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The Danish Polymer Centre, Ris National Laboratory, Building 124, PO Box 49, Frederiksborgvej 399, DK-4000 Roskilde, Denmark
b
Research Department, Grundfos Management A/S, Poul Due Jensens Vej 7, DK-8850 Bjerringbro, Denmark
Received 11 February 2005; received in revised form 7 March 2005; accepted 11 April 2005
Available online 14 June 2005
Abstract
We investigate the hydrothermal stability of cross-linked liquid silicone rubber (LSR) in water at 100 C up to period of two
years. Optical microscopy of cross-sections of the exposed samples reveal that only the outer 100 mm of the surface layer is aected
after two years. However, the surface chemistry of the material after prolonged exposure becomes signicantly modied, as
monitored by X-ray photoelectron spectroscopy (XPS) and attenuated total reectance Fourier transform infrared (ATR-FTIR),
which probes depths of 10 nm and 1 mm, respectively. In addition, changes to the bulk physical properties of the rubber samples,
prior to and after the exposure, were investigated by thermogravimetric analysis (TGA) and dierential scanning calorimetry (DSC).
Micro-hardness analysis showed that surface roughness of the two year exposed sample increased from 60 (IRHD) to 75 (IRHD).
Furthermore, the volume change (%) measurement showed a signicant decrease in the course of exposure at prolonged time. The
results provide the experimental basis for development of LSR materials suitable for numerous technical applications.
2005 Elsevier Ltd. All rights reserved.
Keywords: Chemical degradation; Liquid silicone rubber (LSR); Surface hardness; XPS; ATR-FTIR; TGA; DSC; Physical properties; Volume
change
1. Introduction
The essential physiochemical properties of silicone
rubber materials in terms of excellent weatherability and
thermal stability, oxidation resistance, low-temperature
exibility, and good dielectric properties, as well as low
production costs, make this class of materials very
attractive candidates for use at elevated temperatures in
liquid environments [1,2]. It is reported that the thermal
stability of silicone rubber could be improved even to
472
2. Experimental
2.1. Materials
The cross-linked LSR used in this study is a
two-component commercial grade (Elastosil) rubber
produced by Wacker-Chemie GmbH in Germany. The
representative chemical structures of the LSRs key
constituents used in this study (Scheme 1) consists of
siloxane cross-linkers (component A) and siloxane
(component B) in a mixing ratio of A:B Z 1:1. Silica
was already added as a ller (z25%) in component B.
This rubber was press cured by utilizing a Pt-based
catalyst rst at ambient temperature in 5 min and then
at 170 C followed by post-curing at 200 C for 4 h. The
samples were cut into rectangular slabs of dimensions,
2 mm ! 5 mm ! 100 mm, that were used for aging
studies. PDMS sample with a viscosity of 300 000 cSt
was purchased from ABCR and used as received. The
surface treated (silane) silica was kindly provided by
AVK Gummi A/S e Denmark.
2.2. Aging and characterisation methods
The LSR samples were immersed in deionised water
(70 ml) in closed Pyrex glass bottles (100 ml). The
bottles were then placed in an oven at 100 C and kept
for a long period of time (104 weeks). The aged samples
were tested for physical properties including volume
change (%) according the ISO 1817, 3rd edition
473
3. Results
3.1. Microscopy
The initial visual inspections showed that the exposed
sample after 104 weeks has become somewhat rigid and
opaque in contrast to exible and semi-transparent
control sample. Optical microscopy was used to see the
extent of modication of the exposed sample. Fig. 1
shows the optical images of control, exposed (water at
100 C for 104 weeks), at both surface and cross-section.
The results clearly show the dramatic changes over
time compared to the fairly smooth surface of the
control sample. The cross-section image of the exposed
sample clearly shows (Fig. 1c) that some portion of the
rubber materials has been aected. The depth of the
aected region was measured to be around 100 mm (as
indicated by arrows).
3.2. XPS
XPS is a surface sensitive method that probes the
composition to a depth of about 10 nm, thereby allowing for the elucidation of interfacial chemical degradation. Fig. 2 illustrates high-resolution XPS spectra of
LSR rubber samples for the C1s, O1s, and Si2p regions
prior (designated control) and after exposure, along
Fig. 1. Optical images of LSR sample (a) control, (b) exposed, and
(c) cross-section of exposed to water at 100 C for 104 weeks (the
arrows highlight the aected portion due to the exposure in close
proximity to the sample surface, z100 mm).
474
1,0
Table 1
Atomic ratio from XPS analysis for the studied samples
284.5 - 285.7 eV
0,6
0,4
288
O/C
C/Si
0.79
0.61
1.00
0.93
0.56
1.61
0.50
0.55
2.26
1.04
2.00
1.98
286
284
282
Si
Binding Energy, eV
CH3
532 eV
1,0
Si/O
LSR-control
LSR-exposed
Theoretical LSR
Pure PDMS
CH3
290
Pure PDMS
LSR-Control
LSR-Exposed
Surface treated Silica
0,8
0,6
0,4
0,2
0,0
535
534
533
(b)
532
531
530
529
528
Binding Energy, eV
103.5 eV
102.6 eV
102.4 eV
104.2 eV
1,0
Atomic ratio
0,2
(a)
Pure PDMS
LSR-Control
LSR-Exposed
Surface treated Silica
0,8
0,6
0,4
0,2
0,0
108
(c)
Sample
0,8
106
104
102
100
Binding Energy, eV
475
Region
Possible structure
FWHM (eV)
Pure PDMS
C1s
O1s
Si2p3/2
284.8 (100%)
532.0 (100%)
102.4 (66.7%)
CeSi
SieO
SieO
2.0
2.0
1.7
LSR-control
C1s
O1s
Si2p3/2
284.7 (88.0%)
532.0 (90.8%)
102.6 (66.7%)
CeSi
SieO
SieO
2.1
2.2
2.0
LSR-exposed
C1s
284.5
285.9
532.0
533.0
103.5
(85.0%)
(15.0%)
(75.8%)
(24.2%)
(66.7%)
CeSi
CeO
SieO
CeO
SieO
2.0
2.2
2.1
2.3
2.7
285.2
286.8
288.7
532.0
533.9
104.2
(69.2%)
(23.5%)
(15.0%)
(94.1%)
(5.9%)
(66.7%)
CeC
CeO/CeN
OaCeO/OaCeN
SieO/CaO
CeO
SieO
2.5
2.1
1.7
2.6
2.9
2.1
O1s
Si2p3/2
Surface treated silica
C1s
O1s
Si2p3/2
a
Values in parenthesis represent the respective area percentages under the peak.
476
1015
(I)
0,50
794
1081
0,45
Absorbance
0,40
1260
0,35
0,30
865
0,25
1413
701
0,20
(a)
0,15
(b)
0,10
(c)
0,05
(d)
0,00
(e)
2000
1500
1000
Wavenumbers (cm-1)
0,050
0,045
2964
(II)
Absorbance
0,040
0,035
0,030
2905
3421
2516
0,025
(a)
0,020
(b)
0,015
(c)
0,010
(d)
(e)
0,005
4000
3500
3000
2500
Wavenumbers (cm-1)
Fig. 3. ATR-FTIR for the LSR sample control (a) surface, (b) bulk, and exposed to water at 100 C for 104 weeks (c) bulk, (d) surface, and
(e) surface treated silica for regions (I) 2000e650 cm1 and (II) 4000e2000 cm1.
Wavenumbers (cm1)
Assignment
1
2
3
4
5
6
7
8
3500e3200
2962e2960
1440e1410
1270e1255
1100e1000
870e850
840e780
700
OH
CH in CH3
CH
SieCH3
SieOeSi
Si (CH3)3
Si (CH3)2
Si (CH3)3
CH3
CH3
Si
Si
CH3
CH3
CH3
Si
CH3
OH
H2O
Attack on
Si-O-Si
+ HO
Subsitution of
methyl with OH
CH3
OH
Si
Si
CH3
CH3
CH3
CH3
Si
Si
CH
CH3
CH2
Unreacted vinyl unit in the LSR after crosslinking
Attack on
Vinyl bond
CH3
H2O
CH3
CH3
Si
477
Si
CH
OH
CH3
Minor reaction product
Scheme 2. Proposed hydrothermal degradation reaction mechanisms for the LSR sample.
100
0.6
80
0.4
60
0.2
40
0.0
800
0.2
(a)
-105.4C(I)
0.0
120
Weight ( )
478
(b)
-104.1C(I)
(c)
-0.2
-126.0C(I)
(d)
-0.4
-0.6
0
200
400
600
Temperature (C)
Fig. 4. TGA/DTG for the LSR (dd) control and (- - - -) exposed to
water at 100 C for 104 weeks.
-0.8
-165
Exo Up
-115
-65
-15
35
85
Temperature (C)
pounds, which mostly associated with polymeric materials [9]. Although this value can also depends on the
crystallisation temperature, sample pre-treatment, and
the DCS analysis conditions (e.g., heating rate) [8].
The DSC of pure PDMS sample, on the other hand,
exhibits, two resolved Tm peaks (40.50 C and 47.1 C)
along with one Tc (84.7 C) and a well-dened Tg
(126.0 C).
The Tg of LSR samples compared to PDMS, as
expected, were less well dened and could be identied
at higher temperature for control (105.4 C) and
exposed (104.1 C). Although, the dierence in Tg
for the control and exposed sample is not that
signicant, however, one could assume the increase in
Tg of exposed LSR is a direct consequence of surface
modication (e.g., become more siliceous) that ultimately
leads to less chain mobility of the rubber. The poor
denition of this point relative to that of PDMS is
most likely due to the reduction of chain mobility upon
cross-linking of the rubber [8]. It is also worth
mentioning that Tc was absent in LSR samples, as
expected, since the presence of ller and cross-linking
suppresses crystallisation. In addition, the DSC for silica
ller sample did not show any of these endothermic or
exothermic transition curves (Fig. 5(a)). Our DSC results
agree with a similar observation reported for some
implant silicone breast samples studied by an extensive
DSC investigation [8].
3.4.3. Micro hardness and volume change (%)
Fig. 6 shows the micro-hardness and volume change
(%) as a function of exposure time. The surface
hardness increases linearly as a function of exposure
time. The micro-hardness measurement showed an increase in the hardness of exposed sample due to exposure in comparison to the control sample. The increase
in micro-hardness could possibly be due to degradation
479
18
16
14
12
10
8
6
4
2
0
-2
-4
-6
-8
-10
-12
-14
-16
-18
15
30
45
60
75
90
105
Sample
200e400
400e800
Residue
LSR-control
LSR-exposed
0.6
0.4
2.0
1.1
55.9
50.5
41.5
48.0
4. Conclusions
The hydrothermal stability of a cross-linked liquid
silicone rubber has been monitored for a prolonged
period. The conclusions can be summarised as follows:
1. The extent of hydrothermal degradation leading to
hydrolysis and oxidation at prolong time is limited
to only 100 mm of top surface layer. Below this level
the LSR remains intact and resembles the control
(unexposed) sample.
2. The plausible reaction mechanisms involve attack on
SieOeSi bonds, methyl side group in the side chains
480
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
Acknowledgement
[10]
[11]
References
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shielding response of mixtures and multilayer lms based on
[12]
[13]