Wipro Infrastructure

Engineering

2015 WIPRO ENTERPRISES (P) LIMITED

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Wipro Group
Consolidated revenues for FY 2014 -15 is
$ 8.3 Bn
Consistent growth
Global footprint
Serving Over 900 Clients
Presence in 60 countries
145,800+ workforce worldwide
Headquartered in Bangalore, India

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The Businesses
Wipro Enterprises (P) Limited
Infrastructure
Engineering

Wipro Enterprises (P)

Limited Joint Ventures

Consumer &
Institutional Products

Wipro Infrastructure
Engineering

Wipro GE Healthcare

Wipro Consumer Care

& Lighting

Hydraulic Cylinders & Truck

Hydraulic Solutions

Personal Care, Baby

Care & Wellness
Products; Lighting;
Furniture & Switches

Aerospace & Defence

Wipro Water

JV with General Electric. Healthcare

Equipment and Solutions Leader in South
Asia. Global COE for Engineering &
Manufacturing for GE Healthcare

Wipro Limited
Wipro Kawasaki Precision
Machinery Pvt. Ltd
Wipro Technologies

IT Products
and Services
IT, BPO, R&D Services,
Consulting Services

US, Europe, Japan,

Australia, Africa &
South-East Asia

Wipro Infotech
India & Middle East

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Wipro Kawasaki Precision Machinery Pvt. Ltd

JV with Kawasaki Heavy Industries to
manufacture hydraulic pumps for excavators

Wipro Infrastructure Engineering

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Business Units

Hydraulic Cylinders &

Truck Hydraulic Solutions
For over 4 decades, Wipro
has been successfully
partnering the infrastructure
and engineering
developments across the
globe through their Hydraulic
Solutions
Specialized in a broad
portfolio of Double-acting,
Single-acting & Telescopic
cylinders and components
for a wide range of
applications
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Aerospace & Defence

Water

Wipro forayed into the

Aerospace & Defence
business in 2013 developing and
manufacturing hydraulic
actuators and related
components for OEMs and
Tier 1 players in the
Aerospace & Defence sector

Wipro entered the Water

business in 2008 with
specialization in high purity
water treatment plants,
providing end-to-end
solutions for water and
waste water treatment

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Leadership Team
Group Head

Central Functions

Country Heads

Business Heads

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Hydraulics Division

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Largest Independent Hydraulic Cylinder

Manufacturer

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Business Expertise
Proven Track
Record

Deep Engineering
Expertise
Over 4 decades of
experience
Consistent Quality

Preferred Supplier
to Global OEMs

Production capacity
of 1.5 MN+ cylinders
per year
Ability to invest and
expand

13 State-of-the-Art
Manufacturing
Facilities

India - 4
Finland - 1
Sweden - 4
China - 1
Brazil - 1
Romania - 1
USA - 1

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Strong Talent
Pool

500+ employees in
Europe
200+ employees in
Brazil & China
1000+ employees in
India

Global Locations

Ljungby - Sweden
Skelleftea - Sweden

Pernio - Finland

Bispgarden -Sweden

Rm Valcea - Romania

Ostersund - Sweden

Piracicaba - Brazil

Changzhou - China

Chambersburg - USA

Bangalore - India

Hindupur - India

Chennai - India

Plant I
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Plant II

Global Locations
Ljungby - Sweden
Plant Area

Skelleftea - Sweden

6,000 Sq.m

Plant Area

Material/Cargo Handling

Pernio - Finland

3,000 Sq.m

Plant Area

Tech Centre & Proto Shop

Bispgarden - Sweden
Plant Area

Rm Valcea - Romania
Plant Area

Ostersund - Sweden

8,000 Sq.m

Material/Cargo Handling
Forestry

Piracicaba - Brazil

3,500 Sq.m

Plant Area

Construction & Earthmoving

Material Handling

Bangalore - India
Plant Area

15,800 Sq.m

Construction & Earthmoving

Mining & Special Applications

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12,000 Sq.m

Material Handling
Construction & Earthmoving
Farm & Agriculture
Others

Changzhou - China

Chambersburg - USA
Plant Area

Forestry
Mining
Demountable
Truck Tipping Solutions

3,500 Sq.m

Material/Cargo Handling

Plant Area

16,000 Sq.m

Plant Area

Construction & Earthmoving

Truck Tipping Solutions

9,000 Sq.m

Farm & Agri

Construction & Earthmoving

Hindupur - India

Chennai - India
Plant Area

Plant I

10,500 Sq.m

Farm & Agriculture

Construction & Earthmoving
Material Handling

8,000 Sq.m

Plant Area

9,675 Sq.m

Material/Cargo Handling
Truck Tipping Solutions
Aggregates

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Plant II
Plant Area

19,000 Sq.m

Feeder Plant for

Piston Rod manufacturing
Chrome Plating
Nickel Chrome Plating

Global Patrons
Also catering to Body
Builders in
Sweden/Finland/Holland/
Germany/Poland/Russia/
India for OE Vehicles of
Scania, Volvo, MAN etc.

Sweden
Finland
Russia
UK
Poland
The Netherlands

Japan

Austria
Spain

US

Thailand

Brazil
India
Indicative Map - Not drawn to scale

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Hydraulic Cylinder Segments

Infrastructure
Technology
Solutions

Material / Cargo
Handling &
Forestry

Farm &
Agriculture

Construction &
Earthmoving

Truck
Hydraulics

Mining

Cylinder Types
Loader Cranes
Forestry
Equipment
Container
Handlers
Fork Lifts
Tail Lifts
Hook Lifts &
Refuse Collector

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Excavator (Mini, Midi

& Large)
Backhoe Loader
Wheel Loader
Motor Grader
Dozer
Dumper

Harvester
Sprayers
Planters
Tractor steering &
attachments
Sugar cane
transporters

Front End Tipping

Under Body Tipping
Wipro Nummi Range
Truck Steering
Cabin Tilt Systems
Dumper Placers
Car Carriers
Garbage
Compactors
3 Way Tipping
System
Aggregates

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Underground
Haulers & Loaders
Surface Drill Rigs

Product Range
Single & Double Acting Cylinders
Bore

25mm to 500 mm

Stroke

Up to 10,000 mm

Working Pressure

Up to 400 bar

Telescopic Cylinder / Kits for Tippers

Front end Tipping

Up to 6 Stages

Under body Tipping

2 11 Stages

Application Tonnage

Up to 90 T

Mounting Types

Eye type, Cover tube & Trunnion

type

Accessories for Kits

Pumps, Valves, Tanks & Hoses

Suspension & Hoist Cylinders

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Tonnage

Up to 100 T

Application

Off highway Trucks & Gas Hydraulic

System for Articulated Haulers

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Global Sales Profile

Global Sales FY 2014 - 15

6%

49%

45%

Europe

Asia

Americas

Business Segments FY 2014 - 15

34%

10%

34%

Construction & Earthmoving

Truck Hydraulics

Material / Cargo Handling

& Forestry

7%

5%
Farm & Agriculture
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* Others = 10%

New Facilities

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Integrated Piston Rod Plant Hindupur, India

State-of-the-art equipment, material handling automation and in-built process

controls ensuring product quality and high throughput

Capacity to produce 3,000m of plated rods/day

Designed on Lean principles of manufacturing

Green plant utilizing optimal power and natural resources

Hard Chromium and Nickel Chromium plating plants with Zero discharge Effluent
treatment

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Chambersburg, USA

Greenfield facility in Chambersburg - Pennsylvania, USA

Plant area of 3,500 Sq. m

Specialized in cylinders for Construction & Earthmoving application

Capacity to build hydraulic cylinders of bore diameter up to 8 Inches and

stroke up to 60 Inches

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Engineering Excellence

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Product Engineering
Team of more than 65 Engineers
Supporting to 60+ customers
For more than 200 models of machines
More than 1000+ successful designs running in
production for various applications
AutoCAD, ProE, Windchill PDM, Ansys,
Pro- Mechanica, SAP - ERP
Backhoe Loaders : 20+models

Wheel loaders : 11+ models

Off-highway Dump trucks : 10+ models
Excavators : 38+ models
Dozers : 8+ models
Truck Hydraulics : 65+ models
Forestry equipment
Material Handling equipment
Motor Graders : 5+ models
Compactors : 10+ models
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Manufacturing Technology

Lean & Flexible manufacturing system

State-of-the-art manufacturing technology across different facilities
Automated testing

Friction welding

CNC turning centers

Robotic welding

Mechanized assembly

Chrome / Nickel Chrome plating

Skiving & Burnishing

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R & D Lab

Dedicated lab for product validation

Test rigs to determine Functionality, Reliability & Endurance
Various Rigs

Stroke durability test

Pressure Pulse test

FET cum UBT rig (Tipper cylinder)

Side Load test

PTO rig

Pump test rig

Cushioning test
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Tank test rig

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Cabin tilt simulation

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Quality Accreditations
ISO 9001, ISO 14001, TS 16949
and OHSAS 18001 certified
Corrosion Resistance: Standard 100 hrs. NSS - Rating 10. Can
offer superior rating to meet
specific needs through chrome and
nickel chrome process

Cleanliness up to NAS level 7

Robust process for supplier
selection and supplier quality

management

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Strategy & Goal

Leadership in Engineering, Technology &
Quality
Innovation

Business
Excellence

Partnering customers across the globe

Scalability

Leverage Global Delivery & Global

Engineering model

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Wipro Kawasaki JV
Wipro Kawasaki Precision Machinery Pvt. Ltd. is a
joint venture between Kawasaki Precision
Machinery Company and Wipro Infrastructure
Engineering
Based out of Bangalore, the plant manufactures
hydraulic pumps for excavators in India
Wipro KPM Products

Hydraulic Pump for Construction Machinery

Hydraulic Pump
K3V112DT (for 20T class excavator)
K3V63DT (for 10-12T class excavator)
K3SP36 (for 7-8T class excavator)
Capacity to produce 8000 pumps per
year
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Aerospace & Defence

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Aerospace & Defence (A & D)

Partner for Solutions to Business Challenges

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Avionics
`

PLM

Engineering
&
Design
Services

Cabin
Electronics &
Interfaces
Data bus, Fault
tolerance
Simulators

Product Data
Management
Knowledge
Based
Engineering
Manufacturing
Solutions

Structural
Analysis/
Integration &
Testing
Reverse
Engineering
Prototyping

Manufacturing
& Engineering

Navigation
&
Communication

Aerospace
Actuators and
Precision
Manufactured
Components

GPS
Receivers &
LBS Apps
Ground
Stations,
VSAT
GSM on Air

2015 WIPRO ENTERPRISES (P) LIMITED

Testing
Services

Shock &
Vibration
Thermal
Chamber
Halt
Chamber

WWW.WIPROINFRA.COM

IT
Services

Technical
Publications

EDI, B2B,
Enterprise
Apps
Enterprise
Business
Integration
Enterprise
Security
Solution

TP, AECMA &

ATA iSpec 2200
Specialists with
10 15 yrs
in Aerospace

A & D Manufacturing Strategy

Leveraging over 4 decades
Hydraulics and Actuators

of

experience

in

Agreement with CESA-Spain, a subsidiary of global

aerospace major, Airbus. Transfer of Technology from
CESA for the development and manufacture of
Actuators and related products

A new state-of-the art, Greenfield AS9100 Rev. C

certified facility has been established in the Bengaluru
Aerospace SEZ Park, Devanahalli, Bangalore
Product line includes Actuators and related precision
manufactured components. From an initial capacity of
2,000 actuators per year, capacity will be ramped up to
8,000 actuators per year
Future plans include establishing other product lines in
precision machining in Aerospace and Defence sector
Focus will be on offering end-to-end solutions

Development Validation Manufacturing Assembly & Testing

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A & D Manufacturing Capabilities

Product Portfolio
Actuators & Parts
Manifold / Valve Blocks
Hydraulic components
Liquid Reservoirs / Accumulators
Other precision machined components

Sizes and Capacity

Actuators / parts upto 1,500 mm long
Diameters upto 250 mm

Production Facilities
Mill Turn / Turn Mill Centers
Deep Hole Drilling Machine
Vertical Honing Machine
Universal Grinding Machine
NDT Facilities (FPI / MPI) (NADCAP certified)
Stress Relieving & Hardness Checking (NADCAP certified)
Ultrasonic Washing & Vapour Degreasing
Painting (NADCAP Certified), Assembly & Testing

Relieves customers from the headache of sourcing from multiple vendors

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Wipro Water

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Business Overview
Ultrapure
Water

Hi-purity Drinking
Water
Water
Industrial
Water

Waste
Water

Wipro Water conceptualizes, designs, manufactures,

commissions and operates the complete range of
industrial water and waste water treatment plants to
meet the most demanding needs of its customers
Headquartered in Airoli, Navi Mumbai, Wipro Water
has in house assembly facility for RO & Softener
skids

Solutions

The facility has In-house testing & validation facilities to carry

out Dry & Wet FATs for skid mounted SS
systems
Ion
Exchange
Plants

RO
Plants
O&M

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Fabrication Cum Assembly shop equipped with

state of art Machineries, tools & tackles

Wipro Water designs its Water Treatment Systems

as per various International standards like ASME, ISI,
TEMA and DIN

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Product Portfolio & Capabilities

Clarifiers and Flocculators

Softener
Demineralization plant
Reverse osmosis systems

Electro de-ionization system

Ultra violet disinfection system
Chemical Dosing System

Dual Media Filters

Activated Carbon Filters
Ultra Filtration system

Solutions

Secondary & Tertiary Treatment

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Filtration

Primary Treatment

Pre-Treatment

Oil Water Separator Systems

High purity water generation systems
Wastewater Treatment Systems
Effluent/Sewage re-cycling systems
Zero Liquid Discharge ETP

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Global Sustainability Leader

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Wipro Group: Global Sustainability Leader

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Spirit of Wipro

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Values - Spirit of Wipro

Wipro is built on a foundation of values the Spirit of Wipro
It is the indivisible synthesis of three
values:
These values form the bedrock of our
culture.
They guide our behavior & business
practices
The Spirit is rooted in current reality. It
is also aspirational
It is the core that has driven and will
continue to drive each Wiproite

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Thank You

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