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2 | S hi e l de d M e t a l A rc We l di n g ( S M AW )
I.Learn Center Philippines
Plan
Training
Session
3 | S hi e l de d M e t a l A rc We l di n g ( S M AW )
I.Learn Center Philippines
4 | S hi e l de d M e t a l A rc We l di n g ( S M AW )
I.Learn Center Philippines
Name of
Trainee:
Qualification
Title:
Characteristics of Learners
a.
b.
c.
d.
e.
95 & above
90-94
85-89
80-84
75-79
Math
a.
b.
c.
d.
e.
95 & above
90-94
85-89
80-84
75-79
Cultural and
language
background
Ethnicity/culture:
Education &
general knowledge
5 | S hi e l de d M e t a l A rc We l di n g ( S M AW )
I.Learn Center Philippines
Sex
Age
Physical Disability
b.
c.
d.
e.
f.
g.
h.
a.
b.
1. Disabilities
(if any)______________________________
2. Existing Health Conditions
(Existing illness if any)
a. None
b. Asthma
c. Heart disease
d. Anemia
e. Hypertension
f. Diabetes
g. Others(please specify)
___________________
Previous experience
with the topic
Previous learning
experience
6 | S hi e l de d M e t a l A rc We l di n g ( S M AW )
I.Learn Center Philippines
Training Level
Other courses related to Shielded Metal
Arc Welding
Special Courses
Learning Style
7 | S hi e l de d M e t a l A rc We l di n g ( S M AW )
I.Learn Center Philippines
a. Financially challenged
b. Working student
Other needs
INSTRUCTIONS:
This Self-Check Instrument will give the trainer
necessary data or information which is essential in planning training
sessions. Please check the appropriate box of your answer to the
questions below.
Name of Trainee : __________________
Date : __________________
Training Duration : _____________________________
CAN I ?...
CORE COMPETENCIES
1. Weld carbon steel plates using SMAW
Can I deposit weld beads on plate?
Can I weld plates in single pass fillet joints in
all positions?
YES
NO
8 | S hi e l de d M e t a l A rc We l di n g ( S M AW )
I.Learn Center Philippines
Proof/Evidence
Means of Validating
9 | S hi e l de d M e t a l A rc We l di n g ( S M AW )
I.Learn Center Philippines
Weld Carbon
Steel Plates
Using SMAW
Certificate of
achievement
Check authenticity of
certificate of
achievement
Performed tasks
correctly according to
standard operating
procedure through
Institutional evaluation
Weld Carbon
Steel Pipes
Using SMAW
10 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
Name of Trainee:
Qualification Title:
Required Units of
Competency /
Learning Outcomes
based on CBC
1. Welding
Carbon Steel
Plates Using
SMAW
1.3 Weld
Subsequent/Filling
passes
1.3. Weld
Subsequent/Fillin
g passes
1.4. Perform
capping
Training Gaps/
Requirements
2. Weld Carbon
Steel Pipes Using
SMAW
2.1 Perform Root
pass
2.3 Weld
subsequent/Filling
passes
2.3 Weld
subsequent/Fillin
g passes
2.4. Perform
capping
Name of Trainee:
Qualification Title:
Shielded Metal Arc
Welding NCII
11 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
Module Title /
Module of
Instruction
12 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
LIST OF COMPETENCY
No.
Unit of
Competency
Weld Carbon
Steel Plates
Weld Carbon
Steel Pipes
Module
Title
Performing
groove
welding on
carbon
steel
plates
Performing
groove
welding on
carbon steel
plates
Code
MEE721306
MEE721306
13 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
MODULE CONTENT
QUALIFICATION
UNIT OF COMPETENCY
MODULE TITLE
NOMINAL DURATION:
INTRODUCTION:
This module covers the skills, knowledge and attitude required
in welding carbon steel plates in different positions such as 1G, 2G,
3G, & 4G using SMAW process.
LEARNING OUTCOMES:
1.
2.
3.
4.
Weld
Weld
Weld
Weld
carbon
carbon
carbon
carbon
steel
steel
steel
steel
ASSESSMENT CRITERIA:
1. Instructions for the preparation of the work activity are communicated
and confirmed to ensure clear understanding.
14 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
Learning Outcome # 1:
CONTENTS:
1. Preparation of base plate
2. Welding carbon steel plate in Flat position
ASSESSMENT CRITERIA:
1. Root penetration not exceeding allowable tolerances specified by
welding codes/standards on; concavity, convexity, undercut, excess
penetration, lack of fusion, burn-through and cracks.
2. Weld capping/final pass not exceeding allowable tolerances specified
by welding codes/standards on; height of reinforcement, under fill,
porosities, undercut, cracks and cold laps.
3. Uniformity of bead ripples must be in accordance with welding
standards.
4. Stringer or layered beads deposited in accordance with welding
standards.
5. Finish weldment visually acceptable in accordance with welding
15 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
CONDITIONS:
Students/trainees must be provided with the following:
1. WORKPLACE
2.
TOOLS, ACCESSORIES AND SUPPLIES
Welding mask, electrodes, steel brush, clear and dark glass, chipping
hammer, mechanical pliers.
3. EQUIPMENT
Welding machine (AC or AC/DC), welding table, portable grinder,
Welding booth, portable oven
4. TRAINING MATERIALS
Competency Based Learning Material on SMAW NCII
ASSESSMENT METHODS:
Direct observation
Visual examination of plates
16 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
Learning Experiences
Learning Activities
1. READ INFORMATION
SHEET NO. 1.1-1 on AWS
Code
Specific Instruction
After reading INFORMATION
SHEET NO. 1.1-1 proceed to
Task Sheet 1.1-1
17 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
18 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
Assessment Method:
1. Observation
2. Examination of plates
19 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
YES
NO
Satisfactory
Satisfactory
20 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
Learning Outcome # 2:
Not Satisfactory
CONTENTS:
1. Preparation of base plate
2. Welding carbon steel plate in Horizontal position
ASSESSMENT CRITERIA:
1. Root penetration not exceeding allowable tolerances specified by
welding codes/standards on; concavity, convexity, undercut, excess
penetration, lack of fusion, burn-through and cracks.
2. Weld capping/final pass not exceeding allowable tolerances specified
by welding codes/standards on; height of reinforcement, under fill,
porosities, undercut, cracks and cold laps.
3. Uniformity of bead ripples must be in accordance with welding
standards.
4. Stringer or layered beads deposited in accordance with welding
standards.
5. Finish weldment visually acceptable in accordance with welding
21 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
CONDITIONS:
Students/trainees must be provided with the following:
1. WORKPLACE
2. TOOLS, ACCESSORIES AND SUPPLIES
Welding mask, electrodes, steel brush, clear and dark glass, chipping
hammer, mechanical pliers.
3. EQUIPMENT
Welding machine (AC or AC/DC), welding table, portable grinder,
Welding booth, portable oven
4. TRAINING MATERIALS
Competency Based Learning Material on SMAW NCII
ASSESSMENT METHODS:
Direct observation
Visual examination of plates
LEARNING ACTIVITIES
Learning Activities
Specific Instruction
22 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
1. READ INFORMATION
23 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
Horizontal Welding
When welding in the 2G or 2F position it is necessary to control the
weld puddle and travel speed to produce a strong weld. The horizontal
position is used widely in agricultural sectors to make repairs.
The steps necessary to perform welds in the 2G or 2F position are:
-Secure the plate in a position for running beads in a straight line
from left to right. Use adjustable locking piers or C-clamps to secure
the metal firmly.
-When performing this type of weld, the electrode and the plate
sides should form a 90 angle. Lean the electrode slightly in the
direction of the weld area.
-Adjust the amperage, travel speed, and arc length to prevent the
weld puddle from running or sagging.
-Metal that is over 1/8 inch thick should be beveled prior to
welding in the horizontal position. If welding thicker metal, or metal
that has been beveled, it is necessary to make more than one weld
pass to enhance the strength of the weld.
-A root, filler, and cap pass will be necessary.
24 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
Assessment Method:
1. demonstration
2. observation
25 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
YES
NO
Satisfactory Satisfactory
26 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
Learning Outcome # 3:
Not Satisfactory
CONTENTS:
1. Preparation of base plate
2. Welding carbon steel plate in Vertical position
ASSESSMENT CRITERIA:
1. Root penetration not exceeding allowable tolerances specified by
welding codes/standards on; concavity, convexity, undercut, excess
penetration, lack of fusion, burn-through and cracks.
2. Weld capping/final pass not exceeding allowable tolerances specified
by welding codes/standards on; height of reinforcement, under fill,
porosities, undercut, cracks and cold laps.
3. Uniformity of bead ripples must be in accordance with welding
standards.
4. Stringer or layered beads deposited in accordance with welding
standards.
5. Finish weldment visually acceptable in accordance with welding
standards on; spatters, arc strikes; slag; uniformity of beads.
27 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
CONDITIONS:
Students/trainees must be provided with the following:
1. WORKPLACE
2. TOOLS, ACCESSORIES AND SUPPLIES
Welding mask, electrodes, steel brush, clear and dark glass, chipping
hammer, mechanical pliers.
EQUIPMENT
Welding machine (AC or AC/DC), welding table, portable grinder,
Welding booth, portable oven
4. 4. TRAINING MATERIALS
Competency Based Learning Material on SMAW NCII
ASSESSMENT METHODS:
Direct observation
Visual examination of plates
LEARNING ACTIVITIES
Learning Activities
1. READ INFORMATION
Specific Instruction
After reading INFORMATION
SHEET NO. 1.3-1 proceed to
Task Sheet 1.3-1
28 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
29 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
30 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
31 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
es/Materials
Assessment Method:
1. demonstration
2. observation
32 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
YES
NO
Satisfactory Satisfactory
33 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
Satisfactory
Learning Outcome # 4:
Not Satisfactory
CONTENTS:
1. Preparation of base plate
2. Welding carbon steel plate in Vertical position
ASSESSMENT CRITERIA:
1. Root penetration not exceeding allowable tolerances specified by
welding codes/standards on; concavity, convexity, undercut, excess
penetration, lack of fusion, burn-through and cracks.
2. Weld capping/final pass not exceeding allowable tolerances specified
by welding codes/standards on; height of reinforcement, under fill,
porosities, undercut, cracks and cold laps.
3. Uniformity of bead ripples must be in accordance with welding
standards.
4. Stringer or layered beads deposited in accordance with welding
standards.
5. Finish weldment visually acceptable in accordance with welding
standards on; spatters, arc strikes; slag; uniformity of beads.
CONDITIONS:
Students/trainees must be provided with the following:
1.
WORKPLACE
34 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
2.
ASSESSMENT METHODS:
Direct observation
Visual examination of plates
LEARNING ACTIVITIES
Learning Activities
1. READ INFORMATION
SHEET NO. 1.4-1 on WELD
Specific Instruction
After reading INFORMATION
SHEET NO. 1.4-1 proceed to
Task Sheet 1.4-1
35 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
36 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
37 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
Assessment Method:
1. demonstration
2. observation
38 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
YES
NO
Satisfactory Satisfactory
39 | S h i e l d e d M e t a l A r c W e l d i n g ( S M A W )
I.Learn Center Philippines
Satisfactory
Not Satisfactory