Oki C5300 C5100 Service Manual

C5300/C5100
Color LED Page Printer

MAINTENANCE MANUAL
ODA/OEL/INT
2003-3-28 Rev.1
www.eManualpro.com
42049001TH Rev.1
1 / 148
www.eManualpro.com
PREFACE
This manual describes the procedures of the maintenance of the C5300/C5100 printers.
The document is produced for maintenance personnel use. For details on the procedures for handling the
C5300/C5100 of printers, see its user documentation.
Note! The descriptions in this manual are subject to change without prior notice.
In preparing the document, efforts have been made to ensure that the information in it is accurate.
However, errors may be crept into the document. Oki Data assumes no responsibility for any
damage resulting from, or claimed to be the results of, those repairs, adjustments or modifications to the printers which are made by users using the manual.
The parts used for the printers are sensitive and, if handled improperly, may be damaged. It is
strongly recommended that the products are maintained by maintenance men registered with
Oki Data.
42049001TH Rev.1
3/
www.eManualpro.com
CONTENTS
1. SPECIFICATIONS ............................................................................................ 6
1.1
1.2
1.3
1.4
System Configuration ....................................................................................................... 6

Printer Configuration ........................................................................................................ 8
Option Configuration ...................................................................................................... 10
Specifications ................................................................................................................. 11
2. PARTS REPLACEMENT ................................................................................ 13

2.1
2.2
Precautions in Replacing Parts ...................................................................................... 13

Part Replacement Procedures ....................................................................................... 15
2.2.1 Top Cover ......................................................................................................... 15
2.2.2 Left Side Cover ................................................................................................. 16
2.2.3 Right Side Cover .............................................................................................. 17
2.2.4 Face-Up Tray .................................................................................................... 18
2.2.5 Rear Cover ....................................................................................................... 19
2.2.6 LED Assy / LED Assy Springs .......................................................................... 20
2.2.7 Controller PWB ................................................................................................. 21
2.2.8 Print Engine Controller PWB ............................................................................ 23
2.2.9 Top Cover Unit. ................................................................................................ 25
2.2.10 Controller Panel Assy ....................................................................................... 26
2.2.11 Board RSP / Environment Sensor / Top Cover Handle .................................... 27
2.2.12 Low Voltage Power Unit / FAN (ID) / FAN (PowL) / Hopping Motor /
Fuser Motor ...................................................................................................... 28
2.2.13 Board-PRD ....................................................................................................... 29
2.2.14 Guide - Eject Assy / Color Registration Assy / Board-RSM .............................. 30
2.2.15 FAN (Fuser) / Belt Motor / High Voltage Power Supply Board /
Cover Open Switch / Image Drum Up/Down Sensor ........................................ 31
2.2.16 Multipurpose Tray (MPT) Assy ......................................................................... 32
2.2.17 Feeder Unit / Board-RSF / Multipurpose Tray (MPT) Hopping Roller /
Multipurpose Tray (MPT) Frame Separator / Cover-Front ............................... 33
2.2.18 Main Motors / Solenoid / Paper-End Sensor .................................................... 34
2.2.19 Feed Roller ....................................................................................................... 36
2.2.20 Shaft Eject Assy (FU) / Shaft Eject Assy (FD) / Eject Sensor .......................... 37
2.2.21 Fuser Unit ......................................................................................................... 38
2.2.22 Belt Unit ............................................................................................................ 39
3. ADJUSTMENTS ............................................................................................. 40
3.0
3.1
3.2
System Maintenance Menu ........................................................................................... 40

Maintenance Modes and Their Functions ...................................................................... 41
3.1.1 Maintenance Menu ........................................................................................... 41
3.1.2 Engine Maintenance Mode ............................................................................... 42
3.1.2.1 Operator panel .................................................................................. 42
3.1.2.2 Normal self-diagnostic mode (level 1) ............................................... 42
3.1.2.2.1 Entering self-diagnostic mode (level 1) ............................. 43
3.1.2.2.2 Exiting self-diagnostic mode ............................................. 43
3.1.2.3 Switch scan test ................................................................................ 43
3.1.2.4 Motor and clutch test ......................................................................... 46
3.1.2.5 Test printing ...................................................................................... 48
3.1.2.6 Consumable counter display ............................................................. 53
3.1.2.7 Consumable counter display - continuous ........................................ 53
3.1.2.8 Operator panel display ...................................................................... 54
3.1.3 Printing on Printer Equipped with Controller ..................................................... 59
Adjustments after Parts Replacement ........................................................................... 60
3.2.1 Notes on Engine Controller Board Replacement ............................................. 60
42049001TH Rev.1
4/
www.eManualpro.com
3.3
3.4
3.2.2 EEPROM Replacement after ARC Board / OWL Board Replacement ............
3.2.3 Destination Setting (Check Method: Printing demo page) ...............................
Print Density Adjustment ................................................................................................
Print Density Adjustment (Calibration Chip) ...................................................................
61
61
62
63
4. REGULAR MAINTENANCE ........................................................................... 64

4.1
4.2
4.3
4.4
Parts Replaced Regularly ..............................................................................................

Cleaning .........................................................................................................................
Cleaning the LED Lens Array ........................................................................................
Cleaning the Pick-up Roller ...........................................................................................
64
64
64
64
5. TROUBLESHOOTING PROCEDURES ......................................................... 65

5.1
5.2
5.3
5.4
5.5
5.6
Precautions before troubleshooting ............................................................................... 65

Precautions before handling an abnormal image .......................................................... 65
Precautions upon handling an abnormal image ............................................................. 65
Preparing for Troubleshooting ....................................................................................... 66
Troubleshooting Procedure ............................................................................................ 66
5.5.1 LCD message list ............................................................................................. 67
5.5.2 Preparing for troubleshooting ........................................................................... 72
5.5.3 Image Problem Troubleshooting ...................................................................... 83
Fuse Checking ............................................................................................................... 97
6. CONNECTION DIAGRAM .............................................................................. 98

6.1
6.2
Resistance Checks ........................................................................................................ 98

Program/Font ROM Layouts ........................................................................................ 102
7. PARTS LIST ................................................................................................. 108

APPENDIX A INTERFACE SPECIFICATIONS ................................................. 134
1. Parallel Interface Specifications (C5300) ......................................................................... 134
1.1 Parallel Interface ...................................................................................................... 134
1.2 Parallel Interface Connector and Cable ................................................................... 134
1.3 Parallel Interface Level ............................................................................................ 134
1.4 Timing Charts .......................................................................................................... 135
1.5 Parallel I/F Signals ................................................................................................... 136
2. Universal Serial Bus (USB) Interface Specifications ....................................................... 137
2.1 USB Interface .......................................................................................................... 137
2.2 USB Interface Connector and Cable ....................................................................... 137
2.3 USB Interface Signals ............................................................................................. 137
3 Network Interface Specifications ..................................................................................... 138
3.1 Network Interface ..................................................................................................... 138
3.2 Network Interface Connector and Cable ................................................................. 138
3.3 Network Interface Signals ........................................................................................ 138
APPENDIX B 2ND TRAY MAINTENANCE ....................................................... 139

1. Parts Replacement .......................................................................................................... 139
1.1 PCB ......................................................................................................................... 139
1.2 Frame Assy- Hopping .............................................................................................. 140
2. PARTS LIST .................................................................................................................... 141
APPENDIX C DUPLEX UNIT MAINTENANCE ................................................. 143

1. Parts Replacement .......................................................................................................... 143
1.1 Duplex Unit .............................................................................................................. 143
1.2 Upper Assy / Rear Assy .......................................................................................... 144
1.3 Duplex Transport Assy ............................................................................................ 145
2. PARTS LIST .................................................................................................................... 147
42049001TH Rev.1
5/
Front Sensor Board

LEISUS Video
Interface
(data8bit 4,
fsync 4,
Isync, wclk)
K LED HEAD
CU-FAN
IN1
IN2
WR
M
YID
M
MID
M
CID
Y LED HEAD
DCON
1st
P.E
M LED HEAD
C LED HEAD
Figure 1-1-1
LEISUS
Command
Interface
Environment Temperature
Humidity Signals
Operator Panel
Board
PU-Board
MCON
CoverOpen
High Voltage Interface,
Fan Control, Cover-Open
Color Registration,
Density, Thermistor
Signals
Fuse Cut-Out/
Recognition, Exit,
Motor Control
Fan, Heater
Control, etc
High Voltage Board
Y-ID
M
BELT
M-ID
M
HEAT
CPU
SRAM
256Kbit
EEPROM
K-ID
Belt Unit
FLASH
8M or
4Mbit
Toner Sensor Board
ID UP/
Down
M
HOP
Belt Thermistor
FAN
K toner Y toner M toner C toner Image drum fuse

sensor sensor sensor sensor cut-out/recognition
FAN
M
KID
CU Area
33MHz
DCON I/F, LSYNC
Environment
Sensor
Paperfeed
Solenoid
3.3V, 5V, 24V,

0VL, 0VP
Low Voltage Board
Belt Unit Fuse

Cut-Out/
Recognition
Color
Registration
28MHz
Driver Relay Board
Density
Fuser Fuse Cut-Out/

Recognition/
Thermistor
EXIT
Fuser
C-ID
Inlet
FAN
AC-SW
SPECIFICATIONS
LVDS
Driver
1.
CU Board
System Configuration
2nd Tray Board
1.1
Duplex Board
C5300
HDD
Figure 1-1-1 shows the system configuration of C5300.
42049001TH Rev.1
LAN, USB, Centro I/F
6/
Duplex Board
2nd Tray Board
CU Board
Front Sensor Board

LEISUS Video
Interface
(data8bit 4,
fsync 4,
Isync, wclk)
K LED HEAD
ASIC
C LED HEAD
Paperfeed
Solenoid
1st
P.E
(ARBOKS)
M LED HEAD
M
YID
M
MID
M
CID
Figure 1-1-2
PU-Board
Belt Unit
M
BELT
FLASH
8M or
4Mbit
Toner Sensor Board
MCON
EEPROM
High Voltage Interface,

Fan Control, Cover-Open
Color Registration,
Density, Thermistor
Signals
Fuse Cut-Out/
Recognition, Exit,
Motor Control
Fan, Heater
Control, etc
High Voltage Board
M-ID
M
HEAT
CPU
SRAM
256Kbit
CoverOpen
Y-ID
M
HOP
Belt Thermistor
Environment Temperature
Humidity Signals
Operator Panel
Board
ID UP/
Down
M
KID
FAN
K toner Y toner M toner C toner Image drum fuse

sensor sensor sensor sensor cut-out/recognition
K-ID
WR
CU Area
66MHz
DCON I/F, LSYNC
FAN
IN2
CPU
Y LED HEAD
Environment
Sensor
IN1
3.3V, 5V, 24V,

0VL, 0VP
Low Voltage Board
Belt Unit Fuse

Cut-Out/
Recognition
Color
Registration
28MHz
Driver Relay Board
Density
Fuser Fuse Cut-Out/

Recognition/
Thermistor
EXIT
Fuser
C-ID
Inlet
FAN
AC-SW
C5100
LAN I/F
Figure 1-1-2 shows the system configuration of C5100.
42049001TH Rev.1
USB I/F
7/
www.eManualpro.com
1.2
Printer Configuration
The inside of C5300 printers is composed of the following:
Electrophotographic Processor
Paper Paths
Controller Block (CU and PU)
Operator Panel
Power Units (High Voltage Unit and Low Voltage Unit)
Figure 1-2-1 shows the configuration of each printer.
Figure 1-2-1
42049001TH Rev.1
8/
www.eManualpro.com
The inside of C5100 printers is composed of the following:
Electrophotographic Processor
Paper Paths
Controller Block (CU and PU)
Operator Panel
Power Units (High Voltage Unit and Low Voltage Unit)
Figure 1-2-2 shows the configuration of each printer.
Figure 1-2-2
42049001TH Rev.1
9/
www.eManualpro.com
1.3
Option Configuration
The following options are available for C5300/C5100.
(1) 2nd Tray
(2) Duplex Unit
(3) Expansion Memory (ML5300) 64 MB
(4) Expansion Memory (ML5100) 64/256 MB
(5) Hard Disk (ML5300)
42049001TH Rev.1
10 /
www.eManualpro.com
1.4
Specifications
(1)
External Dimensions
Height: 345 mm. Width: 422 mm. Length: 561 mm.
(2)
Weight
Approx. 20 kg (except consumables)
(3)
Paper
Type:
Size:
Plain paper, Transparencies (Recommended: MLOHP01)

Postal card, Legal 13" or 14", Executive, A4, A5, B5, A6 (A6 held in and fed from
only 1st tray and front feeder)
Weight: 1st tray
55 kg to 103 kg (64 to 120 g/m2)
Front feeder
55 kg to 172 kg (64 to 203 g/ m2)
(4)
Print Speed
Color:
12 pages per minute (Transparencies: 6 pages per minute)
Monochrome: 20 pages per minute (Transparencies: 12 pages per minute)
Postal Cards, Labels, Thick Paper: 8 pages per minute
(5)
Resolution
600 1200 dots per inch
(6)
Power Input
100 VAC 10%
(7)
Power Consumption
Peak:
Normal Operating:
Idle:
Power Save Mode:
850W
400W (5% duty)
80W
18W or less
(8)
Frequency
50Hz or 60Hz 2 Hz
(9)
Noise
Operating:
54 dB (Without duplex unit and 2nd tray)
Standby:
40 dB
Power Saving: Background noise
(10) Consumable Life

Toner Cartridges: 5,000 pages (images) (5% duty, Each of Y, M, C and K)
Image Drums:
22,000 pages (images) (5% duty, Continuous printing, Each of Y, M, C
and K)
(11) Parts Replaced Periodically
Fuser Unit: Every 45,000 pages (prints)
Belt Unit:
Equivalent of 50,000 pages (images) (3 pages/job)
42049001TH Rev.1
11 /
www.eManualpro.com
(12) Temperature and Relative Humidity

Temperatures
Temperature condition
Celsius
Remarks
Operating
10 to 32 17 to 27 Celsius (Temperatures to assure full color

print quality)
Non-Operating
0 to 43
Power off
Storage (Max. One Year)
-10 to 43 With drum and toner
Delivery (Max. One Month)
-29 to 50 With drum and without toner
Delivery (Max. One Month)
-29 to 50 With drum and toner
Humidities
Humidity condition
Relative
Max. Wet-Bulb
Humidity (%) Temperature (Celsius)
Operating
20 to 80
25
Non-Operating
10 to 90
26.8
Storage
10 to 90
35
Delivery
10 to 90
40
Remarks
50 to 70% (for assurance of full color
print quality)
Power off
(13) Printer Life

420,000 pages (on a A4-size basis) or five years
42049001TH Rev.1
12 /
www.eManualpro.com
Oki Data CONFIDENTIAL
2.
PARTS REPLACEMENT
This section describes the procedure for replacing the parts, assemblies and units in the field. The
replacing procedure is given for detachment. To attach, use the reverse procedure.
2.1
Precautions in Replacing Parts

(1)
Before replacing the parts, be sure to remove the AC cable and the interface cable.
(a) To remove the AC cable, always use the following procedure.
i) Flip the power switch of the printer off (to O).
ii) Pull the AC inlet plug of the AC cable out of the AC receptable.
iii) Remove the AC cable and the interface cable from the printer.
(b) To connect the printer again, always use the following procedure.
i) Connect the AC cable and the interface cable to the printer.
ii) Insert the AC inlet plug into the AC receptacle.
iii) Flip the power switch of the printer on (to I).
Disconnect
Connect
(2)
Do not disassemble the printer so long as it operates properly.
(3)
Minimize the disassembly. Do not detach parts other than those shown in the replacing procedure.
(4)
For maintenance, use designated tools.
(5)
Follow the order instructed to disassemble the printer. Incorrect order may damage the parts.
(6)
Small parts such as screws and collars tend to get lost, so temporarily place and fix them in
their original positions.
(7)
When handling ICs and circuit boards such as microprocessors, ROMs and RAMs, do not use
gloves that likely to have static.
(8)
Do not place the printed circuit boards directly on the printer or the floor.
42049001TH Rev.1
13 /
www.eManualpro.com
[Maintenance Tools]
Table 2-1 lists tools necessary to replace the printed circuit boards and the units.
Table 2-1 Maintenance Tools
No.
Service Tools
Q' ty
Place of use
No. 1-100 Philips

screwdriver
2~2.5 mm screws
No. 2-200 Philips

screwdriver, Magnetized
3~5 mm screws
No. 3-100 screwdriver
No. 5-200 screwdriver
Digital multimeter
Pliers
Handy cleaner
LED Head cleaner

P/N 4PB4083-2248P001
High voltage probe
42049001TH Rev.1
Remarks
Cleans LED head
14 /
www.eManualpro.com
2.2
Part Replacement Procedures

This section describes the procedures for replacing the parts and assemblies shown in the
following disassembly chart:
2.2.1
Top Cover
(1)
Open the top cover assy.
(2)
Remove the eight screws 1 to detach the cable cover 2 and the top cover 3.
1
2
Figure 2-2-1 Top Cover
42049001TH Rev.1
15 /
www.eManualpro.com
2.2.2
Left Side Cover

(1)
Open the top cover 1.
(2)
Open the feeder unit 2.
(3)
Remove the screw 3 to detach the left side cover 4.
2
4
Figure 2-2-2 Left Side Cover
42049001TH Rev.1
16 /
www.eManualpro.com
2.2.3
Right Side Cover

(1) Open the top cover 1.
(2) Open the feeder unit 2.
(3) Loosen the screw 3 to detach the right side cover 4.
Figure 2-2-3 Right Side Cover
42049001TH Rev.1
17 /
www.eManualpro.com
2.2.4
Face-Up Tray
(1)
Open the face-up tray 1 in the direction of the arrow, and disengage it at its two places to
detach it.
Figure 2-2-4 Face-Up Tray
42049001TH Rev.1
18 /
www.eManualpro.com
2.2.5
Rear Cover
(1)
Remove the two screws 1 to detach the rear cover 2.
Figure 2-2-5 Rear Cover
42049001TH Rev.1
19 /
www.eManualpro.com
2.2.6
LED Assy / LED Assy Springs

(1)
Open the top cover 1.
(2)
Remove the cable connection of, and disengage the two hooks of, the LED assy 2 to detach
the assy (the two springs 3 become detached together with the LED Assy 2).
1
3
2
Hook (each side)
Figure 2-2-6 LED Assy / LED Assy Springs
42049001TH Rev.1
20 /
www.eManualpro.com
2.2.7
Controller PWB
C5300
(1)
Remove the Print Engine Controller PWB (see section 2.2.8).
(3)
Remove the screw 1 and then the head cable 2.
(4)
Remove the eight screws 3, then detach the controller PWB 4.
1
4
3 8
2
Figure 2-2-7-1 Controller PWB (C5300)
42049001TH Rev.1
21 /
www.eManualpro.com
C5100
(1)
Open the top cover.
(2)
Remove the right side cover (see section 2.2.3).
(3)
Unscrew the three screws 1 to remove the plate-shield assy (GDI) 2.
(4)
Remove the screw 3 and then the head cable 4.
(5)
Remove the six screws 5 and the connector 6, then detach the controller PWB 7.
3
7
5 6
4
1
Figure 2-2-7-2 Controller PWB (C5100)
42049001TH Rev.1
22 /
www.eManualpro.com
2.2.8
Print Engine Controller PWB
C5300
(1)
Open the top cover.
(2)
(3)
Remove the connector 1, and disengage the two hooks 2 of to detach the FAN (CU) 3.
(4)
Remove the three screws 4 to detach the plate shield assy (PCL) 5.
(5)
Remove the three screws 6 and all the connectors to detach the print engine controller PWB
7.
6
2
4
Figure 2-2-8-1 Print Engine Controller PWB (C5300)
42049001TH Rev.1
23 /
www.eManualpro.com
C5100
(1)
Remove the plate shield assy (GDI) [see section 2.2.7, steps (1) to (3)].
(2)
Remove the three screws 1 and all the connectors to detach the print engine controller PWB
2.
2
1
Figure 2-2-8-2 Print Engine Controller PWB (C5100)
42049001TH Rev.1
24 /
www.eManualpro.com
2.2.9
Top Cover Unit.

(1)
Remove the top cover (see section 2.2.1).
(2)
Remove the left side cover (see section 2.2.2).
(3)
(4)
Remove the rear side cover (see section 2.2.5).
(5)
Remove the plate-shield assy (GDI) [see section 2.2.7, step (2)].
(6)
Remove the two E-shaped rings 1 and the two springs - torsion 2, then detach the top cover
unit 3.
2
1
Figure 2-2-9 Top Cover Unit
42049001TH Rev.1
25 /
www.eManualpro.com
2.2.10 Controller Panel Assy

(1)
Open the top cover.
(2)
Open the feeder unit.
(3)
(4)
Remove the plate-shield assy (GDI) [see section 2.2.7, step (2)].
(5)
Make control panel assy connector removal (see section 2.2.8).
(6)
Remove the four screws 1, then detach the control panel assy 2.
Figure 2-2-10 Control Panel Assy
42049001TH Rev.1
26 /
www.eManualpro.com
2.2.11 Board RSP / Environment Sensor / Top Cover Handle

(1)
Remove the control panel assy (see section 2.2.10).
(2)
Disengage the two claws of the lever-lock 2 to remove the frame OP 1, and remove the
lever-lock 2 and the spring-compression 3.
(3)
Disengage the two claws of the cover assy OP 4 to remove it, and remove the springs torsion
5.
(4)
Detach the board RSP 6, the environment sensor 7, the cable 8 and the harness 9.
2
Claws
4
8
Claws
9
3
5
Figure 2-2-11 Board RSP / Environment Sensor / Top Cover Handle
42049001TH Rev.1
27 /
www.eManualpro.com
2.2.12 Low Voltage Power Unit / FAN (ID) / FAN (PowL) / Hopping Motor / Fuser Motor
(1)
Remove the print controller PWB (see section 2.2.8).
(2)
Remove the controller PWB (see section 2.2.7).
(3)
Remove the film 1 and the frame duct 2 to demount the FAN (ID) 3.
(4)
Remove the two screws 4 and the four connectors to demount the POW unit 5.
(5)
Demount the FAN (PowL) 6 by releasing claw engagement.
(6)
Remove the two screws 7 and the connector to detach the hopping motor 8.
(7)
Remove the two screws 9 and the connector to detach the fuser motor 0.
Note!
When reassembling the FAN (PowL) 6, check the attachment direction.
0
9
5
3
Air
6
8
Figure 2-2-12 Low voltage Power Unit / FAN (ID) / FAN (PowL) / Hopping Motor / Fuser Motor
42049001TH Rev.1
28 /
www.eManualpro.com
2.2.13 Board-PRD
(1)
(2)
Remove the print engine controller PWB and the controller PWB (see sections 2.2.7 and
2.2.8).
(3)
Remove the film and the low voltage power unit (see section 2.2.12).
(4)
Remove the three screws 1 and the two E-shaped snaps 2 to remove the plate-outer 3.
(5)
Remove the gear-idle-ID - K 4, Y and C 5, each in one piece, and M 6, and the spring 7
of the solenoid.
(6)
Unlatch, and remove by sliding the guide assy - side R 8, the assy and detach the boardPRD 9 and the nine springs 0.
Note! When reassembling the board-PRD, do not forget to attach the spring of the solenoid 7.
9
8
09
65
3
7
4
2
1
Figure 2-2-13 Board-PRD
42049001TH Rev.1
29 /
www.eManualpro.com
2.2.14 Guide - Eject Assy / Color Registration Assy / Board-RSM

(1)
Remove the left side cover, the write side cover, the rear cover and the top cover unit (see
sections 2.2.2, 2.2.3, 2.2.5 and 2.2.9).
(2)
Remove the engine controller PWB, the controller PWB and the film [see sections 2.2.7 and
2.2.8, and step (3) of section 2.2.12].
(3)
Unscrew the two screws 1 to remove the plate-heat 2.
(4)
Remove the two springs - torsion 3 and disengage the latches to remove the cover-driver 4.
(5)
Make two-screw 5 and connector removal to detach the color registration assy 6.
(6)
Make two-screw 7 and connector removal to detach the guide eject assy 8.
(7)
Make screw 9 and connector removal to detach the board-RSM 0.
1
2
4
3
5
6
0
8
9
7
Figure 2-2-14 Guide - Eject Assy / Color Registration Assy / Board-RSM
42049001TH Rev.1
30 /
www.eManualpro.com
2.2.15 FAN (Fuser) / Belt Motor / High Voltage Power Supply Board / Cover Open Switch / Image Drum
Up/Down Sensor
(1)
(2)
Make screw 1 and connector removal to detach the belt motor 2.
(3)
Remove the screw 3, disengage the latch and make connector removal to detach the high
voltage power supply board 4.
(4)
Remove the two screws 5 to remove the cover-rear 6.
(5)
Remove the connector and, turning the FAN (Fuser) 7, detach the FAN (Fuser) 7.
(6)
Remove the connector and unlatch the cover open switch 8 to detach the switch.
(7)
Remove the connector and pull out the lock-piece 9 to detach the image drum up/down
sensor 0.
0
9
2
1
3
Figure 2-2-15 FAN (Fuser) / Belt Motor / High Voltage Power Supply Board /
Cover Open Switch / Image Drum Up/Down Sensor
42049001TH Rev.1
31 /
www.eManualpro.com
2.2.16 Multipurpose Tray (MPT) Assy

(1)
Open the MPT assy 1.
(2)
Remove the two stoppers and the two supports to detach the MPT assy 1.
Stopper (each side)
Support (each side)
Figure 2-2-16 MPT Assy
42049001TH Rev.1
32 /
www.eManualpro.com
2.2.17 Feeder Unit / Board-RSF / Multipurpose Tray (MPT) Hopping Roller / Multipurpose Tray (MPT)
Frame Separator / Cover-Front
(1)
Open the top cover.
(2)
(3)
Make plate-shield (GDI) and connector removal (see section 2.2.7).
(4)
Disengage the claws of the stay L 1 and the stay R 2, sliding the feeder unit 3, detach the
feeder unit.
(5)
Remove the cover sensor 4 by releasing claw engagement.
(6)
Make connector removal to detach the board-RSF 5.
(7)
Remove the lever 6 by turning it until it is unlocked.
(8)
Remove the two front claws to detach the feed assy 7.
(9)
Remove the two lock shafts 8 and the two springs 9 and disengage the four claws to detach
the hopping roller assy 0.
(10) Remove the hopping roller shaft A.

(11) Remove the two supports to detach the MPT frame separator B, and remove the spring C.
3
7
8
9
4
6
A
9
8
2
0
B
C
Figure 2-2-17 Feeder Unit / Board-RSF / MPT Hopping Roller / MPT Frame Separator / Cover-Front
42049001TH Rev.1
33 /
www.eManualpro.com
2.2.18 Main Motors / Solenoid / Paper-End Sensor

(1) Remove the left side cover, the right side cover, the rear side cover, the top cover unit and the
feeder unt (see sections 2.2.2 , 2.2.3, 2.2.5, 2.2.9 and 2.2.17).
(2) Remove the print engine controller PWB, the controller PWB and the film [see sections 2.2.7,
2.2.8 and 2.2.12 (3)].
(3) Remove the fan (ID), the frame duct, the fan (Pow L) and the low voltage power unit (see
section 2.2.12).
(4) Remove the plate-heat, the eject assy, the cover-driver, the color-registration assy and the
board-RSM (see section 2.2.14).
(5) Unscrew the two screws 1 to remove the plate-driver 2.
(6) Disengage the latch to remove the cover-hopping 3.
(7) Remove the fan (fuser) and the image drum up/down sensor 4 (see section 2.2.15).
(8) Disengage the latch to remove the gear assy - planet 5, the shaft 6 and the three rollers 7.
(9) Unscrew the two screws 8 to remove the side plate R assy 9.
(10) Remove the two screws 0 and the two E rings A, then remove the plate-outer B, the gear-idle
K C, and Y and C D, and M E.
(11) Unscrew the three screws F to remove the plate-inner G.
(12) Remove the screws H (one screws each motor-ID I) and the connectors, then uninstall the
motors-ID I.
(13) Remove the screw J to remove the gear assy - hopping K.
(14) Remove the screw L to uninstall the solenoid M.
(15) Remove the spring N, disengage the claw and remove the bushing O, the hopping roller shaft
P and the frame-hopping Q.
(16) Detach the paper-end sensor R and the paper-end lever S.
42049001TH Rev.1
34 /
www.eManualpro.com
1
2
0
D B
I 4
H 4
F
G
7
8
K
6
L
T5
P
O
Q
M
4
N
R
S
Figure 2-2-18 Main Motors / Solenoid / Paper-End Sensor
42049001TH Rev.1
35 /
www.eManualpro.com
2.2.19 Feed Roller

(1)
Remove the cassette.
(2)
Unlatch and detach the feed roller 1.
Figure 2-2-19 Feed Roller
42049001TH Rev.1
36 /
www.eManualpro.com
2.2.20 Shaft Eject Assy (FU) / Shaft Eject Assy (FD) / Eject Sensor
(1)
Detach the eject assy 1.
(2)
Disengage the latch to separate the guide-eject-lower 2 and the guide-eject-upper 3.
(3)
Remove the gear-idle-eject 4, then detach the shaft assy - eject (FU) 5 and the shaft assy
- eject (FD) 6.
(4)
Make connector and guide-cable R 7 removal.
(5)
Detach the lever - eject sensor 8 and then the eject sensor 9.
1
4
6
Figure 2-2-20 Shaft Eject Assy (FU) / Shaft Eject Assy (FD) / Eject Sensor
42049001TH Rev.1
37 /
www.eManualpro.com
2.2.21 Fuser Unit

(2) Rise the fuser unit lock levers (two blue portions) 2 in the directions of the arrows to detach the
fuser unit 3.
2 (Blue)
3
Figure 2-2-21 Fuser Unit
42049001TH Rev.1
38 /
www.eManualpro.com
2.2.22 Belt Unit

(2) Remove the image drum unit.
(3) Turn the lock levers (two blue portions) 2 in the direction of the arrow (
) and, grasping the
lever (blue) 3, detach the belt unit 4.
1
5
3
(Blue)
4
3
(Blue)
Figure 2-2-22 Belt unit
42049001TH Rev.1
39 /
www.eManualpro.com
3.
ADJUSTMENTS
Adjustments on C5100 printers are made by operator panel key entry. In addition to a standard
menu, there is a maintenance menu in the display of their operator panels. The menu that serves
the purpose of intended adjustment is to be selected.
3.0
System Maintenance Menu

Turning on printer power while holding the MENU+ and MENU- keys down activates System
Maintenance menu. The menu is only displayed in English on a printer to any destination.
Note! System Maintenance menu, from which settings such as printer destinations can be
changed, is hidden from users view.
Table 3-0 Maintenance Menu Display Table
Operator Panel Display
Category
OKIUSER
Item (Upper Display) Value (Lower Display)
OKIUSER
ODA
OEL
DF
Function
Sets a destination.
JPOEM1: Japan OEMs
APS
JP1
OEMA: A4 default, Overseas OEMs

OEML: Letter default, Overseas OEMs
JPOEM1
OEMA
With the selection of a destination, printer rebooting is

performed.
OEML
ENG STATUS
PRINT
ENG STATUS
PRINT
EXECUTE
Selected using the ENTER switch. Prints engine

information after initialization, at the press of the
ONLINE switch after the selection.
PAGE CNT
PAGE CNT
ENABLE
PRINT
PRINT
DISABLE
FUSE KEEP
PAGE KEEP
EXECUTE
MODE
MODE
Sets whether to show the total number of pages on

*
print menu map.

Places the printer online with the issue of a command
from the CU to the PU by the press of the ENTER
switch. While printer power is on, replace consumable part(s) with new one(s) and check printer
operation [without cutting the fuse(s) for the new
part(s) and without counting the operation on the
removed part(s)]. The check mode ends by turning
off the power, and is disabled at next turning-on of the
power.
NETWORK
Reserved for expansion. No item or value display is

provided at present.
ENGINE DIAG
MODE
Used to enter engine self-diagnostic mode.
The switch operation and LCD display during an engine self-diagnostic mode, which are specified
by engine firmware, differ from controller firmware operating specifications. The engine selfdiagnostic mode is enabled in a controller board removed configuration.
* Operation in such a configuration is not assured.
Refer to the engine block specification for C5100 for further details if necessary.
42049001TH Rev.1
40 /
www.eManualpro.com
3.1
Maintenance Modes and Their Functions
3.1.1
Maintenance Menu
Maintenance menu is contained in a standard menu category. Items that can be set from
Maintenance menu are as follows:
Maintenance Menu
Values in shaded areas are initial settings.
Operator Panel Display
Category
Maintenance
Menu
Item (Upper Display) Value (Lower Display)
Function
RESET MENU
ENTER
Initializes menu settings.
SAVE MENU
ENTER
Stores current menu settings.
ENTER
Changes menu settings to stored ones. Displayed only
SETTING(S)
RESTORE
STORED MENU
SETTING(S)
POWER
SAVING
when menu settings have been stored.
ENABLE
DISABLE
Sets Power Save mode enabled/disabled. Shift time to

enable Power Save mode can be changed using
POWER SAVE SHIFT TIME on SYSTEM CONFIG.
MENU.
42049001TH Rev.1
NORMAL
PAPER BLACK
0
+1
Corrects print nonuniformity due to temperature variation.

With faded images, change the value.
SETTING
+2
-2
With scattering or snowing images in print output of high

print density, decrement the value. With faded images in
-1
print output of high print density, increment the value.
NORMAL
PAPER CLOLR
SETTING
+1
+2
With faded images, change the value.

-2
-1

TRANSPARENCY BLACK
0
+1

With faded images on transparency sheets, change the
SETTING
+2
-2
value.
-1

TRANSPARENCY COLOR
0
+1

With faded images on transparencies, change the value.
SETTING
+2
-2

-1
41 /
www.eManualpro.com
3.1.2
Engine Maintenance Mode

Engine Maintenance mode includes three modes, levels 1 to 3. The level 1 is intended for
assistance in checking media transport systems and the basic operations of printing systems etc.
The level 2, which sets consumable counters and tests color registration adjustment function, does
not require relatively special knowledge. Working, including process parameter setting, with the
level 3, which contains PU individual experimental elements, takes expertise. Basically items other
than those in the level 1 must not be used.
3.1.2.1 Operator panel

Operating descriptions on self-diagnosis are premised on the following operator panel layout.
For ODA
For OEL/AOS
3.1.2.2 Normal self-diagnostic mode (level 1)

The following is the menu of a normal self-diagnostic mode.
Switch Scan Test

Motor and Clutch Test
Test Pattern Execution
Consumable Counter Display
Consumable Counter Display - Continuous
42049001TH Rev.1
42 /
www.eManualpro.com
3.1.2.2.1 Entering self-diagnostic mode (level 1)

1. While holding the MENU+ and MENU- keys down at the same time, turn printer power on to
enter System Maintenance mode.
2. Use MENU+ or MENU- key keystrokes until ENGINE DIAG MODE appears (a few keystrokes),
and then press the ENTER key to display DIAGNOSTIC MODE.
DIAGNOSTIC MODE
XX.XX.XX
FACTORY/SHIPPING
3. XX.XX.XX in the display indicates a ROM version. A factory working mode setting, which is
usually set to S-MODE of SHIPPING, is at the right of the lower display.
4. Go to each self-diagnosis step by using the MENU+ or MENU- key (pressing the MENU+ or
MENU- key rotates menu items).
3.1.2.2.2 Exiting self-diagnostic mode

1. Turn printer power off and, after ten seconds, on again.
3.1.2.3 Switch scan test

This self-diagnosis is used when input sensor and switch checking is made.
1. Enter the normal diagnostic mode, and press the MENU+ or MENU- key until SWITCH SCAN
is shown on the upper display (the MENU+ key increments a test item and the MENU- key
decrements a test item).
SWITCH SCAN
2. Table 3-1 lists SWITCH SCAN numbers. Press and the MENU+ or MENU- key until the SWITCH
SCAN number for unit(s) to be tested shows up on the upper display (the MENU+ key increments
an item and the MENU- key decrements an item).
3. In response to the press of the ENTER key, the test on the unit(s), the SWITCH SCAN number
begins blinking and, carrying the current status of the unit(s) being tested, the number(s) (1 to
4) corresponding to the unit(s) are displayed.
SWITCH SCAN 00
1=H 2=L 3=H 4=L
Operate the unit(s) (figure 3-1). Indications for each unit are provided in their portion of the
LCD display (Indicated meanings vary with units (sensors etc). See table 3-1 for details).
4. When the CANCEL key is pressed, the SWITCH SCAN number goes back to an indication
view (stops blinking).
5. Repeat steps 2 through 4 as necessary.
6. To end the test, press the BACK key (the display is restored to the view of step 1).
42049001TH Rev.1
43 /
www.eManualpro.com
Image drum up/down sensor

Exit sensor
Toner sensor C
Toner sensor Y
Humidity sensor
Fuser thermistor
Toner sensor M
Toner sensor K
Cover open SW
Duplex-in sensor
Write sensor
Duplex cover
open sensor
Entrance sensor 2
Entrance sensor 1
Tray-1 paper-end
sensor
Duplex jam sensor

Duplex rear sensor
Tray-2 entrance
sensor
Belt thermistor
Color registration sensor (L)

Color registration sensor (R)
Density sensor
1st-tray sensor
Duplex front sensor
Tray-2 paper-end
sensor
Figure 3-1 Switch Sensor Positions
42049001TH Rev.1
44 /
42049001TH Rev.1
Table 3-1 SWITCH SCAN Display Detail

ROW SCAN NO.
SWITCHSCAN00
Tray-1 paper-end
sensor
SWITCHSCAN01
Write sensor
SWITCHSCAN02
Toner sensor K
SWITCHSCAN03
Cover open
Display
L: Paper present
H: Paper absent
L: Paper present
Exit sensor
H: Paper absent
L: Light reflected
Toner sensor C
H: Light shielded
L: Cover open
H: Cover close
Display
3
Entrance sensor 1
Display
L: Paper present Entrance

H: Paper absent sensor 2
Display
L: Paper present
H: Paper absent
L: Paper present
H: Paper absent
L: Light reflected
Toner sensor M
H: Light shielded
L: Light reflected
L: Light reflected
Toner sensor Y
H: Light shielded
H: Light shielded
AD Value ***H
Density sensor
AD Value ***H
Belt thermistor
Duplex cover open
sensor
AD Value ***H
1st-tray sensor
L: Paper absent
H: Paper present
L: Paper absent
H: Paper present
SWITCHSCAN04
SWITCHSCAN05
SWITCHSCAN06
SWITCHSCAN07
SWITCHSCAN09
Color alignment
sensor (L)
Fuser thermistor
SWITCHSCAN10
Humidity sensor
AD Value ***H
SWITCHSCAN11(Option)
Duplex-in sensor
L: Paper absent
H: Paper present
Duplex bottom sensor H: Presence detected

Tray-2 paper-end
L: Paper absent
sensor
H: Paper present
SWITCHSCAN08
AD Value ***H
Color alignment
sensor (R)
AD Value ***H
Temperature sensor AD Value ***H
Duplex rear sensor
L: Paper absent
H: Paper present
L: Cover open
H: Cover close
Duplex front
sensor
L: Paper absent
H: Paper present
L: Absence detected
Tray-2 entrance
sensor
SWITCHSCAN24
45 /
SWITCHSCAN25
Image drum up/down

sensor
www.eManualpro.com
3.1.2.4 Motor and clutch test

This self-check routine is used for motor and clutch testing.
1. Go into the self-diagnostic (level 1) mode, press the MENU+ or MENU- key until upper display
of MOTOR & CLUTCH TEST is brought up, and press the ENTER key (the MENU+ key
increments a test item and the MENU- key decrements a test item).
2. The names of units to be tested are listed in table 3-2. Use the MENU+ or MENU- key until the
name of a unit that is to be tested appears on the lower display (the MENU+ key increments an
item and the MENU- key decrements an item).
MOTOR & CLUTCH TEST
K - ID - ID MOTOR
3. Pressing the ENTER key starts the test of the unit, blinking the displayed name of the unit. The
unit is driven for 10 seconds (refer to figure 3-3).
Note! The view of step 2 is restored after the 10-second driving, and the unit is driven again
with the press of the corresponding switch.
Clutch solenoid on-off operations are repeated in normal printing driving (solenoids
whose mechanical structures do not permit their single driving operate motors
concurrently with them).
4. Use the CANCEL key to stop the drive of the unit (the display for the unit remains the same).
5. Repeat the cycle of steps 2 through 4 as needed.
6. Pressing the BACK key ends the test (the display is restored to step 1).
42049001TH Rev.1
46 /
www.eManualpro.com
Fuser Motor
ID Motor (C)
ID Motor (M)
ID Motor (Y)
ID Motor (K)
Duplex Solenoid
Duplex Clutch
Cassette 1
Hopping Motor
Hopping Solenoid
Duplex Motor
Cassette 2 Clutch
Belt Motor
Cassette 2 Motor
Figure 3-3
Table 3-2
Unit Name
Description of Control for Unit Driving
Control for Unit

Driving
ID Motor (K)
Remove all the image drums (black, yellow, magenta and cyan) to drive.
Removal of IDs
ID Motor (Y)
Removal of IDs
ID Motor (M)
Removal of IDs
ID Motor (C)
Removal of IDs
Belt Motor
Removal of IDs
Fuser Motor
Cassette 1 Hopping Motor
Remove the cassette 1 to drive.
Removal of Cassette 1
Hopping Solenoid
Duplex Motor
Duplex Clutch
Duplex Solenoid
Cassette 2 Motor
Remove the cassette 2 to drive.
Removal of Cassette 2
Cassette 2 Clutch
ID Up/Down
Fan1 Test (Power Supply Fan)
Fan2 Test (Fuser Fan)
42049001TH Rev.1
47 /
www.eManualpro.com
3.1.2.5 Test printing

This self-diagnostic routine is used when PU-inside test patterns are printed. The other test
patterns are in controllers storage.
1. Go into the self-diagnostic (level 1) mode, press the MENU+ or MENU- key until TEST PRINT
comes into view in the upper display, and press the ENTER key (the MENU+ key is for test item
increment, and the MENU- key for test item decrement).
2. Items applied only to test printing are shown on the lower display. Press the MENU+ or MENUkey until an item to be set appears, and hit the ENTER key (the MENU+ key is for item increment,
and the MENU- key for item decrement) [When items need not be set (must be left at their
defaults), go to step 5].
3. Press the MENU+ or MENU- key and, when the item that has been set in step 2 is reached,
press the Enter key. The item and its setting are displayed on the upper and lower panel,
respectively. The setting is incremented by pressing the MENU+ key, and decremented by
pressing the MENU- key (the last displayed setting is applied). Pressing the BACK key
determines the setting, restoring the view of step 2. Repeat step 3 as necessary.
TEST PATTERN
1
Display
PRINT EXECUTE
Set Value
Function
Starts printing at the press of the ENTER key, and ends the
printing at the press of the CANCEL key. (Page basis)
TEST PATTERN
0:
Prints a blank page.
1 to 7:
(Print a pattern).
8 to 15: Print a blank page.
CASSET
PAGE
COLOR
DUPLEX
TRAY1
TRAY2
FF
0000
ON
OFF
2 PAGES STACK
OFF
1PAGES STACK
Selects a unit in which paper is to be loaded.

When the printer is not equipped with the tray 2, TRAY2 is not
displayed.
Sets the number of test pages printed.
Selects color or monochrome printing.
Performs two-page stack duplex printing.
Establishes duplex-off printing.
Performs one-page stack duplex printing.
Values in shaded areas are initial settings. Values established are applicable only to
this test mode (they are not written into EEPROM).
Notes!
PAGE Setting ................. Should the ONLINE key be pressed after a digit is shifted by a touch of
the MENU+ or MENU- key, the setting is incremented. In the event of
the press of the CANCEL key after such a digit shift, the setting is
decremented.
COLOR Setting .............. While the COLOR setting is set to ON, pressing the ENTER key displays
the following on the panel.
Print Setting for Colors ... The press of the MENU+ or MENU- key shifts a value. The ONLINE
or CANCEL key is used for switching between ON and OFF. The
BACK key restores original display.
42049001TH Rev.1
48 /
www.eManualpro.com
COLOR
Y:ON M:ON
ON
C:ON K:ON
4. With PRINT EXECUTE on the lower display after step 2, when the ENTER key is pressed,
test printing is executed using the values set in steps 2 and 3. Pressing the CANCEL key stops
the test printing.
Any of the alarms shown in the table of operator panel display description (see below), which
has been detected during the initiation or progression of test printing, appears on the panel
display, suspending the printing (for the description of errors, see section 3.1.2.9 Operator
Panel Display, which messages differ from those displayed in PU test printing).
Print Patterns
Patterns 0 and 8 to 15 ... print a blank page.
42049001TH Rev.1
Pattern 1
Pattern 2
Pattern 3
Pattern 4
49 /
www.eManualpro.com
Pattern 5
Pattern 6
Pattern 7
42049001TH Rev.1
50 /
www.eManualpro.com
The following messages are showing during printing.

P=***
W=***
P: Number of test pages printed (prints)
W: Wait time for printing (in seconds)
Use the MENU+ key to change the display.
T=***
U=***[***]
H=***% B=***[***]
T:
U:
H:
B:
Environment temperature measurement (in Celsius)

Heater temperature measurement (in Celsius)
Environment humidity measurement (in percent)
Belt humidity measurement (in Celsius)
With the press of the MENU+ key, the display is changed.

KTR=*.*** YTR=*.***
MTR=*.*** CTR=*.***
YTR, MTR, CTR and KTR are colors respective transfer voltage settings (in KV).
Pressing the MENU+ key changes the display.
KR=**** YR=****
MR=**** CR=****
YR, MR, CR and KR are colors respective image drum resistance values (in megohms).
The display is switched by pressing the MENU+ key.
ETMP=*** UTMP=***
REG=**** EXIT=****
ETMP: Environment temperature measurement (in Celsius)
UTMP: Heater temperature measurement (in Celsius)
REG: Hopping motor speed setting
EXIT: Fuser motor speed setting
The MENU+ key switches the display.
KID=*** YID=***
MID=*** CID=***
KID, YID, MID and CID are image drum motor speed settings.
42049001TH Rev.1
51 /
www.eManualpro.com

BELT=****
BELT: Belt motor speed setting

With the press of the MENU+ key, the display is switched.
HT:**** CH:****
DB:****
HT, CH and DB are high-voltage table IDs.
TR1:**********
TR2:********
TR1 and TR2 are high-voltage table IDs.
5. Repeat steps 2 through 4 if necessary.
6. Press the CANCEL key to end the test (the display is restored to step 1).
42049001TH Rev.1
52 /
www.eManualpro.com
3.1.2.6 Consumable counter display

The self-diagnosis is used to indicate consumable consumption status.
1. After entering the normal self-diagnostic mode, press the MENU+ or MENU- key until
CONSUMABLE STATUS appears on the upper display, and hit the ENTER key (the MENU+
key is for test item increment, and the MENU- key for test item decrement).
2. By pressing the MENU+ or MENU- key, the consumption status of consumables comes into
view item by item (the ONLINE and CANCEL keys are invalid).
3. Pressing the BACK key ends the test (the display of step 1 is restored).
Item
Top Display
Bottom Display
Format
Unit
Details
Fuser unit
FUSER UNIT
******** PRINTS
Decimal Print Shows the number of pages printed (prints)
Belt unit
TR BELT UNIT
******** IMAGES
Decimal Image Converts into a count on an A4-size-page
after installation of a new fuser unit to date.

basis at 3 pages per job, and shows, the
number of pages impressed (images) after
installation of a new belt unit to date.
ID unit - black
BLACK ID UNIT
ID unit - yellow
YELLOW ID UNIT ******** IMAGES
******** IMAGES
Decimal Print Convert the numbers of revolutions of

Decimal Print image drum units after the installation of
ID unit - magenta MAGENTA ID UNIT ******** IMAGES
Decimal Print those units to date into counts on a letter-
ID unit - cyan
CYAN ID UNIT
******** IMAGES
Decimal Print (A4-) size-page basis at 3 pages per job
Toner - black
BLACK TONER
***%
Decimal
Toner - yellow
YELLOW TONER
***%
Decimal
Toner - magenta
MAGENTA TONER ***%
Decimal
Toner - cyan
CYAN TONER
***%
Decimal
and show it.

Show the amounts of toner used.
3.1.2.7 Consumable counter display - continuous

The self-diagnosis is used to indicate the consumable life-cycle consumption status of a printer.
The status means those count values for consumables which are not initialized even after
replacement of the consumables, and is counted without break.
1. Enter the normal self-diagnostic mode, press MENU+ or MENU- key until the upper display
PRINTER STATUS appears, and press the Enter key (the MENU+ key is for item increment,
and the MENU- key for item decrement).
2. When the MENU+ or MENU- key is pressed, the life-cycle consumption status of the
consumables shows up item by item (the ONLINE and CANCEL keys are invalid).
3. Pressing the BACK key ends the test (flips the display back to step 1).
Item
Top Display
Bottom Display
Format
Unit
Details
Total sheets fed TOTAL SHEETS FEED
******** PRINTS
Decimal Print Shows the total number of sheets fed,

including blank pages.
Print - black
BLACK IMPRESSIONS
******** IMAGES
Print - yellow
YELLOW IMPRESSIONS
******** IMAGES
Decimal Print Show the numbers of pages (images)

Decimal Print impressed using image drums.
Print - magenta MAGENTA IMPRESSIONS ******** IMAGES
Decimal Print
Print - cyan
Decimal Print
42049001TH Rev.1
CYAN IMPRESSIONS
******** IMAGES
53 /
www.eManualpro.com
3.1.2.8 Operator panel display

Display
Displayed Message
Description
ONLINE
ttttttt
.xxxx
Indicates the printer is on-line.
OFFLINE
ttttttt
.xxxx
Indicates the printer is off-line.
Indicates a device access is being performed during charge system

operation.
FILE ACCESSING
DATA ARRIVE
ttttttt
.xxxx
Indicates data is being received and its processing does not start
yet. Mainly displayed during non-character print data PJL processing, or during job spooling.
PROCESSING
DATA
.xxxx
.xxxx
Indicates data is being received or being output.
Indicates print data remains in the buffer. The printer is waiting for
data followed.
Indicates the printer is printing.
PRINTING
ttttttt
PRINT DEMO PAGE
Indicates the printer is printing demonstration page. Not displayed

for printing of user-added demo page(s) (PRINTING is displayed).
Indicates the printer is printing a font page. A common display of
printing of all fonts (PCL, PSE, IBM PPR and EPSON FX fonts).
PRINT FONT
(For C5300)
PRINT MENU MAP
Indicates the printer is printing menu map.
PRINT FILE LIST
Indicates the printer is printing a file list. (For C5300)
PRINT ERROR LOG.
Indicates the printer is printing an error log. (For C5300)
Indicates multiple copies of a multiple-page document are being

COLLATE COPY
iii/jjj
printed. iii shows the number of that copy of the multiple copies
which is being printed, and jjj the number of copies of the document.
When the number of the copies is set to the number 1, PRINTING
shown during normal printing is displayed.
COPY
kkkk/lllll
Indicates copies of a single-page document are being printed. kkkkk

shows the number of that copy of the copies which is being printed,
and IIIII the number of copies printed, which is set to the number 1,
PRINTING shown during normal printing is displayed.
CANCELING JOB
Indicates the cancellation of a job was instructed and, until the job
does not remain, data is being received but being discarded (it is
requested that this message be displayed for not less than preset
time of seconds because the cancellation is imperceptible due to
display for a fraction of a second).
42049001TH Rev.1
54 /
www.eManualpro.com
Displayed Message
CANCELING JOB
(USER DENIED)
Description
Indicates that, as unauthorized, printing was canceled (for job
account management):
1. A job was received from a user unauthorized to perform printing.
2. A job was received from a user unauthorized to perform color
printing.
CANCELING JOB
Indicates that, as log memory space internal of the printer was
(BUFFER FULL)
exhausted, a job was canceled. An operation to be specified in such

a log full condition is Job cancelled when log full occurs (to
CANCEL JOB) (for job account management).
CANCELING JOB
Indicates that, as a paper jam occurred with JAM RECOVERY set
(JAM)
to OFF, in which case job cancellation is instructed, data is being

received but being discarded until job completion.
Indicates the printer is being warmed up.
WARMING UP
OPTIMIZING TEMP
Indicates that, as an image drum stands at a high temperature, printing

is temporarily suspended, or indicates a wait state for thermal control
in switching paper width from a narrower value to a wider one.
Notifies that the printer became in its power save mode. Displayed
POWER SAVE
in combination with another message on the upper display.

Indicates auto color registration adjustment operation is being
ADJUSTING COLOR
processed.
Indicates auto gradation adjustment operation is being processed.
ADJUSTING DENSITY
Indicates auto density adjustment operation is being processed.
ADJUSTING DENSITY
Indicates PU firmware is being downloaded (character strings
displayed are output by the PU firmware).
Notifies that the toner is low. Displayed in combination with another
ORDER * TONER
message on the upper display. Menu-set LOW TONER=STOP

makes ATTENTION LED to blink, causing the printer to be placed offline. With the press of the ONLINE switch, ATTENTION LED becomes
illuminated and, until TONER EMPTY appears, can stay illuminated.
Y
M
C
K
Also displayed when the printer is near full of the waste toner.
Displayed when the cover is opened and closed, or when the printer is
WASTE TONER FULL ORDER * TONER
turned off and then on, after a waste toner full error (with the priority
25.2) appears once (does not occur with the black toner). Displayed in
combination with another message on the upper display. While
displayed, every time 50 pages are impressed, develops a waste toner
full error, causing the printer to be placed off-line and stopped.
Y
M
C
42049001TH Rev.1
55 /
www.eManualpro.com
Displayed Message
PRESS ONLINE SW
INVALID DATA
PS3 EMULATION ERROR
ORDER * IMAGE DRUM
Description
Prompts the operator to press the ONLINE switch to clear the
warning message, as invalid data was received. Displayed when an
unsupported PDL command is received or, without an HDD, a spool
command is received.
Indicates that the interpreter detected an error for any of the following reasons, after which, until job termination, receive data is
received and discarded. Automatically cleared upon job termination.
- There is a grammatical error in the job.
- A complicated page consumed VM.
(For C5300)
Notifies (warns) that the image drum is near end of its life. Displayed in
combination of another message on the upper display.
Y
M
C
K
Notifies (warns) that the fuser unit is near end of its life.
ORDER FUSER
Notifies (warns) that the belt unit is near end of its life.
ORDER BELT
FUSER LIFE
Displayed by opening and closing the cover, or turning the printer on,
after a first-time fuser life error. A fuser life error occurs again after
500 pages (prints) are printed.
BELT LIFE
after a first-time belt life error. A belt life error occurs again after 500
pages (images) are printed.
* TONER EMPTY
* DRUM LIFE
BELT REFLEX ERROR
after a first-time TONER EMPTY error. A TONER EMPTY error
occurs again after 50 A4 pages (50 images) are impressed with a
5% density.
Y
M
C
K
after a first-time image drum life error. An image drum life error
occurs again after 500 pages (images) are impressed.
Y
M
C
K
A belt reflectance check error, which does not occur at user level
(when this occurs, switch the printer to Shipping mode).
DENSITY SHUTTER ERROR2
Does not occur at user level (when this occurs, switch the printer to
Shipping mode. Refer to an applicable maintenance manual).
DENSITY SHUTTER ERROR1
42049001TH Rev.1
56 /
www.eManualpro.com
Displayed Message
Description
DENSITY COLOR
CALIBRATION ERROR
DENSITY COLOR
SENSOR ERROR
DENSITY BLACK
CALIBRATION ERROR
DENSITY BLACK
SENSOR ERROR
* IMAGE DRUM SMEAR ERROR
Shipping mode. Refer to an applicable maintenance manual). For
each of Y, M, C and K.
* LOW DENSITY ERROR
REGISTRATION ERROR 1
Shipping mode. Refer to an applicable maintenance manual). For

each of Y, M, C and K.
A color registration adjustment error, which does not occur at user
level (when this occurs, switch the printer to Shipping mode. Refer
to an applicable maintenance manual).
A sensor calibration error, which does not occur at user level (when
SENSOR CALIBRATION ERROR
this occurs, switch the printer to Shipping mode. Refer to an

applicable maintenance manual).
A gamma error, which does not occur at user level (when this
occurs, switch the printer to Shipping mode. Refer to an applicable
maintenance manual).

REGISTRATION SENSOR ERROR 2

A color registration adjustment sensor error, which does not occur at
user level (when this occurs, switch the printer to Shipping mode.
Refer to an applicable maintenance manual).
42049001TH Rev.1
57 /
www.eManualpro.com
Displayed Message
tttttt EMPTY
Description
Indicates the tray 1 or 2 became empty of paper or is removed, and
warns of it until printing is instructed; or
Displayed when no paper was found in the multipurpose tray after
one attempt to feed paper from it, and disappears by opening and
closing the cover, or by turning the printer on again, upon termination
of any job being printed.
MP TRAY (Multipurpose Tray)
TRAY1 (Tray 1)
TRAY2 (Tray 2)
Indicates a disk full condition occurred. A temporary warning, which
DISK FILE SYSTEM FULL
is showing until job termination and then disappears. (For C5300)

Indicates an attempt to write data into a protected file was made. A
WRITE PROTECTED DISK
temporary warning, which is showing until job termination and then

disappears. (For C5300)
Indicates memory is full with MOPY data.
COLLATE ERROR
INVALID ID. JOB REJECTED
Means printing was canceled as unauthorized (for job account

management) at reception of any of the following. Cleared by
pressing the ONLINE key.
1. A job from a user unauthorized to perform printing.
2. A job from a user unauthorized to perform color printing.
Indicates that, as log memory space internal of the printer was
LOG BUFFER FULL. JOB REJECTED
exhausted and the operation specified in such a log full condition is

to cancel job, a job has been canceled (in connection with
JobAccount). Cleared by pressing the ON-LINE switch.
Indicates a disk error other than the Nos. 29 and 30 occurred.
DISK OPERATION ERROR
Processing operation which does not use the disk can be performed.
(For C5300)
Indicates an error occurred during PU firmware reprogramming
(does not occur in user environments). (Character strings displayed
are output by PU firmware.)
LOAD mmm IN MP TRAY
Indicates manual printing is requested, and prompts the operator for
AND PRESS ONLINE SW
the manual insertion of the paper mmm.
42049001TH Rev.1
58 /
www.eManualpro.com
3.1.3
Printing on Printer Equipped with Controller

Menu Map Printing
Printer program versions and controller block configuration, and the other printer configurations
and settings are printed.
Operation: (Pressing of Switches)
MENU+ ENTER ENTER
Demo Printing
Demo patterns for destinations stored in ROM are printed.
Operation: (Pressing of Switches)
MENU+ ENTER MENU+ ENTER
Self-Diagnostic Printing
Self-diagnosis is performed by pressing and holding the test switch of the Ethernet board for two
seconds or more and the results of the self-diagnosis are printed.
42049001TH Rev.1
59 /
www.eManualpro.com
3.2
Adjustments after Parts Replacement

Adjustments required after parts replacement are described below. The adjustment and correction
of color registration must be performed without exception.
Replaced Part
Adjustment
LED Head
Not required.
Image Drum Cartridge

(Any of Y, M, C and K)
Not required.
Fuser Unit
Not required.
Belt Unit
Not required.
PU (RSN Board)
Copying of EEPROM data *Note
CU (ARC Board / OWL Board) Copying of EEPROM data *Note

Shutter
Setting of correction value for density detection calibration chip
Note: When a PU (RSN board) is replaced with a new one, data may not be read out of its
EEPROM. In such cases, color balance must be adjusted.
3.2.1
Notes on Engine Controller Board Replacement

When replacing engine controller boards (RSN PWBs), extract EEPROM data from the boards and
copy it onto new boards.
When the operator panel message SERVICE CALL 105 (an engine EEPROM error) appears,
engine controller board replacement with a new one is required.
When replacing engine controller boards (RSN PWBs), version read (fuse cut-out) function is
disabled. Mode switching by a PJL command from Factory to Shipping must be performed:
1. Enter System Maintenance mode by turning on printer power while holding the MENU+ and
MENU- keys down concurrently.
2. User MENU+ key keystrokes until DIAGNOSTIC MODE is displayed (a few keystrokes), and
press the ENTER key.
3. Press the MENU+ or MENU- key until FACTORY MODE is shown, and press the ENTER
key.
4. While FACTORY MODE is being displayed, select a value by the MENU+ or MENU- key and
press the ENTER key.
5. Selecting SHIPPING MODE (enables fuse cut-out) and, until the display stops blinking,
concurrently pressing and holding the ONLINE and CANCEL keys store the value.
Notes! The life data of the parts, such as the belt, toner and image drum units, of a printer is
cleared by its EEPROM replacement. Note that an error is introduced in each units life
count until the unit is next replaced. The following are counts cleared by EEPROM
replacement. Errors in counts other than the count of total sheets fed, which counts are
cleared at the points where the units corresponding to the counts are replaced with new
ones, are resolved at those points.
42049001TH Rev.1
60 /
www.eManualpro.com
3.2.2
EEPROM Replacement after ARC Board / OWL Board Replacement

When ARC board / OWL board replacement, data in user-used board EEPROM is to be copied
onto new boards (to allow new boards to inherit user-defined information and font installation
information). When user-used EEPROMs are unusable due to its problem, new boards, whose
destinations and must have been set, are to be used. Also new-EEPROM destinations must have
been set.
3.2.3
Destination Setting (Check Method: Printing demo page)

Destination setting is to be conducted at final setting after part installation in printers. The
destination setting for each printer, which defaults to ODA, is to be set to the destination of the
printer without exception at the time it is shipped.
Note! Destination settings are stored in ARC board / OWL board EEPROM.
1. Maintenance-use boards: Destination setting for maintenance-use boards to Japan indirect
sales, ODA, OEL and APS is not performed. They are shipped with the destination settings set
to their default.
2. Setting from operator panel: Each printer is booted in Maintenance mode and its destination is
set.
While holding the MENU+ and MENU- keys down, turn on the printer.
After MAINTENANCE MENU appears, the display changes to OKIUSER.
Press the MENU+ key, select destination-setting OKIUSER and press the ENTER key.
JP* is shown on the lower display.
Press the ENTER key, select a destination using the MENU+ or MENU- key, and hit the
ENTER key.
Press the BACK key to confirm the selection.
Re-starting the printer changes its destination.
3. Description
PX714/715 printers to Japan domestic and overseas destinations share a ROM. Destination
setting must be performed where the ROM is used in printers to other-than-ODA destinations
(destination settings default to ODA). Destination settings are stored in ARC board EEPROM.
Program ROM version changes return destination settings to their initial values. Destination
setting for maintenance-use boards, which destinations are not set at the time of shipment, is
to be carried out when they are used.
42049001TH Rev.1
61 /
www.eManualpro.com
3.3
Print Density Adjustment

Auto Density Adjustment mode is set to [AUTO] at printer shipment, which may cause print density
to be out of its appropriate balance during printer operation. In such cases, the density is to be
adjusted.
Notes! Print density adjustment is to be performed with printers at rest. Do not adjust print
density during printer warming-up.
1. Press the MENU+ or MENU- key several times to show [COLOR MENU], and press the ENTER
key.
2. Press the MENU+ or MENU- key to display [DENSITY ADJUSTMENT/ RESET].
3. Press the ENTER key.
Auto print density adjustment starts.
42049001TH Rev.1
62 /
www.eManualpro.com
3.4
Print Density Adjustment (Calibration Chip)

Print Density Input to Print Density Detection Calibration Chip
1. Each PU is to be programmed with a calibration target correction value (the last two characters
of barcode information, about which see the illustration shown below) that is a shutter label
marking.
With shutter, sheet color, print density sensor or PU board replacement, correction value
reprogramming must be performed.
Setting from operator panel:
While holding the MENU+ and MENU- keys down, turn the printer on.
After MAINTENANCE MENU appears, the display changes to OKIUSER.
Press the MENU+ key seven times to select DIAGNOSTIC MODE.
Press the MENU+ and ONLINE key. ENGINE DIAG LEVEL2 is displayed.
Press the MENU key two times to select ENGINE PARAMETER SET.
Press the ONLINE or CANCEL key to show CHIP DISPERSION ADJUST 00H.
Pressing the ENTER key blinks the first or second character of the display.
Press the ONLINE or CANCEL key to set a correction setting.
Press and hold the ONLINE or CANCEL key about two seconds to confirm the correction
setting. The blinking correction setting becomes stay illuminated, bearing with an asterisk
(*).
The printer restarts and the correction setting takes effect.
1 Information written
From left:
One asterisk (*) character

Four-digit date
(ID barcode) system

One-digit year (only one-digit x of 200x)
One-digit month (X, Y and X, for Oct., Nov. and Dec.)
Two-digit day
Four digits
Filled with zeros 0000
Code content
6mm
Two-digit correction value

(In the same format as that for data manually input to printer)
00 to 04, for 0 to 4. FF to FC, for -1 to -4.
xxx.......xx FC
2-Character correction value
Approx.31 mm
42049001TH Rev.1
63 /
www.eManualpro.com
4.
REGULAR MAINTENANCE
4.1
Parts Replaced Regularly

Users are recommended to replace parts periodically according to the table below. (Print quality
cannot be assured and damages may occur, when the parts are not replaced.)
Part Name
Time of Replacement
Condition for Replacement Adjustment (after replacement)
Toner cartridge When [FILL TONER] is

displayed.
5,000 pages are printed.

(5% duty)
ID
When [DRUM LIFE] is

displayed.
15,000 pages are

printed. (3P/J)
Fuser unit
When [FUSER LIFE] is

displayed.
45,000 pages are

printed.
Belt unit
When [BELT LIFE] is displayed. 50,000 pages are

impressed. (3P/J)
Parts are replaced periodically by users.
4.2
Cleaning
Clean the internal and external sections of the printer with waste and a small vacuum cleaner as
required.
Note: Do not touch the image drum terminals, the LED lens array, and the LED head connecter.
4.3
Cleaning the LED Lens Array

Clean the LED head array while white bands or lines (white-out, faint print) appear in the vertical
direction on a printed page.
Note: Be sure to clean the LED lens array with the LED lens array cleaner. (the LED head
cleaner is packed together with the toner cartridge.)
White band, white stripe

(Void or light printing)
4.4
Cleaning the Pick-up Roller

Clean the pick-up roller if lines appear in the vertical direction on the printed page.
Note: Use a soft cloth in order to avoid scratching the roller surface.
42049001TH Rev.1
64 /
www.eManualpro.com
5.
TROUBLESHOOTING PROCEDURES
5.1
Precautions before troubleshooting
5.2
5.3
(1)
Confirm the basic inspection items described in the user manual.
(2)
Obtain as much information regarding the problem from the user as possible.
(3)
Check the printer in a condition close to that upon generating the problem.
Precautions before handling an abnormal image

(1)
Confirm that the environment for using this printer is appropriate.
(2)
Confirm that consumables (toner, drum cartridge) are replaced appropriately.
(3)
Confirm that paper is accurate. Refer to paper specifications.
(4)
Confirm that the drum cartridge is set appropriately.
Precautions upon handling an abnormal image

(1)
Do not touch or allow foreign objects to contact the OPC drum surface.
(2)
Do not expose the OPC drum to direct sunlight.
(3)
Do not touch the fuser unit as it is heated significantly.
(4)
Do not expose the image drum to light for longer than five minutes in room temperature.
42049001TH Rev.1
65 /
www.eManualpro.com
5.4
Preparing for Troubleshooting

(1)
Operator panel display

Problems that occur with the printer are indicated in the LCD.
Apply proper remedies according to the message indicated in the LCD.
5.5
Troubleshooting Procedure
Confirm the problem in the following method when the printer generates a problem.
Problem generated
Problem is displayed
in LCD.
Abnormal image
(or problems that are
not displayed in the
LCD)
42049001TH Rev.1
Repair using the LCD

message list (see 5.5.1).
Repair in detail using

troubleshooting flow
(see 5.5.2).
Repair in detail using

troubleshooting flow
(see 5.5.3).
66 /
www.eManualpro.com
5.5.1
LCD message list

When the printer detects a non-recoverable error, the following service call error is displayed in the
LCD.
Service call
nnn: error
Note:
nnn is an error code.
When [Service call] is displayed, error information that corresponds to the error code appears in
the bottom line in the LCD. Error codes, their definitions and remedies are described in Table 51-1.
Table 5-1-1 Operator Alarm (1/5)
Display on Operator Panel
LOAD mmm/ppp AND PRESS ONLINE
SWITCH
nnn:tttttt MEDIA MISMATCH
LOAD mmm/ppp AND PRESS ONLINE

SWITCH
Ready Attention
LED
LED
No
light
Description
Code
nnn
Brinks Indicates a mismatch occurred between the type of media in

a tray and data to be printed. The loading of the paper
mmm/ppp into the tray tttttt is prompted.
MP TRAY
TRAY1
(MP TRAY)
(TRAY1)
460
461
TRAY2
(TRAY2)
462
No Blinks Indicates the size of, or both size and type of, media in a tray
did not match data to be printed. The loading of the paper
light
mmm/ppp into the tray tttttt is prompted.
MP TRAY (MP TRAY)
nnn:tttttt SIZE MISMATCH
TRAY1
TRAY2
(TRAY1)
(TRAY2)
NETWORK INITIAL
WAIT A MOMENT
No Blinks Indicates network initialization is being performed.

light
LOAD mmm
No
nnn:tttttt EMPTY
light
LOAD mmm AND PRESS ONLINE
No
SWITCH
nnn:MP TRAY EMPY
light
460
461
462
Blinks Indicates printing from the tray 1 or 2 that is empty of paper,

or the tray 2 that has been removed is requested, and
prompts the operator to replenish the paper mmm in the
empty tray.
TRAY1
(TRAY 1)
491
TRAY2
(TRAY 2)
492
Blinks Indicates multipurpose-tray feed was attempted but paper
490
could not be detected. Loading the paper mmm and

pressing the ONLINE key perform printing.
MP TRAY
(MP TRAY)
INSTALL PAPER CASSETTE

nnn:TRAY1 OPEN
No Blinks The paper cassette of the tray is not installed. Install the
light
cassette.
440
INSTALL PAPER CASSETTE

nnn:TRAY1 MISSING
No Blinks The paper cassette of the tray is not installed. Install the
light
cassette.
430
ADD MORE MEMORY
No
420
nnn:MEMORY OVERFLOW
light
42049001TH Rev.1
Blinks Indicates a memory capacity overflow caused. Pressing the

ONLINE key continues the processing. Expansion RAM must
be mounted or the data amount must be reduced.
67 /
www.eManualpro.com

REPLACE TONER
nnn:* WASTE TONER FULL
Ready Attention
LED
LED
Description
No Blinks Indicates waste toner of the color marked with an asterisk (*)
light
is full.
Y
M
C
(No indicated the Black toner)
Opening and closing the cover places the printer in the state
of warning of such an event, enabling about 50 pages to be
impressed.
HAVE YOU REPLACED * TONER?

YENTER/N=CANCEL
No Blinks When the top cover is opened with the printer being full of
light
waste toner of the color marked with an asterisk (*), and
then closed, this message is displayed.
Y
M
C
(No indicated the Black toner)
When the toner of the color marked with an asterisk (*) has
been replaced, press the "ENTER". When it has not been
replaced, press the "CANCEL" switch.
REPLACE TONER
nnn:* TONER EMPTY
No Blinks Indicates toner of the color marked with an asterisk (*) is out.
light
Y
M
C
K
Opening and closing the cover places the printer in the state
of warning of such an event, enabling about 50 A4 pages (50
images) to be impressed (such number of pages will be
determined later).
CHECK TONER CARTRIDGE

nnn:* TONER SENSOR ERROR
No Blinks Notifies that something wrong with the toner sensor. When
light
the engine is set to Factory mode, service call error display
described later is provided.
Y
M
C
K
Code
nnn
414
415
416
410
411
412
413
540
541
542
543
OPEN FRONT COVER

nnn:PAPER SIZE ERROR
No Blinks Notifies that paper of an inappropriate size was fed from the
light
tray. Paper in the tray or whether multiple sheets were fed
must be checked. By opening and closing the cover, the
printer performs recovery printing and continues operating.
400
CHECK MP TRAY
nnn:PAPER JAM
No Blinks Indicates a paper jam occurred.

light
MP TRAY (MP TRAY)
390
OPEN FRONT COVER

nnn:PAPER JAM
No Blinks Indicates a paper jam occurred.

light
TRAY1 (TRAY 1)
TRAY2 (TRAY 2)
FEED
DUPLEX
42049001TH Rev.1
391
392
380
372
68 /
www.eManualpro.com

Ready Attention
LED
LED
OPEN TOP COVER
No
nnn:PAPER JAM
light
OPEN DUPLEX COVER

nnn:PAPER JAM
Description
Blinks Indicates a paper jam occurred in the paper path.

Transport
Exit
381
382
Duplex Entry
383
No Blinks Indicates a paper jam occurred at about the duplex unit.

Duplex Reversal
light
Duplex Input
INSTALL DUPLEX UNIT
No
nnn:DUPLEX UNIT OPEN
light
REPLACE IMAGE DRUM
No
nnn:* DRUM LIFE
light
Blinks Displayed while the duplex unit is removed with paper jammed in
No
nnn:FUSER LIFE
light
370
371
360
the duplex unit. When the duplex unit is removed while paper is
not jammed in the duplex unit, the service call error 181 occurs.
Blinks Indicates the image drum is at the end of its life. A cover
opening and closing operation places the printer in the state
of warning of the life end and, after 500 pages (images) are
impressed, an image drum life error occurs again.
Y
REPLACE FUSER
Code
nnn
350
M
C
351
352
353
Blinks Indicates the fuser is at the end of its life. A cover opening
354
and closing operation places the printer in the state of

warning of the life end and, after 500 pages (prints) are
printed, a fuser life error occurs again.
REPLACE BELT
nnn:BELT LIFE
No Blinks Indicates the belt is at the end of its life. A cover opening
and closing operation places the printer in the state of
light
355
warning of the life end and, after 500 pages (prints) are
printed, a belt life error occurs again.
REPLACE BELT
nnn:BELT LIFE
No Blinks ndicates the printer is full of waste toner. Only first-time

light
cover opening and closing operation places the printer in the
356
state of warning of such an event and, after 500 pages

(images) are impressed, a waste toner full error occurs
again.
CHECK IMAGE DRUM
nnn:* DRUM MISSING
No Blinks Indicates the image drum (Y, M or C) is not properly installed.

light
Y
M
C
340
341
342
CHECK IMAGE DRUM & BELT LOCK

nnn:K DRUM MISSING
No Blinks Indicates the belt is not locked or the black drum is not
light
properly installed.
343
CHECK BELT
No
Blinks Indicates the belt unit is not properly installed.
330
nnn:BELT MISSING
light
Blinks Indicates the fuser unit is not properly installed.
320
CHECK FUSER
No
nnn:FUSER MISSING
light
42049001TH Rev.1
69 /
www.eManualpro.com

Ready Attention
LED
LED
CLOSE COVER
No
nnn:COVER OPEN
light
Description
Code
nnn
Blinks Indicates the cover is open.

310
311
TOP
FRONT
(The sensor cannot identify the upper cover or the front
cover. 310 and 311 toggle display appears while either of
the covers, or both are open.)
CLOSE COVER
nnn:DUPLEX COVER OPEN
No Blinks Indicates the cover (of the duplex unit) is open.

light
DUPLEX
DOWNLOAD MODE
DATA RECEIVE
No
light
316
Light A download mode used while download data is received

during normal operation, which indicates data to be downloaded is being received.
DOWNLOAD MODE
DATA RECEIVED OK
Indicates the completion of the reception of data to be

downloaded.
DOWNLOAD MODE
REC DATA ERROR *
Indicates an error occurred during download data reception

processing:
1
2
Size error
Dheck SUM error
3
4
Printer model No.error

Module I/F version error
FAT Version error
DOWNLOAD MODE
DATA WRITING
Indicates download data is being written.
DOWNLOAD MODE
DATA WRITTEN OK
Indicates the completion of download data writing.
DOWNLOAD MODE
Indicates an error occurred during download data writing:
DATA WRITE ERROR *
POWER OFF/ON
nnn:NETWORK ERROR
REBOOTING d
Memory allocation error

Download file error
3
4
Free device memory acquisition error

Insufficient free device memory error
5
6
File write error

CU-F/W mismatch error
No Blinks Indicates a network error occurred.

light
No
light
42049001TH Rev.1
1
2
300
Light Indicates the printer is being rebooted. d, a decimal

number (one digit), shows the cause of the rebooting:
d = 0 Cause other than those described below
=1
=2
PJL command
Menu change
=3
=4
Quit operator in PostScript

Quit operator in Network
70 /
www.eManualpro.com

Ready Attention
LED
LED
POWER OFF/ON AND WAIT FOR A
No
WHILE
nnn:CONDENSING ERROR
light
POWER OFF/ON
No
nnn:FATAL ERROR
light
SERVICE CALL
No
nnn:
light
DOWNLOAD MODE
Light
Description
Blinks (See the list of service calls)
Code
nnn
Fatal
Fatal
Fatal
No
light
A downlowd mode activated by turning on the printer while

holding the ONLINE switch down, which shows a mode that
performs downloading to the printer is established.
DOWNLOAD MODE
Light
DATA RECEIVE
No
Indicates data to be downloaded is being received.
light
DOWNLOAD MODE
DATA RECEIVE OK
Light
No
light
DOWNLOAD MODE
REC DATA ERROR <No.***>
Light Light Indicates an error occurred during download data reception

processing:
Indicates the completion of the reception of data to be

downloaded.
1
2
Size error
Dheck SUM error
3
4
Printer model No.error

Module I/F version error
FAT Version error
DOWNLOAD MODE
DATA WRITING
Blinks
No
light
Indicates download data is being written.
DOWNLOAD MODE
DATA WRITTEN OK
Light
No
light
Indicates the completion of download data writing.
DOWNLOAD MODE
Light Light Indicates an error occurred during download data writing:
DATA WRITE ERROR <No.***>
1
2
Memory allocation error

Download file error
3
4
Free device memory acquisition error

Insufficient free device memory error
5
6
File write error

CU-F/W mismatch error
INITIALIZING
No
light
No
light
Indicates the controller end is being initialized.
RAM CHECK
No
No
Indicates RAM is being checked. An asterisk (*) shows up
****************
light
light
every after one sixteenth (1/16) of total RAM is checked.
42049001TH Rev.1
71 /
www.eManualpro.com
5.5.2
Preparing for troubleshooting

(1)
Operator panel display

Problems that are generated in this device are indicated in the LCD.
Apply proper measures according to the message displayed in the LCD.
No.
Problem
Printer Malfunction after Turn-on.
Jam Errors
Paper Loading Jam (1st tray)
Paper Loading Jam (Multipurpose tray)
Paper Feed Jam
Paper Exit Jam
Duplex Print Jam
Flow Chart No.

1
2-1
2-2
2-3
2-4
2-5
Paper Size Error
Image Drum Up/Down Operation Error
Fuser Unit Error
Motor Fan Error
Note: When replacing engine boards (RSN PWBs), read in the EEPROM chip data from the
boards and copy it onto installed new boards.
Is an error message displayed?

YES
NO
Perform according to the error message.
Is black displayed in the top and bottom lines of the operator panel LCD?
NO
Is asterisk mark " * " displayed in the operator panel LCD?

NO
The operator panel LCD displays none.
YES
Check the power supply voltage: 3.3V and 5V

3.3V to pins 4 and 5, and 5V to pins 7 and 8, of RSN PWB CUIF
connector.
NO
YES
Replace the power supply.
Replace the engine board.
YES Is ROM DIMM A set properly?

NO
YES
42049001TH Rev.1
Set a program DIMM to ROM DIMM A properly.

If the error is not recovered, replace the CU board.
Check the connection between the engine board and the OPE board.
If the error is not recovered, replace the engine board or the OPE board.
72 /
www.eManualpro.com
1 The printer does not operate properly after it is turned on.
Turn the printer off and on again.

Does
appear (for about one second)?
NO
Is the AC cable connected properly?

NO Connect the AC cable properly.
YES Is +5V being output to the operator panel connector (OPE connector) on the engine board
(RSN PWB)?
Pin 4: +5V. Pin 7: 0V.
YES Is +5V being output to the connector CN1 on the OPE board (RSP PWB)?
Pin 4: +5V. Pin 7: 0V.
NO
Is the operator panel cable connected properly?

NO
Connect the cable properly.
YES Replace the operator panel cable. Has the printer recovered from the error?
NO
Replace the OPE board.
YES End.
NO
Is +5V being output to the POWER connector on the engine board (RSN PWB)?
Pins 7 to 9: +5V. Pins 1 to 3, and 13 to 17: 0V.
NO
Replace the low voltage power unit after checking the connection of the POWER
connector.
YES Replace the engine board.
YES
Are the following voltages being output to the CU board PUIF connector?
Pins 7 and 8: +5V. Pins 4 and 5: +3.3V. Pins 1, 2, 3 and 6: 0V.
YES Replace the CU Board.
NO
Are the following voltages being output to the POWER connector on the engine board?
Pins 7 to 9: +5V. Pins 10 to 12: +3.3V. Pins 4 to 6: +24V. Pins 1 to 3, and 13 to 17: 0V.
NO
Replace the low voltage power unit.
42049001TH Rev.1
73 /
www.eManualpro.com
2-1 Paper Loading Jam (1st tray)
Does a paper loading jam occur immediately after the printer is turned on?
YES Is paper jammed at the entrance sensor 1 or the entrance sensor 2?

YES Remove the jammed paper.
(A)
NO
Do the levers (of entrance sensor1 and the entrance sensor 2) move properly?
NO
Replace defective sensor lever(s).
YES Do the sensors operate properly? [Operate each sensor lever to check the signals on FSNS
connector pins of the engine board (RSN PWB)]. Pin 4: Entrance sensor 1, Pin 2: Entrance
sensor 2.
NO
Replace the front sensor board (RSF PWB) after checking signal cable connection.
YES Replace the engine board after checking signal cable connection.
NO
Does a paper loading jam occur moments after paper is drawn into the printer?
YES Has paper reached the entrance sensor 1 or the entrance sensor 2?
YES Go to (A).
NO
Replace the feed roller or the paper cassettes paper separation frame assy.
NO
Is the 1st hopping motor running?
YES Is the solenoid operating properly?

NO Replace the solenoid.
YES Does the solenoid have a rated resistance (approx. 8.9)?

NO Replace the solenoid.
YES Replace the feed roller or the paper cassettes paper separation frame assy.
NO
NO
YES
NO
YES
Does the 1st hopping motor have a rated resistance (approx. 3.5)?
Replace the 1st hopping motor.
Is 24V being output to the fuse F2 on the engine board?
Replace the engine board after checking gear engagement and cable connection.
42049001TH Rev.1
74 /
www.eManualpro.com
2-2 Paper Loading Jam (Multipurpose tray)
Does a paper loading jam occur immediately after the printer is turned on?
YES Is paper jammed at the entrance sensor 1 or the entrance sensor 2?

(A)
NO
Does the lever of the entrance sensor 2 move properly?

NO
Replace the lever.
YES Does the entrance sensor 2 work properly? [Operate the lever to check, through the switch
scan test of System Maintenance mode, the sensor for proper working, or to check the signal
on a corresponding FSNS connector pin of the engine board (RSN PWB).]
Pin 3: Entrance sensor 2
NO
Replace the front sensor board (RSF PWB) after checking signal cable connection.
YES Replace the engine board after checking signal cable connection.
NO
Does a paper loading jam occur at the instant after paper is drawn into the printer?
YES Has paper reached the entrance sensor 2?

YES Go to (A).
NO
Replace the multipurpose tray assy.
NO
Is the hopping motor running?
Is +24V being output to the fuse F2 on the engine board?
NO
NO
YES Replace the engine board after checking cable connection.
YES
NO
YES
Is the MPT feed roller turning?

Replace the gear assy - hopping.
Replace the engine board after checking cable connection.
42049001TH Rev.1
75 /
www.eManualpro.com
2-3 Paper Feed Jam
Does the printer have a paperfeed jam immediately after it is turned on?
YES Is paper jammed at the write sensor?

(A)
NO
Does the write sensor lever move properly?

NO
Replace the lever.
YES Does the write sensor work properly? [Operate the sensor lever to check the signal on a
corresponding FSNS connector pin of the engine board (RSN PWB)].
Pin2: Entrance belt sensor
NO
Replace the front sensor board (RSF PWB) after checking cable connection.
NO
Does the printer have a paperfeed jam immediately after the printer draws paper into it?
YES Has paper reached the write sensor?

YES Go to (A).
NO
Is the hopping motor running?

NO
Does the hopping motor have a rated resistance (approx. 3.5)?

NO
Replace the hopping motor.
YES Replace the engine board after checking gear engagement.
YES Replace the registration roller.
NO
Does a paperfeed jam occur during paper loading?
YES Is the belt motor running?
NO
Does the belt motor have a rated resistance (approx. 3.5)?

NO
YES Is 24V being output to the DRIVER connector pin 1 on the engine board?
NO
Replace the belt motor.
YES Replace the engine board after checking gear engagement.
YES Replace the belt unit after checking gear engagement.
NO
End
42049001TH Rev.1
76 /
www.eManualpro.com
2-4 Paper Exit Jam
Does a paper exit jam occur immediately following the printer is turned on?
YES Is paper jammed at the exit sensor?

NO
Does the paper exit sensor lever move properly?

NO
Replace the lever.
YES Does the paper exit sensor work properly? [Operate the paper exit sensor lever to check,
through the switch scan test of System Maintenance mode, the sensor for proper working,
or to check the signal on the DRIVER connector pin 8 on the engine board (RSN PWB).]
NO
Replace the paper exit sensor after checking signal cable connection.
NO
Is the face-up stacker cover completely open or closed?

NO
Completely open or close the cover.
YES
Is the heat motor running?
Does the heat motor have a rated resistance (approx. 6.0)?
NO
NO Replace the heat motor.
YES Is 24V being output to the DRIVER connector pin 1 on the engine board?
NO Replace the engine board.
YES Replace the driver board after checking cable connection.
YES
NO
Does the exit guide assy work properly?

Replace the exit guide assy.
42049001TH Rev.1
77 /
www.eManualpro.com
2-5 Duplex Print Jam
Does a paperfeed jam occur at the instant following the printer is turned on?
YES Does paper exist in the duplex unit?

(A)
NO
Do the duplex-in sensor, rear sensor and front sensor levers move properly?
NO
Replace problem sensor lever(s).
YES Do the duplex-in, rear and front sensors function properly? (Through the switch scan test
of System Maintenance mode, check the sensors are placed at the paper absence detection
level.)
NO
Replace malfunctioned sensor(s) after checking cable connection.
YES Replace the duplex controller board (V7X PWB).
NO
Does a paperfeed jam occur moments after paper is drawn into the printer?
YES Has paper reached the duplex rear sensor?

YES Proceed to (A).
NO
Is the duplex motor running?

NO
Does the duplex motor have a rated resistance (approx. 6.0)?

NO
Replace the duplex motor.
YES Replace the duplex board (V7X PWB) after checking gear engagement.
YES Replace the registration roller A or B.
NO
Replace the duplex unit.
42049001TH Rev.1
78 /
www.eManualpro.com
3 Paper Size Error
Is proper size paper being used?

NO
YES
Use proper size paper.

Is paper jammed at the entrance sensor 2?
NO
NO
YES
NO
YES
NO
YES
NO
YES
Does the lever of the entrance sensor 2 move properly?

Replace the lever.
Does the entrance sensor 2 work properly? (Operate the entrance sensor lever to check
the signal on a corresponding FSNS connector pin on the engine board RSN PWB.)
Pin 2: Entrance sensor 2
Replace the sensor board (RSF PWB) after checking cable connection.
Does the lever of the write sensor move properly?
Replace the lever.
Does the write sensor work properly? (Operate the write sensor lever to check, through the
switch scan test of System Maintenance mode, the sensor for proper operation. The signal
on a corresponding FSNS connector pin of the engine board (RSN PWB) is to be checked.)
Pin 3: Entrance write sensor
Replace the sensor board (RSF PWB) after checking cable connection.
Replace the engine board after checking cable connection.
42049001TH Rev.1
79 /
www.eManualpro.com
4 Image Drum Unit (ID) Up/Down Operation Error
Power the printer off and, after a few seconds, on again.
Are all the ID drums properly revolving during printing?
NO
Does the ID motor (C) have a rated resistance (approx. 3.5)?

NO
Replace the ID motor(C).
YES Is 24V being output to the F1 of the engine board?

NO
YES Replace the engine board after checking cable connection.
YES
Is ID up-and-down operation being performed (is the operation performed by ID UP/DOWN

on motor and clutch testing)?
NO
Replace the gear assys - planet L and R.
YES
Does the ID up/down sensor work properly? (Check the signals on the high voltage power
unit CN3, pin 2.)
Are: 5V with the sensor light unshielded; and
0V with sensor light shielded
being output?
NO
YES
Replace the high voltage power unit.

Replace the engine board after checking the cable connection between the high voltage
power unit and the engine board (RSN PWB)
42049001TH Rev.1
80 /
www.eManualpro.com
5 Fuser Unit Error
Does a fuser unit error occur immediately after the printer is turned on?
(A)
YES Is the heat roller thermistor broken or short-circuited (see figure 5-1)? (approx. 190 k to 980
k at room temperatures of 0 to 43C)
NO
NO
Does a fuser unit error occur about one minute after printer is turned on?
Go to (A).
NO
YES
YES End.
NO
Replace the fuser unit.
NO
Is AC voltage being output between the low voltage unit CN2 connector pins 1 and 3?
Replace the low-voltage power unit. Has the problem been corrected?
NO
Is the heater of the fuser unit on (Is it hot)?
YES Replace the engine board. Has the problem been corrected?
YES Replace the fuser unit.
YES End.
NO
YES
The resistance between these two pins

Heat Roller Thermistor
Figure 5.1
42049001TH Rev.1
81 /
www.eManualpro.com
6 Motor Fan Error
Does the low voltage power supply fan run after the printer is turned on?
NO
Is 24V being output to the POWER connector on the engine board (RSN PWB)? 24V: Pins
4, 5 and 6
NO
Replace the low voltage power unit after checking cable connection.
YES Has the low voltage power unit fan replaced?

YES End.
NO
Replace the low voltage power unit fan.
YES
Does the fuser unit fan fan rotate after the printer is turned on again?
Is 24V being output to the fuse 3 on the engine board (RSN PWB)?
NO
NO
Is 24V being output to the POWER connector on the engine board (RSN PWB)?
24V: Pins 4, 5 and 6
NO
YES Replace the high voltage power unit fan.
YES
End.
42049001TH Rev.1
82 /
www.eManualpro.com
5.5.3
Image Problem Troubleshooting

When printout images are not satisfactory as illustrated below, follow the troubleshooting steps
listed below.
Abnormal Image
Flowchart No.
Light or faded image, or color misalignment, on whole page (Figure 5.2- A )
Dirty background (Figure 5.2- B )
Blank page (Figure 5.2- C )
Vertical belt or line (black or color) (Figure 5.2- D )
Vertical belt or line (white or uneven-color) (Figure 5.2- F )
Poor fusing (ink spreads or peels when touched with fingers.)
Defective image of regular interval (Figure 5.2- E )
Missing image
Color misalignment
Color different from original one
A Light or faded image

on whole page
D Vertical black belt or line
Dirty Background
E Defective image of
regular interval
Blank
F Vertical white belt or line
Figure 5.2
42049001TH Rev.1
83 /
www.eManualpro.com
Light or faded image, or color misalignment, on whole page (Fig 5-2 A )
Is toner running short (Is TONER LOW displayed)?

YES Supply toner.
NO
NO
YES
Is proper paper being used?

Use proper paper.
Are the LED head lenses dirty?
YES Clean dirty lens(es).
NO
NO
YES
NO
YES
Are the LED head assys all connected to the CU board (ARC PWB / OWL PWB) properly?
Connect the cable(s) between not properly connected LED head(s) and the engine board
correctly.
Are +5V and +3.3V being output from the CU board (ARC PWB / OWL PWB) to the LED head
assys?
+3.3V: 14
+5V: 16, 18, 29, 22 and 24
Replace the CU board (ARC PWB / OWL PWB).
Replace the LED head assys after checking cable connection. Has the problem been
corrected?
YES End.
NO
Replace the high voltage power unit or the belt unit after checking cable connection.
Has the problem been corrected?
YES End.
NO
NO
YES
Are the image drum unit pins connected to the contact assy properly (see figure 5-2)?
Connect not properly connected image drum unit(s) to the contact assy correctly.
Replace the image drum units.
Note: When replacing the engine board (RSN PWB), extract EEPROM data from it and copy the
data onto a new engine board.
42049001TH Rev.1
84 /
www.eManualpro.com
2 Dirty background (Fig. 5-2 B )
Were the image drums exposed to external light for a long time?
YES Replace exposed image drum unit(s).
NO
Are the rollers of the fuser unit dirty?
NO
NO
YES
NO
YES
Is MEDIA WEIGHT set correctly?

LIGHT: 64 to 74 g/m2. MEDIUM: 75 to 104 g/m2. HEAVY: 105 to 120 g/m2.
ULTRAHEAVY: 121 to 203 g/m2. TRANSPAREMCY.
Set the MEDIA WEIGHT correctly.
Are the LED head assys connected to the CU board (ARC PWB / OWL PWB) properly?
Connect not properly connected LED head assy(s) to the CU board (ARC PWB / OWL PWB)
correctly.
Are +5V and +3.3V being output to the CU board (ARC PWB / OWL PWB) K, Y, M and C
LED HEAD connector pins?
+3.3V: 14
+5V: 16, 18, 20, 22 and 24
NO
YES
Replace the LED head assys after checking cable connection. Has the problem been
corrected?
YES End.
NO
Replace the engine board. Has the problem been corrected?
YES End.
NO
Has the problem been resolved?
YES End.
NO
NO
YES
Be sure cable connection is established. Are the pins of the image drum units connected
to the contact assy properly (see figure 5-3)?
Connect not properly connected pin(s) to the contact assy correctly.
42049001TH Rev.1
85 /
www.eManualpro.com
Blank page (Fig 5-2 C )
NO
YES
Check the cable connection between not properly connected LED assy(s) and CU board
(ARC PWB / OWL PWB), and connect them correctly.
Are +5V and +3.3V being output to the CU board (ARC PWB / OWL PWB) K, Y, M and C
HEAD connector pins?
+5V: Pins 16, 18, 20, 22 and 24
+3.3V: Pin 14
YES Replace the LED head assys after checking cable connection.
NO
NO
YES
NO
YES
Are +5V and +3.3V being output to the engine board (RSN PWB) CUIF connector?
+5V: Pins 7, 8 and 9
+3.3V: Pins 10, 11 and 12
Is 24V being output to the engine (RSN PWB) HVOLT connector pin 15?
Has the problem been corrected?
YES End.
NO
NO
YES
Are the image drum pins connected to the contact assy properly (see figure 5-2)?
Connect not properly connected image drum pin(s) to the contact assy correctly.
42049001TH Rev.1
86 /
www.eManualpro.com
Vertical belt or line (black or color) (Fig. 5-2 D )
Connect not properly connected LED head assy(s) to the CU board correctly.
NO
YES
NO
Connect the LED head assembly to the connection board properly.

Is the pin connection of the image drum unit(s) to the contact assy proper (see figure 5-3)?
YES
Replace the LED head assys after checking cable connection. Has the problem been corrected?
Replace the image drum unit(s).
YES End.
NO
Replace the CU board (ARC PWB / OWL PWB) after checking cable connection. Has the
problem been resolved?
YES End.
NO
NO
YES
Is the engine board (RSN PWB) connected to the CU board (ARC PWB / OWL PWB)
properly?
Connect the engine board to the connection board correctly.
Replace the engine board (RSN PWB) after checking cable connection. Has the problem
been corrected?
YES End.
42049001TH Rev.1
87 /
www.eManualpro.com
Vertical belt or line (white or uneven-color) (Fig. 5-2 F )
Are the LED heads dirty?

YES Clean dirty LED head(s).
NO
NO
Are the image drum pins connected to the contact assy properly (see figure 5-3 D)?
YES
NO
YES
Connect not properly connected LED head assy(s) to the CU board (ARC PWB / OWL PWB)
correctly.
Replace LED head assys after checking cable connection. Has the problem been
corrected?
YES End.
NO
Replace the high voltage belt unit. Has the problem been corrected?
YES End.
NO
Replace the connection board (Y73 PWB) after checking cable connection. Has the
problem been resolved?
YES End.
NO
NO
YES
Is the I/D terminal connected properly to the contact assembly? (See Fig. 5-3)
Is the engine board (RSN PWB) connected to the CU board properly?
Replace the engine board (RSN PWB) after checking cable connection. Has the problem
been corrected?
YES End.
42049001TH Rev.1
88 /
www.eManualpro.com
Poor fusing (Ink spreads or peels when touched lightly with fingers.)
Is proper paper being used?

NO
YES
NO
YES
Use proper paper.

Are the contact of the fuser unit connected properly?
Connect the contact of the fuser unit properly.
Are the rollers of the fuser unit dirty?
NO
NO
YES
NO
YES
NO
YES
NO
YES
Is MEDIA WEIGHT (menu 1) set properly?

LIGHT: 64 to 74 g/m2. MEDIUM: 75 to 104 g/m2. HEAVY: 105 to 120 g/m2.
ULTRAHEAVY: 121 to 203 g/m2. TRANSPAREMCY.
Set the MEDIA WEIGHT correctly.
Is AC voltage being output between the CN2 connector pins 1 and 3 of the low voltage power
unit?
Does the heat roller thermistor have a rated resistance (approx. 180 k to 980 k at room
temperatures of 0 to 43C) (see figure 5-1)?
Does the fuser temperature agree with its specification? Check the fuser temperature on
the LCD display of Engine Maintenance mode.
Heat Roller: 145 to 155C
155 to 174C (when MEDIA WEIGHT is set to LIGHT)
42049001TH Rev.1
89 /
www.eManualpro.com
Defective image of regular interval (Figure 5.2- E )

Interval
Problem
Troubleshooting
94.2 mm
Image Drum
Replace the image drum unit.
50.24 mm
Developing Roller
47.10 mm
Toner Supply Roller
37.68 mm
Charging Roller
85.41 mm
Fuser Upper Roller
87.92mm
Fuser Lower Roller
50.24mm
Transfer Roller (K)
Replace the belt unit.
43.96mm
Transfer Roller (Color)
Replace the belt unit.
Note: The life counts of the image drum units, fuser unit and belt unit are automatically reset at
their respective replacements.
42049001TH Rev.1
90 /
www.eManualpro.com
Missing image
Are the LED heads dirty?

YES Clean dirty LED head(s).
NO
NO
YES
Check the connection cables between not properly connected LED head(s) and the CU
board, and connect them correctly.
Are +5V and +3.3V being output to the following HEADPOW connector pins of the CU board
(ARC PWB)?
+5V: Pins 16, 18, 20, 22 and 24
+3.3V: Pin 14
YES Is +5V being output from the CU board (ARC PWB / OWL PWB) to the LED heads?
NO
YES Replace the LED head assys after checking cable connection. Has the problem been
resolved?
NO
Replace the driver board (RSM PWB) after checking cable connection. Has the problem
been corrected?
YES End.
NO
NO
YES
NO
YES
Is 24V being output to the POWER connector on the engine board (RSN PWB)?
+24V: Pins 2, 4, and 6
Is 24V being output to the HVOLT connector pin 15 of the engine board (RSN PWB)?
YES End.
NO
NO
YES
Are the pins of the image drum units are connected to the contact assy properly (see figure
5-3)?
Connect not properly connected pins to the contact assy correctly.
42049001TH Rev.1
91 /
www.eManualpro.com
Color misalignment
TONER LOW is showing on the display.

YES Supply toner. Has the problem been resolved?
YES End.
NO
Conduct a color registration test of Engine Maintenance mode.

Procedure: Enter the self-diagnostic mode (level 1) of Engine maintenance mode.
DIAGNOSTIC MODE
XX.XX.XX
Pressing the MENU+ or MENU- key three times displays REG ADJUST TEST.
REG ADJUST TEST
Press the ENTER key once to show REG ADJUST EXECUTE.

REG ADJUST EXECUTE
Press the ENTER key to execute auto color registration adjustment (the motor starts running
and color registration adjustment is performed).
Has the symptom that the color registration adjustment operation is not performed (the motor does
not run) and OK is immediately displayed occurred?
YES An other-than-color-misalignment error occurred.
misalignment resolved?
Correct the error.
Has the color
YES End.
(A)
42049001TH Rev.1
92 /
www.eManualpro.com
(A)
NO
Is NG CALIBRATION LEFT/RIGHT displayed?
YES Is the color registration sensor cover dirty?

YES: A malfunction of the sensor cover front surface cleaning operation of the cleaning
blade placed on the back of the shutter occurred. Replace the shutter and the sensor
cover to restore cleanability.
NO
Make sure of color registration sensor board (Z71 PWB) connector, and engine board (RSN
PWB) RSNS and PUIF connector connections. Has the problem been corrected?
YES End.
NO
Replace the driver board. Has the problem been resolved?

YES End.
NO
Replace the engine board. Has the problem been resolved?

YES End.
NO
Replace the color registration sensor board and driver board connection cable. Has the
problem been corrected?
YES End.
NO
Replace the driver board and PU connection cable. Has the problem been resolved?
YES End.
NO
Is DYNAMICRANGE LEFT/RIGHT displayed?
YES Is the color registration sensor cover dirty?

YES A malfunction of the sensor cover front surface cleaning operation of the cleaning
blade placed on the back of the shutter occurred. Replace the shutter and the sensor
cover to restore cleanability.
NO
Are there any problems in shutter opening and closing operation?

YES Replace the shutter.
NO
Replace the belt unit. Has the problem been corrected?

YES End.
NO
Replace the image drum units. Has the problem been resolved?
YES End.
(B)
42049001TH Rev.1
93 /
www.eManualpro.com
(B)
[Is YELLOW/MAGENTA/CYAN LEFT/RIGHT/HORIZONTAL displayed?
YES Replace the belt unit. Has the problem been corrected?
YES End.
NO
Replace the image drum unit. Has the problem been resolved?
YES End.
NO
Are there any problems in the gear assys of the image drums, multipurpose tray, belt unit,
belt motor etc.?
YES Replace damaged gear assy(s).
NO
Replace the driver board. Has the problem been corrected?

YES End.
NO
Are the LED head units connected to the CU board (ARC PWB / OWL PWB) properly?
NO
Connect not properly connected LED head unit(s) to the connection board correctly.
resolved?
YES End.
NO
Replace the CU board (ARC PWB / OWL PWB) after checking cable connection. Has the
problem been corrected?
YES End.
NO
Is the engine board (RSN PWB) connected to the CU board (ARC PWB / OWL PWB)
properly?
NO
NO
Connect the engine board to the connection board correctly.
Replace the engine board. Has the problem been resolved?

YES End.
NO
Are the pins of the image drum units connected to the contact assy properly (see figure 53)?
NO
Connect not properly connected pins to the contact assy correctly.
YES Replace the image drum units.
42049001TH Rev.1
94 /
www.eManualpro.com
Color different from original one
Are the LED head lenses dirty?

YES Clean dirty LED head lens(es).
NO
NO
YES
Are the LED head assys connected to the connection board (ARC PWB / OWL PWB)
properly?
Check the cable connection between not properly connected LED assy(s) and the
connection board, and connect them correctly.
Are +5V and +3.3V being output to the CU board (ARC PWB / OWL PWB) HEAD connector
pins?
+5V: Pins 16, 18, 20, 22 and 24
+33.V: Pin 14
YES Is +5V being output to the CU board (ARC PWB / OWL PWB)?
NO
corrected?
YES End.
NO
Replace the driver board (RSM PWB) after checking cable connection. Has the problem
been resolved?
YES End.
NO
NO
YES
NO
YES
Is 5V being output to the engine board (RSN PWB) POWER connector?

+5V: Pins 7, 8 and 9
Is 24V being output to the engine board (RSN PWB) HVOLT connector pin 15?
Replace the high voltage power unit or the belt cassette assy after checking cable
connection. Has the problem been corrected?
YES End.
NO
NO
YES
Are the pins of the image drum units connected to the contact assy properly (see figure 5-3)?
Replace the imaged drum units.
42049001TH Rev.1
95 /
www.eManualpro.com
Charging Roller
Ground
Developing Roller
Toner Supply Roller
Figure 5.3
42049001TH Rev.1
96 /
www.eManualpro.com
5.6
Fuse Checking
When the following errors occur, that fuse on the high voltage board which is associated with each
error is to be checked (see table 5-6).
Table 5-6 Fuse Error
Fuse Name
Engine Board
Error Description
F1
M or C toner sensor error
M-ID and C-ID motor 24V
F2
K toner sensor error
Hop and K-ID motor 24V
F3
Cover open error
High voltage, fan, Ver and
(RSN PWB)
High Voltage
Insert Point
Y-ID 24V
F4
2nd tray or duplex unit paper jam
2nd tray and duplex 24V
F5
Paper jam during printing
Belt fuser motor 24V
F6
No operator panel display
5V sensor system
Cover open error
High voltage 24V
IP102
Board
42049001TH Rev.1
97 /
2
3
4
Red
Brawn
Between pins 1 and 2: 3.5

Yellow
Blue
CONNECTION DIAGRAM
Transport Belt Motor
Resistance
6.
Illustration
Resistance Checks
Circuit Diagram
6.1
42049001TH Rev.1
Unit
M
Main Motor (Y)

2
3
4
M
2
3
4

98 /
Main Motor (M)
42049001TH Rev.1
Unit
Circuit Diagram
Illustration
Resistance
M
Main Motor (C)
3
4
M
2

Main Motor (K)

3
4
M
2
3
4

99 /
Fuser Motor
42049001TH Rev.1
Unit
Circuit Diagram
Illustration
Resistance
M
Feeder Motor

3
4
M
Duplex Motor

3
4
M
2
3
4

100 /
2nd tray Feeder

Motor
42049001TH Rev.1
Unit
Circuit Diagram
1 Upper roller
Heater
a
Thermostat1 Thermostat2
Illustration
Resistance
1. Upper Roller Side
Between pins a and b:
Between pins c and d: 363k (at 25C)
Between pins e and f: Open
b
Thermistor
Fuser Unit
c
d
e
f
101 /
www.eManualpro.com
6.2
Program/Font ROM Layouts

(1)
Print Engine Controller PWB (RSN-1 PWB)

R73
R74
R8
R9
R61
OPTION
22
21
HCL
1
2
1
PE
R13 R10
R14 R11
R15 R12
FAN
1
FSNS
D1
3
X1
BF17 BF12
BF10
BF18 BF11
BF19 BF13
BF20 BF1 BF14
BF2 BF15
R1
R2
R3
R4
R57
R65
R66
R64
R98
IC8
D3
25
TR5
1
CP6
100
26
C32
R70
R71
CPU
COLORID
C4
C5
C6
C7
C8
C9
C10
C11
IC10
IC9
76
50
75
RM1
C34
C33
12
F1
F5
51
CP5
CP3
1
2
RM7 RM6
R77
52
C39
1
BF6
208
IC3
1
2
R29
R54
C1
R89
CP2
POWER
MCON
IC6
EEPROM
C27
R53
BF8
BF4
C55
BF22
Q6
Q8
157
104
TR4
Q5
C21
C22
C18
BF9
COMP
53
C3
R42
R85
OPAMP2
R58
R82
R83
R84
C37
R32
R33
19
20
R30 C23
156
BF23
15
EMI2
CP1
CUIF
105
IC4
R6
BF21
R40 R39
Q4
R59
R31
R55 R54
Q3
25
R21
R22
R23
C40
HVOLT
R36
R35
C13
OPAMP1 R37 C12
R44
R38 R41
R45
R52
R62
C29
C24
R34
R43
R79
C20
24
TR1 D2
R24
R51
48
C35
R80
R81
R50
R78
RAM1
19
R56
FM1
C36
CP4
25
26
BF20
F3
R7
R63
C14
EMI1
IC11
C48
DRIVER
R25
R76
Q1 Q2
RM5 RM4RM9 RM8RM3 RM2
C47
R46 C16 C38 R96

C17
R47
C28
BF3
TR3
R67
F6
F4
TR2
Q7
IC7
BF16
BF17
BF7
R48
R49
BF5
C15
R97 1
F2
HOPKID
R60
R92
R91
R95
R94
SSNS
11
C31
R68
R69
R90
BF18
R93
BF19
OPE
TH
1
IC5
C19
R16 C25
R5 C26
R26
R28 R27
C30
C42 C46
C43 C41 C45
C44
42049001TH Rev.1
102 /
15
R77
C34
BF13
CP2
IC1
BF1
CP1
CP4
C62
R32
C57
C58
R33
IC3
R56
BF8
R62
R34
OSC1
FAN
C14
C13
C12
C11
C10
MPU
RM75
RM1 RM2
C9
C8
C7
C6
C5
IC2
TR3
144
143
R76
RM76
RM77
RM73 RM74
C94
RM63RM64 RM65 RM66
IG2
RM53
RM52
RM50 RM51
RM57
RM56
RM54 RM55
RM61
RM60
RM58 RM59
RM62
RM69 RM70
RM68
RM72
R51 R53
IC5
TR1
C80
DWCLK
R75
R40
R87
MPUCLK
R35
R36
IC4
R57
R58
RM78
R37
R38
R39
CP3
C78 C79
C63
AACK
TA
C82 C83
DIMMA
R7
SYSCLK
CA1LSI
C86 C87
RM49
RM48
SDIMM1
RM47
RM46
C100
C97
C84
WR BR QREQ
MPUCI BG DBG
RM30
C98
C99
RM31
C92
RST1
R42
RM67 RM71
C70
C64
C65
R54
R10
C88
C18
RM42
C24
C23
C22
C21
C20
C90 C91
RM32
DEMI2
RR12
RR11
RR10
143
144
RM33
RM45
RM82
RM88
RM86
RM89
RM79
RM83
RM87
RM84
RM90
IDE
RM147
RM3
R82
RM105
RM4
RM5
CC13
CC12
CC11
DBF1
CCP1
DIC1
CPRDY
CHEAD
DBF17
DBF16
DBF15
DBF14
CC17
RR17
CC19
CC18
RM6
RM7
RM8
OSCLAN1
R16
R84
BF4
R68
R81
CP8
EEPCS1
TXCLK
TXEN
CRS
KHEAD
BF5
C39 C43
R4
R5
C38
R27
CP9
R69
DBF25
DBF24
DBF23
DBF22
CC23
RR19
CC25
CC24
C41 C40
C108
C61
BF3
RM16
RM113
RM114
RM115
C69
YHEAD
DBF21
DBF20
DBF19
DBF18
CC20
RR18
CC22
CC21
RM116
R86
RM15
RM14
RM13
RM12
RM11
RM10
C66
R78
+3.3V
R49
TD0
C60
TDI
R48
BSCAN R47
TMS
R46
GND
TCLK MDIO MDC
RXCLK RX0E
R18
RM9
RM18 RM19
IFACK0
IFACK2
RM17
RM20 RM21
IFACK3
IFCS0
MHEAD
LANIC
RM25
RM24 RM26 RM27 RM28 RM29
C2LSI
PRINTN
RM111
RM112
C67
DBF13
DBF12
DBF11
DBF10
CC14
RR16
CC16
CC15
SCLK1
C46
C49
R44 C59
RM110
RM148
DCON
RM108 RM109
RM107
RM106
RM80
RRM11
RM91RM92 RM93
RM94RM95 RM96RM97
CC4
RR14
RM117 RM118 RM119 RM120 RM121 RM122 RM123 RM124 RM125 RM126 RM127 RM128 RM129 RM130 RM131
C17
RRM6
C75
C76
C77
BF9
CP6
C19
C29
C28
C27
C26
C25
RM37 RM41
WCLK501
RM43
RM39
RM35
R14 R23
RRM9
1
49
CC8
CC9
CC10
RM44
RM40
RM36
RM38
RM34
R1
R2
C71
RRM7
RRM5
RM85 RM81
RR8
R15
RM104
C50
C73
TD1
TD2 TD6
TD3 TD7
TD4 TD8
TD5 TD9
DRCLK
C4
C48
2
C37
C104
50
R11
RM100
RM102
RM98
RM103
RM101
RM99
RM22
DEM1
R45
R25
RM23
C74
R26 R29
DBF2
DBF3
DBF4
DBF5
DBF6
DBF7
DBF8
DBF9
R51
C102
R21 R22
R20
R19
R12 R13
RST5
C35
C110
C109
CC5
CC6
CC7
RRM8 RRM10
C3
C72
C52
IC6
DCEN1
TH1
R28
C101
8
7
2
1
R79
C68
OSCUSB
C53
C113 C54
R83 C55
C106
C107
BF14
R30
R31
C56
C42
C111
R59
18
C112
NICSW
LED3 LED2 LED1
LAN
USB
EEPROM
1
4
2
3
19
42049001TH Rev.1
CENT
(2)
36
C33
C32
C31
C30
www.eManualpro.com
Main Controller PWB (OWL PWB) (For C5300)
103 /
PUIF
www.eManualpro.com
Main Controller PWB (ARC PWB) (For C5100)
CH37
CH43
CH42
CH36
CH41 CH35
CH40 CH11
CH39 CH38
(3)
RM39
C82
C84
C83
C88
C87
DBF18 DBF21
DBF26 DBF27 DBF28
DBF29 DBF17 DBF33
DBF30 DBF14 DBF13
DBF25 DBF32 DBF10
DBF31 DBF22
RM40
RM37
RM35
RM36
CH10 RM33
RM32 C86
CH03 RM31
RM30
RM29
R145
C104
C126
R142
C103
C127
R143
C102
C128
R144
C37
C129
C69
C70
C71
C72
DBF12
DBF11
DBF16
DBF15
DBF20
DBF19
DBF24
DBF23
R133
R134
R135
RM28
C76
C125
CP7
C67
C122
R169
R170
C74
C123
C75
C124
R127
CH01
LED3 LED2 LED1
C31
8
7
LAN
C130
R60
R80
R90
R174
R173
C38
R42
R102
R99
R100
R98
R79
R70
R51
BF9
C23
C3
2
1
CN4
1
4
BF5
R19
2
3
R7
C12
R8
BF4
CP2
R3
R43
R22
C14 C15
C141
C16
R55 R65 R75 F85 R95

R56
R76 R86 R96
R57 R67 R77 R87 R97
R58 R68 R139 R88
R69
BF3
R45
R44
R12
C10
IC2
C4
BF10
BF1
C28
C77
BF8
R38
R39
C17 R32
C5
C9
OSC2
C11
R5
OSC1
RM1 RM2 RM3 RM4

D1
NICSW
C21
C20
R28
BF6
C107
IC4
C8
R18
RM5 RM6 RM7 RM8
C30
C29
C22
BF2
C24
OSCNIC
IC4
CCK
R26
R25
R101
R104
C133
IC12
R53
R54
C134
R64
R61
R62
R63
REG
CP3
IC5
R48
R15
R103
RM16
IC1
R31
R24
R21
RM18 RM19
CP1
RM14
C135
RM12
RM17
RM15
R34
C13
R35
R36
C18 R37
RM13
CN2
15
C35
RM11
RM10
CP4
C36
RM9
C136
CN3
R71 R81 R91
R72 R82 R92
R73
R93
R74 R84 R94
C33
RM20 RM21 RM22 RM23

C41
C40
C39
C47
C108
C48
C105
C49
C106
C52
C109
C53
C112
C137
MCK
CH09 CH06
R47
R46
R40
R29
R30
R23
R20
R17
R16
R14
R9
R123
C140
C139
C138
R119
RM24 RM25 RM26 RM27
R118
R117
CH14
CH08
CH07
CH13
R132
IC6
R107 R111
R108 R150
R109 R112
R105
R106 R110
CH17 CH19 CH29 CH12

CH18 CH23 CH31 CH02
CH16 CH25 CH28
CH20 CH21 CH30
CH22 CH33
CH26
YHEAD
RM42
RM41
MHEAD
R130
CHEAD
RM34
RM39
RM48 RM49
RM44 RM45
R171
R172
CH04
R131
RM43
R116 CH32 CH34

R115 CH24 CH27
R114 CH15 CH05
R113
BF13
RM47 RM50
RM46
R121
C73
C121
KHEAD
BF12
42049001TH Rev.1
104 /
www.eManualpro.com
Driver PWB (RSM PWB)
EXIT
1
13
R4
C3
J10
RSNS
J17
14
C5
J24
CP2
J16
FUSER
S1
J52
J37
J38
IC1
C10
C8
J18
C4
D2
D4
D3
C1
J1
D1
J3
R5
1
2
C6
J44
J6
J2
J11
J12
C9
D6
D7
D8
D5
J23
J9
J4
C15
R6
J42
R7
J35
J36
Q1
J7
R8
J50
J49
J41
R2
R11
R1
J13
J15
J8
J5
R18
R12
J14
HEATMOT
R16
J53
J28
J54
J30
C2
R3
S2
J34
J33
J22
IC2
CP1
C7
1
2
J21
J60
R9
R13
R14
J31
J32
J25
J26
J27
R10
J59
J58
PUIF
J55
J56
J57
J20
Q2
BELTMOT
Duplex Controller PWB (V7X PWB)
TR8
2
C7
TR3
TR7
TR4
R8
44
2 1
TR6
1
R35
R34
R33
R31
D5
R1
TR2
34
TR1
IC15
33
R5
CP1
4
23
IC5
D3
22
R37
R36
MAIN1
IC8
IC2
IC7
SNS0
11
12
OSC1
TR5
CL1
CL2
R26
C3
IC4
GDDC
SNS2
R7
SNS1
R10
R11
R12
R13
IC6
(5)
C24
J51
J48
25
26
J47
J45
J46
(4)
MOTOR
13
R38
D4
IC3
R2
IC1
F1
R6
CP2
IC9
42049001TH Rev.1
CN1
S13
SW5
ONLINE
S18
S17
S19
SW6
MENU-
CANCEL
ENTER
S14
SW3
SW2 S12
EXIT
MENU+
CP1
C2
SNS
S11
C4
C1
S9
S8
IC1
S3
C5
D2
R4
R6
R7
R1
S4
R5
R3
D1
C3
S10
SW1
S2
S5
R2
S6
S7
S1
S15
S16
Control Panel PWB (RSP PWB)
SW4
(6)
D1
105 /
www.eManualpro.com
A
K
KTNR
C
E
A
K
YTNR
C
E
11
A
K
SSNS
MTNR
C
E
R2
A
K
R3
CTNR
C
E
R1
Toner Low Sensor PWB (PRD-PWB)

R4
(7)
(8)
Entrance Sensor PWB (RSF PWB)
IN1
IN2
R1
R2
WR
1
CN
(9)
High voltage power supply PWB
CN3
T301
1
CN2
Q205
Q206
IP102
T201
Q303
CN4
T202
IC102
Q414
T404
T403
1
Q413
T402
T401
Q411
Q412
CN1
42049001TH Rev.1
106 /
www.eManualpro.com
CN5
CN4
CN3
CN2
CN1
(10) Low voltage power supply PWB
42049001TH Rev.1
107 /
www.eManualpro.com
7.
PARTS LIST
C5300
1
56
3
38
4
7
8
9
10
11
15
36
16
57
45
12
13
14
55
37
19
23
33
52
44
32
53
24
17
20
21
51
47
40
41
50
46
42
26
30
39
54
31
48
28
49
25
43
34
29
27
35
Figure 7-1-1 Parts Layout (C5300)
42049001TH Rev.1
108 /
www.eManualpro.com
C5100
1
56
3
38
4
7
8
9
10
11
15
36
16
45
12
13
14
55
37
23
19
18
33
52
44
32
53
24
20
21
51
17
47
40
41
50
46
42
26
39
54
30
31
48
28
49
25
43
27
29
34
35
Figure 7-1-2 Parts Layout (C5100)
42049001TH Rev.1
109 /
www.eManualpro.com
Table 7-1 (1/3)
Parts_Layout
No.
Parts No.
Name
Qty Recommended Qty/Year

/Unit
per
per
per
500
1000
2000
Remarks
42074501
Top Cover Assy
42067501
Control Panel Assy
42127415
Toner-C
Packed in box.
42127403
Toner-C (ODA)
Packed in box.
42127407
Toner-C (OEL)
Packed in box.
42127411
Toner-C (AOS)
Packed in box.
42127414
Toner-M
Packed in box.
42127402
Toner-M (ODA)
Packed in box.
42127406
Toner-M (OEL)
Packed in box.
42127410
Toner-M (AOS)
Packed in box.
42127413
Toner-Y
Packed in box.
42127401
Toner-Y (ODA)
Packed in box.
42127405
Toner-Y (OEL)
Packed in box.
42127409
Toner-Y (AOS)
Packed in box.
42127416
Toner-K
Packed in box.
42127404
Toner-K (ODA)
Packed in box.
42127408
Toner-K (OEL)
Packed in box.
42127412
Toner-K (AOS)
Packed in box.
42126615
ID-C
Packed in box.
42126603
ID-C (ODA)
Packed in box.
42126607
ID-C (OEL)
Packed in box.
42126611
ID-C (AOS)
Packed in box.
42126614
ID-M
Packed in box.
42126602
ID-M (ODA)
Packed in box.
42126606
ID-M (OEL)
Packed in box.
42126610
ID-M (AOS)
Packed in box.
42126613
ID-Y
Packed in box.
42126601
ID-Y (ODA)
Packed in box.
42126605
ID-Y (OEL)
Packed in box.
42126609
ID-Y (AOS)
Packed in box.
42126616
ID-K
Packed in box.
42126604
ID-K (ODA)
Packed in box.
42126608
ID-K (OEL)
Packed in box.
42126612
ID-K (AOS)
Packed in box.
42158704
Belt-Unit
Packed in box.
42158701
Belt-Unit (ODA)
Packed in box.
42158702
Belt-Unit (OEL)
Packed in box.
Packed in box.
10
11
42158703
Belt-Unit (AOS)
12
42135601
Board-RSM
13
42065101
Sensor-Assy-Color-Regist
14
42066901
Cover-Driver
42049001TH Rev.1
110 /
www.eManualpro.com
Table 7-1 (2/3)
Parts_Layout
No.
Parts No.
Name

/Unit
per
per
per
500
1000
2000
Remarks
15
42079601
Cover-Assy-SideR
16
42294101
Plate-Assy-Shield (GDI)
C5100
42079101
Plate-Assy-Shield (PCL)
C5300
17
42135501
Board PU
18
42141601
CONN Cord
PU-CU C5100
19
42373501
Controler Board CU (GDI)
Board CU C5100
42373401
Controler Board CU (PCL)
Board CU C5300
20
42078701
Film-Insulation
21
42053501
Plate-Assy-Side-R
12
12
22
23
42063001
Eject-Assy
24
42158605
Fuser-Unit
Packed in box.
42158601
Fuser-Unit (ODA 120V)
Packed in box.
42158602
Fuser-Unit (ODA 230V)
Packed in box.
42158603
Fuser-Unit (OEL)
Packed in box.
42158604
Fuser-Unit (AOS)
Packed in box.
25
42049501
Base-Assy
26
42060001
Plate-Assy-Side-L
27
41978801
Power Unit High Voltage
28
42465401
Cover-SideL
42465402
Cover-SideL
29
42087001
Cassette Assy
30
42061501
Cover Assy-Hopping
31
42069001
Feeder-Unit
32
42062101
Plate-Driver
33
42062401
Gear-Idle-Belt
34
42088801
Friction Pad Assy
12
35
42089001
Friction Pad Assy-Springs
12
36
42078301
Cover Assy Face Up
37
42077601
Cover Sub Assy Rear
38
42143101
LED HEAD Unit 51MXE
600DPI
39
42489901
Electrical Cooling FAN (80)
Fuser SA9-1247
Fuser SA9-1238
SA9-1125
SA9-1287
42396101
40
42295501
Electrical Cooling FAN (ID)
41
42295401
Frame Duct
42
41992701
Power Unit (LOW Voltage)
100-120V
42408601
Power Unit (LOW Voltage)
230V
43
2381031P0003
TW VF 19-01X06-460
FFC High Volt.
44
42067001
Spring Belt Fuse
45
42303301
Thermistor
46
42066001
Shaft Lift Up
42049001TH Rev.1
111 /
www.eManualpro.com
Table 7-1 (3/3)
Parts_Layout
No.
Parts No.
Name

/Unit
per
per
per
500
1000
2000
Remarks
47
42067101
Plate Heart
48
40135301
Photo Interrupter
49
42141103
CONN CORD AMP3P-AMP3P
50
42076901
Spring Torsion (L)
51
42077001
Spring Torsion (R)
52
42063701
Gear Assy Planet
53
42064101
Gear Idle Heat (Z14-102)
54
42066501
Gear Assy Planet L
55
42134901
Plate Shield CU (GDI)
C5100
42078801
Plate Shield CU (PCL)
C5300
42076502
Plate-Logo
C5100
42076501
Plate-Logo
C5100
42076504
Plate-Logo
C5300
42076503
Plate-Logo
C5300
42343002
ROM DIMM
C5300
56
57
42049001TH Rev.1
ID Up/Down
112 /
www.eManualpro.com
7
13
14
15
5
20
8
15
11
19
12
11
16
18
17
11
6
1
11
11
10
48
24
38
Figure 7-2 Top_Cover_Assy
42049001TH Rev.1
113 /
www.eManualpro.com
Table 7-2
Top_Cover_Assy
No.
Parts No.
Name
Qty
/Unit
Recommended Qty/Year
per
per
per
500
1000
2000
42074601
Plate-Inner (Caulking)
42075001
Holder-Head
42075101
Spring-Head
42075301
Plate-FG-Head
42075501
Cable-Assy.-Head
42076201
Cover-Cable
42076301
Cover-Ass..-Top (Sub)
42076601
Roller Assy.-Idle (FD)
42373601
Holder-SP (Inner)
10
42392501
Spring-Compression (ID)
11
4PB4083-2500P008
Tapping Screw B2
10
12
4PB4013-3100P006
Cup Screw A
13
42076401
Top Cover
14
42115701
Cover Top Sub
15
42293101
Spring Torsion (Sub)
16
42075601
LED Harness K
17
42075701
LED Harness Y
18
42075801
LED Harness M
19
42075901
LED Harness C
20
42076101
Film FG
42049001TH Rev.1
Remarks
SP7-1352
114 /
www.eManualpro.com
4
5
8
11
10
12
6
9
2
3
1
Figure 7-3 Frame_Assy-OP
42049001TH Rev.1
115 /
www.eManualpro.com
Table 7-3
Frame_Assy-OP
No.
Parts No.
Name

/Unit
per
per
per
500
1000
2000
42067601
Plate-Front
42067701
Lever-Lock (Top)
42067801
Spring-Compression (Lock)
42067901
Frame-OP panel
42068001
Cover-Assy. -OP
42293201
Spring-Torsion (FG)
Remarks
5602002P0001
SENSOR-Temp
42141703
CONN CORD JST4P-JST4P
OP-Temp
42068403
Control Panel Sheet
Domestic
42068401
Control Panel Sheet
ODA
42068402
Control Panel Sheet
OEL/AOS
Control Panel
FFC Control
Panel
10
42290901
Board RSP
11
2381031P0001
TW VF 8-01X06-230
12
42068101
Cover-OP-Panel
42049001TH Rev.1
116 /
www.eManualpro.com
13
6
12
13
4
21
3
10
18
14
9
15
17
13
13
16
11
22
19
21
20
View on Arrow A
Figure 7-4 Feeder_Unit
42049001TH Rev.1
117 /
www.eManualpro.com
Table 7-4
Feeder_Unit
No.
Parts No.
Name

/Unit
per
per
per
500
1000
2000
42069201
Cover Assy-Front
42069601
Lever-Release-F
42070001
Guide-Assy-Top
42070501
Feeder-Assy-Resist
42072201
Gear-Puressure
42072401
Gear-Regist-L (24-54)
42057601
Gear-Z42
42072501
Gear-Idle-MPT (26-50)
42072701
Post-Slide
10
42072801
Spring-Release-F
11
42074001
Stay-Front-L
12
42074101
Stay-Front-R
13
4PB4083-2500P008
Tapping Screw B2
14
42070301
Shaft Assy MPT
12
15
42299701
Roller Guide
16
42069901
Spring Separator
12
17
42069701
Frame Separator
12
18
42070101
Guide Sheet Top
19
3263103K0107
MRH100MK
20
42135801
Board RSF
21
42141001
CONN Cord JST5P-JST5P
42072901
MPT Cover Assy
22
42049001TH Rev.1
Remarks
RSF-PU
118 /
www.eManualpro.com
2
4
Figure 7-5 Cover_Assy-Hopping
42049001TH Rev.1
119 /
www.eManualpro.com
Table 7-5
Cover_Assy-Hopping
No.
Parts No.
Name

/Unit
per
per
per
500
1000
2000
42061601
Cover Hopping
2233013P0110
Connector (9715B-11Z02)
PB4083-2500P008
TAPPING SCREW B2
42141201
CONN Cord
42049001TH Rev.1
Remarks
Dup-PU
120 /
www.eManualpro.com
27
6
4
7
5
29
10
23
30 9
28
20
8
3
23
1
19
21
18
14
13
24
17
25
12
26
23 4
2 4 23
11
23
31
34 32
33
33
32
35
31
34
15
Figure 7-6 Plate_Assy-Side_R
42049001TH Rev.1
121 /
www.eManualpro.com
Table 7-6
Plate_Assy-Side_R
No.
Parts No.
Name

/Unit
per
per
per
500
1000
2000
Remarks
42053801
Plate-Side-R (Caulking)
42054501
Motor-Pulse-ID (K)
42054801
Motor-Pulse-Fuser
42054901
Guide Assy-Side-R
42055501
Link-Liftup-R
42055701
Gear-Planet
42055901
Gear Assy-Planet-R
42057101
Gear-Idle-Liftup
42055101
Cover-Plate-R
10
2381031P0002
TW-VF-11-01X06-80
11
42057301
Gear Assy-HP
12
42058201
Motor-Resist
13
42058303
Solenoid
14
42058401
Spring-Solenoid
15
42293401
Guide Assy-Cable-F
17
42058601
Bracket-Inner (Caulking)
18
42059001
Gear-Idle-Drum-K
19
42059101
Gear-Idle-Drum-M
20
42059201
Gear-Idle-Drum-YC
21
42059301
Bracket-Outer
23
4PB4013-3100P006
Cup Screw A
13
24
4PB4083-2500P008
Tapping Screw B2
25
42437301
Plate-Lockout-ID
SA9-0971
26
PSW3-4C
Screw
SA9-0992
27
RE3-SK
Ring
28
RE4-SK
Ring
29
42135701
Board-PRD
30
42055201
Spring-Contact-TL
31
42141401
CONN Cord-JST12P-JST4PX3
PU-Y.M.C motor
32
42141501
CONN Cord-JST26P-JST26P
PU-RSM
33
42303501
PU-BELT Thermistor
34
42141301
CONN Cord-JST8P-JST4PX2
PU-HOP, K motor
35
42058501
Guide-Cable F
PRD-PU
SA9-1121
16
22
42049001TH Rev.1
122 /
www.eManualpro.com
6
7
12
2
10
3
1
11
Figure 7-7 Plate_Assy-Side_L
42049001TH Rev.1
123 /
www.eManualpro.com
Table 7-7
Plate_Assy-Side_L
No.
Parts No.
Name

/Unit
per
per
per
500
1000
2000
42060101
Plate-Side-L (Caulking)
42054601
Motor-Pulse-ID-Belt
42141701
42060401
Contact-Assy
42060701
Bush
42060801
Link-Liftup-L
42055701
Gear-Planet
42060901
Guide Assy-Side-L
10
4PB4013-3100P006
Cup Screw A
11
42025701
Micro switch-Assy
12
RE3-SK
Ring
Remarks
42049001TH Rev.1
124 /
www.eManualpro.com
C5300
Figure 7-8-1 Plate_Assy-Shield (C5300)
42049001TH Rev.1
125 /
www.eManualpro.com
C5100
Figure 7-8-2 Plate_Assy-Shield (C5100)
42049001TH Rev.1
126 /
www.eManualpro.com
Table 7-8
Plate_Assy-Shield
No.
Parts No.
Name

/Unit
per
per
per
500
1000
2000
Remarks
42466301
Plate-Side (PCL)
C5300
42466401
Plate-Side (GDI)
SA9-1130 C5100
42079301
Plate_Contact-Shield
41410201
42049001TH Rev.1
CU Board
127 /
www.eManualpro.com
7
8
4
2
9
10
4
3
2
10
10
Figure 7-9 Sensor_Assy-Regist
42049001TH Rev.1
128 /
www.eManualpro.com
Table 7-9
Sensor_Assy-Color_Regist
No.
Parts No.
Name
Q'ty
/Unit
Recommended Q'ty/Year
per
500
per
1000
per
2000
Remarks
42065201
Plate-Sensor-C Regist
41258601
Board-Z71
12
Color Regist
5654200P0001
GP2TCS SENSOR-Density
12
Density
42220901
Plate_Guard-sensor
42141801
CONN Cord-JST14P
MOLEX5PJST4PX2
42065301
Cover-C.Resist (Adhesive)
42065701
Gear-Cover-Sensor (Rack)
42065801
Shaft-Cover-Sensor
42065901
Spring-Cover-Sensor
10
4PB4013-3100P006
Cup Screw A
42049001TH Rev.1
RSM-Color
Registration and
Density SNSs
129 /
www.eManualpro.com
13
12
14
15
11
19
10
17
9
16
18
23
25
20
8
24
21
1
26
7
6
5
22
Figure 7-10 Plate_Assy-Base
42049001TH Rev.1
130 /
www.eManualpro.com
Table 7-10
Plate_Assy-Base
No.
Parts No.
Name
Q'ty Recommended Q'ty/Year

/Unit
per
per
per
500
1000
2000
Remarks
42049601
Plate-Base
42049701
Guide Assy.-Cassette-L
42050101
Guide Assy.-Cassette-R
42050301
Plate-Beam
42050401
Lever-End
40135301
Photo-Interrupter
SNS-END
42141101
CONN Cord-AMP3P-AMP3P
PU-P-END
4YC4061-1026P001
Tape
L=30mm
42050701
Shaft-Hopping
10
42050801
Stopper-HP
11
42050901
Holder-Planet-HP
12
42051001
Gear-Planet (Z12)-HP
13
42051101
Gear-Z24-50-HP
14
42051201
Stopper-Z45-48-HP
15
42051401
Bracket-Assy.-Sub
16
41513401
Bearing-Metal
17
4PP4083-6022P002
BEARING A
18
42052301
Gear-Hopping (Z38)-HP
19
42052501
Spring-Sub
20
42052601
Roller Assy.-Hopping
12
21
42368501
Motor-Fan (60)PowL
22
4PB4013-3100P006
Cup Screw A
23
42423301
Plate-Patch
SA9-0926
24
42104603
Tape AL Film
L=35mm
SA9-0980
25
NK2-16SUS
Pin
26
2233013P0100
Connector (9715B-10Z02)
42049001TH Rev.1
SA9-1016
2nd Tray
131 /
www.eManualpro.com
21
17
18
16
19
15
11
3
20
4
12
2
7
14
8
10
13
1
9
5
8
6
22
Figure 7-11 Eject_Assy
42049001TH Rev.1
132 /
www.eManualpro.com
Table 7-11
Guide_Assy-Eject-L
No.
Parts No.
Name

/Unit
per
per
per
500
1000
2000
Remarks
42063201
Guide-Eject-Lower
42278501
Post-Gear-Idle-Heat
42063801
Gear-Idle-Exit (Z33)
42221001
Post-G.E.L.-Z33
42063301
Lever-Eject-Sensor
40386501
Spring-SNS (F/R)
40135301
Photo-Interrupter
42141101
RSM-Exit
42142001
RSM-Fuse
10
42142101
CONN Cord-AMP2P-JST3P
Fuse-Low Vol
11
42063601
Spring-FG
12
3263124K0107
GS1/2A100MWK-T52
RES-MET solid - Q
13
42141702
14
42059401
Guide-Cable-R
15
42064401
Guide-Eject-Upper
16
42308001
Shaft Assy-Eject (FU)
17
42308101
Shaft Assy-Eject (FD)
18
42064501
19
42064701
20
42278301
Roller-Sub-G.E.U.
21
42064301
Guide-Assy-Eject-U
22
42063101
Guide-Assy-Eject-L
42049001TH Rev.1
PU-Heater Motor
133 /
www.eManualpro.com
APPENDIX A INTERFACE SPECIFICATIONS

1.
Parallel Interface Specifications (C5300)
1.1
Parallel Interface
Item
1.2
Description
Mode
Compatibility mode, Nibble mode, ECP mode
Data bit length
8 bits: Compatibility mode, 4bits: Nibble mode,9 bits: ECP mode
Parallel Interface Connector and Cable

1) Connector
Printer side:
Cable side:
36-pin receptacle
Type 57LE-40360-12 (D56) (made by Daiichi Denshi) or equivalent
36-pin plug
Type 57FE-30360-20N (D8) (made by Daiichi Denshi) or equivalent
18
36
1
19
Connector Pin Arrangement Viewed from Cable Side

2) Cable
Cable length:
1.8 m max.
(A shielded cable composed of twisted pair wires is recommended for noise prevention.)
1.3
Parallel Interface Level

LOW: 0 V to +0.8 V
HIGH: +2.4 V to 5.0 V
42049001TH Rev.1
134 /
www.eManualpro.com
1.4
Timing Charts
Compatible mode
a) Data receiving timing
PARALLEL DATA
(DATA BITs 1 to 8)
0.5 s min.
0.5 s min.
0.5 s min.
nStrobe
0.5 s min.
0.5 s max.
BUSY
0 min.
0 min.
nAck
0.5 s to 3 s
0 min.
b) On-line (off-line switching timing by ON-LINE SW)

ON-LINE SW
BUSY
SELECT
100 ms max.
c) Off-line (on-line switching timing by ON-LINE SW)

ON-LINE SW
BUSY
SELECT
ACKNOWLEDGE
d) nlnit timing (invalid by default)

* Menu-set
50 s min.
INPUT. PRIME
BUSY
SELECT
5s max.
ACKNOWLEDGE
42049001TH Rev.1
135 /
www.eManualpro.com
1.5
Parallel I/F Signals

Table 8-1 shows interface signal names and pin numbers.
Table 8-1 Signals
Pin No.
Signal Name
Signal Direction
PR
Functions
Nstrobe (HostClk)
Pulse for reading data in at trailing edge.
DATA 1
DATA 2
DATA 3
DATA 4
DATA 5
DATA 6
DATA 7
DATA 8
10
nAck (PtrClk)
PR
Indicates the completion of data reception.
11
Busy (PtrBusy)
PR
Indicates whether the printer is ready for receiving
8-bit parallel data.

PR
Each signal is HIGH when data is logical 1 and

LOW when it is logical 0.
data. Data cannot be received while the signal is

HIGH.
12
PError (AckDataReq)
PR
Indicates paper error when held HIGH.
13
Select (Xflag)
PR
HIGH without exception when the parallel

interface is enabled.
PR
14
NAutoFd (HostBusy)
Used in bidirectional communication.
15
Unassigned.
16
GND
Signal ground.
17
FG
Chassis ground.
18
+5V
PR
Used for supplying +5V. Power cannot be

supplied to the outside of the printer.
19
~
GND
Signal ground.
30
31
Nlnit (nlnit)
PR
Initializes the printer when held LOW.
32
NFault (nDataAvail)
PR
LOW during alarm.
33
GND
Signal ground.
34
Unassigned.
35
HILEVEL
PR
Pulled up to +5V at 3.3K inside the printer.
36
Nselectin
PR
Used in bidirectional communication. Low without
(IEEE 1284 active)
Note:
42049001TH Rev.1
exception in compatible mode.
Parenthesized signal names are used in nibble mode.

Only functions in compatible mode are listed.
This printer supports the IEEE std 1284-1994 nibble mode. Note that, when used with
personal computers or cables that do not comply with the standards, the printers may
exhibit unpredictable behavior.
136 /
www.eManualpro.com
2.
Universal Serial Bus (USB) Interface Specifications
2.1
USB Interface
(1) Basic specifications
Conforms to USB specification, revision 1.1.
(2) Transmission mode
Full speed (max. 12 Mbps + 0.25%)
(3) Power Control
Self-power device
2.2
USB Interface Connector and Cable

(1) Connector
Printer side: Type B receptacle
Upstrem port
UBB-4R-D14T-1 (made by JST) or equivalent
Connector pin layout
Cable side: Type B plug

(2) Cable
Cable length:
2.3
5 m max. (cable compliant with USB specification, revision 1.1)

(A shielded cable must be used.)
USB Interface Signals
1
2
3
4
Shell
42049001TH Rev.1
R1
Vbus
DD+
GND
Shield
Function
Power Supply (+5V) (red)
Data transmission (white)
Data transmission (green)
Signal ground (black)
137 /
www.eManualpro.com
Network Interface Specifications
3.1
Network Interface
(1) Basic specifications
Network protocol
TCP/IPSpecification
3.2
Network layer
ARP, RARP, IP, ICMP
Transport layer
TCP, UDP
Application layer
LPR, FTP, TELNET, HTTP, BOOTP, SMTP
Network Interface Connector and Cable

(1) Connector
100 BASE-TX / 10 BASE-T
Connector pin layout
1
(2) Cable
RJ-45 anti-Shield twist pair cable with connector (Category 5 recommended)
3.3
Network Interface Signals
Pin No.
Signals
Signal Direction
Functions
TXD+
FROM PRINTER
Send Data +
TXD-
FROM PRINTER
Send Data -
RXD+
TO PRINTER
Received Data +
Unassigned
Unassigned
RXD-
TO PRINTER
Received Data -
Unassigned
Unassigned
42049001TH Rev.1
138 /
www.eManualpro.com
APPENDIX B 2ND TRAY MAINTENANCE

1.
Parts Replacement
1.1
PCB
(1) Unscrew the six screws 1 to remove the plate-top 2.
(2) Remove the cover-side R 3.
(3) Remove the connectors (at five places), then uninstall the board 4.
(4) Remove the cover - 2nd tray 5.
2
16
42049001TH Rev.1
139 /
www.eManualpro.com
1.2
Frame Assy- Hopping

(1) Remove the PCB (see section 1.1).
(2) Remove the three screws 1 to uninstall the hopping assy 2.
(3) Unscrew the two screws 3 to remove the cover assy - front 4.
(4) Unscrew the two screws 5 to remove the motor 6.
(5) Remove the E ring 7 to remove the clutch 8.
(6) Remove the roller assy - hopping 9.
(7) Remove the roller assy - feed 0.
2
3
4
3
42049001TH Rev.1
140 /
www.eManualpro.com
2.
PARTS LIST
1
19
13
12
14
5
8
15
18
4
22
17
7
20
15
20
3
10
15
11
21
42049001TH Rev.1
141 /
www.eManualpro.com
No.
Parts No.
Name

/Unit
per
per
per
500
1000
2000
Remarks
42158504
Second Tray Unit
Packed in box.
42158501
Second Tray Unit (ODS)
Packed in box.
42158502
Second Tray Unit (OEL)
Packed in box.
42158503
Second Tray Unit (AOS)
Packed in box.
42139801
Cassette Assy
42136601
Guide Assy-Cassette-L
42136801
Guide Assy-Cassette-R
42137101
Frame Assy-Hopping
42052601
Roller Assy-Hopping
40313201
Roller Assy-Feed
41400001
Shaft-Roller
42138601
Cover-Assy-Front
10
41438401
Frame-Separation Assy
11
41439401
Spring-Separation
12
42058201
Motor-Registration
13
42197702
Feeder Cluch
14
41780308
Board-V7X
12
15
40135301
Photo Interrupter
16
2233014P0100
Connector-Plug
V7X-Plug
17
42142201
Connection Cord
V7X-P-End
18
42141102
Connection Cord
V7X-Motor
19
42141704
Connection Cord
SA2-0072
20
42142802
Connection Cord
V7X-Paper Loading
and 1st-Tray SNS
21
42145401
Cover-2nd Tray
22
1051010C0001
Core
42049001TH Rev.1
SA2-0088
SA2-0087
142 /
www.eManualpro.com
APPENDIX C DUPLEX UNIT MAINTENANCE

1.
Parts Replacement
1.1
Duplex Unit
(1)
Slide out the duplex unit 1.
42049001TH Rev.1
143 /
www.eManualpro.com
1.2
Upper Assy / Rear Assy

(1)
Remove the duplex unit (see section 2.2.20).
(2)
Warping the upper assy 1, detach it.
(3)
Warping the rear assy 2, detach it.
42049001TH Rev.1
144 /
www.eManualpro.com
1.3
Duplex Transport Assy

(1)
Turn over the duplex transport assy.
(2)
Unscrew the three screws 1 to remove the plate 2.
(3)
Make connector removal and claw disengagement to remove the PCB-V7X 3.
(4)
Disengage and remove the cover 4.
(5)
Unscrew the screw 5 to remove the motor assy 6.
(6)
Remove the gear 7 and the bushing 8 to remove the roller 9. Then the earth 0 and the
bushing A become detached.
(7)
Remove the pulleys B. The mini-pitch belts C become detached together with the pulley.
(8)
Remove the holders D and the bushings E to remove the rollers F. The earth spring
becomes detached together with each roller.
(9)
Remove the fan G.
(10) Remove the spring H to remove the solenoid I.

(11) Release claw engagement to remove the solenoid J.
(12) Remove the lever K. The lever L and the spring M become detached together with the lever
K.
(13) Remove the actuators N and O.
(14) Remove cable connection and then, by claw warping, detach the five transport sensors P.
(15) Unscrew the screw Q to remove the lock lever R. Then the spring becomes detached.
42049001TH Rev.1
145 /
www.eManualpro.com
1
1
F 3
1
D 3
E 3
3
8
A
B 3
P 5
QR
C 3
6
4
K
42049001TH Rev.1
146 /
www.eManualpro.com
2.
PARTS LIST
1
18
10
4
15
12
2
2
17 11
13
6
16
14
9
5
5
5
42049001TH Rev.1
147 /
www.eManualpro.com
No.
Parts No.
Name
Qty
/Unit
Recommended Qty/Year
per
500
per
1000
per
2000
Remarks
42160301
Frame-Assy-Upper
42160401
Frame-Assy-Lower
42160501
Frame-Assy-Rear
40135301
Photo-Interrupter
42194801
Roller-Feed (H)
41780309
Board-V7X
42058302
Solenoid
42396201
Motor-Fan
42160601
Gear-Assy
10
42162001
Gear-Assy-Clutch
11
42058201
Motor-Regist
12
2233014P0110
Connector-Plug
13
42142601
Connection-Cord
V7X-Plug
14
42142801
Connection-Cord
V7X-Front and
Rear SNS
15
42142701
Connection-Cord
V7X-In and
Cover SNS
16
42141104
Connection-Cord
V7X-Bottom
SNS
17
42141705
Connection-Cord
V7X-Motor
18
42194701
Roller-Feed (Rv)
42049001TH Rev.1
148 / 148
www.eManualpro.com
C5300/C5100
Color LED Page Printer
Technical Reference
ODA/OEL/INT
2003-03-14 Rev.2
42049001TH02 Rev. 2
1 / 118
www.eManualpro.com
CONTENTS
1.
CIRCUIT DIAGRAM .................................................................................... 4
2.
COMPONENT PARTS LIST ..................................................................... 70
42049001TH02 Rev. 2
3/
www.eManualpro.com
1.
CIRCUIT DIAGRAM
Figure 1-1(1/10~10/10)
Print Engine Controller PWB (RSN Rev.5)
(41903401)
Figure 1-2(1/2~2/2)
Driver PWB
(RSM Rev.3)
(41938801)
Figure 1-3(1/4~4/4)
Option Control PWB
(V7X Rev.1)
(41768408)
Figure 1-4(1/4~4/4)
Duplex Control PWB
(V7X Rev.1)
(41768409)
Figure 1-5(1/1)
Control Panel PWB
(RSP Rev.3)
(41938501)
Figure 1-6(1/1)
Toner Low Sensor PWB
(PRD Rev.3)
(41903701)
Figure 1-7(1/1)
Entrance Sensor PWB
(RSF Rev.3)
(41938601)
Figure 1-8(1/2~2/2)
Color Registration Sensor

PWB
(Z71 Rev.1)
(41206401)
Figure 1-9(1/25~25/25)
Main Controller PWB
(OWL Rev.1)
(41964401)
Figure 1-10(1/15~15/15)
Main Controller PWB
(ARC Rev.1)
(41939101)
42049001TH02 Rev. 2
4/
www.eManualpro.com
B
B
1
H
Figure 1-1 Print Engine Controller PWB (RSN Rev.5) (1/10)
42049001TH02 Rev. 2
5/
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
6/
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
7/
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
8/
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
9/
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
10 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
11 /
www.eManualpro.com
1
H
42049001TH02 Rev. 2
12 /
www.eManualpro.com
1
H
42049001TH02 Rev. 2
13 /
www.eManualpro.com
1
H
42049001TH02 Rev. 2
14 /
www.eManualpro.com
B
B
1
H
Figure 1-2 Driver PWB (RSM Rev.3) (1/2)
42049001TH02 Rev. 2
15 /
www.eManualpro.com
B
B
1
H
Figure 1-2 Driver PWB (RSM Rev.3) (2/2)
42049001TH02 Rev. 2
16 /
www.eManualpro.com
B
B
1
H
Figure 1-3 Option Control PWB (V7X Rev.1) (1/4)
42049001TH02 Rev. 2
17 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
18 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
19 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
20 /
www.eManualpro.com
B
B
1
H
Figure 1-4 Duplex Control PWB (V7X Rev.1) (1/4)
42049001TH02 Rev. 2
21 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
22 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
23 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
24 /
www.eManualpro.com
B
B
1
H
Figure 1-5 Control Panel PWB (RSP Rev.3) (1/1)
42049001TH02 Rev. 2
25 /
www.eManualpro.com
B
B
1
H
Figure 1-6 Toner Low Sensor PWB (PRD Rev.3) (1/1)
42049001TH02 Rev. 2
26 /
www.eManualpro.com
B
B
1
H
Figure 1-7 Entrance Sensor PWB (RSF Rev.3) (1/1)
42049001TH02 Rev. 2
27 /
www.eManualpro.com
1
H
Figure 1-8 Color Registration Sensor PWB (Z71 Rev.1) (1/2)
42049001TH02 Rev. 2
28 /
www.eManualpro.com
1
H
Figure 1-8 Color Registration Sensor PWB (Z71 Rev.1) (2/2)
42049001TH02 Rev. 2
29 /
www.eManualpro.com
B
B
1
H
Figure 1-9 Main Controller PWB (OWL Rev.1) (1/25)
42049001TH02 Rev. 2
30 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
31 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
32 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
33 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
34 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
35 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
36 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
37 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
38 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
39 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
40 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
41 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
42 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
43 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
44 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
45 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
46 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
47 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
48 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
49 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
50 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
51 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
52 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
53 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
54 /
www.eManualpro.com
B
B
1
H
Figure 1-10 Main Controller PWB (ARC Rev.1) (1/15)
42049001TH02 Rev. 2
55 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
56 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
57 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
58 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
59 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
60 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
61 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
62 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
63 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
64 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
65 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
66 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
67 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
68 /
www.eManualpro.com
B
B
1
H
42049001TH02 Rev. 2
69 /
www.eManualpro.com
2.
COMPONENT PARTS LIST
(RSN C5300/C5100)
41903401
Driver PWB
(RSM C5300/C5100)
41938801
Option Control PWB
(V7X C5300/C5100)
41768408
Duplex Control PWB
(V7X C5300/C5100)
41768409
Control Panel PWB
(RSP C5300/C5100)
41938501
Toner Low Sensor PWB
(PRD C5300/C5100)
41903701
Entrance Sensor PWB
(RSF C5300/C5100)
41938601
Color Registration Sensor PWB (Z71 C5300/C5100)
41206401
Main Controller PWB
(OWL C5300)
41964401
Main Controller PWB
(ARC C5100)
41939101
42049001TH02 Rev. 2
70 /
HOPKID
42049001TH02 Rev. 2
1
8
COLORID
12
1
2
F1
F5
DRIVER
C48
TR1 D2
25
26
19
HVOLT
R53
OPAMP2
R85
R42
Q8
Q5
CP2
1
2
CUIF
15
IC6
R30 C23
IC5
R89
IC4
BF21
BF22
BF8
BF4
C54
C3
R40 R39
RAM1
IC3
53
C27
104
19
20
R16 C25
105
52
BF23
C22
C18
BF6
MCON
C42 C46
C43 C41 C45
C44
R5 C26
C29
R32
R33
R31
R29
C30
R27
R28
24
R34
R26
X1
R52
C40
C1
C15
COMP
R21
R22
R23
R43
R58
R82
R83
R84
C37
FM1
EMI1
156
R1
R2
R3
R4
C4
C5
C6
C7
C8
C9
C10
C11
R77
R76
C20
R79
R78
C39
1
BF9
R51
C34
R59
RM7 RM6
208
R55 R54
R50
C36
C24
75
R65
R66
11 SSNS
25
C38 R96
R24
BF3
CP3
C21
C33
C16
CP4
C35
R80
R81
TR5
BF20
51
25
R98
OPE
48
R56
F3
50
RM5 RM4RM9 RM8RM3 RM2
R10
R11
R12
R8
R9
R74
TH
1
26
C55
R62
Q4
R25
R13
R14
R15
R73
TR3
FAN
1
CPU
IC11
TR2
FSNS
R64
C47
R67
76
Q3
R46
C17
R47
C28
R97 1
CP5
100
RM1
BF16
PE
CP6
D3
IC10
IC8
Q7
D1
F6
IC9
C32
R70
R71
F2
HCL
1
Q1 Q2
BF17
BF7
R48
R49
BF5
R60
R92
R91
R95
R94
F4
IC7
2
1
R57
R7
R63
C14
R90
BF18
R93
BF19
OPTION
R61
C31
R68
R69
22
21
R17 BF12
BF10
R18 BF11
R19 BF13
R20 BF1 BF14
BF2 BF15
www.eManualpro.com
R6
157
EMI2
C19
Q6
EEPROM
TR4
POWER
CP1
R36
R35
C13
OPAMP1 R37 C12
R44
R38 R41
R45
RSN-PCB (Print Engine Controller PWB) C5300/C5100

(41903401-1/8)
71 /
www.eManualpro.com
BF515
Q502
C543
R542
C557
C560
R549
R548
R571
R570
R569
C577
C567
C566
R564
C565
R563
C564
C582
C581
C580
C591
C590
R592
C589
R591
C588
BF526
R603
TR509
C587
R576
R577
R578
R579
R601
R600
C600
C599
C598
C601
TR510
C593
R594
R593
C592
R599
C596
C595
C594
R602
Q505
Q504
R595
R583 C579 R581 TR507

TR508
R604
C569
R566
R565
C568
C573
C572
R568
C571
R567
C570
TR506
R585
R587
R588 R586 C584
BF527
R589
R562
R598
R597
R596
R590
C585
R572
R574
R573
R584
C583
Q503
C576
TR505
R550
R551
R552
R553
R554
R557
C562
R559
C575
R575
BF522
BF523
R547
C559
R555
C563
C553
R543
R556
R561
R531
R538
R539
R537
BF521
C554
C556
C555
R540
R558
R560
BF524
R524
D502
Q501
R533
C561
C558
R545
R544
BF525
BF516
R532
C549
R546
BF520 BF519
C538
R541
C552
C544 R530
C545
C547
C548
C550
C551
R535
R534
R536
BF509
BF513
R520
C528
R527
C539
C530
C542
BF510
BF511
C508
C525
R521
R519
C529
R522
C511
C533
C512
C534
R523
C517
C531
TR501
C510
C509
R526
C537 R518
C536 BF518 C526
BF517 R525
C524
BF514 R517
C523 R516
BF512 C522
C513
C515
C517
C520
C535
TR502
TR503
R513 R510 R506 R505
C514
C519
C521
R515
TR504
R504
BF508
BF505 BF504
R514
R509 R507
R512
C527
BF506 BF503
BF502
C503
C505
C504
C506
BF507
C502
BF501
C501 R501
R511 R508 R503 R502
C578
R580

(41903401-2/8)
42049001TH02 Rev. 2
72 /
www.eManualpro.com

(41903401-3/8)
REF.
NO.
1
SYMBOL
D1~D3, D502
TYPE/NAME
SS100MA80VKCP
D-Signal
PART NO.
Q'TY
611A0000N0002
REMARKS
(CP)
R27, R32, R41, R68,

R70, R80, R84
CR/RK73H/ERJ/MCRF102
RES-MET RN
-C
3235003F0102
R1~R4, R596, R599
RES-MET RN
-C
3235003F0134
R38, R39, R69, R71,

R81
RES-MET RN
-C
3235003F0153
R83, R541, R556
RES-MET RN
-C
3235003F0202
R504, R505, R509,

R510, R558, R595,
R603
RES-MET RN
-C
3235003F0204
R557, R573, R589
RES-MET RN
-C
3235003F0302
R28
RES-MET RN
-C
3235003F0432
10
R26
RES-MET RN
-C
3235003F0472
11
R524
RES-MET RN
-C
3235003F0512
12
R60, R506, R507, R512,

R513, R517, R590
RES-MET RN
-C
3235003F0513
13
R5, R16, R24, R30, R61,

R62, R501, R515, R522,
R523, R530, R536,
R540, R575, R584,
R604
CR/RK73K/ERJ/MCRJ100
RES-MET RN
-C
3235003J0100
16
14
R46, R47, R49, BF519,

BF520
RES-MET RN
-C
3235003J0101
15
R21~R23, R54, R63,

R90~R96, R514, R516,
R518, R526, R533~
R535, R542, R543,
R545
RES-MET RN
-C
3235003J0102
22
42049001TH02 Rev. 2
73 /
www.eManualpro.com

(41903401-4/8)
REF.
NO.
SYMBOL
TYPE/NAME
PART NO.
Q'TY
16
R8, R13~R15, R35,

R44, R45, R48, R53,
R520, R546, R559~
R561, R571, R572,
R585
RES-MET RN
-C
3235003J0103
17
17
R9, R519, R521
RES-MET RN
-C
3235003J0104
18
R563~R568,
R591~R594
RES-MET RN
-C
3235003J0203
10
19
R527
RES-MET RN
-C
3235003J0300
20
R7, R17~R20, R29, R33,

R36, R43, R58, R59,
R89, R586, R587
RES-MET RN
-C
3235003J0332
14
21
R25, R73, R525,

R537~R539, R547
RES-MET RN
-C
3235003J0473
22
R31, R55, R56, R82, R544
RES-MET RN
-C
3235003J0512
23
R531, R532
RES-MET RN
-C
3235003J0621
24
R34, R37, R40, R42,

R580, R583
RES-MET RN
-C
3235003J0682
25
R10~R12
RES-MET RN
-C
3235003J0750
26
R64~R67
RES-MET RN
-C
3235003J0823
27
R50~R52
CR1/8 750 JV
RES-MET RN
3235015J0750
-C
R550~R555,
R576~R579
CR1/4 1R0 JV
RES-MET RN
3235020J0109
10
-C
R76~R79, R502, R503,

R508, R511, R548,
R549, R569, R570,
R597, R598, R600,
R601
RM73B2A202J
RES RN
323A5003J0202
16
(CP)
R98
RSS2YVTP-75ohmJ
RES-MET OX
3241024J0750
-Q
28
29
30
42049001TH02 Rev. 2
REMARKS
74 /
www.eManualpro.com

(41903401-5/8)
REF.
NO.
SYMBOL
TYPE/NAME
PART NO.
Q'TY
31
R6, R57, R74, R85, R97,

R562, R574, R581, R588,
R602
CR/RK73Z/ERJ/MCRJ-0V
RES-Zero ohm
-C
3255003P0001
10
32
RM1~RM5, RM8, RM9
CN1J/EXB/BCN100ohmJ
RES-Block
-C
3345003J0101
33
RM6, RM7
CN1J/EXB/BCN5.1KohmJ
RES-Block
-C
3345003J0512
35
C14, C16~C18, C28, C29,

C38, C41~C46, C55,
C502~C506, C520, C523,
C524, C536, C552, C563,
C575, C587
GRM/UMK/MCH/391CH
CAP-Ceramic
-C
3033003C0391
27
36
C21, C22, C27, C39,

C54, C508~C510, C525,
C537, C549, C559
GRM/UMK/MCH/680CH
CAP-Ceramic
-C
3033003C0680
12
37
C15, C20, C23~C26,

C30, C501, C521, C529,
C530, C544, C551, C553,
C562, C564, C565, C568~
C571, C576, C583, C588,
C589, C592, C593, C601
GRM/UMK/MCH/102B
CAP-Ceramic
50V
-C
3036003K0102
28
38
C4, C5, C514, C543
GRM/UMK/MCH/103B
CAP-Ceramic
50V
-C
3036003K0103
39
C3, C578
GRM/ TMK/ MCH/223B 25V

CAP-Ceramic
-C
3036003K0223
40
C1, C40, C47, C48,

C554~C556, C566, C567,
C572, C573, C579, C584,
C590, C591
GRM/TMK/MCH/473B
CAP-Ceramic
25V
-C
3036003K0473
15
41
C6~C11, C19, C31~C37,

C511~C513, C515, C517,
C519, C522, C526~C528,
C531, C533~C535, C538,
C539, C542, C545, C547,
C548, C550, C557, C558,
C560, C561, C577,
C580~C582, C585, C594,
C598~C600
GRM/ TMK/ MCH/ 104Z 25V

CAP-Ceramic
-C
3036003Z0104
48
REMARKS
34
42049001TH02 Rev. 2
75 /
www.eManualpro.com

(41903401-6/8)
REF.
NO.
SYMBOL
42
C12, C13, C595, C596
GRM/LMK/MCH/105Z
CAP-Ceramic
10V
-C
3036003Z0105
43
CP1, CP2
KMG10VB-470M-FC
CAP-CE
10V
470F
304A1180A1471
44
CP3
KMG25VB-100M-FC
CAP-CE
25V
100F
304A1180E1101
45
CP5, CP6
KMG50VB-100M-FC
CAP-CE
50V
100F
304A1180H1101
46
CP4
KMG50VB-47M-FC
CAP-CE
50V
47F
304A1180H1470
IC4
74LS07FP
Digital IC-BIP
700A0503N0007
(SO)
74AHCT245PW/PWR
Digital IC-MOS
7022903N3245
-B
TYPE/NAME
PART NO.
Q'TY
REMARKS
47
48
49
50
IC3
51
MCON
UPD65946GD-137-LML
Digital IC-MOS
-F
7024923N1173
52
OPAMP1, OPAMP2
LMV324IDR
Analog-BILPLIN
7200050N0001
-B
TA84002F(EL)
Analog-BIPLIN
7201825N0001
-B
M62782GP-C60J
Analog-BIPLIN
7204022N0001
-C
M62733ML-600C
Analog-BIPLIN
7204022N0002
-C
UPC393G2
BIPLIN-IC
720A0523N0011
(SO)
52256CN-70LL
MemoryIC-MOSSRAM
8040003N8303
-S
M93C66-WMN6T
MemoryIC-MOSEEPR
8162335N0000
-S
53
54
55
56
57
58
IC7~IC11
IC6
IC5
COMP
RAM1
EEPROM
42049001TH02 Rev. 2
76 /
www.eManualpro.com

(41903401-7/8)
REF.
NO.
59
60
SYMBOL
CPU
TYPE/NAME
MSM66577-019TB
CPU-MOS(ROM)
PART NO.
Q'TY
8530351N0005
42136001
6001003N0002
10
6001103N0001
6021003N0004
10
6021035N0004
REMARKS
-F
FM1
PX714/715 PU FLASH
TR1~TR3, TR501~
TR505, TR509, TR510
2SA1338/2SB1198KT
TR-PNP/H
-C
Q8
2SA1520/RN2427
TR-PNP/H
-C
Q1~Q5, Q7,
Q502~Q505
DTC123YK/YKAT146
TR-NPN/H
-C
Q6, Q501
DTC124EKAT146
TR-NPN/H
-C
61
62
63
64
65
66
TR4, TR506~TR508
2SC3361/2SC2412KVL
NPN-HF-TR
(CP)
602A1003N0002
67
TR5
2SD1472
NPN-LF-TR
603A1121N0007
(CP)
B20B-PHDSS
Connector-PCB
2243004P0200
B22B-PHDSS
Connector-PCB
2243004P0220
B26B-PHDSS
Connector-PCB
2243004P0260
S15B-XH-A
Connector-PCB
2243014P0150
04 6232 108 008 800

Connector-PCB
2243105P0080
-B
04 6232 111 008 800

Connector-PCB
2243105P0110
-B
04 6232 119 008 800

Connector-PCB
2243105P0190
-B
68
69
70
71
72
73
74
75
POWER
OPTION
DRIVER
CUIF
OPE
SSNS
HVOLT
42049001TH02 Rev. 2
77 /
www.eManualpro.com

(41903401-8/8)
REF.
NO.
76
77
78
SYMBOL
TH
FAN
PE
TYPE/NAME
B2B-PH-K-R
Connector-PCB
-B
B2B-PH-K-Y
Connector-PCB
-B
175487-3
Connector-PCB
-B
PART NO.
Q'TY
2243500P0021
2243500P0022
2244005P0030
79
HCL
B2B-PH-K-S
Connector-PC
224A3529P0020
80
FSNS
B5B-PH-K-S
Connector-PC
224A3529P0050
81
HOPKID
B8B-PH-K-S
Connector-PC
224A3529P0080
82
COLORID
B12B-PH-K-S
Connector-PC
224A3529P0120
X1
CSTLA28M0X51-A0
OSC-Ceramic
3811004B0004
-P
BF508, BF515, BF521,

BF522, BF526, BF527
BLM18PG300SN1D
Core
1055001C0001
-C
BF1~BF23, BF501~
BF507, BF509~ BF514,
BF516~BF518, BF523~
BF525
BLM18BD182SN1D
Core
1055001C0002
42
-C
EMI1, EMI2
ZJSC-R47-181
EMI Filter
324A1012P1181
F1~F6
429-002WR
FUSE
5402205S7202
REMARKS
83
84
85
86
87
88
89
90
42049001TH02 Rev. 2
-C
78 /
42049001TH02 Rev. 2
J1
J2
J9
J16
J10
C4
J6
1
R4
C3
J24
J18
EXIT
J41
FUSER
J30
J35
J36
R6
R7
R13
J42
25
26
R14
J31
J32
J25
J26
J27
J28
J54
R3
R16
J53
C2
S2
J34
J33
R10
J44
14
C5
S1
J52
J37
J58
J57
J59
PUIF
J55
J56
J20
J50
J49
RSNS
13
J17
CP2
J23
Q1
1
2
J4
R2
C1
J15
J8
J5
IC1
C10
J22
J7
R18
C8
J21
R11
R1
IC2
CP1
C6
1
2
J60
J3
R5
R8
R12
J14
C7
J13
R9
C9
D6
D7
D8
D5
HEATMOT
Q2
D2
D4
D3
D1
J11
J12
J51
J48
J47
J45
J46
www.eManualpro.com
C24
C15
J38
BELTMOT
RSM-PWB (Driver PWB)

(41938801-1/3)
79 /
www.eManualpro.com

(41938801-2/3)
REF.
NO.
1
SYMBOL
D1~D8
TYPE/NAME
D1NS4-4060
D-Rectifying
-Q
SN14K/RNM1/4-912
RES-MET RN
-Q
SN14KRNM1/4-102F
RES-MET RN
-Q
SN14KRNM1/4-153F
RES-MET RN
-Q
NAT1/4/RD166S-103J
RES-MET RN
-C
PART NO.
Q'TY
6100327M0001
3231203F0912
3231203F0102
3231203F0153
3211003J0103
REMARKS
R1, R8
R2, R9
R3, R10
R16, R18
R4, R5, R11, R12
NAT1/4/RD166S-5103J
RES-MET RN
-C
3211003J0513
R6, R7, R13, R14
RNS1-0.51J
RES RS
324A1012J0518
(CP)
10
C3, C4, C8, C9
RD16XR/CK92C1H681
CAP-Ceramic
-P
3034003M3681
11
C2, C5, C7, C10, C15
CK92C1H104MS
CAP-CK
50V
0.1F
303A4115M3104
12
C1, C6
CK92C1H473MS
CAP-CK
50V
0.047F
303A4115M3473
13
CP2
UVX/SME-16V-47F
CAP-Alum
16V
-P
3041003C1470
14
CP1
KMG50VB-100M-FC
CAP-CE
50V
100F
304A1180H1101
16
Q1, Q2
DTC114ESA
NPN-HF-TR
602A1035M0007
17
IC1, IC2
MTD2123
Analog-BIPLIN
7201816M0002
15
42049001TH02 Rev. 2
80 /
www.eManualpro.com

(41938801-3/3)
REF.
NO.
SYMBOL
TYPE/NAME
PART NO.
Q'TY
REMARKS
18
19
20
21
22
RSNS
PUIF
EXIT
FUSER
B14B-PHDSS
Connector-PCB
B26B-PHDSS
Connector-PCB
175487-3
Connector-PCB
175487-4
Connector-PCB
2243004P0140
2243004P0260
2244005P0030
2244005P0040
BELTMOT, HEATMOT
B4B-PH-K-S
PC Connector
224A3529P0040
25
J37, J44, J49, J50, J52,

J59, C24
SHORT WIRE
TA-0.6
L=55mm
P=5.0mm
26
J3, J7, J9, J14, J16, J20,

J21, J23, J33, J34, J41,
J53, S1, S2
SHORT WIRE
TA-0.6
14
L=55mm
P=7.5mm
27
J2, J6, J15, J17, J22,

J24, J28, J30, J45, J46,
J51, J57, J58
SHORT WIRE
TA-0.6
13
L=55mm
P=10.0mm
28
J5, J13, J25~J27, J31,

J32, J35, J36, J38, J47,
J48, J54, J60
SHORT WIRE
TA-0.6
14
L=55mm
P=12.5mm
29
J1, J4, J8, J10, J12, J55,

J56
SHORT WIRE
TA-0.6
L=55mm
P=15.0mm
30
J11, J18, J42
SHORT WIRE
TA-0.6
L=55mm
P=17.5mm
23
24
42049001TH02 Rev. 2
81 /
www.eManualpro.com
SNS1
R26
IC4
TR7
R8
44
TR6
TR4
CL1
TR3
R35
11
12
R34
R31
R33
D5
SNS0
OSC1
R1
22
34
23
33
CP1
13
R38
IC5
D4
IC15
IC7
R37
D3
R36
MAIN1
IC8
IC2
MOTOR
IC6
R10
R11
R12
R13
R2
IC3
IC1
F1
CP2
R6
IC9
D1
R563
R566
R565
C526
C524
R523
R522
R521
R520
R519
R518
R590
R530
R548
D501 D502
R582
R525
R517
R535
R515
R514
R513
R585
C503
C508
C509
R537
R536
R543
R542
R541
R529
R528
R527
R526
C510 R524
R554
R553
C507
TR501
C518
R549
C511
R559
D504 C520
R540
R539
R538
R576
C516
R560
C523
R545
R556
R555
R591
C512
C513
R577
C519
R551
R550
C515 C514
C506
R558
D505
R572
R571
R570
R569
C525
C527
R568
R567
53
R509
R508
R507
R506
R505
R510
R580
R511
C504
C501
C529
C502
C501
V7X-PWB (Option Control PWB) C5300/C5100

(41768408-1/5)
42049001TH02 Rev. 2
82 /
www.eManualpro.com

(41768408-2/5)
REF.
NO.
1
SYMBOL
D4, D501, D504
D3, D5, D502, D505
TYPE/NAME
SS100MA80VACP
D-Signal
(CP)
SS100MA80VKCP
D-Signal
(CP)
PART NO.
Q'TY
611A0000N0001
611A0000N0002
D1
SHORT WIRE
TA-0.6
R551
RES-MET RN
-C
3235003F0123
R550,R556
RES-MET RN
-C
3235003F0162
R10~R13, R517, R525,

R535, R548, R549, R554,
R559, R565, R568
RES-MET RN
-C
3235003J0102
13
R38, R511, R519~R523,

R526~R529, R536~R543,
R569~R572
RES-MET RN
-C
3235003J0103
23
R591
RES-MET RN
-C
3235003J0203
10
R31
RES-MET RN
-C
3235003J0222
11
R505~R510, R513~R515,
R518
RES-MET RN
-C
3235003J0330
10
12
R553, R560, R566, R567
RES-MET RN
-C
3235003J0473
13
R36, R37, R563, R590
RES-MET RN
-C
3235003J0512
14
R555
RM73B2A272J
RES RN
323A5003J0272
(CP)
RM73B2A333J
RES RN
323A5003J0333
(CP)
RM73B2A392J
RES RN
323A5003J0392
(CP)
2125JPW
RN RESISTOR
323A5003P0001
(CP)
REMARKS
L=55mm
P=15.0mm
15
16
17
R524, R530
R8, R558
R2, R35, R501
42049001TH02 Rev. 2
83 /
www.eManualpro.com

(41768408-3/5)
REF.
NO.
SYMBOL
TYPE/NAME
PART NO.
Q'TY
18
R1, R6
RNS1-0.51ohmJ
RES RS
324A1012J0518
19
R26, R33, R34, R545,

R576, R577, R580, R581,
R585
RES-Zero ohm
-C
3255003P0001
21
C506, C507, C513~C516,

C518, C526, C527
GRM/UMK/MCH/680CH
CAP-Ceramic
-C
3033003C0680
22
C503, C504, C508, C511,

C520, C523~C525

CAP-Ceramic
-C
3036003Z0104
23
C501, C502

CAP-Ceramic
-C
3036003Z0105
24
C519
CC2012SL1H101J
CAP-CC
50V
(CP)
303A3007K0101
25
C510, C512
CC2012SL1H102J
CAP-CC
50V
(CP)
303A3007K0102
26
C509, C529
CK2012F1H104Z
CAP-CK
50V
(CP)
303A6008Z3104
CP2
UVX/SME-16VB-10-0A
CAP-Alum
3041103C1100
-P
CP1
KMG50VB-47M
CAP-CE
50V
47F
304A1164H1470
IC8
SN74LS38NS
Digital IC-BIP
700A0550N0038
(SO)
74HC00FP
Digital IC-MOS
702A1703N0000
(SO)
74HC244FP
Digital IC-MOS
702A1703N0244
(SO)
74HC373FP
Digital IC-MOS
702A1703N0373
(SO)
REMARKS
20
27
28
29
30
31
32
33
34
IC5
IC6
IC7
42049001TH02 Rev. 2
84 /
www.eManualpro.com

(41768408-4/5)
REF.
NO.
35
36
SYMBOL
IC9
IC3, IC15
TYPE/NAME
TC7S02F
Digital IC-MOS
(CP)
A3955SLBTR
Analog-BIPLIN
-B
37
IC4
PST592D-2
BIPLIN-IC
38
IC2
MSM65X512A-GS-2K
CPU-MOS (ROM)
-F
2SA1338/2SB1198KT
TR-PNP/H
-C
2SB1123
PNP-LF-TR
(CP)
DTC124EKAT146
TR-NPN/H
-C
DTC114EKA
NPN-HF-TR
(CP)
PART NO.
Q'TY
702A3225N0006
7201826M0002
720A4037M0015
8530195N0001
6001003N0002
601A1032N0002
6021035N0004
602A1035N0005
224A3529P0040
2244005P0030
2244005P0130
REMARKS
39
40
41
42
43
TR4
TR7
TR6, TR501
TR3
44
45
MOTOR
B4B-PH-K-S
Connector-PC
46
SNS0
175487-3
Connector-PCB
1-175487-3
Connector-PCB
47
MAIN1
48
CL1
B2B-PH-K-S
Connector-PC
224A3529P0020
49
SNS1
B6B-PH-K-S
Connector-PC
224A3529P0060
OSC1
CSTLA10M0T55
OSC-Ceramic
381A1045B0014
50
51
42049001TH02 Rev. 2
85 /
www.eManualpro.com

(41768408-5/5)
REF.
NO.
SYMBOL
TYPE/NAME
PART NO.
Q'TY
REMARKS
52
53
DICF-28CS-E
Socket-IC
245A1221P0280
5402205S7202
54
55
F1
42049001TH02 Rev. 2
429-002WR
Fuse
-C
86 /
www.eManualpro.com
TR5
TR8
TR7
R8
R1
TR2
34
23
1
R5
CP1
IC15
MOTOR
13
R38
IC7
D4
TR1
33
IC5
D3
22
R37
R36
MAIN1
IC8
IC2
CL2
R35
44
2 1
TR6
TR4
CL1
TR3
C7
11
12
R34
R31
R33
D5
IC6
R26
C3
1
6
OSC1
SNS0
IC4
GDDC
SNS2
R7
SNS1
R10
R11
R12
R13
R2
IC3
IC1
F1
CP2
R6
D2
IC9
D1
60
R563
R548
R554
R553
C507
R525
R517
D501 D502
R543
R542
R541
C503
R535
R515
R514
R513
R586
R520
R519
R518
C508
R590
R530
R537
R536
R584
R583
R582
R529
R528
R527
R526
TR501
C509
R559
C518
R549
R545
C511
R575
D504 C520
R540
R539
R538
R576
C516
C510 R524
C512
C513
R531
R560
C523
C506
C515 C514
R523
R522
R521
R551
R550
C527
R568
R567
C525
R556
R555
R534
R577
C519
D503
R572
R571
R570
R569
D505
R558
R573
R564
R557
D506
R566
R565
C526
C524
61
R509
R508
R507
R506
R505
R510
R511
C504
C529
C502
C501
V7X-PWB (Duplex Control PWB) C5300/C5100

(41768409-1/5)
42049001TH02 Rev. 2
87 /
www.eManualpro.com

(41768409-2/5)
REF.
NO.
SYMBOL
TYPE/NAME
PART NO.
Q'TY
611A0000N0001
611A0000N0002
TA-0.6
40401401
RES-MET RN
-C
3235003F0133
R556
RES-MET RN
-C
3235003F0681
R550
RES-MET RN
-C
3235003F0392
R10~R13, R517, R525,

R531, R535, R548, R549,
R554, R559, R565, R568
RES-MET RN
-C
3235003J0102
14
10
R38, R511, R519~R523,

R526~R529, R536~R543,
R569~R571
RES-MET RN
-C
3235003J0103
22
11
R31
RES-MET RN
-C
3235003J0222
12
R505~R510, R513~R515,
R518
RES-MET RN
-C
3235003J0330
10
13
R553, R560, R566,

R567, R572
RES-MET RN
-C
3235003J0473
14
R36, R37, R563, R590
RES-MET RN
-C
3235003J0512
15
R5, R7, R534, R557,

R564
RM73B2A202J
RES RN
323A5003J0202
(CP)
R555
RM73B2A272J
RES RN
323A5003J0272
(CP)
RM73B2A333J
RES RN
323A5003J0333
(CP)
D4, D501, D504
SS100MA80VACP
D-Signal
(CP)
D3, D5, D502, D503,

D505, D506
SS100MA80VKCP
D-Signal
(CP)
D1
SHORT WIRE
D2
OR-Rectifying DI
R551
-Q
REMARKS
L=55mm
P=15.0mm
16
17
R524, R530
42049001TH02 Rev. 2
88 /
www.eManualpro.com

(41768409-3/5)
REF.
NO.
18
19
SYMBOL
R8, R558
R2, R35, R573
TYPE/NAME
RM73B2A392J
RES RN
(CP)
2125JPW
RN RESISTOR
(CP)
PART NO.
Q'TY
323A5003J0392
323A5003P0001
20
R1, R6
RNS1-0.51ohmJ
RES RS
324A1012J0518
21
R26, R33, R34, R545,

R575~R577, R582~R584,
R586
RES-Zero ohm
-C
3255003P0001
11
23
C3, C7, C506, C507,

C513~C516, C518, C526,
C527
GRM/UMK/MCH/680CH
CAP-Ceramic
-C
3033003C0680
11
24
C503, C504, C508, C511,

C520, C523~C525

CAP-Ceramic
-C
3036003Z0104
25
C501, C502

CAP-Ceramic
-C
3036003Z0105
26
C519
CC2012SL1H101J
CAP-CC
50V
(CP)
303A3007K0101
27
C510, C512
CC2012SL1H102J
CAP-CC
50V
(CP)
303A3007K0102
28
C509, C529
CK2012F1H104Z
CAP-CK
50V
(CP)
303A6008Z3104
CP2
UVX/SME-16VB-10-0A
CAP-Alum
3041103C1100
-P
CP1
KMG50VB-47M
CAP-CE
50V
47F
304A1164H1470
IC8
SN74LS38NS
Digital IC-BIP
700A0550N0038
(SO)
74HC00FP
Digital IC-MOS
702A1703N0000
(SO)
REMARKS
22
29
30
31
32
33
34
IC5
42049001TH02 Rev. 2
89 /
www.eManualpro.com

(41768409-4/5)
REF.
NO.
35
36
37
38
SYMBOL
IC6
IC7
IC9
IC3, IC15
TYPE/NAME
74HC244FP
Digital IC-MOS
(SO)
74HC373FP
Digital IC-MOS
(SO)
TC7S02F
Digital IC-MOS
(CP)
A3955SLBTR
Analog-BIPLIN
-B
39
IC4
PST592D-2
BIPLIN-IC
40
IC2
MSM65X512A-GS-2K
CPU-MOS (ROM)
-F
2SA1338/2SB1198KT
TR-PNP/H
-C
PART NO.
Q'TY
702A1703N0244
702A1703N0373
702A3225N0006
7201826M0002
720A4037M0015
8530195N0001
6001003N0002
600A1132M0001
601A1032N0002
6021035N0004
602A1035N0005
REMARKS
41
42
TR4
43
TR8
2SA1248
PNP-HF-TR
44
TR2, TR7
2SB1123
PNP-LF-TR
(CP)
DTC124EKAT146
TR-NPN/H
-C
DTC114EKA
NPN-HF-TR
(CP)
45
46
TR1, TR5, TR6, TR501
TR3
47
48
GDDC
175487-2
Connector-PCB
2244005P0020
49
SNS2
175487-3
Connector-PCB
2244005P0030
50
MOTOR
B4B-PH-K-S
Connector-PC
224A3529P0040
51
SNS0
175487-6
Connector-PCB
2244005P0060
42049001TH02 Rev. 2
90 /
www.eManualpro.com

(41768409-5/5)
REF.
NO.
52
SYMBOL
MAIN1
TYPE/NAME
1-175487-3
Connector-PCB
PART NO.
Q'TY
2244005P0130
REMARKS
53
CL1
B2B-PH-K-Y
Connector-PCB
224A3529P0022
54
CL2
B2B-PH-K-S
Connector-PC
224A3529P0020
55
SNS1
B6B-PH-K-S
Connector-PC
224A3529P0060
57
OSC1
CSTLA10M0T55
OSC-Ceramic
381A1045B0014
58
F1
429-002WR
Fuse
5402205S7202
56
-C
59
60
DICF-28CS-E
Socket-IC
245A1221P0280
61
WIRE
LY-6507-1-GN
42049001TH02 Rev. 2
L=12.0mm
91 /
www.eManualpro.com
CN1
S13
8
SW5
S17
CANCEL
S18
S19
SW6
SW2 S12
MENU-
S14
SW3
ONLINE
ENTER
SW4
EXIT
MENU+
CP1
C2
SNS
S11
C1
C4
S8
IC1
C5
D2
R4
R6
R7
R1
S4
S3
D1
S9
R3
C3
S10
R5
R2
SW1
S2
S5
S6
S7
S1
S15
S16
RSP-PWB (Control Panel PWB) C5300/C5100

(41938501-1/3)
42049001TH02 Rev. 2
92 /
www.eManualpro.com

(41938501-2/3)
REF.
NO.
1
SYMBOL
R7
R2~R5
R1
R6
TYPE/NAME
NAT1/4/RD16S-104J
RES
-Q
NAT1/4/RD16S-201J
RES
-Q
NAT1/4/RD16S-301J
RES
-Q
NAT1/4/RD16S-182J
RES
-Q
50V
100pF
PART NO.
Q'TY
3211003J0104
3211003J0201
3211003J0301
3211003J0182
302A4011K3101
REMARKS
C2~C5
DD104B101K
CAP-CK
C1
MLRD/FK18/RPEF-104Z
CAP-Ceramic
-N
3034003Z3104
CP1
KME10VB-100
CAP-CE
304A1115A1101
IC1
BU6152S
Digital IC-MOS
702A4733M0002
SW1~SW6
SOR-113HS
SW-Pushbutton
205A1165P1000
14
SNS
B4B-PH-K-S
Connector-PC
224A3529P0040
15
CN1
08FMN-STK-A
Connector-PCB
2243040P0080
SEL6410G
Optical ssource
6500004M0001
10V
100F
10
11
12
13
16
17
D1
42049001TH02 Rev. 2
93 /
www.eManualpro.com

(41938501-3/3)
REF.
NO.
18
SYMBOL
D2
TYPE/NAME
SEL6810A
Optical ssource
PART NO.
Q'TY
6500229M0001
REMARKS
19
20
S1, S2, S5~S8, S10,

S12, S17, S19
SHORT WIRE
TA-06
10
L=55mm
P=5.0mm
21
S4, S9, S11, S14~S16
SHORT WIRE
TA-06
L=55mm
P=7.5mm
22
S3
SHORT WIRE
TA-06
L=55mm
P=10.0mm
23
S13, S18
SHORT WIRE
TA-06
L=55mm
P=12.5mm
42049001TH02 Rev. 2
94 /
www.eManualpro.com
KTNR
C
E
A
K
A
K
SSNS
YTNR
C
E
11
A
K
R1
MTNR
C
E
R2
A
K
R3
CTNR
C
E
R4
PRD PWB (Toner Low Sensor PWB) C5300/C5100

(41903701-1/2)
42049001TH02 Rev. 2
95 /
www.eManualpro.com
PRD PWB (Toner Low Sensor PWB) C5300/C5100

(41903701-2/2)
REF.
NO.
1
SYMBOL
R1~R4
TYPE/NAME
NAT1/4/RD16S-751J
RES-Carbon flm
-Q
CTNR, KTNR,
MTNR, YTNR
RPR-220
Sensor-optical
SSNS
11FMN-STK-A
Connector-PCB
PART NO.
Q'TY
3211003J0751
5631001P0002
2243040P0110
REMARKS
42049001TH02 Rev. 2
96 /
www.eManualpro.com
IN1
IN2
R1
R2
WR
CN
RSF PWB (Entrance Sensor PWB) C5300/C5100

(41938601-1/2)
42049001TH02 Rev. 2
97 /
www.eManualpro.com
RSF PWB (Entrance Sensor PWB) C5300/C5100

(41938601-2/2)
REF.
NO.
1
SYMBOL
R1
R2
TYPE/NAME
NAT1/4/RD16S-181J
RES-Carbon flm
-Q
NAT1/4/RD16S-121J
RES-Carbon flm
-Q
B5B-PH-K-S
Connector-PCB
RPI-574/SG-206
Photo-Coupler
PART NO.
Q'TY
3211003J0181
3211003J0121
224A3529P0050
652A0103M0002
REMARKS
CN
WR, IN1, IN2
42049001TH02 Rev. 2
98 /
www.eManualpro.com
REGSNSR
K
A
E
C
REGSNSL
A
K
LSNS
RSNS
C
E
Z71 PCB (Color Registration Sensor PWB)

(41206401-1/2)
42049001TH02 Rev. 2
99 /
www.eManualpro.com
Z71 PCB (Color Registration Sensor PWB)

(41206401-2/2)
REF.
NO.
SYMBOL
REGSNSL, REGSNSR
TYPE/NAME
RPR-220
Sensor-optical
PART NO.
Q'TY
5631001P0001
224A3531P0040
REMARKS
LSNS, RSNS
42049001TH02 Rev. 2
S4B-PH-K-S
PC Connector
100 /
101 /
15
R77
C34
BF13
IC1
BF1
R87
C62
R32
C57
C58
R33
IC3
R56
BF8
R62
OSC1
FAN
C14
C13
C12
C11
C10
MPU
RM75
R34
RM1 RM2
C9
C8
C7
C6
C5
IC2
TR3
144
143
R76
RM76
RM77
RM73 RM74
C94
RM63RM64 RM65 RM66
IG2
RM53
RM52
RM50 RM51
RM57
RM56
RM54 RM55
RM61
RM60
RM58 RM59
RM62
RM69 RM70
RM68
RM72
R51 R53
IC5
TR1
C80
DWCLK
R75
R40
C82 C83
CA1LSI
DIMMA
R7
SYSCLK
RM49
RM48
SDIMM1
RM47
RM46
C100
C97
C84
WR BR QREQ
MPUCI BG DBG
RM30
C98
C99
RM31
C92
C24
C23
C22
C21
C20
CP2
CP1
CP4
C86 C87
RM32
RM79
RM80
RRM11
RM91RM92 RM93
DEMI2
RR12
RR11
RR10
143
144
RM33
RM45
RM88
RM86
RM89
RM83
RM82
RM87
RM90
RM84
IDE
RM106
RM147
RM3
R82
RM105
RM4
RM5
CPRDY
CHEAD
DBF17
DBF16
DBF15
DBF14
CC17
RR17
CC19
CC18
RM6
RM7
RM8
OSCLAN1
R16
R84
BF4
R68
R81
CP8
EEPCS1
TXCLK
TXEN
CRS
KHEAD
BF5
C39 C43
R4
R5
C38
R27
CP9
R69
DBF25
DBF24
DBF23
DBF22
CC23
RR19
CC25
CC24
C41 C40
C108
C61
BF3
RM16
RM113
RM114
RM115
C69
YHEAD
DBF21
DBF20
DBF19
DBF18
CC20
RR18
CC22
CC21
RM116
R86
RM15
RM14
RM13
RM12
RM11
RM10
C66
R78
+3.3V
R49
TD0
C60
TDI
R48
BSCAN R47
TMS
R46
GND
TCLK MDIO MDC
RXCLK RX0E
R18
RM9
RM18 RM19
IFACK0
IFACK2
RM17
RM20 RM21
IFACK3
IFCS0
MHEAD
LANIC
RM25
RM24 RM26 RM27 RM28 RM29
C2LSI
PRINTN
RM111
RM112
DIC1
C67
CC13
CC12
CC11
CC14
DBF13
DBF12
DBF11
DBF10
DBF1
RR16
CC16
CC15
SCLK1
C46
C49
R44 C59
RM110
RM148
DCON
RM108 RM109
RM107
RM94RM95 RM96RM97
CC4
RR14
RM42
RST1
R35
R36
IC4
R57
R58
RM78
R37
R38
R39
CP3
C78 C79
C63
AACK
TA
MPUCLK
R42
RM67 RM71
C70
C64
C65
R54
R10
C88
C18
R14 R23
CCP1
DBF2
DBF3
DBF4
DBF5
C29
C28
C27
C26
C25
C17
RRM6
DRCLK
C75
C76
C77
BF9
CP6
C90 C91
RM34
WCLK501
RM43
RM39
RM35
CC8
CC9
CC10
RM44
RM40
RM36
RM38
R1
R2
C71
CC5
CC6
CC7
RRM8 RRM10
RM37 RM41
C3
C73
RRM9
1
49
C19
C74
R26 R29
RRM7
RRM5
RM85 RM81
RR8
2
C37
C104
R15
RM104
C102
TD1
TD2 TD6
TD3 TD7
TD4 TD8
TD5 TD9
C4
C48
50
R11
RM100
RM102
RM98
RM103
RM101
RM99
RM22
DEM1
R45
C50
R25
RM23
C110
C109
DBF6
DBF7
DBF8
DBF9
R51
R79
NICSW
LED3 LED2 LED1
LAN
R21 R22
R20
R19
R12 R13
RST5
C35
IC6
DCEN1
TH1
C72
C52
R59
18
C112
C68
OSCUSB
C53
C113 C54
R83 C55
C106
C107
BF14
R30
R31
C56
OWL-PWB (Main Controller PWB) C5300

(41964401-1/10)
C42
100 101
C111
103 104
R28
C101
8
7
2
1
1
4
2
3
19
USB
EEPROM
CENT
42049001TH02 Rev. 2
36
C33
C32
C31
C30
www.eManualpro.com
64
PUIF
www.eManualpro.com
R588
R613
49
48
33
D501
C702
32
R605
USB2.0
R539
C560
R540
R600 R602 R561R560 BF504
C525
C693
R589
RRM503
64
RRM504
RR512
16
R607R606
17
R550
R549
RR513
C575
C576
R551
C558
R528
R527
R537
R536 R533
R535 R532
R534 R531
C561
C541
C504
C559
R530
R529
C686
C549
CC505 CC504 CC503
51
50
CC521
RR501
CC518 CC520
C662
R558
C630
C644
C643
C642
C641
C660
C659
R583
C658
SDRAM4
R565
R564
C655
C589
C509
C588
C627
C657
C656
C628
C626
SDRAM1
C661
C640
C625
RR504
RR503
RR502
DSDRAM
C632
C648
C647
C646
C629
BF501
SDRAM3
C649
C650
C599
FLCS2
C502
C590
C563
C700
C663
C600
C566
C511
C597
C596
C595
C594
C593
C592
C564
CC508
RR514
C679
C567
C536
C503
R553
R554
R596
C601
C565
R511
SDRAM2
R508
C711
R582
C654
R609
R608
R581
C520
R580
C501
C533
RM507 RM508 RM509 RM510

RM503 RM504 RM505 RM506
RR505 CC512
BF502
C547
C547
CC523 CC522
FPGA
26
C602
C537
C709
C522
C514
C513
CC526
R506
CC525
RR507
RR506
C548
C534
RR509
CC513
CC524
CC507
CC506
RR508
25
R610
CC519
75
C571
C570
C569
R523
R522
100
76
CC511
C701
C710
48
RRM501
RR510
C664
RM502
RM501
R555
C568
25
RRM502
RR511
C680
C524
24
DBF504
DBF503
DBF502
DBF501
R556
C605
C604
C554
R520
DBF508
DBF507
DBF506
DBF505
C690
R585
R614
C683
R557
C606
R591
R570
RM513
R586 R587
R584
R604R603
R546
C574
C573
C572
C539
R526
R525
R524
C556
C555
C607
CKMD503
CKMD502
CKMD501
R597
C557
RM512
RM511
R612
C540
R504
DBF516
DBF515
DBF514
DBF513
DBF512
DBF511
DBF510
DBF509
C547
C547
C689
C699
R593
C706
C678 C688
C639
C506
IG501
C712
C677
C676
C675
C532
C519
C518
R577
C505
R575
R574
C671
R578
C670
R590
C672
C698
C697
R592
C705
C704
C687
C669
C668
C667
R514
R513
C696
C695
C527
C528
C529
C530
C531
C517
C516
C515
C552
C666
C542
C653
C634
C609
R545
R544
C633
R503
R502
C545
C544
C543
C553
C638
C624
C611
C615
C614 C610
C635
C583
C622
C621
C587
C623
C586
BF503
C585
C584 C619 C620
C618
C582
C581 C617 R552 C637
C616
C580
C613 C636
C579
C562
C612
C577
C578

(41964401-2/10)
42049001TH02 Rev. 2
102 /
www.eManualpro.com

(41964401-3/10)
REF.
NO.
1
SYMBOL
D501, DCEN1
TYPE/NAME
SB05-05CP
D-Rectifying
PART NO.
Q'TY
610A0332N0001
-C
R502, R503, R513
RES-MET RN
-C
3235003F0202
R606, R607
RES-MET RN
-C
3235003F0360
R68, R69
CR/RK73H/MCR/F54R9
RES-MET RN
-C
3235003F5499
R588, R589
RK73H/CR/MCR-49R9F
RES-MET RN
-C
3235103F4999
R514
CR/RK73K/ERJ/MCRF911
RES-MET RN
-C
3235003F0911
R31
CR/RK73K/ERJ/MCRF912
RES-MET RN
-C
3235003F0912
R570
CR/RK73K/MCR/F9311
RES-MET RN
-C
3235003F9311
R552, R565, R583, RR505
RES-MET RN
-C
3235003J0100
10
RR506~RR509
RES-MET RN
-C
3235003J0101
11
R35, R49, R536, R592
RES-MET RN
-C
3235003J0102
12
R34, R537, R555, R558,

R593, R597, R609, RR14,
RR501, TD1~TD9
RES-MET RN
-C
3235003J0103
18
13
R45
RES-MET RN
-C
3235003J0151
14
R605
RES-MET RN
-C
3235003J0152
15
R75
RES-MET RN
-C
3235003J0202
16
R62
RES-MET RN
-C
3235003J0203
17
R16, R84, R560, R561
RES-MET RN
-C
3235003J0220
42049001TH02 Rev. 2
REMARKS
103 /
www.eManualpro.com

(41964401-4/10)
REF.
NO.
SYMBOL
TYPE/NAME
PART NO.
Q'TY
18
RR10~RR12,
RR502~RR504
RES-MET RN
-C
3235003J0300
19
DBF501~DBF516, R7,
R13, R19, R20, R37~R39,
R44, R53, R56~R58,
R517, R523, R527, R528,
R531, R539, R545, R546,
R553, R554, R564, R581,
R582, R596, R612,
RR510~RR513
RES-MET RN
-C
3235003J0330
47
20
R5, R79, R524, R591
RES-MET RN
-C
3235003J0332
21
R82, R608
RES-MET RN
-C
3235003J0470
22
R46~R48
RES-MET RN
-C
3235003J0471
23
R59, R515, R516, R520,

R544, R574, R586
RES-MET RN
-C
3235003J0472
24
R30
RES-MET RN
-C
3235003J0473
25
R11, R15, R525, R526
RES-MET RN
-C
3235003J0510
26
R25, R28, R540, R600,

R602~R604
RES-MET RN
-C
3235003J0512
27
R22, R556, R557
RES-MET RN
-C
3235003J0680
28
R76
RM73B2H510J
RES-MET RN
323A5030J0510
3255003P0001
58
29
CKMD501~CKMD503, R1,
R2, R4, R10, R12, R14,
R18, R21, R23, R26, R27,
R29, R32, R33, R36, R40,
R42, R51, R54, R77, R78,
R83, R86, R87, R504,
R506, R508, R511, R522,
R529, R530, R532~R535,
R549~R551, R575, R577,
R578, R580, R584, R585,
R587, R590, R610, R613,
R614, RR8, RR16~RR19,
RR514
42049001TH02 Rev. 2
REMARKS
-C
RES-Zero ohm
-C
104 /
www.eManualpro.com

(41964401-5/10)
REF.
NO.
SYMBOL
TYPE/NAME
RM30~RM45, RM62,
RM65, RM66, RM85,
RM108~RM110, RM132,
RM501
MNR14E0ABJ330
RES-Block
31
RM118~RM123, RM134~
RM138, RM147, RM148
32
PART NO.
Q'TY
3345000J0330
25
CN1J/EXB/BCN10ohmJ
RES-Block
-C
3345003J0100
13
RM1, RM2, RM18, RM19,

RM63, RM64, RM67~
RM74, RM76, RM77,
RM79, RM80, RM82~
RM84, RM91, RM93,
RM94, RM96, RM102,
RM103, RM106, RM107,
RM113
CN1J/EXB/BCN10KohmJ
RES-Block
-C
3345003J0103
30
33
RM503~RM510
CN1J/EXB/BCN150ohmJ
RES-Block
-C
3345003J0151
34
RM78, RM117, RM133,

RRM5~RRM7
CN1J/EXB/BCN22ohmJ
RES-Block
-C
3345003J0220
35
RM511~RM513
CN1J/EXB/BCN33ohmJ
RES-Block
-C
3345003J0330
36
RM4, RM6, RM7, RM9,

RM11, RM12, RM17,
RM20~RM24, RM26~
RM29, RM46~RM61,
RM81, RM99, RM124~
RM131, RM139~RM146
CN1J/EXB/BCN47ohmJ
RES-Block
-C
3345003J0470
50
37
RM25, RM75, RM98,

RM100, RM101, RM104,
RM111, RM112,
RM114~RM116
RES-Block
-C
3345003J0512
11
38
RM3, RM5, RM8, RM10,

RM13~RM16,
RM86~RM90, RM92,
RM95, RM97, RM105,
RM502, RRM8~RRM11
CN1J/EXB/BCN68ohmJ
RES-Block
-C
3345003J0680
22
39
RRM501~RRM504
CN1J/EXB/BCN0ohm
RES-Block
3345003P0001
3033003C0101
30
40
C23, C28, C506, C569,

C574, C609
42049001TH02 Rev. 2
REMARKS
-C
-C
GRM/UMK/MCH/101CH
CAP-Ceramic
-C
105 /
www.eManualpro.com

(41964401-6/10)
REF.
NO.
SYMBOL
TYPE/NAME
PART NO.
Q'TY
41
C3, C5, C10, C24, C29,

C33, C37, C77, C501,
C505, C517, C531, C532,
C537, C539, C545, C564,
C565, C570, C572, C581,
C588, C590, C592, C597,
C614, C627, C628, C630,
C633, C634, C647, C650,
C654, C655, C657, C661,
C668, C671, C698, C701,
C706
GRM/UMK/MCH/221CH
CAP-Ceramic
-C
3033003C0221
42
42
C101, C576
GRM/UMK/MCH/391CH
CAP-Ceramic
-C
3033003C0391
43
CC526
GRM/UMK/MCH/680CH
CAP-Ceramic
-C
3033003C0680
44
C6, C11, C22, C27, C32,

C59, C108, C502, C516,
C519, C522, C525, C530,
C536, C544, C554, C559,
C560, C582, C599, C600,
C607, C616, C641, C659,
C664, C666, C669, C679,
C686, C695, C702, C704,
CC11
GRM/UMK/MCH/102B
CAP-Ceramic
50V
-C
3036003K0102
34
45
C7, C12, C21, C26, C31,

C35, C48, C52, C54, C60,
C61, C63~C67, C69, C73,
C74, C76, C79, C83, C87,
C91, C100, C106, C109,
C113, C503, C504, C514,
C515, C518, C524, C529,
C533, C541, C543, C548,
C549, C556, C563, C566~
C568, C578, C580, C585,
C589, C594, C595, C601,
C602, C606, C615, C618,
C622, C624, C626, C639,
C646, C658, C662, C675,
C676, C678, C680, C683,
C688~C690, C696, C697,
C705, C709, C711, CC12,
CC16, CC19, CC22, CC25
GRM/UMK/MCH/103B
CAP-Ceramic
50V
-C
3036003K0103
81
42049001TH02 Rev. 2
REMARKS
106 /
www.eManualpro.com

(41964401-7/10)
REF.
NO.
SYMBOL
TYPE/NAME
PART NO.
Q'TY
46
C8, C13, C18, C20, C25,

C30, C38~C43, C46, C50,
C51, C53, C55~C58, C68,
C71, C72, C75, C80, C84,
C88, C92, C94, C97~C99,
C102, C107, C110~C112,
C511, C513, C520, C528,
C540, C542, C547, C555,
C558, C561, C562, C571,
C573, C575, C579, C583,
C584, C586, C587, C593,
C596, C605, C610~C613,
C620, C621, C623, C625,
C629, C632, C635~C637,
C640, C642~C644, C648,
C649, C653, C656, C660,
C663, C667, C670, C677,
C687, C693, C700, C710,
CC4~CC10, CC13~CC15,
CC17, CC18, CC20,
CC21, CC23, CC24,
CC503~CC508, CC511~
CC513, CC518~CC525
GRM/TMK/MCH/104Z
CAP-Ceramic
25V
-C
3036003Z0104
122
47
C17, C78, C82, C86, C90,

C509, C534, C557, C604,
C699, C712
GRM/LMK/MCH/105Z
CAP-Ceramic
10V
-C
3036003Z0105
11
48
C4, C9, C14, C49, C62,

C70, C527, C552, C553,
C577, C617, C619, C638,
C672
GRM31/CM316-106
CAP-Ceramic
10V
-B
3036203Z0106
14
49
C19, C34, C104
CM32Y5V475Z25AT
CAP-Ceramic
25V
-C
3038001Z2475
50
CP1, CP2, CP4, CP6
MVY16VC/CECBT-101M
CAP-Alum (CE)
-C
3047003C1101
51
CP3, CP8, CP9
PXA4VC150MF60
CAP-Alum (CE)
4V
-B
3047001G0151
52
IG2
74LVC04NST/FP
Digital IC-MOS
7022203N3004
-S
53
IC6
SN74LVC161284DGGR
Digital IC-MOS
-S
7022350N1284
54
IG501
SN74LV08ANSR
Digital IC-MOS
7022450N3008
42049001TH02 Rev. 2
REMARKS
-S
107 /
www.eManualpro.com

(41964401-8/10)
REF.
NO.
55
SYMBOL
CA1LSI
TYPE/NAME
UPD85611N7-011-H9
Digital IC-MOS
PART NO.
Q'TY
7024923N1171
-F
56
DCON
UPD65454GD-241-LML
Digital IC-MOS
-F
7024923N1175
57
C2LSI
TC220G64TB-7002
Digital IC-MOS
7024925N0013
-F
DS90LV031ATMX
I/F IC-MOS
7123053N0004
-S
PQ05VY3H3ZP
Analog-BIPLIN
7201035N0002
-B
PQ05VY053ZP
Analog-BIPLIN
7201035N0003
-B
M62733ML-600C
Analog-BIPLIN
7204022N0002
-C
PST596CNR
Analog-BIPLIN
7204037N0003
-C
56V16160-10
Memory-MOSDRAM
8020003N4616
-S
M93C86-WBN6
Memory-MOSEEPR
8164323M0000
58
59
60
61
62
63
DIC1
IC1
IC2
RST1
RST5
DSDRAM
64
65
FLCS2
PROM-Control-PX714/715
42330501
66
FPGA
LSI2064VE-200LT100
Memory-PLA
8181300N0001
-F
67
MPU
IBM25PPC750CXEJP2013
CPU-MOS
-F
8510542N0009
68
LANIC
DP83815DVNG
CPU-Interface
8550053N0002
-F
PI6C2504AQX
CPU-Interface
8550079N0001
-B
PLL702-01XC-R
CPU-Interface
8550090N0001
-B
PLL102-05SC-R
CPU-Interface
8550090N0002
-B
69
70
71
IC5
IC3
IC4
42049001TH02 Rev. 2
REMARKS
108 /
www.eManualpro.com

(41964401-9/10)
REF.
NO.
72
73
74
75
76
77
78
SYMBOL
USB2.0
BF4, BF5
DBF10~DBF25
TR3
TR1
EEROM
NICSW
TYPE/NAME
NET2270
CPU-Interface
-F
LK21251ROK-T
Coil-HF
-C
BLM18AG601SN1D
Core-
-C
2SA1338/2SB1198KT
TR-PNP/H FREQ
-C
DTC123YK/YKAT146
TR-NPN/H FREQ
-C
DICF-8CS-E
Socket-SEMICON
SOB-241VS
Switch-Push
PART NO.
Q'TY
8550097N0001
3534101K0109
1055002C0001
16
6001003N0002
6021003N0004
245A1221P0080
2051007P1000
79
CENT
57RE-40360-830B-D29
Connector-SQR
-
2201001P0360
80
LAN
RJS1A8T089A
Connector-Plug
2233007P0002
81
USB
DUSB-BRA42-T11 (D2)
Connector-PCB
-
2243041P0040
82
CHEAD, KHEAD,
MHEAD, YHEAD
04 6232 124 008 800

Connector-PCB
2243105P0240
-B
IDE
8930E-050-178MS-29
Connector-PCB
2243106P0500
-S
15JQ-ST
Connector-PCB
2244100P0150
B3B-PH-K-S
Connector-PCB
224A3529P0030
83
84
85
PUIF
FAN
86
OSC1
HC-49/U03C-14.318MHz
OSC-Crystal
-C
3801001B0006
87
BF1, BF3, BF8, BF9,

BF13, BF14,
BF501~BF503
BLM18PG300SN1D
Core
1055001C0001
-C
DEMI1, DEMI2
ACH3218-102-T
Core
1055013C0001
-C
88
42049001TH02 Rev. 2
REMARKS
109 /
www.eManualpro.com

(41964401-10/10)
REF.
NO.
89
90
91
92
93
94
95
SYMBOL
BF504, R81
DBF1~DBF9
TH1
LED2, LED3
LED1
SDRAM1~SDRAM4
DIMMA, SDIMM1
TYPE/NAME
FB-MJ2125HS420-T
Core
-C
MMZ1608Y152BT
Filter-PW line
-C
miniSMDC100-02
FUSE
-C
SEL6410G/
PHOTO-LED
SEL6910D/
PHOTO-LED
K4S281632D-TC75
Memory-MOSDRAM
-S
29-6403-144-121-856
Socket-SEMICON
-S
6.3V
-B
PART NO.
Q'TY
1055020C0001
3775004P0011
5400500L0102
6500003M0003
6500003M0006
8020073N7601
2451006P0144
3047001J0471
96
CCP1
PXA6.3VC470MJ80
CAP-Alum (CE)
97
OSCLAN1
K30-3C0-SE25.0000MR
OSC-Crystal
-C
3846001B0001
98
OSCUSB
FCXO/K30-30.0000MHZ
OSC-Crystal
-C
3846003C0001
16PC26/OSH-1627
Heat sink
1611003P0001
41744901
1611006P0002
42212401
REMARKS
99
100
101
Plate-Tension (A)
102
103
104
42049001TH02 Rev. 2
OSH-2043-L43.2-T
Heat sink
Plate-Tension (B)
110 /
www.eManualpro.com
CH37
CH43
CH42
CH36
CH41 CH35
CH40 CH11
CH39 CH38
RM39
C82
C84
C83
C88
C87
DBF18 DBF21
DBF26 DBF27 DBF28
DBF29 DBF17 DBF33
DBF30 DBF14 DBF13
DBF25 DBF32 DBF10
DBF31 DBF22
RM40
RM37
RM35
RM36
CH10 RM33
RM32 C86
CH03 RM31
RM30
RM29
R145
C104
C126
R142
C103
C127
R143
C102
C128
R144
C37
C129
C69
C70
C71
C72
DBF12
DBF11
DBF16
DBF15
DBF20
DBF19
DBF24
DBF23
R133
R134
R135
RM28
C76
C125
CP7
C67
C122
R169
R170
C74
C123
C75
C124
R127
CH01
R60
C31
8
7
LAN
C130
LED3 LED2 LED1
R80
R90
R174
R98
R173
C38
R42
R102
R99
R100
R79
R70
R51
BF9
C23
C3
2
1
R38
R39
CN4
1
4
BF5
R19
C14 C15
2
3
R7
C12
R8
BF4
CP2
R3
R43
R22
C141
C16
R55 R65 R75 F85 R95

R56
R76 R86 R96
R57 R67 R77 R87 R97
R58 R68 R139 R88
R69
BF3
R45
R44
R12
C10
IC2
C4
BF10
BF1
C28
C77
BF8
R34
R35
R36
C18 R37
C17 R32
C5
C9
OSC2
C11
R5
OSC1
RM1 RM2 RM3 RM4

D1
NICSW
C21
C20
R28
BF6
C107
IC4
C8
R18
RM5 RM6 RM7 RM8
C30
C29
C22
BF2
C24
OSCNIC
IC4
CCK
R26
R25
R101
R104
C133
IC12
R53
R54
C134
R64
R61
R62
R63
REG
CP3
IC5
R48
R15
R103
RM16
IC1
R31
R24
R21
RM18 RM19
C13
RM14
C135
RM12
RM17
RM15
CP1
RM13
CN2
15
C35
RM11
RM10
CP4
C36
RM9
C136
CN3
R71 R81 R91
R72 R82 R92
R73
R93
R74 R84 R94
C33
RM20 RM21 RM22 RM23

C41
C40
C39
C47
C108
C48
C105
C49
C106
C52
C109
C53
C112
C137
MCK
CH09 CH06
R47
R46
R40
R29
R30
R23
R20
R17
R16
R14
R9
R123
C140
C139
C138
R119
RM24 RM25 RM26 RM27
R118
R117
CH14
CH08
CH07
CH13
R132
IC6
R107 R111
R108 R150
R109 R112
R105
R106 R110
CH17 CH19 CH29 CH12

CH18 CH23 CH31 CH02
CH16 CH25 CH28
CH20 CH21 CH30
CH22 CH33
CH26
YHEAD
RM42
RM41
MHEAD
R130
CHEAD
RM34
RM39
RM48 RM49
RM44 RM45
R171
R172
CH04
R131
RM43
R116 CH32 CH34

R115 CH24 CH27
R114 CH15 CH05
R113
BF13
RM47 RM50
RM46
R121
C73
C121
KHEAD
BF12
ARC-PWB (Main Controller PWB) C5100

(41939101-1/8)
42049001TH02 Rev. 2
111 /
42049001TH02 Rev. 2
IC11
16
17
RM503
48
25
IC8
C541
C521
C522
C540
C539
C556
C545
C544
R523
R522
R604
R539
R532
R531
R530
R529
R528
C606
C605
C604
R536
R535
R534
R540
C603
C602
C601
C600
C599
C598
R541
C620
C614
C612
C625
C624
R559
R558
R557
R556
R555
C622
C616
C618
C617
C609
C611
C610
C596
C597
C520
C547
R616
C569
C557
C558
C563
C594
R538
R537
R560
C613
C607
C565
C564
C567
C566
C586
C675
C674
R610
R609
R608
R607
R606
R605
R573
R572
R571
R570
R569
R574
RM502
R658
R566
R565
R564
C623
C631
C630
C629
C628
C627
C626
R567
C633
C632
C634
C619
C513
C525
C524
C523
C568
C570
C615
RM501
C655
C656
C542
C526
C548
C657
C669
C514
C531
C530
R515
R514
R519
C621
R575
R576
C527
C528
R511
C515
BF501
R505
C516
C533
C532
R516
C529
C577
C658
C572
R622
C507
R525
C578
C608
R577
R617
C507
32
C519
33
RM506
C559
C511
C550
R621
RM504
RM507
R618
C589
DBF506
DBF505
R615
C668
C665 C667
C664
C663
C666
C595
C662
R546
R545 R554
R544 R552 R553
R543 R551 R550
R542 R549 R548
C671
C670
C501
C579
C581
C580
C583
R563
R561
R562
C502
64
48
R619
C680
C684
C553
C552
C551
C673
C672
C503
49
BF502
C681
RM505
R524
R613
C685
C573
C561
C537
C538
C543
DBF510
DBF509
C508
R503
R502
DBF514
DBF513
R586
C504
C571
R501
www.eManualpro.com
DBF524 DBF523 DBF522 DBF521

R597 R596
R601 R600
R598 R595
R602 R599
C644 R591
C646 R593
C645
C643
DBF520 DBF518 DBF519 DBF517

R590
R589 R588 R587
R584
R582 R580 R578
C641
R583 C639 R579
C640
C638
DBF502
DBF501
IC3
R547
IC9
C582
C585
C584
C575
C576
C562
R603
C546
24
C510
IC7

(41939101-2/8)
112 /
www.eManualpro.com

(41939101-3/8)
REF.
NO.
1
SYMBOL
D1
TYPE/NAME
SS100MA80VSCP
D-Signal
PART NO.
Q'TY
611A0000N0003
-C
R587, R589, R596, R600
RES-MET RN
-C
3235003F0151
R522, R523
RES-MET RN
-C
3235003F0202
R579, R580, R583, R584,

R591, R593, R598, R602
RES-MET RN
-C
3235003F0221
R501, R503
RES-MET RN
-C
3235003F0360
R70, R79
CR/RK73H/MCR/F54R9
RES-MET RN
-C
3235003F5499
R578, R582, R588, R590,

R595, R597, R599, R601
RES-MET RN
-C
3235003F0681
R22
RES-MET RN
-C
3235003F0912
R131, R554, R618
RES-MET RN
-C
3235003J0101
10
R16, R25, R525
RES-MET RN
-C
3235003J0102
11
R8, R14, R15, R21, R24,

R31, R573
RES-MET RN
-C
3235003J0103
12
R516
RES-MET RN
-C
3235003J0123
13
R105, R502, R534, R548,

R555
RES-MET RN
-C
3235003J0152
14
R511
RES-MET RN
-C
3235003J0203
15
R20, R35, R38, R61~R64,

R71~R73, R91~R94,
R104, R117~R119, R538~
R540, R559, R560, R567,
R568
RES-MET RN
-C
3235003J0220
25
16
R524
CR/RK73H/MCR/F9311
RES-MET RN
-C
3235003F9311
42049001TH02 Rev. 2
REMARKS
113 /
www.eManualpro.com

(41939101-4/8)
REF.
NO.
SYMBOL
TYPE/NAME
PART NO.
Q'TY
17
R26, R77, R114, R115,

R171, R172, R561~R563,
R569~R572
RES-MET RN
-C
3235003J0330
13
18
R139, R541
RES-MET RN
-C
3235003J0331
19
R5
RES-MET RN
-C
3235003J0332
20
DBF27, DBF28, DBF31,

DBF33, R45, R51, R99,
R100, R103, R106, R107,
R109~R112, R132, R150,
R532, R547, R553, R575~
R577
RES-MET RN
-C
3235003J0470
23
21
R60, R80, R90
RES-MET RN
-C
3235003J0471
22
R102, R514, R515
RES-MET RN
-C
3235003J0472
23
R39
RES-MET RN
-C
3235003J0473
24
R542~R546, R549, R551,

R552
RES-MET RN
-C
3235003J0510
25
R7, R32, R34, R36, R37,

R43, R44, R48, R55~R57,
R65, R68, R69, R74, R76,
R81, R84~R87, R95, R96,
R101, R528, R537, R550,
R556~R558, R564, R574,
R613, R615, R616
RES-MET RN
-C
3235003J0512
35
26

DBF22, R54, R108, R133~
R135, R565, R566, R586
RES-MET RN
-C
3235003J0680
12
27
R173, R174
RK73H/CR/MCR-49R9F
RES-MET RN
-C
3235103F4999
42049001TH02 Rev. 2
REMARKS
114 /
www.eManualpro.com

(41939101-5/8)
REF.
NO.
SYMBOL
TYPE/NAME
PART NO.
Q'TY
28

DBF30, DBF32, R3, R9,
R12, R17, R18, R23, R28~
R30, R40, R42, R46, R47,
R53, R58, R67, R75, R82,
R88, R97, R98, R113,
R116, R121, R123, R127,
R130, R142~R145, R169,
R170, R505, R507, R519,
R529~R531, R535, R536,
R603~R610, R617, R619,
R621, R622
RES-Zero ohm
-C
3255003P0001
61
29
RM503~RM507
CN1J/EXB/BCN100ohmJ
RES-Block
-C
3345003J0101
30
RM44~RM46
CN1J/EXB/BCN22ohmJ
RES-Block
-C
3345003J0220
31
RM1~RM27, RM34,
RM37~RM39, RM41~
RM43, RM501, RM502
CN1J/EXB/BCN47ohmJ
RES-Block
-C
3345003J0470
36
32
RM33, RM35, RM36,

RM40
RES-Block
-C
3345003J0512
33
RM28~RM32,
RM47~RM50
CN1J/EXB/BCN68ohmJ
RES-Block
-C
3345003J0680
35
C82~C84, C86~C88,
C662~C675
GRM/UMK/MCH/100CH
CAP-Ceramic
-C
3033003C0100
20
36
C584, C638~C641,
C643~C646
GRM/UMK/MCH/101CH
CAP-Ceramic
-C
3033003C0101
37
C41, C502, C507, C508,

C510, C519, C532, C538,
C543, C548, C571, C585,
C608
GRM/UMK/MCH/221CH
CAP-Ceramic
-C
3033003C0221
13
38
C9, C33, C130, C133,

C594
GRM/UMK/MCH/391CH
CAP-Ceramic
-C
3033003C0391
REMARKS
34
42049001TH02 Rev. 2
115 /
www.eManualpro.com

(41939101-6/8)
REF.
NO.
SYMBOL
TYPE/NAME
PART NO.
Q'TY
39
BF13, C16, C28, C30, C31,

C38, C40, C121~ C125,
C503, C511, C514, C533,
C570, C575, C583, C595,
C598, C599, C601, C603~
C606, C609~C612, C614,
C617~C620, C623~C627,
C630, C631, C634, C681
GRM/UMK/MCH/102B
CAP-Ceramic
50V
-C
3036003K0102
45
40
C4, C22, C37, C39,

C47~C49, C52, C53,
C102~C106, C108, C109,
C112, C126~C129, C134,
C135, C137~C140, C501,
C504, C513, C515, C520,
C537, C576, C586, C589,
C615, C621, C656, C684
GRM/UMK/MCH/103B
CAP-Ceramic
50V
-C
3036003K0103
40
41
C3, C5, C8, C10~C15,

C17, C18, C23, C24, C29,
C36, C67, C69~C77,
C136, C141, C516,
C521~C531, C539~C542,
C544~C547, C550~C553,
C556~C559, C561~C569,
C572, C573, C577~C582,
C596, C597, C600, C602,
C607, C613, C616, C622,
C628, C629, C632, C633,
C655, C658, C680, C685
GRM/TMK/MCH/104Z
CAP-Ceramic
25V
-C
3036003Z0104
88
42
C657
GRM/LMK/MCH/105Z
CAP-Ceramic
10V
-C
3036003Z0105
43
C20, C21, C35
GRM31/CM316-106
CAP-Ceramic
10V
-B
3036203Z0106
44
C107
CM32Y5V475Z25AT
CAP-Ceramic
25V
-C
3038001Z2475
45
CP1, CP2
MVY16VC220MF80
CAP-Alum (CE)
16V
-B
3047000C1221
46
CP7
PXA6.3VC470MJ80
CAP-Alum (CE)
6.3V
-B
3047001J0471
47
CP3, CP4
MVY16VC/CECBT-101M
CAP-Alum (CE)
-C
3047003C1101
48
REG
PQ05VY3H3ZP
Analog-BIPLIN
7201035N0002
42049001TH02 Rev. 2
REMARKS
-B
116 /
www.eManualpro.com

(41939101-7/8)
REF.
NO.
49
50
51
SYMBOL
IC14
IC3
IC7
TYPE/NAME
M62733ML-600C
Analog-BIPLIN
-C
56V16160-10
Memory-MOSDRAM
-S
MR27V1602F-1C8TP
Memory-MOSEPRO
-S
52
IC8
PROM-Control-PX714
53
IC12
DP83815DVNG
CPU-Interface
-F
PLL702-01XC-R
CPU-Interface
-B
NET2270
CPU-Interface
-F
LK21251ROK-T
Coil-HF
-C
SOB-241VS
Switch-Push
RJS1A8T089A
Connector-Plug
54
55
56
57
58
IC4
IC11
BF3, BF4
NICSW
LAN
PART NO.
Q'TY
7204022N0002
8020003N4616
8154628N0001
42330502
8550053N0002
8550090N0001
8550097N0001
3534101K0109
2051007P1000
2233007P0002
59
CN4
DUSB-BRA42-T11 (D2)
Connector-PCB
-
2243041P0040
60
CHEAD, KHEAD,
MHEAD, YHEAD
04 6232 124 008 800

Connector-PCB
2243105P0240
-B
CN3
B15B-XH-A
Connector-PCB
2243501P0150
61
62
OSCNIC
K30-3C0-SE25.0000MR
OSC-Crystal
-C
3846001B0001
63
OSC1
HC-49/U03C-14.318MHz
OSC-Crystal
-C
3801001B0006
64
BF1, BF2, BF8~BF10,

BF12, BF501, BF502,
DBF517~DBF524
BLM18PG300SN1D
Core-
1055001C0001
16
42049001TH02 Rev. 2
REMARKS
-C
117 /
www.eManualpro.com

(41939101-8/8)
REF.
NO.
65
66
67
68
69
SYMBOL
TYPE/NAME

DBF502, DBF505,
DBF506, DBF509,
DBF510, DBF513,
DBF514
BLM18AG601SN1D
Core-
-C
BF6
BLM31AF700SN1L
Core-
-C
FB-MJ2125HS420-T
Core-
-C
SEL6410G/
PHOTO-LED
SEL6910D/
PHOTO-LED
BF5, R19
LED2, LED3
LED1
PART NO.
Q'TY
1055002C0001
16
1055004C0002
1055020C0001
6500003M0003
6500003M0006
70
IC5
PowerPC405PS-200MHz
CPU-MOS
-F
8510442N0001
71
IC9
OR-Memory-MOSDRAM-S
42392101
72
SDIMMS
29-6403-144-121-856
Socket-SEMICON-S
2451006P0144
73
IC6
MHM2037-001 (ARBOKS)
Digital IC-MOS-F
7024975N0001
74
IC2
M24C32-WMN6T
Memory-MOSEEPR-B
8165322N0000
75
IC1
TC7SH08FU
Digital IC-MOS-C
702A3225N0042
76
OSC2
FCX0/K30-30.0000MHZ
OSC-Crystal
-C
3846003C0001
42049001TH02 Rev. 2
REMARKS
118 / 118

Oki C5300 C5100 Service Manual

Enviado por

Dados do documento

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

Oki C5300 C5100 Service Manual

Enviado por

Direitos autorais:

Formatos disponíveis

C5300/C5100

Color LED Page Printer

System Configuration ....................................................................................................... 6

2. PARTS REPLACEMENT ................................................................................ 13

Precautions in Replacing Parts ...................................................................................... 13

System Maintenance Menu ........................................................................................... 40

4. REGULAR MAINTENANCE ........................................................................... 64

Parts Replaced Regularly ..............................................................................................

5. TROUBLESHOOTING PROCEDURES ......................................................... 65

Precautions before troubleshooting ............................................................................... 65

6. CONNECTION DIAGRAM .............................................................................. 98

Resistance Checks ........................................................................................................ 98

7. PARTS LIST ................................................................................................. 108

APPENDIX B 2ND TRAY MAINTENANCE ....................................................... 139

APPENDIX C DUPLEX UNIT MAINTENANCE ................................................. 143

Front Sensor Board

High Voltage Board

Toner Sensor Board

K toner Y toner M toner C toner Image drum fuse

3.3V, 5V, 24V,

Low Voltage Board

Belt Unit Fuse

Driver Relay Board

Fuser Fuse Cut-Out/

2nd Tray Board

Figure 1-1-1 shows the system configuration of C5300.

LAN, USB, Centro I/F

2nd Tray Board

Front Sensor Board

Toner Sensor Board

High Voltage Interface,

High Voltage Board

K toner Y toner M toner C toner Image drum fuse

3.3V, 5V, 24V,

Low Voltage Board

Belt Unit Fuse

Driver Relay Board

Fuser Fuse Cut-Out/

Figure 1-1-2 shows the system configuration of C5100.

Figure 1-2-1 shows the configuration of each printer.

The inside of C5100 printers is composed of the following:

Figure 1-2-2 shows the configuration of each printer.

(2) Duplex Unit

(3) Expansion Memory (ML5300) 64 MB

(4) Expansion Memory (ML5100) 64/256 MB

(5) Hard Disk (ML5300)

Plain paper, Transparencies (Recommended: MLOHP01)

(10) Consumable Life

(12) Temperature and Relative Humidity

10 to 32 17 to 27 Celsius (Temperatures to assure full color

Storage (Max. One Year)

-10 to 43 With drum and toner

Delivery (Max. One Month)

-29 to 50 With drum and without toner

Delivery (Max. One Month)

-29 to 50 With drum and toner

(13) Printer Life

Precautions in Replacing Parts

Do not disassemble the printer so long as it operates properly.

For maintenance, use designated tools.

No. 1-100 Philips

No. 2-200 Philips

No. 3-100 screwdriver

No. 5-200 screwdriver