
146577-2500
146577-2600
146577-2700
146577-2800
146577-2900
146577-3000
146577-3100
146577-3200
146577-3300
146577-6700
146577-6800
146577-6900
146577-7000
146577-7100
146577-7200
146577-7300
146577-7400
146577-7500
146577-7600
146577-7700
146577-7800
146577-7900
146577-8000
146577-8100
146877-0000
146877-0100
146877-0200
146877-0300
146877-4700
146877-4800
146877-4900
146877-5000
146620-0500
146421-0020
026508-1140
146422-0000
146600-0500
146600-0600
146600-0700
146110-0920
146114-0000
146688-1320
139514-0200
146621-4901
146600-5000
146206-0100
029470-4030
146542-5300
146592-2500
146541-3000
146592-2600
139006-4400

9 461 610 355


9 461 610 356
9 461 610 437
9 461 610 357
9 461 610 436
9 461 618 764
9 461 610 851
9 461 610 383
9 461 610 384
9 461 610 385
9 461 610 386
9 461 610 387
9 461 610 388
9 461 610 389
9 461 610 390
9 461 610 391
9 461 610 392
9 461 610 393
9 461 610 394
9 461 610 395
9 461 610 396
9 461 610 397
9 461 610 398
9 461 611 309
9 461 611 310
9 461 611 311
9 461 611 312
9 461 611 313
9 461 611 314
9 461 611 315
9 461 611 316
9 461 611 317
9 461 611 318
9 461 611 319
9 461 611 320
9 461 611 321
9 461 611 322
9 461 611 323
9 461 613 553
9 461 613 554
9 461 613 555
9 461 613 556
9 461 616 284
9 461 616 285
9 461 616 286
9 461 616 287
9 461 610 499
9 461 610 236
0 986 613 069
9 461 610 237
9 461 610 418
9 461 610 419
9 461 610 420
9 461 610 093
9 461 610 094
9 461 617 222
9 411 610 080
9 461 621 894
9 461 618 321
9 461 610 113
9 442 610 130
9 461 614 490
9 461 614 492
9 461 610 319
9 461 614 493
9 411 610 583

Page 5
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1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1

Date: 10.02.12

SHIM:D20.2&8.3T1.55
SHIM:D20.2&8.3T1.75
PLAIN WASHER:D20&8.4T1.40
FLYWEIGHT ASSEMBLY
PLAIN WASHER:D17&6.4T1.60
SLIDING SLEEVE
CAP
PLUG:L2.10
PLUG:L2.30
PLUG:L2.50
PLUG:L2.70
PLUG:L2.90
PLUG:L3.10
PLUG:L3.30
PLUG:L3.50
PLUG:L3.70
PLUG:L3.90
PLUG:L4.10
PLUG:L4.30
PLUG:L4.50
PLUG:L4.70
PLUG:L4.90
PLUG:L5.10
PLUG:L2.2
PLUG:L2.4
PLUG:L2.6
PLUG:L2.8
PLUG:L3.0
PLUG:L3.2
PLUG:L3.4
PLUG:L3.6
PLUG:L3.8
PLUG:L4.0
PLUG:L4.2
PLUG:L4.4
PLUG:L4.6
PLUG:L4.8
PLUG:L5.0
PLUG:L5.2
PLUG:L5.3
PLUG:L5.4
PLUG:L5.5
PLUG
PLUG
PLUG
PLUG
HEX-SOCKET-HEAD CAP SCREW
# CAPSULE
GASKET:D11.4&8.2T1
BLEEDER SCREW
O-RING
O-RING
O-RING
# CONTROL VALVE
SPRING WASHER
PULLING ELECTROMAGNET
GASKET
UNION NUT
O-RING
COILED SPRING
WOODRUFF KEY
SLOTTED WASHER
COILED SPRING
BUSHING
COILED SPRING
BLEEDER SCREW

Service parts:
229
230
231
232
233
234
235
236
237
240
240/8
243
244
245
246
247
248
261
275
276
280
281
282
286
294
310
310/2
310/3
310/3B
310/3C
310/3D
310/3E
310/3F
310/3G
310/3H
310/4
312
313
344
800S
800S/1/6
804S
805S
810S
814S
821S
835S
836S/1
836S/1
836S/1
836S/1
903
906
910S
911S
912S
913S
914S
915S
916S
917S

104741-3373

9460614379

146613-8300
146629-0200
139006-4400
146931-6601
146662-3220
139006-4700
146931-6100
139006-4700
146620-0200
146650-1220
146600-1700
146621-4901
146931-7220
139512-0500
146125-0700
146666-6820
146614-0200
139006-4700
146612-7420
010010-2040
146361-5920
146600-0800
010206-1240
139006-4600
146666-7520
146685-7120
139104-0400
146648-2900
146648-3000
146648-3100
146648-3200
146648-3300
146648-4700
146648-5300
146649-1700
146661-0601
146933-6000
020106-1240
146666-7620
146020-1220
146601-1100
146232-1520
146574-0720
146600-1120
146601-1100
146210-5720
146598-1000
146598-0600
146598-0700
146598-0800
146598-0900
479771-0520
146974-3000
146600-4320
479771-0520
026508-1140
146422-0000
146699-0020
146662-3220
025804-1610
146685-7110

9 461 610 892


9 461 612 914
9 411 610 583
9 461 617 906
9 461 615 379
9 411 610 555
9 461 615 419
9 411 610 555
9 461 610 497
9 461 610 533
9 461 610 427
9 461 621 894
9 461 615 421
9 411 611 625
9 461 625 811
9 461 615 384
9 461 610 481
9 411 610 555
9 461 615 374
9 442 610 289
9 461 627 317
9 461 610 421
9 442 610 201
9 411 610 667
9 461 616 490
9 461 626 346
9 411 610 668
9 461 617 885
9 461 617 886
9 461 617 887
9 461 617 888
9 461 617 889
9 461 617 890
9 461 617 891
9 461 617 892
9 461 617 525
9 461 616 324
9 442 610 314
9 461 616 491
9 461 625 808
9 461 615 031
9 461 624 116
9 461 624 260
9 461 610 423
9 461 615 031
9 461 616 128
9 461 612 195
9 461 612 191
9 461 612 192
9 461 612 193
9 461 612 194
9 461 619 928
9 461 628 093
9 461 615 372
9 461 619 928
0 986 613 069
9 461 610 237
9 461 613 775
9 461 615 379
9 442 610 040
9 461 626 413

Page 6

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1
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2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Date: 10.02.12

JOINT CONNECTION
BRACKET
BLEEDER SCREW
BRACKET
WIRE
BLEEDER SCREW
BRACKET
BLEEDER SCREW
HEX-SOCKET-HEAD CAP SCREW
# PULLING ELECTROMAGNET
O-RING
UNION NUT
BRACKET
GASKET
EYE BOLT
PIPE
SPACER BUSHING
BLEEDER SCREW
BRACKET
BLEEDER SCREW:M10P1.5L20
START ADVANCE ASSY
O-RING
HEX-SOCKET-HEAD CAP SCREW:M6P1L12
BLEEDER SCREW
INLET UNION
# POTENTCIOMETER
FLAT-HEAD SCREW
JOINT CONNECTION
JOINT CONNECTION
JOINT CONNECTION
JOINT CONNECTION
JOINT CONNECTION
JOINT CONNECTION
JOINT CONNECTION
JOINT CONNECTION
BOOT
BRACKET
BLEEDER SCREW:M6P1.0L12
INLET UNION
# PUMP HOUSING
PACKING RING
COMPRESSION SPRING
PARTS SET
REPAIR SET
PACKING RING
ROLLER SET
CAP
CAP:L18
CAP:L21
CAP:L24
CAP:L27
PULSE GENERATOR
NAMEPLATE
PARTS SET
PULSE GENERATOR
GASKET:D11.4&8.2T1
BLEEDER SCREW
VALVE SET
WIRE
WOODRUFF KEY
POTENTCIOMETER

104741-3373

ZEXEL Ass'y No.


Bosch Ass'y No.
Bosch Typecode
Engine Type
Manufacturer
Edition date
1 Adjustment conditions
CAT Designation
Test oil

P
P
P

P
P

10.02.12 12:07:09

ZEXEL test values diesel fuel-injection equipment

Test oil temperature


Nozzle
Bosch type code
Nozzle holder
Opening pressure
Opening pressure
Injection pipe
Injection pipe

Page 1

104741-3373
9 460 614 379
4M40TI
MITSUBISHI
24.06.08 (6)

Unit

Set value
min.
ISO4113orSAEJ967
d

max.

Actual values

OT

Actual values

OT

Actual values

OT

Actual values

OT

1404 Test oil


degC

45
45
50
105780-0060
NP-DN0SD1510
105780-2150
MPa
13
13
13.3
kgf/cm2
133
133
136
157805-7320
mm
2-6-450
Inside diameter - outside diameter - length (mm)
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
R
Right
(Solenoid timer adjustment condition)
OFF
With S/T O-ring; S/T OFF.

2 Adjustment specification
2.1 Full load delivery
CAT Designation
P
Pump speed
P
Boost pressure
P
Boost pressure
P
Boost pressure
S
Average injection quantity
S
Difference in delivery
P
Basic
P
Oil temperature
Remarks

Unit
r/min
kPa
kgf/cm2
mmHg
mm3/st.
mm3/st.
degC

Set value
750
0
0
0
54.6
4.5
*
50

min.
750
0
0
0
54.1

max.
750
0
0
0
55.1
4.5

48

52

Set value
750
40
0.41
300
68
5.5
*
50

min.
750
38.7
0.396
290
67.5

max.
750
41.3
0.424
310
68.5
5.5

48

52

Set value
1000
73.3
0.75
550
78.4
6.5
*
50

min.
1000
72
0.736
540
77.9

max.
1000
74.6
0.764
560
78.9
6.5

48

52

NA
CAT
P
P
P
P
S
S
P
P

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Average injection quantity
Difference in delivery
Basic
Oil temperature
Remarks

Unit
r/min
kPa
kgf/cm2
mmHg
mm3/st.
mm3/st.
degC
CBS

CAT
P
P
P
P
S
S
P
P

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Average injection quantity
Difference in delivery
Basic
Oil temperature
Remarks

Unit
r/min
kPa
kgf/cm2
mmHg
mm3/st.
mm3/st.
degC
Full

S = Setting value, C = Check value)


OT = Outside Tolerance (X is set)

104741-3373
CAT
P
P
P
P
C
P
P

10.02.12 12:07:09

ZEXEL test values diesel fuel-injection equipment

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Average injection quantity
Basic
Oil temperature
Remarks

Unit
r/min
kPa
kgf/cm2
mmHg
mm3/st.

Set value
750
0
0
0
54.6
*
50

min.
750
0
0
0
53.6

max.
750
0
0
0
55.6

48

52

Set value
750
40
0.41
300
68
*
50

min.
750
38.7
0.396
290
67

max.
750
41.3
0.424
310
69

48

52

Set value
1000
73.3
0.75
550
78.4
7
*
50

min.
1000
72
0.736
540
77.4

max.
1000
74.6
0.764
560
79.4
7

48

52

Unit
r/min
kPa
kgf/cm2
mmHg
mm3/st.
About
degC

Set value
2000
73.3
0.75
550
71.5

min.
2000
72
0.736
540
67.5

max.
2000
74.6
0.764
560
75.5

50

48

52

Unit
r/min
kPa
kgf/cm2
mmHg
mm3/st.
mm3/st.

Set value
2475
73.3
0.75
550
26.4
8
*
55

min.
2475
72
0.736
540
23.4

max.
2475
74.6
0.764
560
29.4
8

52

58

min.
2475
72
0.736
540
21.4

max.
2475
74.6
0.764
560
31.4
8.5

52

58

min.
3000
72
0.736
540

max.
3000
74.6
0.764
560
8
58

degC

Page 2

Actual values

OT

Actual values

OT

Actual values

OT

Actual values

OT

Actual values

OT

Actual values

OT

Actual values

OT

NA
CAT
P
P
P
P
C
P
P

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Average injection quantity
Basic
Oil temperature
Remarks

Unit
r/min
kPa
kgf/cm2
mmHg
mm3/st.
degC
CBS

CAT
P
P
P
P
C
C
P
P

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Average injection quantity
Difference in delivery
Basic
Oil temperature
Remarks

Unit
r/min
kPa
kgf/cm2
mmHg
mm3/st.
mm3/st.
degC
Full

CAT
P
P
P
P
C
P

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Average injection quantity
Oil temperature

2.2 Governing
CAT Designation
P
Pump speed
P
Boost pressure
P
Boost pressure
P
Boost pressure
S
Average injection quantity
S
Difference in delivery
P
Basic
P
Oil temperature

degC

CAT
P
P
P
P
C
C
P
P

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Average injection quantity
Difference in delivery
Basic
Oil temperature

Unit
r/min
kPa
kgf/cm2
mmHg
mm3/st.
mm3/st.
degC

Set value
2475
73.3
0.75
550
26.4
8.5
*
55

CAT
P
P
P
P
C
P

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Average injection quantity
Oil temperature

Unit
r/min
kPa
kgf/cm2
mmHg
mm3/st.
degC

Set value
3000
73.3
0.75
550
8
55

S = Setting value, C = Check value)


OT = Outside Tolerance (X is set)

52

104741-3373

10.02.12 12:07:09

ZEXEL test values diesel fuel-injection equipment

2.3 Idle
CAT Designation
P
Pump speed
P
Boost pressure
P
Boost pressure
P
Boost pressure
S
Average injection quantity
S
Difference in delivery
P
Basic
P
Oil temperature

Unit
r/min
kPa
kgf/cm2
mmHg
mm3/st.
mm3/st.
degC

Set value
400
0
0
0
18.9
2
*
48

min.
400
0
0
0
16.9

max.
400
0
0
0
20.9
2

46

50

min.
400
0
0
0
16.4

max.
400
0
0
0
21.4
2.5

46

50

Page 3

Actual values

OT

Actual values

OT

Actual values

OT

Actual values

OT

Actual values

OT

CAT
P
P
P
P
C
C
P
P

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Average injection quantity
Difference in delivery
Basic
Oil temperature

Unit
r/min
kPa
kgf/cm2
mmHg
mm3/st.
mm3/st.
degC

Set value
400
0
0
0
18.9
2.5
*
48

CAT
P
P
P
P
C
P

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Average injection quantity
Oil temperature

Unit
r/min
kPa
kgf/cm2
mmHg
mm3/st.
degC

Set value
750
0
0
0
5
50

min.
750
0
0
0
48

max.
750
0
0
0
5
52

Unit
r/min
kPa
kgf/cm2
mmHg
mm3/st.
About

Set value
150
0
0
0
78.1

min.
150
0
0
0
58.1

max.
150
0
0
0
98.1

*
48

46

50

Set value
150
0
0
0
78.4

min.
150
0
0
0
58.4

max.
150
0
0
0
98.4

48

46

50

Set value
400
0
0
0
0
48

min.
400
0
0
0
0
46

max.
400
0
0
0
0
50

Actual values

OT

min.
1250
72
0.736
540
610

max.
1250
74.6
0.764
560
870

Actual values

OT

2.4 Start
CAT Designation
P
Pump speed
P
Boost pressure
P
Boost pressure
P
Boost pressure
S
Average injection quantity
P
P

Basic
Oil temperature
Remarks

degC
Full

CAT
P
P
P
P
C
P

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Average injection quantity
Oil temperature
Remarks

Unit
r/min
kPa
kgf/cm2
mmHg
mm3/st.
About
degC
Full

2.5 Stop
CAT Designation
P
Pump speed
P
Boost pressure
P
Boost pressure
P
Boost pressure
C Average injection quantity
P
Oil temperature
Remarks

Unit
r/min
kPa
kgf/cm2
mmHg
mm3/st.
degC

Magnet OFF at idling position


2.6 Overflow
CAT Designation
P
Pump speed
P
Boost pressure
P
Boost pressure
P
Boost pressure
C Overflow quantity with S/T ON
S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)

Unit
r/min
kPa
kgf/cm2
mmHg
cm3/min

Set value
1250
73.3
0.75
550
740

104741-3373

10.02.12 12:07:09

ZEXEL test values diesel fuel-injection equipment

Oil temperature

2.7 Pump chamber pressure


CAT Designation
P
Pump speed
P
Boost pressure
P
Boost pressure
P
Boost pressure
S
Pressure with S/T ON
S

Pressure with S/T ON

S
S
P
P

Pressure with S/T OFF


Pressure with S/T OFF
Basic
Oil temperature
Remarks

About
degC

50

48

52

Set value
1500
73.3
0.75
550
608

min.
1500
72
0.736
540
569

max.
1500
74.6
0.764
560
647

6.2

5.8

6.6

500
5.1
*
50

480
4.9

520
5.3

48

52

Unit
r/min
kPa
kgf/cm2
mmHg
kPa
About
kgf/cm2
About
degC

Set value
750
73.3
0.75
550
275

min.
750
72
0.736
540
226

max.
750
74.6
0.764
560
324

2.8

2.3

3.3

50

48

52

Unit
r/min
kPa
kgf/cm2
mmHg
kPa
About
kgf/cm2
About
kPa
kgf/cm2

Set value
1500
73.3
0.75
550
608

min.
1500
72
0.736
540
559

max.
1500
74.6
0.764
560
657

6.2

5.7

6.7

500
5.1
*
50

471
4.8

529
5.4

48

52

Unit
r/min
kPa
kgf/cm2
mmHg
kPa
About
kgf/cm2
About
degC

Set value
2000
73.3
0.75
550
618

min.
2000
72
0.736
540
569

max.
2000
74.6
0.764
560
667

6.3

5.8

6.8

50

48

52

Unit
r/min
kPa
kgf/cm2
mmHg
mm
About
mm

Set value
1500
73.3
0.75
550
6.8

min.
1500
72
0.736
540
6.3

max.
1500
74.6
0.764
560
7.3

4.1
*
50

3.9

4.3

48

52

Unit
r/min
kPa
kgf/cm2
mmHg
kPa
About
kgf/cm2
About
kPa
kgf/cm2
degC

Page 4

Actual values

OT

Actual values

OT

Actual values

OT

Actual values

OT

Actual values

OT

OFF
CAT
P
P
P
P
C

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Pressure with S/T OFF

Pressure with S/T OFF

Oil temperature

CAT
P
P
P
P
C

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Pressure with S/T ON

Pressure with S/T ON

C
C
P
P

Pressure with S/T OFF


Pressure with S/T OFF
Basic
Oil temperature
Remarks

CAT
P
P
P
P
C

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Pressure with S/T OFF

Pressure with S/T OFF

Oil temperature

degC
OFF

2.8 Timer
CAT Designation
P
Pump speed
P
Boost pressure
P
Boost pressure
P
Boost pressure
S
Timer stroke with S/T ON
S
P
P

Timer stroke with S/T OFF


Basic
Oil temperature
Remarks

S = Setting value, C = Check value)


OT = Outside Tolerance (X is set)

degC

104741-3373

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ZEXEL test values diesel fuel-injection equipment

Page 5

OFF
CAT
P
P
P
P
C

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Timer stroke with S/T ON

Timer stroke with S/T OFF

Oil temperature

CAT
P
P
P
P
C
P

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Timer stroke with S/T OFF
Oil temperature

CAT
P
P
P
P
C

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Timer stroke with S/T ON

C
P
P

Timer stroke with S/T OFF


Basic
Oil temperature
Remarks

CAT
P
P
P
P
C

Designation
Pump speed
Boost pressure
Boost pressure
Boost pressure
Timer stroke with S/T OFF

Unit
r/min
kPa
kgf/cm2
mmHg
mm
About
mm
About
degC

Set value
1000
73.3
0.75
550
3.5

min.
1000
72
0.736
540
2.8

max.
1000
74.6
0.764
560
4.2

0.7

1.4

50

48

52

Unit
r/min
kPa
kgf/cm2
mmHg
mm
About
degC

Set value
1250
73.3
0.75
550
2.4

min.
1250
72
0.736
540
1.7

max.
1250
74.6
0.764
560
3.1

50

48

52

Unit
r/min
kPa
kgf/cm2
mmHg
mm
About
mm

Set value
1500
73.3
0.75
550
6.8

min.
1500
72
0.736
540
6.1

max.
1500
74.6
0.764
560
7.5

4.1
*
50

3.7

4.5

48

52

Unit
r/min
kPa
kgf/cm2
mmHg
mm
About
degC

Set value
2300
73.3
0.75
550
8.6

min.
2300
72
0.736
540
8.1

max.
2300
74.6
0.764
560
9

52

50

54

Unit
V
V

Set value
8
13

min.
8
12

max.
8
14

degC

Actual values

OT

Actual values

OT

Actual values

OT

Actual values

OT

Actual values

OT

OFF

Oil temperature

2.9 Magnet
CAT Designation
C Max. applied voltage
P
Test voltage
2.10 Compensator

2.10.1 BCS adjustment


Name
BOOST COMPENSATOR ADJUSTMENT
SW=10mm
T=6~9N-m(0.6~0.9kgf-m)

N1=750r/min
N2=750r/min
P1=40.0kPa(300mmHg)
P2=0kPa(0mmHg)
T=6~9N-m(0.6~0.9kgf-m)

2.11 Additional device adjustment

S = Setting value, C = Check value)


OT = Outside Tolerance (X is set)

BCS adjustment procedure


1. At full boost pressure, set so that the full injection quantity is within the specifications (adjustin
g point).
2. Perform boost compensator intermediate operation point adjustment (pump speed N1, boost
pressure P1).
3. When injection quantity at boost pressure P2 and pump speed N2 is not as specified, loosen n
ut (A) and adjust position of screw (B) so that injection quantity is as specified. The screw positio
n should be within +-1 turn of initial position.
4. The nut tightening torque is T.

104741-3373

ZEXEL test values diesel fuel-injection equipment

10.02.12 12:07:09

Page 6

2.11.1 Additional device 1


Name
POTENTIOMETER ADJUSTMENT
N1=750r/min
Q1=34.7+-1.0mm3/st
P1=0kPa(0mmHg)
V1=4.16+-0.03V
V2=(2.16+-0.52V)
V3=(9.02+-0.72V)
Vi=10V

N1=750r/min
Q1=34.7+-1.0mm3/st
V1=4.16+-0.03V
Vi=10V

Adjustment of the potentiometer


Dummy bolt method
1. Hold the dummy bolt against the control lever at position N = N1 and Q = Q1 and fix using the
lock nut.
2. At potentiometer adjustment, with the control lever contacting the dummy bolt, adjust the pote
ntiometer so that the output voltage is V1.
3. After adjustment, remove the dummy bolt and confirm that the potentiometer output voltage at
the control lever's idling and full speed positions is as specified above.
N:Pump speed
P:Boost pressure
Q:Injection quantity
V:Output voltage
A:Adjusting point
B:Checking point
C/L: control lever position
I:Idling
F:Full speed
Vi:Applied voltage

2.11.2 Additional device 2


Name
W-CSD ADJUSTMENT

Adjustment of the W-CSD


Adjustment of the timer advance angle
Determine the timers stroke value from the graph and then adjust using the adjusting bolt.
(B) Timer stroke graph
(C) Graph TA = -0.04t+1.2 (0<= t <=30 deg C)
X:Temperature t (deg C)
Y:Timer stroke TA (mm)

S = Setting value, C = Check value)


OT = Outside Tolerance (X is set)

104741-3373

ZEXEL test values diesel fuel-injection equipment

10.02.12 12:07:09

Page 7

2.11.3 Additional device 3


Name
W-FICD LEVER ADJUSTMENT

L1=L+-0.3mm
T=3.4~4.9N-m(0.35~0.5kgf-m)
a=35degC

W-FICD adjustment
(1)Insert a block gauge L1 determined from the graph between the control lever (B) and the idlin
g set screw (A).
(2)Fix bolt (E) in the position where W-FICD lever (C) contacts the control lever (D). (Tighten to t
orque T.)
(3)Remove the block gauge and shims after completing adjustment.
Caution: The temperature of the wax at adjustment must not exceed a.
Y = control lever dimension L (control lever position)
X = temperature t (deg C)

2.11.4 Additional device 4


Name
ACCELERATOR LINK STROKE
L=32.9+-1mm

L=32.9+-1mm

3 Assembly dimension
CAT Designation
S
K dimension
S
KF dimension
S
MS dimension
S
BCS stroke
S
Control lever angle alpha
S
Control lever angle beta

S = Setting value, C = Check value)


OT = Outside Tolerance (X is set)

Adjustment of the accelerator link stroke


As shown in the figure, adjust so that the accelerator link's stroke between idle (B) and full speed
(A) is L1.
(A): Full-speed
(B): Idle

Unit
mm
mm
mm
mm
deg.
deg.
About

Set value
3.3
5.8
0.9
5.5
59
41

min.
3.2
5.7
0.8
5.3
55
36

max.
3.4
5.9
1
5.7
63
46

Actual values

OT