Department:

E&I Department

Process:

LOADING,UNLOADING,LIFTING,RIGGING,
MECHANICAL WORKS, FABRICATION,
RA Member 1 - Shibu
MODIFICATION AND HOT WORKS FOR
INSTALLATION OF CHC-2A CONVEYOR SYSTEM

Process / Activity Location:

BIOMASS & COAL CO-FIRING CO-GENERATION

PLANT(BMCC)PROJECT, TEMBUSU MULTIRA Member 2 - Chockalingam
UTILITIES COMPLEX, TEMBUSU CRESCENT,
JURONG ISLAND, SINGAPORE.

al Assessment Date:

RA Leader - Sandeep Jain

2-May-14

RA Member 3 - C.Muthukumar

Last review Date:

2-May-14

RA Member 4 - Balraj

Next Review Date:

2-May-15

RA Member 5 - Mustaffa

Aspect / Hazards Identification

Ref

Work Activity

Mobalization of
personnel to site

Hazard

Risk Evaluation
Possible Injury / ill
Health

Risk Control
Existing Risk Control

RPN

1.All person must attend inhouse SIC

2.All persons must attend
CSOC conducted by MOM.
3.Conduct daily toolbox
meeting and Task safety briefing.

Unfamiliar to site
safety requirements

Person get injured

Improper or reckless
driving

1. Ensure banks man to guide the vehicle to designated

location.
Hit other vehicles &
2. Speed limit with in 15KMPH.
equipment, injury body
3 If necessary escort the
or a fatal accident
vehicle (over height, over width).
4. Use licensed
operators and skilled workmen

1 Ensure that the material is properly placed and tied off.

Transporting of tools
and materials

Fall of materials

Injury/property
damage

2. The vehicle should not be overloaded.

3
The part of the material should no be bulging out from the
vehicles area.

Additional Controls

Transporting of tools
2
Aspect
/ Hazards
Identification
and materials
Ref

Work Activity

Hazard

Damaging existing
facility due to vehicle
movement

Risk Evaluation
Possible Injury / ill
Health

Property damage

Risk Control
Existing Risk Control

1. Task safety briefing conducted by supervisor at work

location.
2. Close supervision by the scaffold
supervisor to plan the material movement and storage.

RPN

Provide banks man to

control vehicle
movement

Site supervisor and

EHS coordinator to
check daily condition
of work place and PPE
before commencing
the hot work

3. Protect the existing equipment with

some other arrangements to avoid damage in case of
touching.
1. Provide fire blankets to contain the sparks .
2.

Fire hazards due to

grinding sparks

Fire and explosion

Standby fire extinguisher

3. Use approved glasses, face
shield and hand gloves.
4. Hot works keep 5Mtr away from the
combustible materials

Additional Controls

1. Grinding shall be checked by LEW prior to use and all

grinder must come with protective guard and handle.

Electrical shock due to

Worker gets injury
fault grinder
3

2. Appoint competent and trained person to do grinding

works
3. Ever grinding m/c come with dead man switch.

Site supervisor and

EHS coordinator to
check and ensure
m/c is safe to use

Worker stop grinding

and rest 15 min. per
2 hours.

provide warning signs

and barricade the are

4. Ensure to use neoprene electrical cables

GRINDING WORKS

5. For cable management use insulated S-hook 6.

Electrical tools keep away from water sources.
1. To provide Ear Plug / Ear Muff.
Noise

NID

2.Ensure worker wearing

ear protection due to grinding works
1. Arrest the flying spatters using fire blankets.
2.
Safety guard in place

Flying Object

Eye Injury and body

injury

3. Use the correct rated rpm

grinding disc, ensure disc RPM above the grinding m/c RPM
4 competent and trained personnel to
operate the grinder

Aspect / Hazards Identification

Ref

Work Activity

Hazard

Risk Evaluation
Possible Injury / ill
Health

Risk Control
Existing
Risk Control
1. All electrical
tools shall be checked by LEW prior to use

RPN

Additional Controls
1 Daily inspection of
equipment and
cables for any defects
by user.

2. All rotating parts

must come with protective guard.
3. Appoint competent and trained person
4

Using electrical tools like

Defected
Electrocution body
high speed cutter/
tools/untrained person injury
drilling m/c

to do works
4. Every

electrical tools come with dead man switch.

5. Electrical tools keep away from

3 No
using of tools during
wet condition.

water sources
Oxy-acetylene gas
cutting

6. Use proper
PPE (Hand gloves, face shield, ear plug safety googles,
helmet,
dust protection
mask)
1) personnel
equipment (e.g.) face shield,
Contact with
Burns
heat/naked flames and
hot metal surface

clothing with full sleeve,

2) Use leather gloves.
3)
Hot molten must be extinguisher with water.

2 Report
immediately if found
any faulty equipment.

1) follow safe work

procedure on gas
cutting operation

5
Flashback arrester not Fire and Explosion,
installed
property damages

1) Flash back arrestor and non returns valve must be

install both end
2) Leak test to be carried out using soap
solution
3) Use approved industrial clips only.

2) tool box meeting

1) Use good condition tools.

2) Do not modify
the tools from their original

Using hand tools

Untrained persons

Body and hand injury

3) P.P.E (hand
gloves, safety googles, helmet, safety shoe) during using
hand tools.
4) Protect hand tools
sharp edges during handling and storage.
5)
Change the hand tools when damage.
6) All
hand tools which are to be used at height should be
properly tied to the lanyard and secured to the body

1) follow safe work

procedure on gas
cutting process

Aspect / Hazards Identification

Ref

Work Activity

Using of ladder

Hazard

Trip and fall

Risk Evaluation
Possible Injury / ill
Health

Body injury

Risk Control
Existing Risk Control

1) Check the ladder condition before use, ensure ladder in

good working condition.
2) Do not climb unto the upper most steps of
the ladder, always stand below 3 steps from top for proper
grip and balance.
3) If working above 2mtrs height
wear body harness and anchoring properly.
4) Always
follow buddy system.
5) Ladder placed at plain and firm
ground.
6) Always follow 3point contact when using
ladder

RPN

Additional Controls
1) one person hold or
secure ladder during
working on ladder.

2) Conduct
training on safe use
of ladders.
3)
Do not work
continuously more
than 30 min by using
ladder

1) Wear P.P.E (hand gloves, safety goggles, helmet, safety

shoe) during handling the materials.
8

Manual handling

Improper handling
methods

Back injury/ Pinch

point

2) Each person do not carry more than 25Kg.

3) If the
1)
Working
atthan
heights
permit
to be apply
if working
more
weight
more
25kg
use trolleys
or buddy
system.
than 2mtr height
2) Wear safety harness with
double lanyard.
3) Anchor body harness to the strong point which can
hold the man weight.
4) Do not take shortcuts use
proper access,
5) Do not climb over the hand rails.
9

Working at height

Fall from the height

working on the
scaffolding platform

Fatality during fall from

height

6) Ensure 100% tie off during working at

height
7) Maintain 3 point contact during
climbing ladder
8) Use only " safe to use" tag
scaffolding.
9) Do not by-pass any part of PPEs.

Untrained persons

Property
damage/injury to
person

10) Check the scaffold tag validity before use the

1.crane
supervisor and rigger signalman
scaffold operator,lifting
platform
must be trained and holding valid certicate.
2.Do not allow any
un trained person to do lifting works.

Must follow minimum

20% or 1.2 safety
factor for all the
loads,Lifting
gears,machines

Aspect / Hazards Identification

Ref

Work Activity

Hazard

Failure of crane

Risk Evaluation
Possible Injury / ill
Health

Property
damage/fatality

Risk Control
Existing Risk Control

1.Before start work check the crane by crane operator

based on checklist.
2.Crane inspected by MOM and
ensure to have valid certicate.
3. In case
of emergency please contact:
5
Emergency Contact No:
TPU: CCR Room @ 67685666
Marubeni: Mr. Pasu Pathi @ 97779361
JML: Mr. Sandeep @ 81865766

RPN

Additional Controls

Must follow minimum

20% or 1.2 safety
factor for all the
loads,Lifting
gears,machines .

Must follow minimum

20% or 1.2 safety
factor for all the
loads,Lifting
gears,machines

Must follow minimum

20% or 1.2 safety
factor for all the
loads,Lifting
gears,machines

1.Park the crane on firm and level ground.

2.All out riggers
fully extended and placed on a metal base plate.
3.Ensure Weight of the load within the SWL of the
crane.
4.Crane operator must be trained
person and holding valid certificate.
Crane collapse/topple
10

Property
damage/fatality

Lifting works by using

lorry/Mobile crane

Failure of lifting
gear/applainces

Property
damage/fatality

5.Proper communication between crane operator,lifting

supervisor and rigger/signalman
5
6.Use walkie talkie to communicate if there is any blind
spot.
7.Lifting
supervisor must have a lifting plane before doing any
lifting works.
8. In case of emergency please
contact:
Emergency
Contact No:
TPU: CCR Room @ 67685666
Marubeni: Mr. Pasu Pathi @ 97779361
JML:
Sandeep
@ 81865766
1.All Mr.
lifting
gear/applainces
used for lifting must be in good
condition with valid certificate.
2 All lifting gear/applainces used for lifting works
are checked by lifting supervisor prior to use.
3.Select correct capacity of lifting
gear/applainces based on the weight of the load.
4.Protect the lifting belt from
sharp edges of the load to avoid damage belt.

Aspect / Hazards Identification

Ref

Work Activity

Hazard

Struck by falling object

Risk Evaluation
Possible Injury / ill
Health

Property
damage/fatality

Risk Control
Existing Risk Control

1.Barricade the lifting area and display warning sign

"Lifting in progress".
2.Do not stand under the
suspended load.
3.Use tag line to controll the movement of the
load. Do not hold or stand near to the load untill the load
rest on the ground.
5
4. In case of emergency
please contact:
Emergency
Contact No:
TPU: CCR Room @ 67685666
Marubeni: Mr. Pasu Pathi @ 97779361
JML: Mr. Sandeep @ 81865766

1) Ensure that proper ventillation is maintained during

working time.
Insufficient Ventillaton Respiratory difficulties
2) If permanent ventillation not
enough,arrange for temporaray ventillation

RPN

Additional Controls

Must follow minimum

20% or 1.2 safety
factor for all the
loads,Lifting
gears,machines

1) Provide sufficient lighting to ensure good visibility.

Insufficient
Illumination

Falling through floor

openings

Injury/ Property
Damage

Fatality/ permanent
disability

2) If permanent lighting not enough,arrange for

temporary lighitng.
1) Cover all opening with proper plywood/ scaffolding
decks.
2) During
working in the area,alert all workmen about floor openings.
3) Display warning sign to warn the
people.

11

Site Condition
Moving parts of
conveyors/ motors

Fatality/ permanent
disability

1) During working in the area,alert all workmen about

moving parts.
2) Display warning sign to warn the
people.
3) Ensure proper barrication of the area so that no
one can go near the moving parts.

11

Site Condition

Aspect / Hazards Identification

Ref

Work Activity

Hazard

Watery surface

Risk Evaluation
Possible Injury / ill
Health

Slip and Fall/ Injury/

Disability/
Electrocution.

Contact with
Burns to
Hot/Boiling Equipment skin/Injury/Fatality

Wear and Tear of Rope Fatality/Injury

Risk Control
Existing Risk Control

1) Ensure that all stagnant water in the work area has

been cleared off.
2) Ensure that no cable or
electrical tools is lying on water surface.
3)
Ensure that there is no cut or tear in the power cable.
4)
Use cable stand for cable management.
1) Do not meddle with euipment in plant area
2) Do not rest
,sit,lean against equipment
3)Leave work area
upon job completion
4) Supervisor to brief workers on the
hazards.
1) Please ensure that no one stay near the tensed winch
rope.
2)Before operation of winch starts,please ensure to
check that rope is not lying on any sharp edge.
3) Please
ensure that the rope used is of proper load capacity

RPN

10

10

Additional Controls

4) All tools and tackles used should have proper

certification

12

Winch Operation

Struck by falling object

Property
damage/fatality

1.Barricade the lifting area and display warning sign

"Lifting in progress".
2.Do not stand under the
suspended load.
3.Use tag line to controll the movement of the
load. Do not hold or stand near to the load untill the load
rest on the ground.
5
4. In case of emergency
please contact:
Emergency
Contact No:
TPU: CCR Room @ 67685666
Marubeni: Mr. Pasu Pathi @ 97779361
JML: Mr. Sandeep @ 81865766

1.Provide sufficient lighting to good visibility at night.

13

During working at
night(after 7pm)

Poor visibility, working Trip&Fall, workers get

long hours
tyred

2.Provide resting hours to workers during

working long hours

Must follow minimum

20% or 1.2 safety
factor for all the
loads,winching
machines ,pulley and
ropes.

Aspect / Hazards Identification

Ref

Work Activity

Hazard
Lightning

14

Risk Evaluation
Possible Injury / ill
Health
Serious injury or
fatality

Risk Control
Existing Risk Control

RPN

Additional Controls

All containers and

workshop equipped
with earthing system

Provide lightening shelters

1.Provide resting shelters and resting hours.

2.Provide drinking water.

Environmental Hazards
Heat stroke

Fatality

3. Educate the workers on heat stroke risks and necessary

safe work practices
1.house keeping must be done three times a day.

15

House keeping

slip and fall

Person get injured

2.Site Supervisor and EHS Coordinator to check

the work area for proper housekeeping before lunch and
before job completion.

Reference No.:
T-BMCC/MC/JML/RA005,Rev 0

Approved by: Sandeep Jain

Signature

Name: SANDEEP JAIN

Designation: SITE MANAGER
Date: Friday, May 02, 2014

sk Control

dditional Controls S

RPN

Implementatio
Due Date
n Persons
Safety
supervisor

2-May-15

Lifting
supervisor/
2-May-15
site supervisor

Lifting
supervisor/
2-May-15
site supervisor

Remarks

sk Control

dditional Controls S

RPN

Implementatio
Due Date
n Persons

ovide banks man to

ntrol vehicle
ovement

Lifting
supervisor/
2-May-15
site supervisor

te supervisor and
HS coordinator to
heck daily condition
work place and PPE
efore commencing
e hot work

Site supervisor 2-May-15

te supervisor and
HS coordinator to
heck and ensure
/c is safe to use

Site supervisor 2-May-15

orker stop grinding

nd rest 15 min. per
hours.

Site supervisor 2-May-15

ovide warning signs

nd barricade the are

Site supervisor 2-May-15

Remarks

sk Control

dditional Controls S

RPN

Daily inspection of
quipment and
bles for any defects
y user.

2 Report
mmediately if found
ny faulty equipment.

Implementatio
Due Date
n Persons

Site supervisor 2-May-15

3 No
ing of tools during
et condition.

follow safe work

ocedure on gas
utting operation

follow safe work

ocedure on gas
utting process

Site supervisor 2-May-15

Site supervisor 2-May-15

tool box meeting

safety
Supervisor /
2-May-15
Site
Supervisor

Remarks

sk Control

dditional Controls S

RPN

Implementatio
Due Date
n Persons

one person hold or

cure ladder during
orking on ladder.

2) Conduct
aining on safe use
ladders.

Site supervisor 2-May-15

3)
o not work
ntinuously more
an 30 min by using
dder

ust follow minimum

0% or 1.2 safety
ctor for all the
ads,Lifting
ears,machines

Site supervisor 2-May-15

Site supervisor 2-May-15

Lifting
supervisor/
2-May-15
site supervisor

Remarks

sk Control

dditional Controls S

RPN

Implementatio
Due Date
n Persons

ust follow minimum

0% or 1.2 safety
ctor for all the
ads,Lifting
ears,machines .

Lifting
supervisor/
2-May-15
site supervisor

ust follow minimum

0% or 1.2 safety
ctor for all the
ads,Lifting
ears,machines

Lifting
supervisor/
2-May-15
site supervisor

ust follow minimum

0% or 1.2 safety
ctor for all the
ads,Lifting
ears,machines

Lifting
supervisor/
2-May-15
site supervisor

Remarks

sk Control

dditional Controls S

ust follow minimum

0% or 1.2 safety
ctor for all the
ads,Lifting
ears,machines

RPN

Implementatio
Due Date
n Persons

Lifting
supervisor/
2-May-15
site supervisor

safety
Supervisor /
2-May-15
Site
Supervisor

safety
Supervisor /
2-May-15
Site
Supervisor

safety
Supervisor /
2-May-15
Site
Supervisor

safety
Supervisor /
2-May-15
Site
Supervisor

Remarks

sk Control

dditional Controls S

ust follow minimum

0% or 1.2 safety
ctor for all the
ads,winching
achines ,pulley and
pes.

RPN

Implementatio
Due Date
n Persons

safety
Supervisor /
2-May-15
Site
Supervisor

safety
Supervisor /
2-May-15
Site
Supervisor

safety
Supervisor /
2-May-15
Site
Supervisor

Lifting
supervisor/
site supervisor

safety/site
supervisor

2-May-15

Remarks

sk Control

dditional Controls S

RPN

l containers and
orkshop equipped
3
th earthing system

Implementatio
Due Date
n Persons
safety/site
supervisor

2-May-15

safety/site
supervisor

2-May-15

safety/site
supervisor

2-May-15

Remarks