Project Status: 2015

Index
1
2
3

5
6
7
8
9
10

11

12

Project Name
Suzuki Y9J
KE320
Fuso Lift & MyVi

Suzuki Y9J

Wira
Perodua (D18A)
Piaggio (P121)
FUSO TD
FUSO 3in1
Suzuki YSX
10.1 Hi+ / Hi / Mid
10.2 Dzire & Lo
Haitec MPV2

Description / Test Reason

New housing broken after modification (add ribs on LCD area)
New solder bar and flux
Change connector, from PTN Molex to FPC connector

Validation on connector with shorten pin

PTN: Change resistor to A2 C53037505

PTN: Change resistor to A2 C53037505
New Product: Design Validation
New Product: Design Validation
New Product: Design Validation
New Product: Design Validation

Serial testing for 2014

Test duration

Product Status
PE
PE
PE

JOB#
REL 1/15
REL 2/15
REL 3/15

PE

REL 4/15

Testing Status
Done
Done

Pending

PE
PE
NP
NP
NP
NP
NP
NP
SP

REL 5/15
REL 6/15
??
??
??
??
??
??
SP

Pending
Done
Done
Pending
Pending
Pending
Pending
Pending
Pending

In Progress

Remarks

last test on vibration, another 96hrs, 1 axis 32hrs/per

loading, sample 3 units, 1 axis 2 samples
Need to RUN the test again
in progress for temp. humidity cycle, another 4 days to
complete, then go for connector strength, external lab
QAV??
eSign pending for Jasni approval
eSign pending for Jasni approval

Request QAV to provide test report

Continental Equipment in QAV:
1. Notebook
2. CAN Case
3. Test Box &Wire Harness

Equipment Maintenance & Services: 2015

Index Equipment
1
Chiller

2
3
4
5
6
7
8
9
10

Vibration Shaker
Service 0.37kW Bharat Bijlee, Oil seal

Location
Outside - Vibration Machine

Vibration Machine
Vibration Machine
(Slip Table)

Defect description
Replace new chiller, Old: break down

PR#
9054010

PO#
4791045027

Slip table unable to move

Service & Maintenance

9056333
9056313

4791046217
4791046225

Equipment Status

In Progress
Done
Done

Supplier Name
LE-MAC Engineering

Equipment Maintenance & Service S

PIC
Wataritan

ST Engineering
Everlasting Services

Sam Tan
Sangat Singh

Maintenance & Service Supplier

email
< lemac@po.jaring.my >
<le-mac@streamyx.com >
<le-mac@unifi.my >
< samtangh@yahoo.com >
< evelastingpg@gmail.com >

Contact#
04-3971618

012-4005212
016-4104566
04-3975660

Remarks

1. Equipment / Machine list

Index
1
2
3
4
5
6
7

Equipment description
Temp. & Humidity chamber 1
Temp. & Humidity chamber 2
Thermal Shock Oven
Dust chamber
Salt Spray Chamber
Drop tester
Vibration machine & Temp. chamber
7.1 Accelerometer
7.2

Accelerometer
7.3 Accelerometer
7.4 Accelerometer
Push Pull Gauge

2. Support Equipment
Index
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Equipment description
Power Supply
Power Supply
Power Supply
Power Supply
Power Supply
Power Supply
Power Supply
Multimeter
Multimeter (Insulation)
Resistor Box
Resistor Box
Resistor Box
Resistor Box
Resistor Box
Resistor Box
Resistor Box
Arbitrary waveform / Function
Arbitrary waveform / Function
Arbitrary waveform / Function
Arbitrary waveform / Function
Arbitrary waveform / Function
Arbitrary waveform / Function
Digital Stroboscope
Oscilloscope
CAN Case
Note Book

Generator
Generator
Generator
Generator
Generator
Generator

27

Hasbullah Workstation

Manual Instruction

QTY
2
1
1
1
1
1

Manual Instruction

QTY

NN

NN
NN

1
1

NN

NN

NN
NN
NN
NN

1
1
2
2

Status
Active
Active
Active
Inactive
Active
Active
Active

Gage ID#
M 100 000 364
M 100 000 365
C 600 010 036
C 600 010 037
M 600 000 024
M 100 000 799
M 100 000 499

Active
Active
Active
Active

M 100 000 504

M 100 000 547
M 100 000 548
C 600 010 087

Status
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active
Active

Gage ID#
29889
29890
9805231
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000
M 100 000

008
009
307
309
003
262
004
005
151
152
287
288
289
303
304
612
613
614
615
261
378

NN

Active

Model#
ETH-408-40-CP-AR
ETH-408-40-CP-AR
3X 120/80-20-220 DU-ST

Manufacturer
Giant Force
Giant Force
Weiss Technik

213/20346
CT101219700
1042
18277

SC/KWT 450
KD128AS
EL 075 VHI
357B22

Weiss Technik
King Design
Aron Hurley

357B22
4508 001
4507 001
ANF-500

PCB PIEZOTRONICS INC

30131
30542
C 600 010 087

Equipment SN
29889
29890
9805231
E00089334
E00089335
E 00123969
E00123759
84780067
90030007
8676K02
8701C03
9210K03
9524F04
1329B06
8589 H05
1359B06
MY44018320
MY44018278
39767
39766
39759
39765
C 58491
MY44003805

Model#
HPD30-10
HPD30-10
DCS300-3.5
HPD30-10
HPD30-10
HPD30-10
HPD30-10
189
1587
1051
1051
1051
1051
1051
1040
1040
33220A
33220A
DS 335
DS 335
DS 335
DS 335
DT-2239A
DSO6052A

Manufacturer
Sorenson
Sorenson
Sorenson
Xantrex
Xantrex
Xantrex
Xantrex
Fluke
Fluke
Time
Time
Time
Time
Time
Time
Time
Agilent
Agilent
SRS
SRS
SRS
SRS
Lutron
Agilent

18278

Details Information

Equipment SN
MEA 0608-004
MEA 0608-005
524/83713

BRUEL&KJAER
MMH Engineering

Details Information

Supplier Name
ST Engineering
QAV
ST Engineering
ST Engineering
ST Engineering
ST Engineering

Maintenance Supplier
PIC
email
Sam
Lee
Sam
Sam
Sam
Not Required
Sam

Contact#
012-4005212
012-4923338
012-4005212
012-4005212
012-4005212
012-4005212

Calibration Section

TBC

Supplier Name

Maintenance Supplier
PIC

Calibration Section

Not Required

Contact#

Not Required

Product/Project Equipment Support Information

Equipment: Vibration JIG, Mechanical Shock JIG, Bake Lite & Test Boxes

Index
1

Project Name
MFTBC
1. Fuso Canter
2. Fuso Lift
3. Fuso Rosa
4. Fuso FH
5. Fuso Maru-P
6. Fuso 3in1
7. Fuso TD
Piaggio
1. PICO APRILIA
1.1 Scooter
1.2 Motorcycle
2. Vespa 946
3. Vespa-LX
4. Vespa GTS
5. Vespa P121
Proton
1. WRM (Gen 2) / Persona / SRM
2. TRM (Savvy)
3. LMST (Saga)
4. P6-20A /P6-20C (Exora)
5. P3-21A (Preve) / P3-22A (Suprema)
6. P2-11C (Saga BLM)
7. P2-30A (IRIZ)
Perodua
1. D18A (Kancil)
2. D18D (Viva)
3. D54T (MyVi)

JIG Type

JIG Information
Location
SN JIG#

JIG Status
Available

2ND ROW

Available

V
V
V
V

2ND ROW
2ND ROW
2ND ROW
3RD ROW

Available
Available
Available
Available

3RD ROW
1ST ROW

Available
Available

3RD ROW

Available

3RD ROW
3RD ROW
3RD ROW
1ST ROW
3RD ROW

Available
Available
Available
Available
Available

V
V

130006F01_0000

C90

S
V
V
V
V

130081F03-0000
MOVE
F900 003 301

5
6

8
9

10

11
12
13
14
15
16
17
18

4. D46 (Alza)
Modenas
1. P507
Haitec
1. GPS 1
2. GPK
3. MVEV
4. HUD
5. MV
5. GP
Single Gauge
1. Centro Base (CB) / CIC
2. Can Cockpit
2.1 BB-52
2.2 D80-52
2.3 D100-52
3. Hour Counter
4. WWG Platform
FORD T6 / Mazda
GM
1. GMI700
2. GM Zeta
Suzuki
1. Y9J
2. YSX
Hyundai
MTB
IHM
IBC Clock
SD1
MITSUBISHI EH
WWA FIXTURE
VIEWLINE
19 F900 006 801

V
V
V
S
V
V, S

P601
HUB

1ST ROW
2ND ROW

Available
Available

3RD ROW
QAV
QAV
QAV

Available

QAV
QAV
QAV
QAV

1ST ROW

QAV

V
V
V
V

110
F900 006 801

1ST
1ST
1ST
1ST

ROW
ROW
ROW
ROW

Available

Available
Available
Available
Available

20 FOPT6 BRUSIA
21 GO BRUSIA
22 FUSO
23 COCKPIT
24 MPV 2
25 MARU-P
26 GEAR DISPLAY
27 EPB PSA
28 VIEWLINE
29 APV CLOCK
30 THERMAL FUSE RELEASE TEST FIXTURE
31 NV 1
32 Modenas P502
33 WASHER TANK
34 CJM
35 CJM
36 CJM
37 Perodua TANK SENDER
38

V
V
V
V
V
V
V
V
S
V
V
V
V
V
V
V
V
V

110901
13949
100

110MM
C900 006 301

F900 005 501

F900 008 102
F900 008 102

1ST ROW
2ND ROW
2ND ROW
2ND ROW
2ND ROW
2ND ROW
2ND ROW
2ND ROW
2ND ROW
2ND ROW
2ND ROW
3RD ROW
3RD ROW
3RD ROW
3RD ROW
3RD ROW
3RD ROW
3RD ROW

Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available

TB#

Test Box Information

Location
TB Status

Related Link:
Index Description
1
Project Test Schedule
2
Reliability Job Status
3
Serial Product testing 2015
4
Reliability Test Report
5
Reliability Procedure (CAP)
6
7

Link
ENV Master Test Schedule
Job Status 2015
Serial Product Testing - QM2015