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AND START
OF LOESCHE MILL
I.
1) Oil level in the mill main gear box and separator gearbox.
2) Oil level in the hydraulic skids for the roller system and gear oil
supply system.
3) The filters for oil , gear boxes and hydraulics , are all to be
checked and cleaned , if necessary.
5) Hot Gas Furnace, diesel tank, fresh air flaps, flexible hoses &
control panel indications.
II.
When the cold mill has to be started it is necessary to preheat the mill for
one ~ two hours to prevent condensation in the system. In order to
protect the roller bearings and sealing it is necessary that the preheating
of the mill circuit is done at a suitably low temperature.
Heating up with Hot Gas Furnace:
1. The raw meal transport to the storage silo and the bag filter for dedusting the silo are started.
2. Start of the dust transport and electrostatic precipitator (ESP)
except the ESP high voltage (High Tension).
3. ESP Fan is started.
4. The rotor of the separator is turning in minimum speed, in order to
avoid unilateral deformation of these components.
5. ESP Fan damper is opened slightly. The mill outlet damper 275.11
is opened so much that the mill inlet pressure is : - 30 mm H2O.
6. Adjust the fresh air dampers and the system of firing for the Hot
Gas Furnace and start it.
7. By the adjustments of mill outlet damper 275.11 and ESP fan
damper as well as the oil amount to the Hot Gas Furnace, hot air is
drawn through the mill a span of 2 hours.
8. The temperature after the mill must be in the range of 100 ~120C
and the mill inlet pressure should be kept at - 30 mm H2O.
III.
Just before the start of the mill the gas dampers are opened in
such a way that the differential pressure is at least 900 mm H2O.
The fuel amount to the Hot Gas Furnace is slightly increased in order to
maintain the mill outlet temperature in the range between 100~ 120 C.
The rollers are lifted up from the grinding table. Pre-charge the mill
feeding system.
The starting up of mill main drive
rotating with lifted rollers.
IV.
V.
In order to achieve a stable mill operation the mill fresh feed must be
as homogeneous as possible. That means it is very important that all
weighing feeders are running continuously and the stop of a weigh-feeder
for a main component will mean stop of the mill.
MILL VIBRATION:
When there is too much material circulating in the mill, the fresh
feed to the mill must be reduced. By decreasing the separator rotor
speed for a short time the level of material in the mill will be
reduced.
VII.
The following
automation:
action
may
have
three
different
degrees
of
The list do not include instruments and equipment necessary for machine
safety, as for example temperatures in grinding rollers bearings and main
gear unit , separator gear unit , oil levels -----etc.
Description
parameters
of
Registration
Control
Manual
Act.
value
Raw mix
Feeder
Cont.
graph
Accumulated
value
Field
Auto.
CCR
Weighing
tph
ton
Yes
Yes
Yes
tph
ton
Yes
Yes
Yes
Sand
tph
ton
Yes
Yes
Yes
Total Feed
tph
tph
ton
Yes
Yes
Yes
Power
consumption
mill motor
KW
KW
KWh
Power
ESP fan
KW
Yes,
mechanicall
y
preadjusted
Yes
No
consumption
Power
consumption
separator drive
amps
Power
consumption
mill auxiliaries
amps
Grinding pressure
Mill Vibration
psi
mm/s
KWh
Yes
Temperature
outlet
Yes
mm
H2 O
mm
H2 O
Yes
Differential Pressure
mm
H2 O
mm
H2 O
Yes
mm
H2 O
mm
H2 O
Yes
Separator speed
rpm
No
Yes
Gas
Yes
Yes
No
outlet
Yes
Yes
No
Position
damper
Position
damper
Kiln
mill
mill
B. OPERATIONAL PARAMETERS:
The operational parameters are divided into:
1. Variables or parameters to be controlled
2. Control parameters
The variables are the parameters that must be kept as constant as
possible at an optimum values.
Control parameters are the parameters which are adjusted or altered to
keep the variables at their optimum values.
Auxiliary parameters are the parameters that does not influence the
operation directly but which help in the form of safety or statistics.
VARIABLES
1) Differential Pressure; p
The differential pressure is a measure of the conditions inside the mill.
It is showing the relation between the air volume passing inside the
mill and the amount of grinding material.
CONTROL PARAMETERS:
1) Mill Fresh Feed:
practically
all
2) Grinding pressure:
The grinding pressure is registered as actual value in psi,
Adjustments of the grinding pressure have major influence on
the mill motor power consumption, the mill
Vibrations, the grinding layer thickness, the mill differential
pressure and the mill outlet pressure.
3) Separator Speed:
The speed of the separator is registered as actual value in rpm.
Changes in the separator speed first of all imply a change in
the fineness of the product and secondly it will influence the
mill differential pressure, the mill vibrations , the grinding layer
thickness , the mill motor power consumption and the mill
outlet pressure.
4) Position of the Kiln Gas Damper
AUXILIARY PARAMETERS:
1) Feed of mix bed , limestone , sand:
CHANGES OF PARAMETERS:
following
Direct Action
Control
parameters
INCREASE
Differential
pressure ,
Mill
Vibrations
Mill
Power
consumption
Mill
Outlet
Temp.
Product
Fineness
Prod.
Capacity
Total
Mill
Feed Rate
Grinding
Pressure
Separator
Speed
ESP
fan
Damper
By-pass
Damper
SYMBOLS:
+ : Increase
: Unchanged
- : Decrease
( ) : Small change