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Units SI
Internals
Feed Inlet
Rev :
By:
Separator Type
Horizontal
Vapour Outlet
Mesh Pad
Vane/Others
Inlet Pressure
kPaA =
Pressure Drop Allowed kPa =
Operating & Design Cases
Vapour
Flow Rate
mmSCMD
Flow Rate
kg/h
Flow Surge Factor
%
Density
kg/m
Viscosity
cP
Light Liquid
Flow Rate
m/d
Flow Rate
kg/h
Flow Surge Factor
%
Density
kg/m
Viscosity
cP
Heavy Liquid
Flow Rate
m/d
Flow Rate
kg/h
Flow Surge Factor
%
Density
kg/m
Viscosity
cP
Contaminants/ Solids
Short term operating requirements
Datasheet No:
A
Date: 21-Oct-10
K
Chk'd:
App'd:
Item No: 5 V - 100
Location:
Number Required:
Liquid Separation
Sand
Proppant
Coke
Weir
=
=
1
2
3
2
37.8
Design
Nat Gas
2.1
84,442
0%
7.853
0.012
Condensate
7,950
298,421
0%
900.64
2.00
Water
7,950
333,466
0%
1,006.41
1.10
Specify
Design Considerations
Default
Allowable Droplet Size
=
200
300
In horizontal separator, maximum vapour velocity / min area is calculated at LAHH
Liquid Residence Time at NLL
min =
3
Liquid Control Time between LAL and LAH
min =
5
Liquid Slug Hold up (NLL to LAHH) Water + Oil Sides
m =
+
Inflow Slug duration - all liquid flow at total volume flow rate
sec =
2
Operator Response Time Reqd between Alarm & Trip
min =
0.5
LALL to consider:
Outlet siphon effect
outlet SDV closing time
Nozzle sizing:
Inlet Device:
Vane Distributor
Vapour Outlet
Horizontal Separator: Inlet Nozzle
Top
mVm kg/m.s =
gVg kg/m.s =
Outlet Nozzle: Top
Design Notes
1
1
1
6,000
4,000
Client: E3 OGPE
Project: E3 Field Development
Plant: Gas - Liquid Inlet Separation
Unit:
Inlet
Service:Production Separator
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Design Pressure
kPag
Vacuum Criteria
Limitations
Shell Diameter, OD/ID
m
Design Code
Wall thickness
Material of Construction
Vane Distributor
Sandjet Nozzles
=
=
=
Rev :
By:
Datasheet No:
A
Date: 21-Oct-10
K
Chk'd:
App'd:
Item No: 5 V - 100
Location:
External Insulation
None
Heat Conservation
Personnel Protection
Insulation Thick mm =
Type/ Material
=
Anchor
=
Type/ Material
=
Post Weld Heat Treatment Yes/ No
% Welds fully radiographed
Painting Requirements
Heating Coil
Sand Wash Facility
No and Size of Nozzles
Water demand
=
Effluent sand + water flow
Mesh pad/Internal cleaning solvent injection nozzles?
Vessel Nozzles
Mark No Service
Inlets & Outlets
N1
1 Feed
N2
1 Vapour Outlet
N3
1 Liquid Outlet
N4
1 Liquid Outlet
N5
1 Vent
N6
1 Drain
N7
1 Relief Valve
N8
1 Utility Connection
N9
=
=
m
mm
kPag
=
=
=
Fire Protection
10.7
Instrumentation
K1
PG
K2
TG
K3A/B
LT
K4A/B
Not used
K5A/B
LG
K6A/B
Not used
K7A/B
Not used
K8A/B
LAHH
K9A/B
LALL
K10A/B
Not used
K10A/B
Not used
Manholes
M1
2
H1
C
C
Level
mm
mm
LAHH
2,438.4
1,676.4
LAH
2,286.0
1,524.0
NLL
1,371.6
1,143.0
LAL
1,219.2
685.8
609.6
533.4
LALL
18
Client: E3 OGPE
Calculation No:
Rev : A
Service:Production Separator
5 V - 100
Date: 16-Oct-10
By: K
Chk'd:
App'd:
Vapour
Light Liq
Heavy Liq
Total
kg/s
23.5
82.9
92.6
199.0
m/s
3.0
0.09
0.09
3.2
kg/m
Mixture Density
62.75
Nozzle Sizing
Number Diameter, in
Location
off
Min Select ID
Feed Inlet
Vapour Outlet
1 25
1 16
28
16
0.71
0.38
Water Outlet
Oil Outlet
1 13
1 13
14
14
0.33
0.33
Size, in No
Miscellaneous
Criteria
m/s Parameter Calcul Allowed Remarks
7.98 mVm
3,998 6,000 OK
26.20 gVg
5,390 4,000 High
Velocity
Vent
Manholes
18
Drain
Hand holes
1.1
1.1
1.0 High
1.0 High
Size, in No
Utility
Vapour Separation
Allowable Droplet Size
CRe
=
=
200.0
5,102
3.7
m/s
=
=
1.28
0.48
m/s
m/s
=
=
1.30
2.99
Log CRe
C
Vt, Liquid droplet free settling velocity
Allowable Vapour Velocity
Design Vapour Flow
0.000 m
0.12
User K =
Default K =
Use 80% for compr, glycol, amine drums
Horizontal Separator. Trial & Error. Dia Vs Length and Levels. In 2-3 tries you'd get it
Vessel Diameter - Selected
D m =
3.5
Liquid Level
Vapour Space Height, h
Vapour Flow Area
Vapour Velocity
LAHH mm
2438
1.067
OK
2.48
m/s
1.20
L m
L2 m
L1 m
=
=
8.88
Ag m
36.50
m/s
0.09 +
m/s
m/s
0.01
m/s
0.01
0.09
Client: E3 OGPE
Calculation No:
Rev : A
Service:Production Separator
5 V - 100
Date: 16-Oct-10
By: K
Chk'd:
0
0
App'd:
mm
#####
LAHH
NLL
#####
0.0
LALL
H
NLL
d
LALL
mm
Mud Level
152.4
1.5
LALL
533.4
9.4
m Available
7.93
Remarks
Required
86
14.00 sec OK
Min LALL is 540 mm
4.16
0.8
0.5 OK
5.1
3.0 OK
LAL
685.8
13.5
NLL
1143.0
28.1
LAH
1524.0
41.5
Weir
1676.4
5.55
1.0
0.5 OK
47.1 No LAHH for I/P. Enter Weir Ht, H
28.0
5.1
5.0 OK
3.17
19.0
6.0 sec
0.0 OK
2.0 sec OK
mm
Mud Level
152.4
19.2
LALL
609.6
20.5
LAL
1219.2
23.3
NLL
1371.6
24.2
LAH
2286.0
51.2
LAHH
2438.4
57.2
m Available
Remarks
Required
1.32
14
14.00 sec OK
2.82
0.5
0.5 OK
4.4
3.0 OK
0.5 OK
5.0
5.0 OK
33.0
0.0 OK
5.99
1,676
5806.4
Boot Type
27.8
Client: E3 OGPE
Calculation No:
Rev : A
Service:Production Separator
5 V - 100
3.17
By: K
10.4 sec
Date: 16-Oct-10
Chk'd:
App'd:
2 sec OK
Vessel Diameter
Inlet to Demister
Demister
0 Demister to Outlet Nozzle
Outlet nozzle to Tan Line
D m
m
m
m
m
Vessel Size
=
3.5
=
=
=
=
=
=
=
0.00
Default
3.56
0.15
2.13
0.68
0.00
6.52
10.67
3.04 OK
Remarks
Space to explain design features, add comments on caution messages