Manual Intretinere

Instructions for use and maintenance
MODEL:
NS3110H
SERIAL NUMBER:
8478
YEAR:
2010
LANGUAGE:
English
REVISION:
0
Translation of the original instructions
GEA Niro Soavi S.p.A.
REV.
DESCRIPTION
1 EDITION
DATE
SIGN
19/11/2010
ANC
BACK-COVER_8478.DOC
FOREWORD
Dear Customer,
we wish to thank you for selecting our product and ensure you our best
assistance in order to enable you to make the most of your machine.
Also, we remind you that a good understanding of the contents of this manual through careful reading of all sections - is essential for the correct, safe use and
operation of the machine you have purchased.
No one should operate or perform maintenance on this machine without first
having read and understood the following Instructions for Use & Maintenance.
For any further support or information, you may contact us at the below listed
address.
Yours faithfully,

Via A. M. da Erba Edoari 29, 43123 Parma - Italy
Tel. +39 0521 965411
Fax +39 0521 242819
e-mail: info.geanirosoavi@geagroup.com
Internet: http://www.niro-soavi.com
0C00SE2C.DOC
0.0.1
CONTENTS - SECTIONS
1.
2.
3.
4.
5.
6.
7.
Technical Specifications
General Information
Machine Operation and Use
Maintenance
List of Spare Parts
Wiring Diagrams
Documentation about Suppliers and Components
HOW TO USE THE MANUAL
This manual is made of separate sections as indicated in the list of CONTENTS.

Each section is divided into chapters and paragraphs, and pages are numbered
separately in each section. A specific list of contents is given at the beginning of
each section.
The pictures and tables referred to in the text are numbered inside each section.
Before installing the machine you must be thoroughly familiar with the
information given in Section 2, Chapter 2.8 and, in particular, paragraph 2.8.5.
0C00SE2C.DOC
0.0.2
SECTION 1
TECHNICAL SPECIFICATIONS
1.0.
1.1.
1.2.
1.3.
1.4.
1.5.
1.6.
1.7.
1.8.
1.9.
MACHINE DESCRIPTION
TECHNICAL DATA
FLOW-SHEET
FLOW-SHEET LEGEND (SPEC 102)
INSTALLATION DRAWING
CONSUMPTION SPECIFICATION
OPERATION SEQUENCE
DECLARATION OF CE CONFORMITY
FINAL TEST DATA REPORT ( MP10M20 )
AIRBORNE NOISE EMISSIONS
1C001E1C.DOC
1.0.1
1.0. MACHINE DESCRIPTION
1.0.1
GENERAL DESCRIPTION
This GEA Niro Soavi homogenizer consists of a positive-displacement piston pump,

equipped with automatic suction and delivery spring-operated valves, and a
homogenizing section connected to it in which the product undergoes a high-pressure
micronization process to reduce the size of the particles suspended in the fluid and
achieve homogeneous dimensional distribution.
This process can be applied to a large range of products, with various viscosity, and
makes it possible to obtain greater product stability through particle dispersion and
micronization, depending on the pressure applied.
As regards the specific configuration of the machine, model, technical data,
accessories and optional features, please refer to the TECHNICAL SPECIFICATIONS
enclosed in chapter 1.1 of this manual.
ATTENTION
The machine must not be used for uses other than those indicated in chapter 2
of this manual. The manufacturer shall not be liable for personal injury or
damages caused by improper use of the machine.
1.0.2
OPERATION PRINCIPLE
The machines operation principle is shown in the diagram below.
PUMP
2 STAGES
HOMOGENIZING
PRODUCT OUTLET
PRODUCT INLET
1C001E1C.DOC
1.0.2
1.0.3
MAIN MACHINE COMPONENTS
The main components of the machine are shown in the figures below, for a
Homogenizer machine (standard and optional versions).
3
1
10
11
FIG. A
1C001E1C.DOC
1.0.3
12
13
9
6
FIG. B
COMPONENTS OF HOMOGENIZER MACHINE
STANDARD VERSION= GREEN
OPTIONAL VERSION = RED
1C001E1C.DOC
1.0.4
Legend Figures A and B Machine components (Homogenizer machine)

Standard units
1)
Compression head
2)
Homogenizing unit stage 1
3)
Head pressure gauge
4)
Head safety valve
5)
Manifold unit
6)
Lubrication system
7)
Water system (*)
8)
Pneumatic system (*)
9)
Transmission body
Notes
Option for NS2006 / NS3006

Option for NS2006 / NS3006
10) Motor drive

11) Cover panels
12) Control panel
13) On-machine electrical system
Optional units
A
Homogenizing unit stage 2
Pressure gauge -stage 2
Suction pressure gauge
Delivery pressure gauge (*)
Delivery safety valve (*)
Suction buffer unit
Delivery buffer unit (*)
Partial aseptic system (*)
Full aseptic system (*)
NOTE: The asterisk (*) indicates components in standard and optional versions
that are not shown in figures A and B.
1C001E1C.DOC
1.0.5
GEA NIRO SOAVI

1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
01/10/2005 - Rev. 2.2
MACHINE TECHNICAL
DATASHEET
TT-0120C
GENERAL SPECIFICATIONS
Type of Machine
Model
Version
Serial Number
Execution
Special Features
Revision Index
Date
HOMOGENIZER
NS3110H
ARIETE
8478
SANITARY
/
0
11/06/10
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
WORKING CONDITIONS
Product
MAX Viscosity
MAX Working Pressure
Flow Rate Type
MIN Flow Rate
MAX Flow Rate
MIN Feed Pressure
MAX Backpressure
MAX Product Temperature
MAX CIP / SIP Temperature
Ambient Conditions
VARIOUS DAIRY PRODUCTS

500 cP
200 bar
F F = Fixed; V = Variable; M = Multi
/ L/h @ / Hz
15000 L/h @ / Hz
4-5 bar
8 bar
90 C
140 C
40 C MAX; R.H. 40%; 1000 m above sea level
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
TECH FEATURES - COMPRESSION HEAD

Type
MONOBLOCK
Material
SAF2205
No. of Plungers
3
Plunger Material
AISI316+LW5
Plunger Diameter
75 mm
Plunger Stroke
100 mm
Pumping Valve Type
PVP40 RAD
Pumping Valve Material
STELLITE GR20
Pumping Valve Seat Material
STELLITE GR20
Overpressure Valve Type
NSSLRV
Overpressure Valve Setpoint
240 bar
Packing Material
PEEK+KV+PEEK+SS
Gaskets Material
EPDM
Overpress. Valve Type / IN LINE /
Overpr. Valve Setpoint / IN LINE / bar
PAGE 1 / 2
GEA NIRO SOAVI
01/10/2005 - Rev. 2.2
MACHINE TECHNICAL
DATASHEET
4
4.1
4.2
4.3
4.4
4.5
TECH FEATURES - CONNECTIONS & ACCESSORIES

Connection INLET
DN100 DIN11851
Connection OUTLET
DN100 DIN11851
Pulsation Dampener INLET
/
Pulsation Dampener OUTLET
/
Feeding Pump
/
5
5.1
5.2
5.3
5.4
TECH FEATURES - PRESSURE GAUGES

Pressure Gauge Inlet
/
Pressure Gauge Compr. Head
TRASM.D100 0-400 BAR
TRASM.D100 0-160 BAR
Pressure Gauge second Stage
Pressure Gauge Outlet
/
6
6.1
6.2
6.3
6.4
TECH FEATURES - HOMOGENIZING VALVES

No. of Stages
2
Type of Control
PENUMATIC
Homogenizing Valve Type
D40-60
Homogenizing Valve Material
C9M
7
7.1
7.2
7.3
7.4
7.5
7.6
7.7
TECH FEATURES - DRIVE END

RPM Crankshaft MIN
RPM Crankshaft MAX
Stroke
Drive Type
Gearbox Speed Reduction Ratio
Main Motor (frame/type)
Main Motor Power
8
8.1
8.2
8.3
TECH FEATURES - LUBRICATION

Type
FORCED
Lubricating System
TP3A GR.1/10
Oil Cooling System
BPHE
9
9.1
9.2
9.3
9.4
9.5
TECH FEATURES - ELECTRICAL SUPPLY

No. of Phases - MAIN
3
Voltage - MAIN
400 V
Frequency - MAIN
50 Hz
Voltage - AUX
24DC V
Frequency - AUX
/ Hz
TT-0120C
/
196
100 mm
GEAR BOX ROSSI RI225
5,07
315SA/4P
110 kW
PAGE 2 / 2
Niro-Soavi S.p.A.
Specialty Products
Division
____________________
DATE
via M. da Erba Edoari, 29/A

43100 PARMA (ITALY)
PHONE : +39.0521.965411 - FAX : +39.0521.242819
____________________
SIG.
Page 1 of 2
1.
INSTRUMENT SYMBOLS
5.
REV.
MACHINERY AND EQUIPMENT
LOCAL
AUTOMATIC ACTUATOR FOR REMOTE

CONTROL, GENERAL
IN MAIN PANEL
LIMIT VALUE
H: HIGH OR OPEN
L: LOW OR CLOSED
SPEC - 102 C
LEGEND
TO CONCEPT FLOW SHEET
MANUAL ACTUATOR NOT FOR REMOTE

CONTROL
H
AUTOMATIC ACTUATOR WITH INTEGRATED

MANUAL CONTROL FACILITY
DIAPHRAGM ACTUATOR
POINT OF MEASUREMENT
WITHOUT INSTRUMENTATION
SOLENOID ACTUATOR
PISTON ACTUATOR
2.
PROCESS LINES
ELECTRIC AC MOTOR
PRIMARY FLOW LINE, GENERAL
ADJUSTABLE SPEED CONTROL
SECONDARY FLOW LINE, GENERAL
MECHANICAL CONNECTION
COMPRESSOR OR VACUUM PUMP,

GENERAL
SUPPLY LIMIT MARKER

FAN
PUMP FOR LIQUIDS GENERAL
3.
INSTRUMENT SIGNAL LINES

CENTRIFUGAL PUMP
GENERAL
ELECTRICAL
PNEUMATIC
HYDRAULIC
HIGH PRESSURE PUMP
1-STEP HOMOGENIZER
2-STEP HOMOGENIZER
CAPILLARY
FILTER, GENERAL
4.
FLOW LINE ABBREVIATIONS

AS
CIP
CS
CWS
ES
GS
NS
OS
SS
WS
R
AIR SUPPLY
CLEANING IN PLACE
CONDENSATE SUPPLY
CHILLED WATER SUPPLY
ELECTRIC SUPPLY
GAS SUPPLY
NITROGEN SUPPLY
OIL SUPPLY
STEAM SUPPLY
WATER SUPPLY
RETURN
HEAT EXCHANGER WITHOUT CROSS

FLOW e.g. ELECTRIC HEATER
LIGHT SOURCE
VALVE CLOSES (FC)
VALVE OPENS (FO)
VALVE RETAINS POSITION
FAIL-OPEN INDICATION FOR A 3-WAY VALVE
Specialty Products
Division
____________________
DATE

43100 PARMA (ITALY)
PHONE : +39.0521.965411 - FAX : +39.0521.242819
REV.
____________________
SIG.
Page 2 of 2
6.
SPEC - 102 C
LEGEND
TO CONCEPT FLOW SHEETS
Niro-Soavi S.p.A.
LETTER CODE FOR IDENTIFICATION OF INSTRUMENT FUNCTIONS

FIRST LETTER
SUCCEEDING LETTER (1)
MEASURED OR INITIATING VARIABLE
MODIFIER
DISPLAY OR OUTPUT FUNCTION

ALARM
DISPLAY OF STATE
(2)
CONTROLLING
(4)
DENSITY
DIFFERENCE
ALL ELECTRICAL VARIABLES
FLOW RATE
(5)
SENSING ELEMENT
RATIO
GAUGING, POSITION OR LENGTH
HAND (MANUALLY INITIATED) OPERATED
INDICATING
(3)
SCAN
TIME OR PROGRAMMED TIME
LEVEL
MOISTURE OR HUMIDITY
USER'S CHOICE
USER'S CHOICE
PRESSURE OR VACUUM
QUALITY
NUCLEAR RADIATION
SPEED OR FREQUENCY
SWITCHING
TEMPERATURE
TRANSMITTING
MULTIVARIABLE
MULTIFUNCTION UNIT
VISCOSITY
VALVE, DAMPER, ACTU, ELEMENT
WEIGHT OR FORCE
UNSPECIFIED
VIBRATION
USER'S CHOICE
TEST-POINT CONNECTION
(5)
INTEGRATE OR TOTALIZE
INTEGRATING OR SUMMATING
RECORDING
(5)
(2)
UNCLASSIFIED FUNCTIONS
COMPUTING RELAY, RELAY
EMERG. / SAFETY ACTING
EXAMPLE :
1)
2)
3)
4)
PDIRC
DIFFERENTIAL PRESSURE INDICATION, RECORDING AND CONTROL

FIRST LETTER P, MODIFIER D, SUCCEEDING LETTERS I,R,C
NORMAL SEQUENCE OF SUCCEEDING LETTERS : B.I.R.C.T.Q.S.Z.A.

SIGNAL TYPE : ON/OFF
SIGNAL TYPE : CONTINUOUS
SIGNAL TYPE : NORMALLY CONTINUOUS. IF ON-OFF, S IS ADDED
5) A NOTE SPECIFIES THE MEASURED PROPERTY. E.g. FOR LETTER E, I, U, P OR F
(2)
2955
1580
495
1685
775
285
1551+K
35
F2
150
F1
140+K
QUOTE SENZA INDICAZIONE DI TOLLERANZA CLASSE DI TOLL. FINE UNI EN 22768/1-f
260
820
235
245
1410
540
105
1270
150
1410
270
390
LEAVE AT LEAST 1mt. FROM EACH SIDE OF THE MACHINE
K= 25 mm
OVERALL DIMENSIONS (mm)

ITEM
1
2
3
4
5
6
7
DESCRIPTION
CONNECTION
PRODUCT INLET
DN100 DIN11851
PRODUCT OUTLET
DN100 DIN11851
G 1/2 (BSP, MALE)
WATER INLET
WATER OUTLET
G 1 1/2 (BSP, MALE)
OIL CONDENSATE DISCHARGE INSIDE THE MACHINE
AIR INLET
G 1/2 (BSP, MALE)
ELECTRICAL CABLES INLET
HOLE
WEIGHT : Kg 3300 (F1=2200 Kg F2=1100 Kg)
REF.
PART-CODE
REV.
QTY.
MATERIAL
.
DESCRIPTION
CHECKED
DATE
N.P.
NOTE
M.CODE
10/06/10
.
SIGN.
DATE
A4
SCALE
Niro-Soavi S.p.A.
43123 PARMA (ITALY)

MACCH.
M.CODE
INSTALLATION DRAWING FOR NS3110H

APPROV.
DESIGNER
U.
MATERIAL
DESCRIPTION
CRM
PART-DESCRIPTION
PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819
1:50
SH. 1 OF 1
DRAWING
NS3110_ID_8478
This drawing is property of NIRO-SOAVI, which will guard its rights by law terms.
SPECIFICA CONSUMI
Niro-Soavi S.p.A.
TT-0141

43100 PARMA (ITALY)
UTILITY SPECIFICATION
PHONE : +39.0521.965411 - FAX : +39.0521.242819
NS3110H
MODELLO MACCHINA
MACHINE MODEL
8478
DD
17.06.10
N DI SERIE
SERIAL No.
SIG.
SIG.
DATA
DATE
REV.
REV.
CONSUMI
Fluido
Liquid
Rich.
Required
CONSUMPTION
PRESSIONE
PRESSURE
TEMPERATURA
TEMPERATURE
Bar
PISTONI
ACQUA
PISTONS
WATER
RIDUTTORE
ACQUA
GEAR BOX
WATER
SCAMBIATORE OLIO
ACQUA
OIL EXCHANGER
WATER
CONSUMI
CONSUMPTION
l/h
Min
Max
Min
Max
Min
10
25
120
10
SI
YES
NO
NO
NO
NO
Max
SCAMB. CONDENSA
CONDENSATE EXCHANGER
Note: max. durezza < 15fH, max. dimensioni particelle 60 micron
Note: max. hardness < 15fH, max. particle size = 60 microns, filtred water
SI
YES
ARIA COMPRESSA
COMPRESSED AIR
Note : max. dimensioni particelle < 15 m, max. concentrazione particelle < 8 mg/m3, max. termperatura di condesazione < 3C, max. contenuto olio < 5 mg/m3 ( Rif. ISO 8573 )
Note: max. particel size < 15 m, max. particel concentration < 8 mg/m3, max. presure dew point < 3C, max. oil concentration < 5 mg/m3 (Ref. ISO8573)
Bar
kg/h
PROD. CONDENSA
CONDENSATE PROD.
Il Cliente dovr installare un riduttore al punto di attacco del vapore per adattare la pressione alle esigenze della macchina
The customer must install a pressure reducer at the steam inlet connection to adapt the pressure to the machine's requirements
COMPENSAT. PULS.
PULSATION DAMPER
valore di pressione sul tubo di alimentazione del prodotto
pressure value is referred to the inlet feeding pipe
Aux. Voltage
Hz
24
DC
110
198
1267
0,85
94,6
MB4125B1
IEC-CENELEC
TRIANGOLO
DELTA
M-VM
VBV035.V
IEC
STELLA
STAR
3x
400
50
0,19
0,6
AXIAL
M-PO
MB4406A1/S
IEC
STELLA
STAR
3x
400
50
0,75
1,9
B14
50
0,55
1,7
B14
NO CODE
IEC
STELLA
STAR
NO
FORNITO
SUPPLIED
NO
Installazione
Pos. morsettiera
Terminal pos.
Installation
Raffreddamento
Materiale
Material
Cooling
Vedere documento disposizione esterna
Reference: external view drawing
45__8478_TT0141_C.xls
3x
400
Quadro Elettrico
Switchboard
corrente C.C.
Short circ.current
Norme
Standards
N Fogli
N Sheets
kA
IEC
Protezione
Protection
R. bearings / Edm
Protection
Rulli / Edm
Size
Protezione
M-VMP
M-OR
B3
NO
M-O
NO
%
NO
Cos
Frame
Grand.
Efficiency
Forma
Power factor
Efficienza
Start. current
Fatt. potenza
NO
50
NO
3x
400
kW
NO
Hz
315S
Current
Corr. spunto
MOTORS
Voltage
Frequenza
Brand
Tensione
Marca
SIEMENS
Connection
Collegamento
Standards
Norme
Code
Codice
TAG
TAG
180
98
MOTORI
TENS. AUSILIARIA
Rated Output
Corrente
50
Poles
Potenza
400
3x
Electrical supply
kW
Hz
Frequency
Poli
V
ELETTRICITA'
IP
Pot. dissipata
Dissipat. power
kW
Peso
Weight
kg
1/1
23/09/2005 Rev. 2.0

Machine Functional Diagram
NIRO SOAVI
MACHINE START
TT-0134
MACHINE STOP
B
from page 2
Deactivate YV-A, YV-A1LR,
YV-A2LR
Start M-VM, M.VMP, M-PO,

M-POP
Local
Remote
Local/Remote
activate YV-W, YV-C, YV-S
Working Mode?
Production
Set manuals regulator of

1st,2ndstage to 0 Bar
Set YU-1, YU-2 to 0Bar

(4mA)
Deactivate pneumatic
switches of 1st,2nd stages
Deactivate YV-A, YV-A1 YVA2 (note 1)
SIP
Stop M-O (note 4)

Stop M-VM, M.VMP, M-PO,
M-POP
CIP
Start M-O (note 3)
M-O at maximum
speed
M-O stopped (note 5)
Deactivate YV-W, YV-C,

YV-S
activate YV-A after 15

seconds
Homo/Pump?
Pump
MACHINE IS
STOPPED
to page 2
Homo
Local/Remote
Remote
activate YV-A1LR,
YV-A2LR
Local
activate 2nd st.
pressure?
(note6)
Yes
wait 15 sec. from M-O
start
activate pneumatic
switch of 2nd st.
No
activate 2nd st.

pressure?
(note2)
Yes
start
activate YV-A2
No
set pres. using 2nd st.

manual regulator
activate 1st stage

pressure?
No
Yes
start
activate pneumatic
switch of 1st st.
set pres. using 1st st.
manual regulator
set pressure using

YU-2 (note 1)
activate 1st stage

pressure?
No
Yes
star
activate YV-A1
set pressure using
YU-1 (note 1)
page 1/2
23/09/2005 Rev. 2.0

Machine Functional Diagram
NIRO SOAVI
TT-0134
A
from page 1
Emergency contact
open
Yes
Cut Off the Main supply to

the M-O
No
SP-O, SP-OP
contact closed
No
No
No
cont. open after

15 sec
Yes Light on Low Water /Cond.

Flow alarm lamp
cont. open after

15 sec
Yes
Light on Low Feeding

Pressure alarm lamp
No
Yes
Cabinet Ventilation
Fault
Light on Low Oil Pressure

alarm lamp
No
Yes
SP-I
contact closed
Yes
No
Yes
SQ-W / SQ-C
contact closed
cont. open after

15 sec
Yes Light on Cabinet Vent. Fault

alarm lamp
No
Thermal prot.
contact open
Yes
Light on Electrical protection

lamp alarm
B
to page 1
No
SP-A
contact closed
No
Light on Air Pressure

warning lamp
No
Light on High Oil temp./

High Condensate temp.
warning lamp
Yes
ST-O, ST-C
contact closed
Yes
SL_LO
contact closed
No
Light on Low Oil Level

warning lamp
Yes
A
to page 1
Some functions are related to optional features of the machine. Consider only what is related to
installed devices or options.
NOTES:
1)
2)
3)
4)
5)
6)
Apply the Power Supply (24VDC) to the to the Proportional Valve only when is required the
pressure regulation function.
consider this block if the 2nd stage is installed with the remote control and and it's required.
with variable capacity, close the digital RUN contact to the frequency converter.
with variable capacity, open the digital RUN contact to the frequency converter.
SIP procedure may change according to the plant specific requirement.
consider this block if the 2nd stage is installed and it's required.
OPTIONS LEGEND:
SP-O, Oil Pressure Switch
SP-A, Air Pressure Switch
SP-I, Inlet Feeding Pressure Switch
SQ-W, Water Flow Switch
SQ-C, Condensate Flow Switch
ST-O, Oil Thermostat
ST-C, Condensate Thermostat
SL-LO, Low Oil Level Switch
YV-W, Water Solenoid Valve
YV-C, Condensate Solenoid Valve
YV-S, Steam Solenoid Valve
YV-BY, Feeding Pump Bypass
Valve
YV-A1LR, 1st stage Air LOC/REM
Valve
YV-A2LR, 2nd stage Air LOC/REM
Valve
YV-A, General Air Solenoid Valve
YV-A1, 1st stage Air ON/OFF Valve
YV-A2, 2nd stage Air ON/OFF Valve
YU-1, 1st stage Proportional Valve
YU-2, 2nd stage Proportional Valve
M-O, Main motor
M-PO, Oil pump motor
M-VM, Machine Fan motor
M-VMP, Additional Fan motor on
the main motor
M-POP, Oil pistons pump motor
page 2/2

Via A.M. Da Erba Edoari 29 - 43123 PARMA - ITALY
Tel +39 0521 965411 - Fax +39 0521 242819
e-mail: info.geanirosoavi@geagroup.com
DECLARATION OF CONFORMITY
MACHINE:
HOMOGENIZER ARIETE
Model:
NS3110H
Serial Number:
8478
Max Press. (MPa):
20
Rated Flow (dm/h):
15000
Year:
2010
The undersigned
DECLARES
under his own responsibility that the above mentioned Machine, object of this declaration,
IS IN CONFORMITY
with the precepts of the following EC directives and standard norms:
2006/42/CE
EN 12100-1 & EN 12100-2
2006/95/CE
EN 60204-1
2004/108/CE
EN 13849-1
Name and address of the person authorised to compile the technical file:
Marco Gandini - Via A.M. Da Erba Edoari 29 - 43123 PARMA - ITALY
The above identified Machine has successfully passed all the trials and tests to which it has
been submitted.
PARMA, 28/07/2010

MARCO GANDINI
Managing Director
MP10M50 _C Rev.0
MP10M20
NIRO SOAVI
Rev. 02
MACHINE TEST REPORT
Emesso da RSAQ data 10.04.07

Appr.
da RPR
data 10.04.07
Serial number 8478

250,00
18000,00
16000,00
200,00
14000,00
12000,00
scale 1
10000,00
8000,00
scale 2
150,00
Grafico relativo alla Corrente, Frequenza, Pressione, Portata rilevate
100,00
6000,00
4000,00
50,00
2000,00
0,00
0,00
0,0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,9
1,0
Hours
Inlet Pressure(Bar)x10- scale 1
Max. Inlet Press. (Bar)= 4,43
RSAQ - Quality Assurance Manager

RPGM - Mechanical Manager
Current (A)- scale 1
Max Current (A)= 181,95
Pressure (Bar)- scale 1
Max Pressure (Bar)= 201,00
Frequency (Hz)- scale 1

Max Frequency (Hz)= 50,00
Data collaudo Test Date
Capacity (l/h)- scale 2

Max Capacity (l/h)= 15245,00
27/7/2010
GEA Niro Soavi S.p.A
1.9. AIRBORNE NOISE EMISSIONS
1.9.1
SOUND PRESSURE LEVEL
Machine model
Sound pressure level dB(A)
NS3110H
82 dB(A) 2 dB(A)
The table gives A-weighted sound pressure level measured at 1 m from the surface of the
machine and 1.6 m. from the ground, in front of the machine.
The above values are calculated on the basis of measurements made on machines that are
technically comparable and representative of the machine herein described.
1C091E0C
1.9.1
SECTION 2
GENERAL INFORMATION INDEX
2.1. SAFETY AND ACCIDENT PREVENTION
2.1.1
2.1.2
2.1.3
2.1.4
2.1.4.1
2.1.4.2
2.1.5
2.1.5.1
2.1.5.3
2.1.5.4
2.1.5.5
2.1.6
APPLICATIONS, INTENDED USE

INTENDED USE, IMPROPER USE AND PERMITTED USE
WORK ZONES, CONTROL ZONES, DANGER ZONES
RISKS, HAZARDS AND RESIDUAL RISKS IN THE ENVIRONMENT
GENERAL SAFETY
RESIDUAL RISKS AND DANGERS
SAFETY DEVICES ADOPTED
OVERPRESSURE VALVE
EMERGENCY PUSHBUTTON
PROTECTIVE PANEL ON HEAD
MACHINE PANELS
SAFETY SIGNS
2.2. CE MARK AND ISO 9000 CERTIFICATION

2.3. IDENTIFICATION OF THE MACHINE
2.4. GUARANTEE
2.4.1
2.4.2
2.4.3
2.4.4
2.4.5
SCOPE OF THE GUARANTEE

DURATION OF THE GUARANTEE
APPLICATION OF THE GUARANTEE
EXCLUSIONS AND LIMITATIONS
HOW TO RETURN THE DEFECTIVE MATERIAL
2.5. HANDLING
2.6. RECEIVING AND CHECKING THE MACHINE
2.7. STORAGE
2.7.1
2.7.2
STORAGE BEFORE INSTALLATION

STORAGE FOR PERIODS LONGER THAN 3 MONTHS
2.8. INSTALLATION
2.8.1
2.8.2
2.8.3
2.8.4
2.8.5
2.8.6
2.8.7
2.8.8
POSITIONING
ACCESS TO THE INSIDE OF THE MACHINE
MACHINE LEVELING
CONNECTION TO UTILITIES AND PRODUCT LINE
INSTALLATION
POSITIONING THE ELECTRIC EQUIPMENT
ELECTRICAL CONNECTIONS
DIRECTION OF ROTATION OF ELECTRIC MOTORS
2.9. SPECIAL NOTES

2.9.1
2.9.2
CONTROL BOARD TO BE PROVIDED BY THE CUSTOMER

ELECTRIC MOTOR SUPPLIED BY THE CUSTOMER
2.10. NOTES ON MACHINE TEST

2.11. CLEANING THE MACHINE
2.12. DEMOLITION AND DISPOSAL
2C001E6C.DOC
2.1.0

2.12.1
2.12.1.1
2.12.1.2
2.12.2
2.12.3
2.12.4
2.12.5
DEFINITION OF WASTE
SPECIAL WASTE
TOXIC-HARMFUL WASTE
TEMPORARY STORAGE
CHARACTERISTICS OF THE CONTAINERS
REQUIRED REGISTRATION
DISPOSAL
2.13. OPTIONS
2.13.1
SECOND STAGE HOMOGENIZING VALVE
2.13.2
ASEPTIC EXECUTION
2.13.2.1 STERILIZING THE MACHINE
2.13.2.2 REGULATING THE FLOW OF COOLING WATER
2.13.2.3 DESCALING AND WASHING
2.13.3
PARTIAL HOMOGENIZING SYSTEM
2.13.3.1 HOW THE BYPASS SYSTEM WORKS
2C001E6C.DOC
2.1.1
2.1. SAFETY AND ACCIDENT PREVENTION
2.1.1 APPLICATIONS, INTENDED USE

This GEA Niro Soavi homogenizer consists of a positive-displacement piston
pump, equipped with automatic suction and delivery spring-operated valves,
and a homogenizing section connected to it in which the product undergoes a
high-pressure micronization process to reduce the size of the particles
suspended in the fluid and achieve homogeneous dimensional distribution.
This process can be applied to a large range of products, with various viscosity,
and makes it possible to obtain greater product stability through particle
dispersion and micronization, depending on the pressure applied.
The GEA Niro Soavi pump consists of a piston positive-displacement pump,
equipped with automatic suction and delivery spring-operated valves, whose
function is to transfer fluid by increasing head.
As regards the specific configuration of the machine, model, technical data,
accessories and optional features, please refer to the TECHNICAL
SPECIFICATIONS enclosed in chapter 1 of this manual.
2.1.2
INTENDED USE, IMPROPER USE AND PERMITTED USE
It is not permitted to use the machine for a purpose other than those indicated
in chapter 2.1.1.
In particular it is not permitted to treat different products or to use the machine
with performance values (especially flow rate and pressure) other than those
defined in the TECHNICAL SPECIFICATIONS enclosed in chapter 1 of this
manual.
IMPORTANT:
Any use other than the one for which the machine was designed and
described in this manual, shall be considered nonconforming and shall
relieve GEA Niro Soavi of all responsibility.
ATTENTION:
The machine is not designed for use in explosive environments.
2C001E6C.DOC
2.1.2

2.1.3 WORK ZONES, CONTROL ZONES, DANGER ZONES
To enable correct understanding of the topics dealt with in this paragraph, the
following definitions are provided:
- Work zones :
these are the areas where operators can stand during startup and during normal
operation.
From these areas they will be able to rapidly intervene in case of need or
emergency, always within the limits of ones duties and in compliance with
intervention procedures.
The work zones are located around the system in the areas where access is
allowed during operation.
- Control zones :
these are the areas where operators can perform system control and
adjustment operations, on the special control panels.
-
Danger zones :
any area inside or around the machine where the presence of an exposed
person creates a risk for the health and safety of this person.
The danger zones are located around the system.
Exposed person :
any person that is wholly or partly inside a danger zone.
Operator :
a person in charge of installing, operating, adjusting, servicing, cleaning,
repairing or transporting the system.
ATTENTION:
Under normal working conditions, machine control or operation must take
place only in the area designed for its operation.
The control and operation zones are shown in the figure on the following page.
2C001E6C.DOC
2.1.3
Control and work zones (a)

Fig. 2.1.3.A
The following points provide some important precautions that relate to the
above indications.
ATTENTION:
Before starting the work process, an operator must be perfectly familiar
with:
- position, function and use of all electric and pneumatic controls
- position, function and use of all safety devices
- the characteristics of the machine
- this manual and how to use it
The operator must also:
- have received adequate training provided on site by the manufacturers
technicians or an authorized support service centre
- have performed machine operation trials under the guidance of GEA
Niro Soavi technicians
NOTE for operator
The operator is required to instruct any aid personnel used during the
production cycle regarding precise duties and compliance with the
regulations that require suitable clothing as shown in the following pages.
2C001E6C.DOC
2.1.4
ATTENTION:
CLOTHING
The operators in charge of operating and servicing the machine must
wear work clothes (with tight fitting sleeves), personal protection devices
(gloves, glasses, safety boots) in conformity with current laws and safety
regulations.
The following figures show the personal protection gear recommended for
personnel in charge of maintenance who need to access danger zones.
Wear safety boots Fig. 2.1.3.b
Wear protective gloves

Fig. 2.1.3.c
ATTENTION:
Suitable protective gloves must be work in areas with possible high
temperature, in particular in process zones (compression head,
homogenizing valves, pipes).
2C001E6C.DOC
2.1.5
Overalls must be in perfect condition

Fig. 2.1.3.d
No large objects protruding from pockets

Fig. 2.1.3.e
Do not wear jewellery

Fig. 2.1.3.f
2C001E6C.DOC
2.1.6

ATTENTION:
The work area must NEVER be cluttered with tools or other objects that
could cause hindrance. Nothing must interfere with the free movement of
operators.
In case of emergency, personnel in charge must be able to quickly access
the line unhindered. It is the operators duty to ensure that these
indications are complied with and report any failure to do so.
Muffs or ear plugs must be worn

Fig. 2.1.3.g
No access by personnel not working in the area

Fig. 2.1.3.h
2C001E6C.DOC
2.1.7

ATTENTION:
Personnel not working in the area must not stand in the work zone during
machine operation.
Maintenance technicians can work around and inside the machine only
after the machine has been set to maintenance mode.
To set machine to maintenance mode, follow the detailed instructions indicated
in chapter 4.3.1.3 in this manual.
2C001E6C.DOC
2.1.8

2.1.4
RISKS,
ENVIRONMENT
2.1.4.1
HAZARDS
AND
RESIDUAL
RISKS
IN
THE
GENERAL SAFETY
Compulsory information and training

This manual does not describe general safety aspects that should already be in
place in the factory to comply with the requirements for workplace safety.
However it is important to go over the main points to ensure that these are
overlooked in the manual and in the factorys safety plan.
ATTENTION:
Protection from risks starts with information and training of workers.
Instructing workers
The Employer shall arrange for each worker to receive adequate instruction on:
safety and health risks connected with the companys activity in general
measures and protection/prevention activities adopted
specific risks to which workers are exposed in relation with the work performed,
safety regulations and company rules
procedures regarding first aid, fire prevention and evacuation plans
Training workers
The employer will ensure that operators and maintenance technicians receive
adequate safety and health training particularly with respect to issues
concerning their role and specific duties.
2C001E6C.DOC
2.1.9

2.1.4.2
RESIDUAL RISKS AND DANGERS
The residual risks present in the machine are listed below:

-
Noise level (personal protection devices, such as plugs or

muffs, must be worn)
Risk of scalding from contact with hot machine parts

(protective gloves and adequate clothing must be
worn)
Risk of injury caused by moving parts (the machine must be

used exclusively with all of the guards in place and correctly
fixed, for maintenance follow the indications given in chapter 4)
- Electrocution hazard due to the presence of live parts (these

parts are signalled by an electrical hazard sticker)
- Trip hazard (only for models with access step for maintenance
of processing area)
- Residual risk resulting from the inability to supervise the work area (this
residual risk is managed by indicating the areas involved, chapter 2, and,
for maintenance operation, by means of signs affixed onto the machine
and the requirements described in chapter 4)
- Risk of becoming trapped inside the machine (refers to maintenance

technician, for models NS3037 and higher models)
2C001E6C.DOC
2.1.10

2.1.5
SAFETY DEVICES ADOPTED
The machine is equipped with safety devices that prevent it from reaching
critical conditions that would lead to sudden failure and hazard for users.
Intrinsic safety is ensured by accurate design and sizing allowing large safety
margins, considering the high pressure levels that can be reached as a result of
incorrect operation by users or problems in the line where the machine is
installed.
The presence of an overpressure valve on the compression head, suitable
electric protection on the main motor, emergency pushbutton and protective
panel on the head, are the main safety devices present on the machine: these
devices are described in the following paragraphs.
2.1.5.1
OVERPRESSURE VALVE
The pressure limiting valve (1) has been designed and constructed by GEA
Niro Soavi for the protecting the machine in case of overpressure inside the
compression head as a result of the machines pumping action.
ATTENTION:
The safety valve is used for machine protection; pipes downstream of the
machine are only protected by a valve that may be installed in the line.
The safety valve offers the following advantages:
- reduced maintenance
- it closes automatically in case of overpressure release, allowing production
to be resumed immediately
- it enables precise calibration and exact repeatability of interventio
2C001E6C.DOC
2.1.11
Location of overpressure valve

Fig. 2.1.5.1.a
Operation
The valve has a ball which is kept in place by a spring; this spring will allow the
valve to open whenever the calibration value set during the final testing is
exceeded.
Spring preloading must never be changed to avoid modifying the valve opening
value, as this would affect the safety conditions designed by GEA Niro Soavi
and invalidate the guarantee; for this reason the preload adjustment nut is
sealed.
If the calibration value is reached the valve opens automatically and discharges
product via the outlet pipe;
Once the overpressure valve has closed, it is possible to increase the
homogenizing pressure again up to the desired working value, unless the
condition that triggered the valve has damaged it to an extent that it will cause
immediate stopping.
ATTENTION:
The discharge pipe MUST ALWAYS be directed downwards, to prevent
hazards for operators; the Purchaser is responsible for providing a
suitable product collection sump connected to drainage.
2C001E6C.DOC
2.1.12
ATTENTION:
The discharged product must be disposed of properly, in compliance with
current regulations in force in the country where the machine is installed.
ATTENTION:
Triggering of the overpressure valve can cause damage to the safety
valve seal with consequent reduction of the opening value set during the
calibration phase. It might therefore prove necessary to replace the seat
and ball after a number of opening events, in order to restore the original
operating conditions.
Washing
Washing of the zone in contact with the product (with closed overpressure
valve) normally takes place during the machine washing phase (C.I.P.).
ATTENTION:
After triggering of the valve due to the calibration pressure having been
exceeded, the valve MUST ALWAYS be removed from its position and
cleaned manually.
ATTENTION:
Do not disassemble the valve body and do not remove the plastic cap. It
is prohibited to change the safety valve set value; doing so will invalidate
the guarantee and affect protection of the machine, of its components and
of operators.
2C001E6C.DOC
2.1.13

2.1.5.2
PROTECTION DEVICES ON MAIN MOTOR
The machine is equipped with electrical protection devices to suit motor power,
starting system and operating conditions: they use thermal magnetic switches,
fast fuses or automatic switches against short circuits, automatic switches or
inverter for protection against overheating.
2.1.5.3
EMERGENCY PUSHBUTTON
An emergency pushbutton (1), highlighted by the specific colour required by

current regulations, is located on the front panel of the machine.
If pressed, this button stops the machine instantly if dangerous situations arise,
such as: operating problems, unusual noise level, possibility of breakage.
Emergency pushbutton
Fig. 2.1.5.3.a
In case of danger you can also use the master switch (2) located on the
switchboard as an emergency shutdown device, as shown in the figure below.
2C001E6C.DOC
2.1.14
Master switch
Fig. 2.1.5.3.b
ATTENTION:
The position of the machine and its connection with the product line must
leave sufficient space to enable rapid, unhindered access to the
emergency pushbutton.
2C001E6C.DOC
2.1.15

2.1.5.4
PROTECTIVE PANEL ON HEAD
The compression head (1) is fitted with an additional panel to protect personnel
from the possible projection of machine parts and from the high temperature
that may be reached by the head.
Compression head panel

Fig. 2.1.5.4.a
ATTENTION:
Do not enable machine use if the guard is not in place and correctly fixed.
The guards must never be removed during machine operation.
2.1.5.5
MACHINE PANELS
The machine is fitted with cover panels (1) made of satin-finish steel sheet
which enables:
- protection of internal machine components from dirt, water or product soiling
- external cleaning
- protection of operators from moving parts, live parts or high temperatures
which could be a risk for the safety of personnel, in compliance with CE
regulations and safety standards in force in the country where the machine
is installed
2C001E6C.DOC
2.1.16
ATTENTION:
The machine must be operated EXCLUSIVELY with panels or guards
completely closed, to prevent the danger of operator injury, therefore it is
prohibited to open the above protection devices during machine
operation.
The panels can be removed during maintenance and/or installation procedures.
The side panels have handles (2) and locks with special key to access the
inside of the machine, during maintenance procedures.
ATTENTION:
Ensure that ALL the panels are closed and blocked before starting the
machine, to prevent accidents; in handling the panels you should always
use the handles provided. Depending on the size and weight of the
panels, two people might be needed to remove and fit back the panels.
ATTENTION:
Before removing the protection panels the operators in charge of
installation and maintenance must set the machine to maintenance mode
by following the detailed instructions provided in chapter 4.3.1.3 in this
manual.
Cover panels
Fig. 2.1.3.5.A
2C001E6C.DOC
2.1.17

2.1.6 SAFETY SIGNS
A set of danger signs are affixed onto the machine to call the attention of
operators and exposed persons.
IMPORTANT:
The warning signs and compulsory action signs on the machine play an
important safety function; operators and maintenance technicians are
required to comply with the indications on these signs.
The safety signs on the machine have been applied as indicated in the figure
on the next page.
ATTENTION:
It is prohibited to remove warning signs and compulsory action signs that
perform a safety function.
Failure to comply with this requirement will invalidate the guarantee and
transfer all liability to the purchaser. The user is required to restore any
signs that might be accidentally removed or that are dislodged from their
position.
Position of some safety signs present on the machine

Fig. 2.1.6.a
2C001E6C.DOC
2.1.18
PROHIBITION SIGN
No access to personnel not working in this
area.
DANGER SIGN
Presence of live parts
COMPULSORY ACTION SIGN
Hearing protection muffs must be worn
DANGER SIGN
Danger of burning or scalding due to possible
high temperature of machine front
DANGER SIGN
Danger of burning or scalding due to the high
temperature released by hot surfaces
(homogenizing units)
DANGER SIGN
Danger of injury caused by moving parts
2C001E6C.DOC
2.1.19
2.2. CE MARK AND ISO 9000 CERTIFICATION
The machine has been designed and built in accordance with EEC standards
on the safety of equipment (2006/42/CE).
GEA Niro Soavi guarantees that this machine complies with the abovementioned standard by marking the front of the machine with "CE" as shown in
figure 2.2.1 here below, on the front part of the machine.
In Section 1 TECHNICAL SPECIFICATIONS we have attached the
Declaration of Conformity CE of the machine.
FIGURE 2.2.1
In addition to this, GEA Niro Soavi is certified according to UNI EN ISO 9001 for
design, manufacturing and servicing of homogenisers and high pressure
pumps, therefore your machine has been enginnereed and produced according
to approved quality procedures.
See figure 2.2.2 for the UNI EN ISO 9001 Quality System Certificate.
2C001E6C.DOC
2.2.1
FIGURE 2.2.2
2C001E6C.DOC
2.2.2
2.3. IDENTIFICATION OF THE MACHINE
The machine is identified by the name plate (fig.2.2.1) located on the front
panel (or on the pulley protection panel, for the Hercules versions without
casing), which includes
- the manufacturer's name
- model and type
- serial number.
The serial number is also punched on the compression head.
This number should always be quoted in any correspondence addressed to
GEA Niro Soavi's Customer Service in order to identify the machine properly.
2C001E6C.DOC
2.3.1
2.4. GUARANTEE
If not specified otherwise in the order confirmation, the terms and conditions of
guarantee are as follows:
2.4.1
SCOPE OF THE GUARANTEE
GEA Niro Soavi guarantees the good quality and workmanship of its products
and shall - during the specified guarantee period - repair or replace free of
charge any part whose failure or premature wear and tear are the result of poor
quality of materials, defective workmanship or assembling.
The guarantee shall not apply to those parts whose failure or wear and tear are
due to:
- operator's negligence in checking the levels of the fluids, cleaning the filters,
providing the correct utility lines or improper feeding;
- insufficient infeed pressure in the machine;
- use of the machine with operating values exceeding the ones specified in
the contract, especially with respect to maximum pressure, flow, product
treated, operating and washing temperatures, feed pressure, specifications
of required utilities.
- use of inappropriate tools for the ordinary or extraordinary maintenance;
- failure to perform or incorrect maintenance;
- alterations or modifications carried out - whether directly or indirectly without the specific authorization in writing by GEA Niro Soavi;
- failure to comply with the INSTRUCTIONS FOR USE & MAINTENANCE.
- incorrect machine use, incorrect operating procedures and conditions
- incorrect machine installation or incorrect layout of feed line
- use of unsuitable components upstream or downstream the machine, and in
particular use of inadequate feed pump.
For this reason, we strongly recommend that the instructions contained in this
Manual are understood and followed, as a pre-condition for the correct and safe
use of the machine.
Using the machine and reading the INSTRUCTIONS FOR USE AND
MAINTENANCE imply integral acceptance of Warranty conditions.
For further information about application of the Warranty, see General Terms of
Sale.
2C001E6C.DOC
2.4.1
2.4.2
DURATION OF THE GUARANTEE
The guarantee shall last for 12 MONTHS from the date of delivery of the
machine, unless otherwise specified in the Order Confirmation.
Such period shall remain unchanged even in the event that spare parts
replacements or repairs are carried out during the 12-month period.
2.4.3
APPLICATION OF THE GUARANTEE
As a condition of the applied warranty, any parts claimed to be defective by the

customer shall be provided to GEA Niro Soavi to establish the cause.
The cost of shipping of materials shall always be charged to the customer.
Any work required for replacement/repair under guarantee shall be executed at GEA Niro Soavi's option, on the manufacturer's premises, on thirds' party or
directly on the spot.
The cost of shipping materials to the customers presmises shall always be
charged to the customer, especially in the case of urgent and specials
shipments of material or spare parts.
For any work carried out locally, the customer shall provide and pay for the
necessary utilities, extraordinary equipment, auxiliary personnel that may be
required and the costs of travel, board and accomodation of GEA Niro Soavi's
technicians.
2.4.4
EXCLUSIONS AND LIMITATIONS
The guarantee shall not cover the materials and parts subject to normal wear
and tear such as, but not limited to, all the gaskets used in the machine, Vbelts, plunger seals and relevant packing and support washers, safety valve
seat, filters, etc., as well as those parts whose life can not be estimated
beforehand - such as lamps, fuses, plungers - together with any coating,
delivery valve and their seats, homogenizing valve, pressure gauges.
For the components and accessories bought from independent Vendors, the
guarantee shall be the one granted to GEA Niro Soavi by such Vendors.
2.4.5
HOW TO RETURN THE DEFECTIVE MATERIAL
Before returning to GEA Niro Soavi any part for which a replacement/repair
under guarantee is claimed, the necessary approval shall be ontained from
GEA Niro Soavis Customer Service.
All parts shall be properly packed to avoid any damage in transit, and
accompanied by:
- reference to the purchase order number;
- machine serial number;
- code number of the part;
- accurate description of the defect and the circumstances which caused
it.
All parts approved to be under guarantee are delivered ex works; replaced
parts are the property of GEA Niro Soavi and shall be returned ex works.
2C001E6C.DOC
2.4.2
2.5. HANDLING
CAUTION: These instructions shall be made available to the personnel

involved in the handling and installation of the machine.
The machine is sent to the Customer usually packed in a properly sized

wooden crate and wrapped in plastic film for additional protection, unless
otherwise specified in the Order Confirmation.
The wooden crate allows the machine to be handled with a fork lift or crane,
and appropriate marks are provided on the crate at the points for running steel
cables or belts for lifting (figure 2.5.1).
FIGURE 2.5.1
2C001E6C.DOC
2.5.1

Concerning the dimensions and weight of the machine, see the Installation
Drawing shown in Section 1 TECHNICAL SPECIFICATIONS, in order to use
the proper lifting equipment.
The weight given is merely indicative and should be used only to select the
correct handling and transport means.
Please note that the center of gravity of the machine lies towards the
compression head (front part).
When handling unpacked machines use fork lifts (unless otherwise specified in
the handling instructions) and make sure that the compression head lies on the
operator's side. Forks should be adequately spaced and sized so as to
accomodate the entire base of the frame (figure 2.5.2) to prevent damage to the
machine frame or panels.
Side panels can be removed during transport to prevent damage; the front part
of the bodywork, under the compression head, has not been constructed to
support the weight of the machine. Do not use this part as a lifting point as this
could result in damage.
FIGURE 2.5.2
CAUTION: In order to ensure a balanced handling of the machine and

avoid damage to the machine itself or hazards for the personnel, all
movements should be carried out VERY SLOWLY by authorized
2C001E6C.DOC
2.5.2

operators, who must wear suitable protection devices and comply with
safety regulations.
WARNING: Before handling the machine, make sure that the route to be
followed and the intended place of installation are clear of any obstacle.
WARNING: Operators are required to read these instructions before

handling the machine; all personnel involved in handling of the machine
must be acquainted with transport and handling regulations, as well as
with regular safety standards.
WARNING: Use only tested hoisting devices approved to support the

machines weight, as indicated in the dimension drawing in Section 1
TECHNICAL SPECIFICATIONS.
Do not under any circumstances leave suspended loads and never stand
below suspended loads.
WARNING: The floor on which the machine is to be placed must withstand

to at least 150% of the machines weight indicated in the Installation
Drawing in Section 1 TECHNICAL SPECIFICATIONS.
2C001E6C.DOC
2.5.3
2.6. RECEIVING AND CHECKING THE MACHINE
Unless specified otherwise in the Order Confirmation, once the machine has left
the Manufacturer's premises, any damage shall be under the responsibility of
the carrier - whether an independent one or a Customer's employee.
Therefore, when receiving the machine, the following should be checked:
- contents of the packing against the Packing List;
- integrity of the packing, so that any evident damage can be immediately
reported to the carrier;
- any damage suffered by the machine as a result of improper transport by the
carrier.
In order to minimize the amount of inconvenience for the Customer, GEA Niro
Soavi Shipping Department is always available to assist with clarifications,
evaluation of any damages, and any other action required to restore the
machine to its proper and safe conditions.
2C001E6C.DOC
2.6.1
2.7. STORAGE
2.7.1
STORAGE BEFORE INSTALLATION
During the time preceding installation, the machine and its apparatus should be
conveniently stored in closed, clean premises to avoid deterioration and
preserve its efficiency.
If no storage place can be provided other than outdoor, a waterproof cover
should be provided to prevent contact with dust, humidity, rain, etc.
Special attention should be given to electric control boards and electronic
equipment, which are easily affected by humidity and low temperature.
If separate from the machine, they should be stored indoors and provided with
special humidity absorbers.
WARNING: Storage temperature should not be less than -5C and more
than +55C; humidity should be less than 95%, with no-condensate.
Vibrations should be avoided as much as possible.
2.7.2
STORAGE FOR PERIODS LONGER THAN 3 MONTHS
If the machine is expected to remain stored for over three months before
installation, provide a closed storage place protected from bad weather, dust or
corrosive releases, as described before. Observe the above precautions for
electric components.
In addition YOU MUST:
- loosen the tension of V-Belts using the appropriate tighteners (sees Section
3 - MAINTENANCE);
- disassemble the plungers and seal packings (see Section 3 MAINTENANCE)
WARNING: Pistons and seal packings should be reassembled, and belts

tensioned at the time of machine installation.
WARNING: In case the machine plungers are chrome coated, or are using
a tungsten carbide detonated coating (see Section 1 TECHNICAL
SPECIFICATIONS), they must be disassembled together with the packings
if the machine is in storage more than ONE month.
2C001E6C.DOC
2.7.1
2.8. INSTALLATION
2.8.1 POSITIONING
Correct positioning of the machine in the production line enables optimal
operation and easy accessibility for the required ordinary maintenance
procedures.
For this reason, a clearance area must be allowed around the machine for the
activities of maintenance personnel; the area will depend on the size of the
machine. See figure below. This clearance area must also enable staff to
quickly leave the area surrounding the machine in case of accidents.
The front part of the machine and the head require maintenance regularly.
We recommend leaving a suitable space in the front area to enable complete
removal of the head and, on the sides, if the main motor needs to be removed
using hoisting means (bridge crane or fork-lift truck).
It is important to keep the machine away from heat sources that could interfere
with the necessary cooling process, and ensure that no objects are obstructing
the flow of air.
Water drainage points should also be available to prevent flooding that could
affect the machine. In particular a drainage sump is needed in the safety
valve discharge area.
Lastly, it is necessary to prevent water ingress through the ventilation openings
of the machine.
ATTENTION:
The floor supporting the machine must be able to withstand at least 150%
of its weight, as indicated in the Installation drawing.
Fig. 2.8.1.2
2C001E6C.DOC
2.8.1
2.8.2
ACCESS TO THE INSIDE OF THE MACHINE
The machine is provided with a satin-finish stainless steel fairing for:

- protection of the internal components from dirt, water or fouling with product;
- easy cleaning of the external parts;
- operator's protection from moving, under voltage or hot parts which may be
hazardous for the personnel, in compliance with EC standards and CE mark
requirements, and safety regulations in force in the country where the
machine is installed.
CAUTION: to avoid any danger of injuries to the operators, the machine
should be operated ONLY with the panneling in place or protections
completely closed.
Panels may be removed to allow maintenance and/or installation work to be
carried out.
Side panels are fitted with handles and special key locks to access the inside
of the machine.
WARNING: To prevent accidents, ensure that ALL retainers are locked
before starting the machine; to remove or replace panels always use the
handles provided. Depending on the size of the panels, two persons might
be needed to remove or instal the panels.
CAUTION: Before removing the protection panels, the installation/

maintenance personnel should cut off the power input to the machine by
locking the appropriate power switch with a padlock.
2C001E6C.DOC
2.8.2
2.8.3
MACHINE LEVELING
To ensure a smooth, vibration free operation, the machine should be properly

leveled and its legs should rest evenly on the floor.
To this effect, the machine is supplied with adjustable legs and rubber pad
(figure 2.8.1, item 1); in some cases, with fixed legs which do not require to be
adjusted or with pivoting wheels which have to be locked before operating the
machine.
For the leveling, proceed as follows:
- lift the machine and place the pads under the legs;
- lower the machine until the legs sit firmly on the blocks;
- adjust height from floor by tightening or loosening the adjustable legs, then
check the levelling with respect to the machined surface of the head;
- make sure that the machine's weight is divided among all legs;
- lock the legs using the appropriate lock ring (figure 2.8.1, item 2).
In some cases, due to vibrations, the machine may move and consequently
cause stress to the piping; if you wish to avoid this, the leg pads can be
secured by steel rings fixed to the floor.
FIGURE 2.8.1
2C001E6C.DOC
2.8.3
2.8.4
CONNECTION TO UTILITIES AND PRODUCT LINE
The type, dimension and position of the connectors normally used to connect
the machine to the production line are specified in the dimension drawing in
Section 1 TECHNICAL SPECIFICATIONS.
The machine also includes (section 1 TECHNICAL SPECIFICATIONS):
- water connection for lubrication of packs and cooling (max. hardness 8 dH /
15 fH; recommended chloride value < 25 mg/liter, max 200 mg/liter
- water drain pipe;
- (possible) connection for compressed air (for homogenizers provided with
air-operated control system);
- (possible) connection for steam (for aseptic versions)
- condensate drain from lubrication system;
- discharge grid for cooling air.
For the specific requirements of each machine, type of connections and fluid
specifications, please refer to Section 1 TECHNICAL SPECIFICATIONS.
As far as the utility connections, we recommend providing on/off solenoid
valves designed to open at the machine start (if not already included in the
machine) to be placed at the machines utilities inlet ports.
In particular, the manual valves of the lubrication water circuit should remain
always open, in a position which allows controlling an adequate flow of water
for lubrication or production of enough condensate (for the aseptic version).
Keep in mind that excessive lubrication water can lead to flooding of the sump
where water is collected, with the risk of water going into the drive section and
polluting the lubrication oil; for this reason it is important to regularly drain any
condensate or water that may be found in the lubrication circuit, as described in
Section 4 - MAINTENANCE.
WARNING: For the machines provided with aseptic system, the Customer
shall be responsible to install a steam pressure reducer to protect the
aseptic system and ensure operators safety. Fluid specifications are
shown in Section 1 TECHNICAL SPECIFICATIONS.
In case a pipe is used for the water drainage, when calculating the required
diameter and slopes, remember that water is discharged by gravity and not by
pressure. Provide an adequate degree of slope in the system to avoid water to
accumulate in the sump.
WARNING: For the disposal of waste water or cooling water, refer to the
specific regulations in force locally. No traces of lubrication oil or product
residues are allowed in the effluents disposed.
2C001E6C.DOC
2.8.4
Cooling air is discharged through grids, situated on the top of the machine,
controlled by a fan of suitable size for free discharge (not for all models).
In case the discharged air needs to be conveyed via ducts, please contact GEA
Niro Soavi's Technical Office for details.
WARNING: No device designed to throttle, whether totally or in part, the

delivery pipe, is allowed to be installed downstream the machine, as this
may cause risk of excessive pressure in the pipes and compression head.
In fact, the machine has been designed to withstand output
counterpressures not bigger than those indicated in the Technical
Specifications, Section 10 but, as this is a positive-displacement pump it
can create dangerous overpressure which can burst the pipes
downstream the machine when the outlet is closed for the liquid flow.
WARNING: For safety reasons we recommend you ALWAYS install a

safety valve downstream the machine to protect the line and users. You
should also ensure that all the valves used downstream the machine are
NORMALLY OPEN valves, so that they will not close in case of accidental
stops or emergency power down, or power failures. The machine has
been designed to have a certain level of inertia, so it will go on pumping
even after the main motor has been disconnected..
FIGURE 2.8.2
2C001E6C.DOC
2.8.5
2.8.5
INSTALLATION
These guidelines are provided to ensure correct machine installation and

operation and guarantee long life to the machine and its components while
preventing situations of danger for operators.
For high-pressure positive displacement pumps and homogenizers, infeed

pressure must ALWAYS be kept over a minimum level for correct operation
without cavitation conditions which could damage the machine. The
minimum values indicated in Section 1 TECHNICAL SPECIFICATIONS
must be observed strictly; in any case, depending on the process
temperature and viscosity characteristics, it is necessary to ensure that
infeed pressure is constant and sufficient to prevent cavitation and
underfeeding of the machine.
For further information or special requirements ALWAYS contact GEA Niro
Soavi
to feed the machine use an infeed pump with delivery 1.2 times greater than
the rated flow in case of machines with 3 or more pistons, and 1.5 times in
case of machines with 1 or 2 pistons. Pump delivery must be calculated at
least over the minimum pressure required for feeding.
If a positive displacement pump (lobe, single screw, etc.) or diaphragm pump
is used , a suitable by-pass pipe regulated by a modulating valve on the
infeed pump, and/or an adequate speed regulating system for the infeed
pump, to ensure correct machine feeding
if the products treated vary greatly in terms of viscosity, or if a positivedisplacement pump must be used for viscous products and washing water,
you must use a pump speed adjustment system regulated by infeed pressure
to ensure that machine feeding is correct under all conditions, including
during transitory production stages.
installation of the two homogenizers or piston pumps in series can only be
carried out provided a few changes are made, such as providing speed
variation of both machines controlled by an an infeed pressure adjustment
loop and installation of a by-pass system; for information in this respect
please contact GEA Niro Soavi
it is necessary to use a feeding pump for each single machine; do not install
two or more machines in parallel with one single feeding pump to prevent
dangerour pulsation interferences
the feeding line between the feed pump and the homogenizer or piston pump
must be direct, possibly without bends, and with a size equal to or greater
than the size of the homogenizer/piston pump, without section variations, to
prevent loss of load; the radius of curves must be as large as possible to
2C001E6C.DOC
2.8.6

prevent loss of load especially in the infeed stage and to avoid noise
problems at delivery.
we recommend you install a pressure gauge near the area where product is
fed into the homogenizer / piston pump in order to check infeed pressure;
this pressure gauge can be supplied as an optional by GEA Niro Soavi and
can be standard, with minimum contact or with continuous analog signal for
remote control.
if filters need to be installed on the feeding line, you must allow a clear area
at least 3 times the size of the pipe used; you also need to install a pressure
gauge downstream the filter to check actual infeed pressure and prevent
filter clogging and danger of cavitation of the machine. For cleaning
purposes we recommend installing parallel filters to be used alternatingly.
every homogenizer or piston pump is characterized by pulsating operation:
for this reason, depending on the kind of system and machine flow, we
recommend you install a pulsation damper both for suction and delivery
(providing up to 20 bar maximum counterpressure on the line)
the pulsation damper is always recommended for flow rates exceeding
50006000 l/h; on the suction end, it must be installed as close as possible
to the machine inlet, while on the delivery end it must be installed on a
horizontal pipe at a distance of minimum 1 meter from adjacent bends. For
technical details about size and installation please contact GEA Niro Soavi
the pulsation damper must be installed in a vertical position; do not install the
damper so that the flow enters the damper directly, otherwise the damper will
fill up too quickly and become less effective as no air will be left at the top
if the feed pump is connected to a tank, ensure that no air is sucked in by the
suction inlet through the creation of vortices by fitting suitable internal
barriers to divert the flow; the feeding pump must have a net positive suction
head at all times
we recommend you install a suitable safety valve downstream the
homogenizer or piston pump in order to protect the system from possible
overpressure caused by inexperience or incorrect operation procedures
downstream the machine; the safety valve fitted in the machine, even where
a piston pump is used, will protect the machine, but not the system to which
it is connected, in case of dangerous overpressure.
Never use the machine to fully drain the feeding tank, to avoid product
suddenly running out during operation under pressure, but provide at least
one level sensor to remove pressure (in the case of a homogenizer) and
stop the machine before the product being fed runs out
2C001E6C.DOC
2.8.7

the product treated must contain no air or gas, to prevent cavitation problems
in the machine. If the product contains air because it is very viscous or due to
previous processing phases, you need to remove the air using appropriate
deaeration equipment
if processing temperature exceeds 90 C, it is absolutely necessary to
increase feeding pressure due to increased steam pressure which can lead
to cavitation.
Feeding pressure should therefore be increased by 1 bar for each 5 C of
temperature increase above 90 C added to the minimum feeding pressure
specified in Section 1 - TECHNICAL SPECIFICATIONS.
This value must be doubled in case of products with a viscosity value greater
than 500 cP.
For special products and special process temperatures contact GEA Niro
Soavi
the machine is fitted with automatic pumping spring valves; the load is
defined according to the type of valve and the characteristics of the product.
This means that if the machine has been stopped or is inactive, and the
feeding line is open and under pressure, you are able to check the flow of
product through the machine. To make sure there is no product flowing
through the machine when the machine is inactive, the user must provide a
cutoff valve for the feeding line upstream the machine.
2C001E6C.DOC
2.8.8
2.8.6
POSITIONING THE ELECTRIC EQUIPMENT
Our machines are supplied in the standard version without electric power
board; this will be designed and constructed according to the specifications of
the machine as an optional; in any case the machine is fitted with a terminal
box which houses all the connections of the electric devices installed in the
machine, excluding the motors.
Where the electric board is supplied, and as a general recommendation, the
cabinet containing the electric control and power equipment - if not built in the
machine - should be placed as far as possible in clean, dry, ventilated premises
which should be free from vapour, suspended dust or corrosive release. Before
ordering the machine, the Customer should make sure that the intended place
of installation is suitable to protect the equipment from any aggression.
Besides, it should be ascertained that no heat sources are present in the
vicinity to avoid local overheating and ensure that all electric equipment can be
cooled down efficiently.
When forced ventilation is provided, any air vent should remain unobstructed. If
it has been established that the ambient air is not suitable for proper ventilation,
an air duct should be provided, in addition to selecting a control board suitable
for the particular operating conditions existing locally.
For the type, overall size, weight and installation requirements of the control
board, see Section 1 TECHNICAL SPECIFICATIONS (if the board has been
supplied by GEA Niro Soavi).
2C001E6C.DOC
2.8.9
2.8.7
ELECTRICAL CONNECTIONS
The power line to the control board should be of appropriate type according to
the length, type of routing, ambient temperature, nature of the load, and always
in accordance with the provisions of the local regulations on this matter.
If no specific agreements have been made in writing with GEA Niro Soavi, the
user shall be responsible for establishing the features of the power line and
earthing conductor up to the terminal board of the machine, as well as selecting
appropriate protection devices against short-circuits and contact voltage.
Where the electric board is supplied by GEA Niro Soavi we will provide a list of
cables with size calculated assuming a length of 50 meters, closed conduit with
three-pole cables and 40 C ambient temperature.
As far as the power details of the machine and wiring diagrams, reference
should be made to the electric specifications and diagrams shown in Section 1 TECHNICAL SPECIFICATIONS and in Section 6 WIRING DIAGRAM.
CAUTION: The indications given concerning the wiring refer to standard
laying and environmental conditions; the values shown are purely
indicative, therefore they should ALWAYS be cross-checked by the user
depending on the actual operating conditions.
The electric connections between machine and electric power board and
between electric power board and power mains must be made by the Customer
who is also responsible for checking that they have been properly executed and
that they comply with the wiring diagram, before the machine is started up.
GEA Niro Soavi shall not be liable for injury to people or damage to objects
caused by incorrect connection of electric equipment; all electric connection
must be checked by authorized personnel.
If in doubt please contact GEA Niro Soavi.
2C001E6C.DOC
2.8.10
2.8.8
DIRECTION OF ROTATION OF ELECTRIC MOTORS
At the time of wiring, make sure that all motors rotate in the correct direction:
CAUTION: To check the direction of rotation, the motors should be

operated ONLY by impulses.
When performing these operations, follow strictly the safety rules and
stay away from any moving part inside the machine.
Remove only the panels on the LEFT HAND SIDE of the machine.
Before starting the machine, make sure that the protection panels on the
RIGHT HAND SIDE (drive) of the machine are in place.
main motor: the correct direction of rotation is shown by the arrow on the
flywheel; it is COUNTERCLOCKWISE for machines with FORCED
LUBRICATION and gear reducer); COUNTERCLOCKWISE for machines
with splash lubrication (see Section 1 - TECHNICAL SPECIFICATIONS),
unless otherwise specified by the direction of the arrows on the machine
(flywheel and/or motor)
oil pump motor (only for machines with motor-driven lubrication pump): follow
the direction of the arrow printed on the pump body. In case of mistake, the
low pressure in the circuit triggers the pressure switch, which prevents the
machine operation;
electric fan of main motor (only for machines designed for variable speed):
follow the direction indicated by the arrow;
electric fan of machine body: follow the direction indicated by the arrow;
Auxiliary motors may be installed depending on the type of machine: verify the
actual installation with reference to the technical sheet and the wiring diagrams,
Section 1 -TECHNICAL SPECIFICATIONS.
If the direction of rotation is not correct, reverse any of the two phases of the
supply cord.
CAUTION: Before starting the motors ensure that ONLY installation

personnel are present in the vicinity, and that NOBODY is in contact with
the machine.
2C001E6C.DOC
2.8.11
2.9. SPECIAL NOTES
2.9.1
CONTROL BOARD TO BE PROVIDED BY THE CUSTOMER
If the electric power and control board (optional) is not supplied with the
machine, GEA Niro Soavi will include a Technical Sheet (Section 1 TECHNICAL SPECIFICATIONS) showing the electrical requirements of the
machine, together with an operation sequence to enable the Customer to
establish the elements of the control board and the operating features of the
required protection devices for a correct execution and the selection of
appropriate control and protection devices.
CAUTION: GEA Niro Soavi shall not be held liable for damages caused to
either persons or the machine due to mistakes made in the design and/or
execution of the control board.
CAUTION: The control board should be built in accordance with the local
operational and safety regulations in force.
2.9.2
ELECTRIC MOTOR SUPPLIED BY THE CUSTOMER
The electric motor shall be made in accordance with the general specifications
laid down by GEA Niro Soavi as to POWER, NUMBER OF POLES, SIZE,
SERVICE (Section 1 - TECHNICAL SPECIFICATIONS).
The motor shall be placed either on the supporting plate and secured by bolts
in the holes provided (or made at the time of installation) taking care that the
motive pulley is in line with the flywheel.
For information on installation and tensioning of V-belts see Section 3 MAINTENANCE.
2C001E6C.DOC
2.9.1
2.10. NOTES ON MACHINE TEST
Before shipment all of our machines are accurately tested by qualified

personnel through operational tests which simulate the normal working
conditions.
Through the operational tests - run with cold water - it is possible to verify the
actual performance of the machine against the design data, the calibration of
safety, control and check devices, the conditions of any seals, as well as the
noise and vibration-free operation of the machine and the parameters
introduced in any programmable instruments or equipment that might be used.
To test the conditions of operation of the machine (flow rate with the maximum
operating pressure allowed, noise level, electric absorption) the machine is run
with water at a temperature of approximately 20 C, so it is possible to verify the
deviation of the machines actual flow rate compared to the rated value 5%
with product.
However, at the time of start-up, after the machine has been installed in the
production line, a final test of the conditions of operation is required.
Upon request of the Customer, GEA Niro Soavi can dispatch an engineer for
the first machine start-up in order to check that the wiring has been executed
correctly and that the machine has been properly installed, besides providing
any additional information or instruction to the operators and service personnel
with reference to this Manual.
CAUTION: Should the Customer decide not to ask for the attendance of
our engineer at the time of the start-up, GEA Niro Soavi shall not be liable
for damages to persons or property caused by failure to observe the
instructions provided in this Manual (INSTRUCTIONS FOR USE AND
MAINTENANCE).
2C001E6C.DOC
2.10.1
2.11. CLEANING THE MACHINE
The machine is supplied with external paneling in glazed stainless steel plate
(ARIETE version) which is easy to clean with water.
Washing prevents the deposit of product residuals on the machine: wash the
bodywork with running water from time to time, paying particular attention to the
compression head and the sump.
If required you may use a cloth and any standard mild detergent.
To prevent water from entering the machine, place a suitable covering over the
ventilation hole; do not wet the electric panel or the control panel.
The HERCULES industrial version is supplied without external paneling, but
only with protection panels to cover moving parts: in this case make sure you
do not wet unnecessarily the electrical components of the machine.
WARNING: Before washing with running water, make sure that power has
been cut off by means of the sectioning switch of the supply line that
should be locked with appropriate padlock.
2C001E6C.DOC
2.11.1
2.12. DEMOLITION AND DISPOSAL
2.12.1
DEFINITION OF WASTE
Waste means any substance and object deriving from human activity or natural
cycles, which is abandoned or destined to be abandoned.
2.12.1.1
SPECIAL WASTE
The following can be considered special waste:

- residues deriving from industrial processes, agricultural, artisan,
commercial and service-related activity which, because of its quality or
quantity, cannot be included in municipal waste
- deteriorated, obsolete machinery and equipment
- motor vehicles and discarded parts
2.12.1.2
TOXIC-HARMFUL WASTE
Toxic-harmful waste is all the waste that contains or is contaminated by the

substances indicated in the annex to Pr. Decree 915/52 implementing directives
75/442/CEE, 76/403/CEE and 768/319/CEE and/or laws or regulations in force
in the country where the machine is installed.
FIG. 2.12.1.2
2.12.2
TEMPORARY STORAGE
Temporary storage of toxic and harmful waste is allowed prior to planned

disposal by means of treatment and/or final storage. In any case environment
protection laws in force in the users country must be complied with.
2.12.3
CHARACTERISTICS OF THE CONTAINERS
All fixed and movable containers destined to contain toxic and harmful waste
must have adequate resistance characteristics depending on the chemicalphysical properties and the hazardousness of the waste contained.
All containers holding dangerous or harmful products or substances must bear
indications and signs designed to reveal the nature of their content.
2C001E6C.DOC
2.12.1
2.12.4
REQUIRED REGISTRATION
For the disposal of used oil, we recommend the use of in/out registers for
special waste or toxic-harmful waste deriving from machine processes.
2.12.5
DISPOSAL
Any refuse materials product must be disposed of in accordance with the laws
in force in the country where the system is installed.
The substances produced during maintenance or machine demolition
procedures are:
- used lubricants;
- recovery materials (coating, electric cables, etc.);
- plastic and rubber materials (pipes, gaskets, etc.);
- metals (head and transmissions components, frame, panels, pipes,
bearings, gears, etc.);
- electric and electronic components.
Any polluting product must be disposed of in compliance with the provisions
contained in the laws of the country where the machine is installed.
Pursuant to directives 2002/95/CE (RoHS) and 2002/96/CE (RAEE)relating to
disposal, it is compulsory to ensure that the products subject to these directives
are recycles using the best technology available for treatment, reuse and
recycling to safeguard the health of people and the environment.
The purchaser, i.e. owner of the GEA Niro Soavi product, is required to
comply with the obligations laid down by the above mentioned directives.
In particular, it should be noted that:
a) it is prohibited to dispose of RAEE waste as municipal waste; this waste
must be disposed of through the separate collection facilities provided
by public or private authorities;
b) potential effects exist for the environment and human health due to the
presence of dangerous substances in the electrical and electronic
equipment or due to improper use of the equipment or part of it.
2C001E6C.DOC
2.12.2
2.13. OPTIONS
2.13.1
SECOND STAGE HOMOGENIZING VALVE
As an option, a second homogenizing stage can be installed on GEA Niro Soavi

Homogenizers in series with the first stage valve.
In this way it is possible to reduce the increase of viscosity produced by the
treatment of the product, in case it contains colloidal or thickening substances.
Although the micronization effects obtained with the 1 stage are unaffected, the
2nd homogenizing stage reduces the product viscosity and allows the
distributing of the pressure drop.
Moreover, it is possible to avoid the clustering of micronized particles, due to
the homogenizing effect.
The application of the 2nd stage should be decided on the basis of specific
considerations concerning the type of product.
As a general rule, the second stage pressure is usually applied as 1/10 to 1/5 of
the maximum homogenizing pressure, according to the processed product
requirements.
The formula which relates the homogenizing pressures in a two stage system
(see figure 2.13.1) is the following:
Ptot = P1 = P2 + dP
where:
Ptot = P1
is the total pressure measured on the compression head,

equivalent to the 1st stage pressure
P2
is the pressure applied to the 2nd stage
dP = P1 - P2 is the pressure difference between the 1st and the 2nd stage,
applied in the passage through the 1st stage valve.
Do not hesitate to contact GEA Niro Soavi for advice and clarifications.
2C001E6C.DOC
2.13.1
P2
dP
Ptot = P1
FIGURE 2.13.1
2.13.2
ASEPTIC EXECUTION
Whenever a sterile plant and product needs to be ensured, an aseptic version

of the GEA Niro Soavi machine is available.
This can be achieved by running sterile condensate through the plungers in the
seal section and through the seal of the homogenizing valve shaft using
appropriate sterile chambers to avoid contamination from outside sources.
Condensate is produced by steam condensation at a temperature of
approximately 140 to 150C through water run in a heat exchanger.
The cooling water should be clean and preferably softened to avoid scaling
deposits in the exchanger.
Water hardness must be under 8 dH / 15 fH, with recommended chloride
value < 25 mg/liter and in no case greater than 200 mg/liter.
The required flow rate and water temperature values are indicated in the
consumption tables, Section 1 TECHNICAL SPECIFICATIONS.
2C001E6C.DOC
2.13.2
2.13.2.1
STERILIZING THE MACHINE
Before starting up the machine following an extended period of standstill - or at

first start-up - we recommend sterilizing the areas to be maintained aseptic with
live steam (max temperature 150 C at 3.8 bar) and with the machine stopped:
to do so, open the steam on/off tap without sending any water to the
exchanger. After sterilizing cool down the system by flowing the sterile
condensate obtained from steam condensation through the aseptic circuit.
This operation should be performed with the machine stopped to avoid
damaging irreparably the seal packings of the plungers.
The machines product circuit can be sterilized using live steam or pressurized
water, with a maximum temperature of 150 C and for maximum 30 minutes. To
avoid damaging the seal packings of the plungers and thus reduce their life, we
recommend that you stop the machine before sterilizing it or that you alternate 1
minute operation phases with 10 minute stops (in case of fixed flow rate/speed
machines), or with the lowest speed possible in case of operation with
frequency converter.
During the sterilizing phase
the alarm for " HIGH CONDENSATE
TEMPERATURE" may go on: you may either exclude it or just switch it off.
2.13.2.2
REGULATING THE FLOW OF COOLING WATER
During operation, the cooling water on/off valve (whether manual or solenoid)
should remain open.
An additional manual valve on the outlet of the exchanger has been provided to
control the water flow and obtain sterile condensate at a temperature of 40 to
50C. This has the extra advantage of helping reduce any waste of softened
water.
2.13.2.3
DESCALING AND WASHING
The use of water even when softened - for steam condensation inevitably
produces some deposits of lime in the exchanger.
Whenever a reduced exchange power is noticed - evidenced by an
insufficiently cooled condensation - a descaling of the aseptic system is
required.
It is impossible to predict the frequency of this operation, since the formation of
lime deposits depends largely on the hardness of the water available.
For more details on maintenance operations, see Section 4 - MAINTENANCE.
2C001E6C.DOC
2.13.3
2.13.3
PARTIAL HOMOGENIZING SYSTEM
GEA Niro Soavi homogenizers can have installed, as an option, a partial

homogenizing system, to homogenize only a part of the total flow which is then
mixed with the remaining non homogenized part in a special mixing chamber
(see figure 2.13.2).
The homogenized part is normally around 30% of the total capacity of the
system.
A typical application is the homogenization of fresh milk where only the fat part
(milk cream) coming directly from the centrifuge is homogenized then mixed
downstream of the homogenizing valve to get fresh milk with standardized fat
content.
The system includes, in addition to the homogenizing valve, a special mixing
chamber featuring the recombination of the two portions using the high speed
turbulence of the flow, plus a by-pass system with pneumatic valve and check
valve (see figure 2.13.3) to feed the machine properly during the centrifuge
desludging phase and avoid underfeeding at the homogenizer inlet.
A typical scheme of partial homogenizing system is shown in figure 2.13.4.
FIGURE 2.13.2
2C001E6C.DOC
2.13.4
2.13.3.1
HOW THE BYPASS SYSTEM WORKS
To make the by-pass circuit work properly, it is necessary to open and close the
pneumatic butterfly valve (position A, figure 2.13.3) with a signal coming from
the centrifuge.
This valve must be closed during normal operation, opened during desludging
phase and cleaning of the equipment.
FIGURE 2.13.3
Follow the instructions below for the correct operation of the system:
Open the pneumatic butterfly valve few seconds before the desludging
phase of the centrifuge; the single-acting check valve installed prevents the
product to be homogenized from flowing through the by-pass even when the
butterfly valve is open
2C001E6C.DOC
2.13.5
Close the pneumatic butterfly valve few seconds after the desludging phase
of the centrifuge has been completed;
Keep downstream the homogenizer a minimum backpressure of 12 bar, to

allow the backflow of the homogenized product into the suction manifold
through the by-pass, when opened. Thus it is necessary to avoid a free
discharge into an open vessel or tank without pressure; if the backpressure
generated by the downstream plant is not enough to make the system work
properly, it will be necessary to install a suitable adjustable backpressure
valve.
WARNING: To ensure the complete and proper cleaning of the by-pass
circuit, it is necessary to keep the pneumatic butterfly valve (pos. A, figure
2.13.3) during the cleaning phase. Moreover, the backpressure
downstream the homogenizer must always be higher than the suction
side pressure.
SKIMMED 70%
515%
100%
CREAM 1525%
FIGURE 2.13.4
2C001E6C.DOC
2.13.6
SECTION 3
OPERATION & USE OF THE MACHINE INDEX
3.1. GENERALS
3.2. CHECKS BEFORE START-UP
3.3. START-UP PROCEDURE
3.3.1
OPERATORS POSITION
3.3.2
CONTROL PANEL
3.3.3
START-UP
3.4. OPERATION AND ADJUSTMENT

3.4.1
HOMOGENIZING PRESSURE ADJUSTMENT 1 STAGE
3.4.2
HOMOGENIZING PRESSURE ADJUSTMENT - 2 STAGES
3.4.3
REMOTE PNEUMATIC CONTROL (OPTIONAL)
3.5. MACHINE STOP

3.5.1
EMERGENCY STOP
3.6. CLEANING
3.7. SAFETY DEVICES
3.7.1
OVERPRESSURE VALVE
3.7.1.1
OPERATION
3.7.1.2
CLEANING
3.7.2
PROTECTIONS ON MAIN MOTOR
3.7.3
EMERGENCY PUSH-BUTTON
3.7.4
COMPRESSION HEAD GUARD
3.8.
TROUBLESHOOTING
3.9.
SPECIAL FEATURES OF NON STANDARD MACHINES
3C001E4C.DOC
3.1.0
3.1. GENERALS
The NIRO-SOAVI Homogenizer consists of a positive-displacement piston pump

provided with automatic valves with suction and delivery spring , connected to a
homogenizing section where the product undergoes the process of high-pressure
micronization to reduce the size of the solid particles suspended in the fluids and
achieve homogenous dimensional distribution.
This process can be applied to a wide range of products with variable viscosity,
and it allows to obtain more stable suspensions through micronization and
dissipation of solid particles, depending on the level of pressure applied.
To find out about the specific configuretion of the machine, model, technical data,
accessories and optionals, see Section 1 - TECHNICAL SPECIFICATIONS.
WARNING: For safety during transport, the machine is supplied

WITHOUT LUBRICATION OIL inside the drive section.
Before carrying out any operation fill with oil as described in Section 4
MAINTENANCE, paragraph 4.9 LUBRICATION.
3C001E4C.DOC
3.1.1
3.2. CHECKS BEFORE START-UP
WARNING: The operating temperature of the machine must be between

+5C and +40C; maximum humidity 90%; maximume altitude 1000 m.
For operating conditions outside these value limits a special version must
be used.
WARNING: Any operation involving the removal of the machine panelling

should be performed with the MACHINE STOPPED AND ISOLATED from
the power line by locking the isolator switch with a padlock, so that
nobody can accidentally give power to the machine.
Since the NIRO-SOAVI homogenizer has been designed to reach high
pressures, good practice is to take certain precautions to avoid injuries/damage
to persons, the plant or the machine itself.
These instructions refer to the first startup or after period during which the
machine is not in constant use.
For correct and safe use of the machine we recommend that you carry out the
periodical check required depending on the type of machine use, to ensure the
machine is in perfect condition and prevent possible problems, if any; it is also a
good practice to check from time to time that the machine is being operated in
accordance with the prescription of the manual.
Specific indications concerning normal start are given in chapter 3.3.
Check the connections with utilities and product line. Refer to Section 1
TECHNICAL SPECIFICATIONS for their specifications and location.
Check that the pipes upstream and downstream the machine are clean and
free from scaling or welding residues which may damage the machine
seriously.
CAUTION: Do not use the machine to dispose of any impurities found in

the piping up- and downstream the machine
Check the V-belt drive assembly. For the correct tensioning and alignment of
belts refer to Section 4 - MAINTENANCE.
3C001E4C.DOC
3.2.1

Verify the level of lubrication oil through the sightglass: this should be
covered with oil by 3/4 or reach the level shown on the special visual
indicator. When checking the oil level, the machine should be stopped,
because normally the start-up causes the level to lower as it fills the circuits.
If topping-up is needed, use only the oil types indicated in Section 4 MAINTENANCE.
For machines equipped with gear reducer, check the level of lubrication oil
through the inspection hole provided on the reducer. If topping-up is needed,
use only the oil type indicated in Section 4 -- MAINTENANCE.
Make sure that the high pressure flanges, unions and nuts in the
compression head are properly tightened to the values shown in the
"Tightening torque" table, Section 4 - MAINTENANCE, .
Verify that plungers are tight and that seal packings are in place, if they have
been removed during storage or after standstill of over 3 months.
Check the direction of rotation of motors as described in Section 2 GENERALS, chapter 2.8.7.
Make sure that all protection panels are in place and securely fixed.
CAUTION: Failure to observe the last recommendation here above may in case of machine starting - result in a severe risk of injury for anyone
standing near moving parts.
Make sure that the homogenizing pressure controls (figure 3.2.1) (airoperated switch A and reducer B) are either completely loosened or on the
OFF position, and that any manual controls are fully loosened (fig.3.2.2)
Verify that all safety and protection devices are in perfect operating condition.
Make sure that any valves and parts of the system downstream the
homogenizer are open to prevent overpressure in pipes when the
homogenizer is started.
3C001E4C.DOC
3.2.2
C
D
A
B
FIGURE 3.2.1
+
-
FIGURE 3.2.2
3C001E4C.DOC
3.2.3
3.3. START-UP PROCEDURE
3.3.1
OPERATORS POSITION
To ensure the safe use of the machine during start-up and adjustment
operations, we recommend that the operator should stand as indicated in figure
3.3.1.
The control panel - configurated according to the Customer's requirements - is
on the left hand side of the machine front; an EMERGENCY STOP PUSHBUTTON is always fitted on each machine.
ATTENTION: Adequate free space must be provided in front of the
machine under any circumstances in order to allow immediate access to
the emergency push-button and any start/stop or setting devices.
.
FIGURE 3.3.1
3C001E4C.DOC
3.3.1
3.3.2
CONTROL PANEL
The control panel is located on the front left side of the machine (in the Ariete
version with paneling).
There is a single panel for all the different languages which shows the symbols
and instruments used to control the machine (see fig. 3.3.2):
Emergency Stop push-button to halt the machine instantly in case of
emergency
On/Off push-button (indicated by the symbols I/O); general alarm light (with !
symbol). These controls are available only if the electric board has been
supplied by NIRO SOAVI
Pneumatic controls for adjustment of the homogenizing pressure (1st and 2nd
stage) consisting in an air-operated control to switch pressure ON and OFF
and a pneumatic regulator to increase or reduce pressure (shown on a
measuring scale)
Pressure gauges for controlling pressure of air sent to the pneumatic head
in order to reach homogenizing pressure.
Pressure gauge for controlling pressure of drive lubrication oil, identified by a
relevant symbol
NIRO SOAVI
FIGURE 3.3.2
3C001E4C.DOC
3.3.2
3.3.3
START-UP
WARNING: The lubrication oil indicated in the specifications is suitable

for operating temperatures between +5C ed i +40C: DO NOT START the
machine if ambient temperature is lower than +5C to avoid damage to the
lubrication system.
Check with NIRO-SOAVI Customer Service for the type of lubricant
suitable for the specific local conditions.
ATTENTION: If ambient temperature is lower than +5C, do not start the
machine before checking the conditions of the plunger water lubrication
system and any water heat exchanger.
Once all preliminary checks have been completed, the machine can be started
following the procedure below.
Open all on/off valves on utility lines (water, air, steam) and regulate the flow
rates if necessary.
ATTENTION: The machine must NEVER be started without water for
plunger lubrication, otherwise serious damage could be caused to the
seal packings and plungers; with ceramic plungers, this incorrect
procedure may cause plungers failure because of thermal shock. For
further details on thermal shock problems with ceramic plungers see
Section 4 - MAINTENANCE.
WARNING: An excess of cooling water can lead to flooding of the sump or

excessive water splashing on guiding pistons, with the risk of water going
into the drive section. It is therefore important to check the water flow and
adjust it to approximately 60100 l/h per piston. The lubrication circuit
should be regularly drained to drain out any water that might have gone
inside the oil.
Feed the machine with product at the required flow rate and pressures as
indicated in Section 1 TECHNICAL SPECIFICATIONS.
WARNING: Feeding pressures lower than the limits given will cause
CAVITATION in the machine, recognized by the typical noise produced by
the head, which will seriously damage the whole machine. NIRO SOAVI
shall not be libale for breakages, malfunctions or damage to the machine
caused by CAVITATION even if this occurs during the 12 month guarantee
period.
3C001E4C.DOC
3.3.3

Give power using the main switch on the electric power board
Press the start push-button. In case the control board has been supplied by
NIRO-SOAVI, this operation allows to start the machine according to the
correct sequence, depending on the type of machine and optionals provided:
- opening of any utility solenoid valve (optional)
- start of the oil motor-driven pump (if this type has been provided)
- start of electric fans (if provided)
- start of main motor.
In case the control board is supplied by the Customer, the correct operating
sequence is provided (see Section 1 TECHNICAL SPECIFICATIONS), and
should be observed strictly.
To identify the machine configuration refer to Section 1 TECHNICAL
SPECIFICATIONS.
3C001E4C.DOC
3.3.4
3.4. OPERATION AND ADJUSTMENT
Once the machine has been started, before increasing the homogenizing
pressure, check that the machine itself is operating normally, with a particular
attention paid to the feed pressure, establishing it is stable and within limits as
prescribed in Section 1 TECHNICAL SPECIFICATIONS.
Then it is possible to operate the control devices in order to increase the
homogenizing pressure up to the desired process value.
If your machine is equipped with a second stage homogenizing valve, refer to
paragraph 3.4.2.
3.4.1
HOMOGENIZING PRESSURE ADJUSTMENT 1 STAGE
This type of adjustment, through an air-operated cylinder, controls the position

of the homogenizing valve to establish the homogenizing pressure.
On the machine front panel (see figure 3.4.1) it is located a pneumatic switch
(A) and a pressure regulator (B).
Adjustment operations consist of:
make sure that pressure reducer (B) is fully backed off, counterclockwise
set the pneumatic switch to ON position;
rotate the reducer knob clockwise until the desired homogenizing pressure is
obtained, by reading the reached value on the pressure gauge.
CAUTION: To allow a slow, gradual pressure increase, the pneumatic
adjustment system has been designed to ensure a certain inertia.
Operate the pressure regulator slowly while checking the actual
homogenizing pressure increase until the operating value has been
reached.
WARNING: check the increase of air pressure on the pneumatic head
using the pressure gauge installed on the panel control; this makes it
possible to have a slow increase of homogenizing pressure. It is also
possible to use the air pressure gauge to refer to if the head pressure
gauge is not working correctly.
Once the homogenizing pressure has been set to the desired value, lock the
reducer knob (B) by pressing it.
If the set pressure is the one used normally during production, the
homogenizing pressure can be applied or released by operating ONLY the
pneumatic selector (A), with the reducer left on the adjustment position.
3C001E4C.DOC
3.4.1
CAUTION: this procedure is allowed ONLY for machines with operating

pressure up to 250 bar, to prevent overstressing the machine and avoid
too rapid an increase of pressure as this could cause the safety valve to
open.
C
D
A
B
FIGURE 3.4.1
3C001E4C.DOC
3.4.2
3.4.2
HOMOGENIZING PRESSURE ADJUSTMENT - 2 STAGES
To adjust the pressure, follow the same steps as for the single-stage machine.
In order to adjust the pressure, please read carefully what is written in
paragraph 3.4.1, and in specific all warnings.
The pressure to be applied by the second stage varies from about 1/10 to 1/5 of
the maximum homogenizing pressure, according to the product handled.
WARNING: The intended homogenizing pressure value must be set FIRST

on the second stage, THEN on the first stage to reach the total desired
pressure.
A different operating sequence may result in SERIOUS RISK because the
machine may inadvertently and suddenly reach higher pressure values
than those for which the machine is designed..
Adjustment operations consist of (see figure 3.4.1):

make sure the pneumatic regulator ( B , D ) is completely backed off
counterclockwise
set the 2nd stage pneumatic switch (C) to ON position;
rotate the 2nd stage reducer knob (D) until the desired homogenizing
pressure is obtained, by reading the reached value on the pressure gauge.
set the 1st stage pneumatic switch (A) to ON position;
rotate the 1st stage reducer knob (B) until the desired homogenizing
pressure is obtained, by reading the reached value on the pressure gauge.
WARNING: To allow a slow, gradual pressure increase, the pneumatic

adjustment system has been designed to ensure a certain inertia.
Operate the pressure regulator slowly while checking the actual
homogenizing pressure increase until the operating value has been
reached.
ATTENTION: check the air pressure increase on the pneumatic adjuster
using the air pressure gauge located on the control panel; this allows a
slow rise of the pressure. It is also possible to use this air gauge as a
reference for the homogenizing pressure in case the main gauge on the
compression block is not working properly as a temporary solution to be
able to work with the machine.
Once the homogenizing pressure has been set to the desired value, block the
reducer knob (B and D) by pressing it.
3C001E4C.DOC
3.4.3

If the set pressure is the one used normally during production, the
homogenizing pressure can be applied or released by operating ONLY the
pneumatic selector (A and C), with the reducer left on the adjustment position.
CAUTION: this procedure is allowed ONLY for machines with operating

pressure up to 250 bar, to prevent overstressing the machine and avoid
too rapid an increase of pressure.
CAUTION: To release homogenizing pressure in a two-stage system you

need to reverse the procedure used to give pressure.
Therefore first release pressure from the 1st stage and then from the 2nd
stage.
3C001E4C.DOC
3.4.4
3.4.3
REMOTE PNEUMATIC CONTROL (OPTIONAL)
The pneumatic control for adjustment of homogenizing pressure can be

designed as a remote system using a proportional solenoid valve (requiring
minimum 7.5 bar air pressure supply) actuated by a 420 mA signal; the type
of system used depends on the configuration selected by the Customer.
The method for adjusting homogenizing pressure is the same as the one
described for standard pneumatic systems in paragraphs 3.4.1 and 3.4.2.
The supervision and control system (installed by the Customer) must send an
electric regulation signal to the proportional valves, with suitable ramp time and
graduality.
CAUTION: Even with remote control, if the system has two stage the
intended pressure value should be set FIRST on the second stage, THEN
on the first stage to reach the total desired pressure.
A different operative sequence may result in SERIOUS RISK because the
machine may inadvertently reach higher pressure values than those
designed for the machine.
It is important to send the signal gradually over approximately 30 seconds/1

minute to avoid a sudden increase of homogenizing pressure which could cause
the overpressure valve located on the compression head to open.
The remote control system via proportional solenoid valve uses also an
ON/OFF solenoid valve for switching pressure on and off; this can be installed
as an optional even with the manual control system instead of the pneumatic
switch (see paragraphs 3.4.1 e 3.4.2).
Another optional available is the automatic pressure control system, actuated by
a regulation loop which can also mount, as an optional, a pressure gauge with
420 mA analog outpu. Using this system it is possible to set an operating
pressure value which will be kept constant even if the operating conditions of
the machine or of the product change (e.g. variations in flow rate.
Fpr further information about operating and control features please contact
NIRO SOAVI.
Machines fitted with remote system for control of the homogenizing pressure
can also be equipped, upon request by the Customer, with local repetition of
remote controls for operation during servicing.
The use of the local system is described in paragraphs 3.4.1 and 3.4.2.
3C001E4C.DOC
3.4.5
3.5. MACHINE STOP
To stop the machine, follow these steps:

release the homogenizing pressure by operating either the pneumatic switch
to the OFF position, or the remote control electric valve (or proportional
valve) via an appropriate electric signal
press the stop push-button (if available on the machines control panel) or
give a stop signal via the control system. For machines with electric board
supplied by NIRO-SOAVI this operation makes it possible to stop any
auxiliary electric motors and the main motor by following the correct
sequence given in Section 1 - TECHNICAL SPECIFICATIONS for Customers
who wish to make their own board if it has not been supplied by NIRO
SOAVI;
cut off power using the main switch.
3.5.1
EMERGENCY STOP
In case of dangerous situations or serious machine failure, the operation can be

immediately halted by pressing the emergency push-button located on the front
panel (figure 3.5.1)
After you have done that, release pressure following the procedure described
before.
WARNING: Before resuming the machine operation, elimitate the
condition which led to the emergency stop.
WARNING: By resetting the emergency push-button to its normal status,

the machine is not started automatically, but it is enabled to start
operating through the normal startup procedure.
S
E
M
E
RGE
N
C
Y
S T OP
FIGURE 3.5.1
3C001E4C.DOC
3.5.1
3.6. CLEANING
A thouroug of the machine will maintain the sanitary or aseptic conditions as

necessary to avoid harmful deterioration or contamination of the product
handled.
When designing the machine, special care has been given to the parts in
contact with the product to make them easily cleanable (C.I.P.) and to avoid
recesses where the product may stagnate.
However, the following recommendations should be followed to ensure hygiene:
to avoid the formation of a product film on the inner surfaces and product
deposit, the machine should be cleaned IMMEDIATELY after production. Do
not allow the product to rest inside the machine, and do not let the empty
machine stand still without rinsing it;
make sure that any residue of chemical solution used for cleaning is
completely removed by rinsing the machine thoroughly;
if the cleaning solutions involve the use of concentrated products or powders,
first prepare the solutions separately in order to avoid any undissolved clods
or solid particles.
Cleaning should be performed in a closed cycle (C.I.P.) while the machine is
running at homogenizing pressure equal to zero (for homogenizers).
This allows avoiding energy waste and damage to the homogenizing valve.
WARNING: For the machines with variable or double capacity, the
cleaning should be performed at the maximum speed admitted, however
not exceeding the maximum operating capacity by more than 20% (see
Section 1 TECHNICAL SPECIFICATIONS).
WARNING: The products used for cleaning and rinsing of the equipment
should contain only the substances specified in Table 3.6.A.
The presence of CHLORINE and IODINE ions - including simple traces - is
very harmful to the materials used in the construction of the machine, as
it may lead to stress corrosion phenomena which may cause the
compression block failure in a short time and unpredictably.
3C001E4C.DOC
3.6.1
P R O D UCT
max concentr.
(%)
max temp. (C)
Caustic Soda (NaOH)
90
Nitric Acid (HNO3)
70
Phosphoric Acid (H3PO4)
85
Hot Water
90
Hot Pressurized Water / Steam
150
TABLE 3.6.A
CAUTION: Dispose of the cleaning solution and washing fluids as

prescribed by the laws in force locally.
3C001E4C.DOC
3.6.2
3.7. SAFETY DEVICES
NIRO-SOAVI machines are provided with safety devices to prevent reaching

critical conditions which may cause sudden breakage of the machine and
hazards for the personnel.
In addition the machines are designed with ample safety margins, in
consideration of high pressures which may be reached as a result of improper
operations by the user or failures of the line in which the machine has been
included.
The following safety devices have been incorporated: overpressure valve on the
compression head, electric protections on the main motor (if the machine
includes a control board), an emergency push-button and a guard to protect the
head, as described here below.
3.7.1
OVERPRESSURE VALVE
The pressure relief valve has been designed by NIRO-SOAVI to protect the
machine from the possibility of overpressure which might be producted inside
the compression head as a consequence of the pumping action of the machine.
CAUTION: The safety valve is used to protect the machine; piping

downstream the machine can be protected only if a valve is fitted on the
line.
ATTENTION: the valve protects only the pressurized chamber on which it

is installed.
It features the following advantages:
reduced maintenance
designed to "3-A" Standards, suitable for C.I.P.
it closes automatically in case the overpressure is released to allow the
immediate resuming of production
accurate calibration and repeatable actuation.
3C001E4C.DOC
3.7.1

3.7.1.1
OPERATION
The valve consists of a ball maintained in place in its seat by a spring, which
allows it to open when the calibration set point is exceeded.
The spring loading should not be changed as this would modify the valve
opening value and cause the immediate forfeiture of the safety conditions
established by NIRO-SOAVI and the guarantee. Therefore a seal has been
applied to the spring load adjustment nut.
In the event the calibration setting is exceeded, the valve opens automatically
and lets the product flow out of the discharge pipe; it closes again when
pressure reduces below the opening value. This can be achieved by adjusting
the pressure regulating device until the valve is closing, or reducing the pump
speed in case of high pressure pumps.
Once the valve has closed again, normal operating pressure can be reestablished, provided the machine has not been damaged and the cause of
overpressure has been addressed.
ATTENTION: The discharge pipe must ALWAYS be directed downwards to

avoid harming the operator; the Customer shall be responsible to install a
funnel to collect the outcoming product and carry it to the drainage
system
ATTENTION: Dispose of any waste fluids as prescribed by the laws in

force locally.
ATTENTION: the valve seat of the overpressure relief valve is damaged to

some extent each time the valve blows. This will lower the pressure
setpoint of the safety valve. Therefore it is necessary to replace seat and
ball to recover the original setpoint conditions.
3C001E4C.DOC
3.7.2

3.7.1.2
CLEANING
The part in contact with the product is normally cleaned during the machine
washing (C.I.P.).
CAUTION: it is ALWAYS necessary to disassemble the valve from the

compression head and clean it manually, especially the valve seat and the
discharge pipe, after any overpressure relief valve discharge.
For disassembling
MAINTENANCE.
and
maintenance,
please
refer
to
Section
CAUTION: Do not disassemble the valve body and do not remove the
plastic cap. Changes to the safety valve setting are not allowed and shall
invalidate the guarantee and affect protection of the machine, of its
components and of the operators, unless a written authorization has been
obtained from Niro Soavi.
3.7.2
PROTECTIONS ON MAIN MOTOR
If the machine is supplied by NIRO-SOAVI complete with electric power board,

this includes the electric protections suitable for the main motor power and
amps, type of starting device and conditions of operation. These protections
consist of magnetic and thermal cutout switches, quick fuses or automatic
switches for short-circuits, automatic switches or the frequency converter itself
for protection against overheating.
For the specific case see Section 1 TECHNICAL SPECIFICATIONS.
3.7.3
EMERGENCY PUSH-BUTTON
On the front panel of the machine there is installed an emergency stop pushbutton (figure 3.5.1) of the colour prescribed by the safety standards in force.
This device allows the operator to stop the machine immediately in case of
hazardous situations for the personnel or the machine itself (abnormal
operation, unusual noise, risk of failures).
For the stop procedure and relevant notes see paragraph 3.5.
In the event that the machine is supplied complete with the electric power
board, the main switch can be used for emergency stops as well.
WARNING: When positioning the machine and making the connections

with the production line, allow enough space to reach the emergency stop
push-button of the machine quickly and without obstacles.
3C001E4C.DOC
3.7.3
3.7.4
COMPRESSION HEAD GUARD
The compression head is provided with an additional guard to protect the

operator from any projection of machine parts, from high temperatures possibly
reached by the head and from any injury caused by protruding, sharp parts.
WARNING: The machine should not be used if the guard is not correctly
secured in place.
3C001E4C.DOC
3.7.4
3.8. TROUBLESHOOTING
This chapter lists the most frequent problems which are likely to be encountered
during the machine operation, their possible causes and remedies in order to
restore normal working conditions.
If the failure persists, or does not appear among those listed below, our Service
Department will be pleased to give you the advice and means required to
achieve the best possible results.
TROUBLE
POSSIBLE CAUSE
1. The machine does main motor does not

not run
start
REMEDY
check the electrical

wiring, fuses, automatic
switches
the drive belts are

replace or tighten the
broken or loose
belts
2. There is no product no feed flow or
feed properly the
flow
pressure to the machine
machine (see Section 1
inlet
TECHNICAL
SPECIFICATIONS)
feeding piping
clean properly the
clogged or closed
pipeline and filters
bypass valve (if any) close the bypass
opened
valve
3. Reduced flow rate
not enough feeding
feed properly the
machine
not correct operation clean or remove
(wear) of suction /
particles between valve
delivery valves
and seat (see Section
4 - MAINTENANCE)
3C001E4C.DOC
verify the wear

conditions of the seating
surface of the valves
and if needed replace
3.8.1
TROUBLE
3. Reduced flow rate
4. Noisy compression
head
POSSIBLE CAUSE
leakage on plunger
packings
air into the product
broken valve springs
replace (Section 4 MAINTENANCE)
eliminate air
feed properly the
machine
verify the valve
cleaning and wear
eliminate air
check,
lubricate/grease and
eventually replace the
bearings
tighten (Section 4 MAINTENANCE)
feed properly the
machine
provide correct belts
tension (Section 4 MAINTENANCE)
3C001E4C.DOC
broken springs
not enough or too
high feeding pressure
worn out pumping
valves
pumping valves not
working properly
air into the product
wear of bearings
loose plungers
not enough feeding

pressure
slipping belts
6. Noisy belt drive
provide correct belts

tension (Section 4 MAINTENANCE)
low main motor speed verify the correct
motor speed (Section 1
TECHNICAL
SPECIFICATIONS)
5. Noisy drive end
slipping belts
REMEDY
3.8.2
TROUBLE
7.Vibrations of the
machine
POSSIBLE CAUSE
the machine is not

properly supported by
all feet
not enough feeding
pressure
8.No cooling water on

plungers
9. Pulsating delivery
pressure
check the machine

level adjusting the feet
height
feed properly the
machine (see Section 1
TECHNICAL
SPECIFICATIONS)
install suitable
pulsation damper
(contact Niro Soavi)
open
valve on water plant

closed
water filter clogged
no pressure in the
water circuit
not enough feeding

pressure
damaged or worn out
pumping valves
pump valves not
suitable for the product
valves springs not
Unsteady
backpressure
3C001E4C.DOC
pulsations at suction
and / or delivery
REMEDY
disassemble and
clean
check the required
water supply conditions
at Section 1
TECHNICAL
SPECIFICATIONS
feed properly the
machine
Contact NIRO SOAVI
Contact NIRO SOAVI
Adjust the
backpressure
3.8.3
TROUBLE
POSSIBLE CAUSE
10.Total lack of
homogenizing pressure
Not enough flow
Damaged
homogenizing valve
No air pressure in
pneumatic circuit
11.Homogenizing
pressure not reached
REMEDY
Defective pneumatic
actuator
Not enough feeding
pressure
Blocked
homogenizing valve
Check, clean or
Check the pneumatic
circuit and the air supply
(Section 4 MAINTENANCE)
Replace
Worn out
homogenizing valve
Faulty pressure gauge
3C001E4C.DOC
Damaged
homogenizing valve
shaft
See trouble point 3
Feed properly the

machine
Disassemble and
clean (Section 4
MAINTENANCE)
Replace (Section 4
MAINTENANCE)
Replace (Section 4
MAINTENANCE)
Replace (Section 4
MAINTENANCE)
3.8.4
TROUBLE
POSSIBLE CAUSE
12.Fluctuating
Air or bubbles in the
product
Air into the

compression head
Not enough or
unsteady feeding
pressure
Not correct operation
of the pumping valves
REMEDY
Remove air or
bubbles
Release pressure,
then apply pressure
again
Feed properly the
machine
Check, clean or
replace (Section 4
MAINTENANCE)
Not correct operation Check the pneumatic
of the homogenizing
plant and dampening
valve dampening device
device (Section 4
MAINTENANCE)
Pumping valves not
Contact NIRO SOAVI
Unsteady
Adjust the
backpressure
backpressure
13.Noisy homogenizing Worn out
valve
homogenizing valve
3C001E4C.DOC
Replace (Section 4 MAINTENANCE)
No oil or air pressure

into the dampening
device
Check and restore

correct operating
conditions (Section 4
MAINTENANCE)
Resonance in the
plant
Modify the
backpressure; install
pulsation damper
dowstream; move away
the existing damper;
contact NIRO-SOAVI
3.8.5
TROUBLE
14.Oil
quickly
level
POSSIBLE CAUSE
drops
Check the plant and

look for leakage,
replace gaskets, tighten
joints, replace the oil
cooler
Water into the oil
Stop the machine for

at least 1 hour and drain
water from lowest point
(Section 4
MAINTENANCE)
Water in the oil

because of broken oil
cooler
Excess of water on
the plungers
Pressure check the oil

cooler and replace
15.White foam in the

lubricating oil
Leakage in the
lubricating circuit
16. Oil overheats and

darkens
17.No oil flow and

pressure
Machine overload
Faulty oil cooler or

lack of cooling water
Worn out bearings
Wrong oil pump
rotation
3C001E4C.DOC
REMEDY
Adjust the water flow

to reduce splashing and
sump flooding
Eliminate overload
Check the oil cooler

and the water flow
Contact NIRO SOAVI
Change the direction
of rotation of the oil
pump (Section 2
GENARAL
INFORMATION)
Failure of the oil pump Contact NIRO SOAVI
3.8.6
TROUBLE
POSSIBLE CAUSE
Leakage on the
18.Not enough oil
lubricating circuit
pressure and
intervention of pressure
switch
Low oil level
REMEDY
Restore correct oil

level
Contact NIRO SOAVI
Worn out sliding

bearings or crankshaft
Faulty pressure switch
19. Main motor

overload
Leaking oil cooler
Too high
Wear on drive end
20.Oil leakage in the

water sump
3C001E4C.DOC
Check the oil circuit,

replace gaskets and
tighten joints
Too high belts tension

Faulty main motor
Leakage from
crossheads seals
Scratched crosshead
extensions
Check the pressure

switch and in case
replace; contact NIRO
SOAVI
Check and replace;
contact NIRO SOAVI
Reduce to nominal
value
Check wear and
contact NIRO SOAVI
Check belts tension
Check main motor; in
case replace
Replace gaskets
(Section 4
MAINTENANCE)
Replace (contact
NIRO SOAVI)
3.8.7
SECTION 4
MAINTENANCE - INDEX
4.1. GENERAL MAINTENANCE INFORMATION
4.1.1
GENERAL INFORMATION
4.1.2
INSTRUCTIONS FOR CORRECT MAINTENANCE
4.1.3
SAFETY, PRECAUTIONS AND MAINTENANCE PROCEDURES
4.2. ORDINARY MAINTENANCE

4.3. TIGHENING BOLTS AND STUDS
4.4. COMPRESSION HEAD
4.5. HOMOGENIZING GROUP
4.6. OVERPRESSURE VALVE AND PRESSURE GAUGE
4.7. TRANSMISSION
4.8. POWER END - CRANKCASE
4.9. LUBRICATION
4.10. PNEUMATIC PLANT
4.11. ASEPTIC PLANT
4C00SE3C.DOC
4.0.1
SECTION 4
MAINTENANCE - INDEX
4.1. GENERAL MAINTENANCE INFORMATION
4.1.1
GENERAL INFORMATION
4.1.2
INSTRUCTIONS FOR CORRECT MAINTENANCE
4.1.3
SAFETY, PRECAUTIONS AND MAINTENANCE PROCEDURES
4.2. ORDINARY MAINTENANCE

4.2.1
GEARBOX LUBRICATION OIL
4C01SE0C.DOC
4.0.1
4.4. COMPRESSION HEAD (MONOBLOCK)
ATTENTION: The compression head maintenance operations require to

remove the head guard, unscrewing the side screws.
The machine should not be used if the guard is not correctly secured in
place.
ATTENTION: The head maintenance operations require disassembling the
parts which are secured by stud bolts and nuts.
When tightening them, refer to the torque values shown in Table 4.3.1 to
avoid imposing abnormal or excessive stress and undermining their
strentgh.
Before proceeding with the description of maintenance operations on the
compression head, it is necessary to remind that the high pressure sealing
between the components of the high pressure area (main block, flanges) are
made using O-Rings of various rubber materials, sometimes with additional
antiextrusion rings. These gaskets are suitable for food contact and can resist to
the temperatures which can be reached with the machine during normal
operation or cleaning.
As an option, it is possible to have installed FDA certified and approved material
gaskets.
As a good maintenance practice, we suggest to replace the gaskets every time
the parts of the machine are disassembled for maintenance or inspection, in
addition to what is required because of leaking or damaged gaskets.
Gaskets should be greased with food-grade vaseline and assembled with nonsharp tools which might damage them; in any case remember that forced or
incorrect assembling might undermine the gasket life and effectiveness.
To identify and place the gaskets correctly, refer to the drawings provided
herein for the disassembling of compression head and its components, and in
specific at Section 5 SPARE PARTS CATALOG, where are available the
drawings and the list of parts effectively installed on the machine.
4.4.1
PUMPING PLUNGERS
Plungers are subject to normal wear and tear; however, wear may be
accelerated by certain conditions of use, such as:
not enough or no lubrication water;
washing with unsuitable solutions;
misalignment caused by fixing with guide piston become loose.
4C041E1C.DOC
4.4.1
Pumping plungers are available in different materials, which are suggested by

NIRO SOAVI according to the experience on different products and various
applications.
The available materials are:
stainless steel with hard chrome coating
stainless steel with tungsten carbide detonated coating
solid ceramic
Chrome-coated plungers and tungsten carbide detonated coated plungers
should be replaced when scratched or flaking on the surface because, in these
conditions, they can not guarantee an effective seal of packings and cause a
short lifetime of the same.
Normally, ceramic plungers are not subject to surface wear, however they need
replacement in case of breakage due to a thermal shock, mechanical shock or
misalignment.
ATTENTION: if the machine is equipped with ceramic plungers, it it
necessary to follow special precautions of use in order to avoid damage
because of thermal shock. Please find listed below some specific
information on ceramic plungers handling:
thermal shock is due to quick change in temperature, for the fluid in
contact with the plunger, above approx 70 C
it is absolutely necessary to avoid to run the plungers dry, without
water lubrication, even for a limited period of time; because of friction,
the local temperature raise on the plunger surface may cause breakage
for thermal shock when cold water is opened at a later stage
it is necessary to avoid any quick change from hot to cold liquid inside
the compression block and product path, where the plunger moves
back and forward
the cooling water temperature must be in the specified range (+10+25
C or +40+60 C in case of aseptic version). See Section 1
TECHNICAL SPECIFICATIONS
the temperature gradient must be not more than 70 C in 15 minutes
(approx 5 C per minute).
ATTENTION: check periodically and regularly that the plungers are

properly tightened, either with direct thread connection or with clamp, in
order to avoid they can get loos or out of the clamp during the operation
of the machine.
The use of unsuitable cleaning agents or wrong concentrations and
temperatures may cause corrosion of coatings on plungers, therefore causing a
shorter packings lifetime than usual. The damage pof plungers coating because
of corrosion is not covered by any warranty from Niro Soavi.
4C041E1C.DOC
4.4.2

4.4.1.1
DISASSEMBLING
ATTENTION: disassembling of plungers may cause the damage of the

gaskets (plungers packings): check the gaskets and in case replace
before reassembling plungers and compression head components (see
paragraph 4.4.2). Before proceeding with disassembling of the parts,
check availability of spare parts.
Disassembling procedure may slightly differ according to the type an material of
the plungers, according to the different fixing system.
Pumping plungers can be:
FIGURE 4.4.1
connected directly with thread to the crosshead extension (standard

configuration for stainless steel chrome coated plungers): in this case loose
the plunger using appropriate wrench, on the end part of the plunger (see
figure 4.4.1)
connected with clamp (B) (standard configuration for solid ceramic or
stainless steel tungsten carbide detonated plungers): in this case (see figure
4.4.2) loose the clamp screws (A) and move the plunger away from the
crosshead extension (C). To easily open the clamp, it is possible to use one
of the screws in the center hole to enlarge the clamp opening.
4C041E1C.DOC
4.4.3
FIGURE 4.4.2
Proceed disassembling the front flanges (see figure 4.4.3):
loose nuts (A) and remove the front flanges (B); gasket (C) usually remains in
position on the flange
remove the spacer cage (D);
remove the valve stop cover (H) if this prevents from easy extraction of the
plunger
4C041E1C.DOC
4.4.4
FIGURE 4.4.3
4C041E1C.DOC
4.4.5

To remove the plungers, use the extracting tool supplied in the maintenance
box (figure 4.4.4): if present, use the special groove in the front end of the
plunger, otherwise clamp the plunger on its outside end and pull it out (figure
4.4.5).
FIGURE 4.4.4
FIGURE 4.4.5
4C041E1C.DOC
4.4.6
4.4.1.2
ASSEMBLING
ATTENTION: solid ceramic plungers dont have a specifica direction of

assembly (both faces are the same), while tungsten carbide detonated
plungers may have a specific direction of installation; in this case the
center hole must be placed towards the clamp side (figure 4.4.2, item B)
and the extension (figure 4.4.2, item C), NOT towards the product side.
Put the plunger inside the block cylinder, and fix it into the standard operating
position tightening the thread on the crosshead extension
In case of use of clamp system, put the plunger completely flat against the
crosshead extension, and the clamp completely against the change of
diameter on the crosshead extension, then tighten the clamp with proper
screws (see figure 4.4.2, pos. A), using a tightening torque of 78 N*m
ATTENTION: During assembly check carefully that plunger and clamp are
properly assembled and fixed in the correct position, and there is not
interference durino the reciprocating movement of the pistons. We
suggest to turn by hand the pulley bifore starting the machine in order to
verify the correct alternate movement of the pumping plungers.
check that the position of the packing is correct (figure 4.4.3, item F)
place valve cap back on (H), if it has been removed
insert the spacer (D), press the valve cap (H see. Figure 4.4.9 or 4.4.10) to
overcome spring resistance (a screwdrive can sometimes be needed))
assemble the flange (B)with the gasket (C)
tighten the nuts (A) as specified in chapter 4.3, Table 4.3.1.
CAUTION: the packing spacer (D) can be hard to mount if the valve cap
has not been mounted correctly or if it does not move freely in its seat.
Make sure it is not blocked or press it down with a suitable tool (e.g.
curved diagonal pliers) while the spacer is being inserted.
4C041E1C.DOC
4.4.7
ATTENTION: tighten the nuts and bolts in cross, according to the shown
pattern in figure 4.4.6.
FIGURE 4.4.6
4C041E1C.DOC
4.4.8
4.4.2
PLUNGER SEALS
The lifetime of these parts is dependent on the following factors:

- conditions of plungers surface;
- process temperature;
- type of product;
- machine underfeeding (not enough feeding pressure, see Section 1
TECHNICAL SPECIFICATIONS for reference);
- worn parts (washers, spacers) in contact with the seals.
Some of these factors - such as the peeling off of coatings on plungers and the
machine underfeeding - are likely to lead to an early deterioration of the seals.
Replacement is required when product leakage is noticed in the water sump;
however, if the machine is fed correctly, the processing cycle can be completed
without risk of contamination of the product itself.
For the replacement procedure it is necessary to disassemble the pumping
plungers, see paragraph 4.4.1.
To avoid situations where production has to be stopped due to leaking plunger
gaskets, we suggest you schedule preventive replacement on the basis of their
expected average lifetime.
CAUTION: Before you begin with maintenance and gasket replacement

make sure all the necessary spare parts and tools are available.
To increase the life of packings special anti-extrusion and support rings can be
used (figure 4.4.14 items Z, W); these rings are made of high-performance
plastic. Normally two rings are used on each plunger: one (W) is placed before
the packing (F) on the side which is pressed against the front of the machine,
and one (Z) is placed immediately after the packing (F), before the bronze
packing washer (G); in some configurations washer (G) is not present.
These rings are also considered wearing parts and should be replaced regularly
to maintain perfect coupling with plunger, preferably when changing the
packings or when they are showing signs of wear in the inner diameter.
Refer to figure 4.4.14 and general drawing in sections 5 SPARE PARTS
CATALOGUE.
4C041E1C.DOC
4.4.9
FIGURE 4.4.14
4C041E1C.DOC
4.4.10
4.4.2.1
DISASSEMBLING
After having removed the plungers, use the supplied packing extractor to
remove the packings from its place (figure 4.4.3, pos. F) and the packing
washer (G), accordino to what shown in figure 4.4.7:
insert the packing extractor tool (A) into the cylinder
turn the handle to expand its end
pull out together the packing washer (D) and packing (C).
FIGURE 4.4.7
CAUTION: some special versions use additional anti-extrusion rings in the

seal packing. Refer to specific drawings in Section 5 - SPARE PARTS
CATALOGUE or to figure 4.4.14.
4C041E1C.DOC
4.4.11
4.4.2.2
ASSEMBLING
To install the plunger gaskets (packings) first of all you need to assemble the
plungers as described in paragraph 4.4.1.
After you have done that, follow the steps below and refer to figure 4.4.8:
put the plunger fully backwards
insert the packing washer (A)
insert the packing (B) as a SINGLE PIECE, using greasing or lubricating
product (food grade if required)
put the packing in place using the provided inserting tool (C) and some
hammering with plastic head hammer
make sure no air is trapped between the packings rings and take care not to
damage the packing or pull it out of shape during assembly
FIGURE 4.4.8
Complete the assembly of the compression head parts as decribed at

paragraph 4.4.1.
WARNING: check direction of packing: the tip of the V on the rings must
point towards the back of the head (see detail in figure 4.4.7).
4C041E1C.DOC
4.4.12
4.4.3
SUCTION AND DELIVERY VALVES
The good conditions of suction and delivery valves are essential for a troublefree operation of the machine; an impaired seal of the valves would cause
leakage and product backflow, resulting in pressure and flow instability.
Generally, the valve assembly consists of a shutter, spring, valve cap and seat.
Depending on the type of product handled, the shutter may vary in design; even
though it has generally a long life, because manufactured with heavy-duty
materials, it may need replacement when then seal surface is cut or dented.
The spring tends to lose gradually the original elasticity and, for this reason, it
should be replaced approximately every 3000 hours of operation, unless broken
earlier generally because of the machine is not fed correctly.
For the replacement procedure of the valve assembly see here below; check in
Section 1 TECHNICAL SPECIFICATIONS the type of valve installed.
4.4.3.1
DISASSEMBLING
The disassembly procedure requires access to inner parts of the head as

required for disassembling the plungers and packings (paragraphs 4.4.1 e
4.4.2)
First remove the front flanges (figure 4.4.3):
loosen the nuts (A) and rimove the front flanges (B); the gasket (C) is
normally left in position on the flange
loosen the nuts (N) and remove the upper flanges (O); the gasket (P) is
normally left in position on the flange
remove the spacer (D) from the plunger cylinder
for delivery side valves, from the upper side of the block extract the valve
cover (H) with spring (J) and valve (L), figures 4.4.9 or 4.4.10;
with suction valves proceed likewise through the boring of the plunger
cylinder, which first needs to be moved back to the inner dead center.
4C041E1C.DOC
4.4.13
4.4.3.2
REASSEMBLING
Once replacement has been completed, reassemble the valves using the tools
provided:
insert the valve (L) and the valve cover (H) with spring (J), according to
figures 4.4.9 or 4.4.10;
- insert the spacer (D) into the cylinder and reassemble the flanges, then
tighten nuts crosswise as described on chapter 4.3.
FIGURA 4.4.9
4C041E1C.DOC
4.4.14
With ball type valves (PVB), see figure 4.4.10, the valve cover is slightly
different and provides a guide for the balls movement.
FIGURE 4.4.10
CAUTION: when tightening the head nuts observe the tightening torques
shown in chapter 4.3, Table 4.3.1; use a torque wrench (not provided).
4C041E1C.DOC
4.4.15
4.4.4
VALVE SEATS
Valve seats (figure 4.4.11 pos. H and G) are of removable type, inserted into
the compression block; they are made from a particularly hard material to
ensure wear resistance and longer life.
Possible light marking by pricks on seat surface does not affect the valve
sealing and functionality.
The lifetime of the seats is normally longer than the one of the valves, and
depends on the characteristics of the product and on the working conditions of
the machine.
In case of particularly abrasive products, seats can be refurbished or replaced
when necessary; proceed to replacement following the procedure and using the
tools described here below.
4.4.4.1
DISASSEMBLING
CAUTION: The tools used for removing the valve seats are NOT included
in the maintenance box. Tightening of the head nuts must be made using
the torque values indicated in chapter 4.3, Table 4.3.1.; use a torque
wrench (not supplied).
To remove the seats you need to have the rights tools (these can be supplied
by NIRO SOAVI upon request) to be able to follow the steps described below:
FIGURE 4.4.11
4C041E1C.DOC
4.4.16
procede with disassembling of valve groups (see paragraph 4.4.3);

remove the suction manifold
put the pumping plunger fully backwards (inner dead center)
remove first the suction valve seat (H), then the delivery side seat (G)
use a rod made of a soft material, such as bronze or aluminium, to be
inserted in the head under the suction valve; the diameter of the bar must be
as large as possible, and to make it fit well with the seat the support can be
made with a conical shape to match the bottom part of the seat
strike the bar with a hammer until the seat has been removed
If this procedure is not sufficient to extract the valve seats a traction system with
a threaded bar can be used.
To follow this procedure (see figure 4.4.12) it is necessary to have:
a threaded bar (A) made of high-resistance steel with the maximum diameter
allowed by the bores of the valve seats (H)
a bronze or aluminium pad (D) positioned under the seat, with the bore for
the threaded bar
nuts (B)with washer (C)
a pad (E) to be laid against the pressure gauge flange (F) used to provide
thickness
once the threaded rod is properly in tension using suitable torque on the nuts
it is possibile to hammer the lower part of the threaded rod (using a plastic
hammer or a piece of wood to avoid the damage of the thread, to remove the
seats
4C041E1C.DOC
4.4.17
A
E
F
H
H
D
C
B
FIGURE 4.4.12
4C041E1C.DOC
4.4.18

4.4.4.2
-
ASSEMBLING
FIRST install the suction valve seat, THEN the delivery valve seat;
put the seat (H) in place (see figure 4.4.13);
using a suitable rod (A), see figure 4.4.13, lock the seat in its position with
hammer
repeat the same procedure for the delivery side valve seat
The definitive blocking of the valve seat in its working position is made durino
the operation of the machine because of the pressare.
Proceed wit reassembling of valve groups as described at paragraph 4.4.3.
FIGURE 4.4.13
4C041E1C.DOC
4.4.19
4.5. HOMOGENIZING VALVE
4.5.1 HOMOGENIZING VALVE

The homogenizing valve consists of 3 parts (figure 4.5.1):
- lower head or passage head (A)
- impact head (B)
- impact ring (C).
The homogenizing effect occurs - at very high speed - during the passage
between the exposed surfaces of the two heads, and is completed by the
impact with the external ring.
The high pressure fluid dynamic effects which take place inside the
homogenizing valve are extremely complex; generally speaking it is possible to
describe the micronization of the particles dispersed in the liquid phase as a
resulting of combined turbulence, shear, local cavitation and high speed impact
effects.
These three parts, manufactured from very hard material, are normally subject
to more or less wear, depending on the type of product handled; therefore,
various effects resulting from wear or damage can be noticed on their surface:
- radial grooves developing from the internal diameter (fig. 22.14-S1);
- small craters next to the external diameter (fig. 22.14-S2);
- large craters and wear next to the internal diameter (fig. 22.15-S3).
.
B
S1
S2
A
C
A
B
C
S3
S4
FIGURE 4.5.1
4c051e2c.doc
4.5.1
When the grooves reach the external diameter, the homogenizing efficiency
collapses, therefore the component should be replaced either when the grooves
cover nearly 3/4 of the useful surface or whenever a reduced homogenizing
efficiency is noticed.
In some cases, because of extreme wear of the parts, the homogenizing
pressure cannot be achieved anymore, therefore the complete homogenizing
valve must be replaced.
Some local cavitation effects may sometimes create some craters or strong
wear path on the valve surface, therefore it is necessary to proceed with
replacement of the parts.
As far as the impact ring (figure 4.5.1 pos. C), it has the dual function of
completing the homogeneization by impact and protecting the body of the
homogenizing assembly from erosion.
Due to wear, a groove (S4) is produced on its internal surface, and good
performance is undermined.
We recommend replacing the ring when the groove is approximately 1 mm
deep.
CAUTION: the impact head and the passage head are manufactured from
a material whose hardness is suitable to withstand the abrasive action of
the product handled for a long time.
Whenever wear signs appear that may jeopardize the homogenizing
efficiency, working surfaces can be rectified to remove max 1 mm of
material: this can be done either at NIRO-SOAVI or at properly equipped
workshops.
ATTENTION: The above mentioned indications are related to normal

conditions and are general guidelines for ordinary and preventive
maintenance.
It in necessari to mention that the wear of the components of the
homogenizing valve is something absolutely NORMAL, and depends on
the various phenomenons which take place inside the homogenizing
valve. In case the wear of the valve is considered too fast, please contact
NIRO SOAVI for advice and possible alternative solutions.
4c051e2c.doc
4.5.2
4.5.2 HOMOGENIZING GROUP

Follow the below listed instructions for the ordinary maintenance of the
pneumatic actuated homogenizing group.
DISASSEMBLING
Taking figure 4.5.2 as reference:
disconnect the line of the pneumatic-hydraulic control of the piston on the
front panel of the machine
CAUTION: oil dripping may occur when disconnecting the pipes of the
pneumatic-hydraulic system: provide a container to collect such oil and
dispose as prescribed by the local regulations.
CAUTION: the homogenizing assembly block is quite heavy! For all
handling operations use both hands to avoid any accident to the
personnel, and use suitable personal safety protections.
Loose the nuts (B) of the studs of the homogenizing group
Remove the pneumatic actuator group (D) and the supporting flange (R)
which are coupled through the screws (Q)
Remove the guide (C) together with the complete impact head (F), eventually
using the available groove
In case the system is affected by severe vibrations, it is necessari to check
also the surface of the impact head shaft (F), and in case replace the sliding
bushings (E) made of self lubricant plastic compound
Remove the homogenizing valve block (A) and put it on a suitable workbench
4c051e2c.doc
4.5.3
Q
B
R
G
H
I
FIGURE 4.5.2
4c051e2c.doc
4.5.4
H
K
N
M
FIGURA 4.5.3
Disassemble from the bottom the valve group parts (see details in picture
4.5.3): passage head spacer (K), passage head (H) and impact ring (G)
ASSEMBLING
CAUTION: the homogenizing assembly is normally subject to high
pressure and temperature conditions which impose a considerable stress
on the seal gaskets.
To ensure a correct operation and avoid product leakage or product
contamination, it is recommended to replace all gaskets every time that
the homogenizing group is disassembled.
CAUTION: to facilitate the gasket assembling, grease them with foodgrade Vaseline or similar.
Put the homogenizing valve chamber (A) on its side and proceed to insert in
sequence the impact ring (G), the passage head (H), the spacer (K) complete
with gaskets (L) and (N)
Put the homogenizing valve chamber on the studs and push it towards the
compression head
4c051e2c.doc
4.5.5

Place the gasket (M) on the spacer (K) (or inside the compression block, in
case the groove for the basket is machined into the block and not on the
spacer (K)) and push the valve group totally against the compression head
itself
Prepare for assembling the impact head (F) and its guide (C) (figure 4.5.4):
Insert from the top the plastic bushings (E) inside the guide (C) ); this is
normally not required if the bushing are not removed from their position or
are not damaged
Place the gaskets (P) and (O) into their grooves
Put from the bottom the impact head (F) into the guide (C) being careful not
to damage the gasket (P)
Check the smooth sliding of the impact head (F) into the guide (C)
Proceed with assembling of the homogenizing group:
Insert the assembly guide and impact head into the homogenizing chamber
(A)
Assemble the flange (R) together with the pneumatic actuator (D) on the
homogenizing chamber (A)
Tighten completely the nuts (B) in cross
Connect the piping of the pneumatic control system
The above indications are valid for both homogenizing valves, on machines
supplied with second stage homogenizing valve (available as option).
4c051e2c.doc
4.5.6
F
P
FIGURA 4.5.4
4.5.3 POSSIBLE CONFIGURATIONS FOR THE HOMOGENIZING VALVE

A characteristic of the homogenizing assembly is that homogenizing valves of
different sizes can be installed in the same valve housing. Thanks to this
possibility you can have configurations other than the one shown in figure 4.5.2
and 4.5.3 due to the presence of adaptors and spacers (figure 4.5.5 and 4.5.6).
In this case maintenance requires mounting the passage head (H) and impact
ring (G) inside a housing (S) with the relative O-ring gaskets (T, U).
It is important to always refer to the specific detail drawings in Section 5
SPARE PARTS CATALOGUE.
4c051e2c.doc
4.5.7
FIGURA 4.5.5
FIGURA 4.5.6
4c051e2c.doc
4.5.8

4.5.4 PNEUMATIC ACTUATOR
The pneumatic control assembly - comprising a pneumatic actuator (D) - does
not require any particular maintenance (fig. 4.5.2).
In case of oil leak or difficulty to keep the homogenizing pressure not related to
any other cause (see Section 3 Chapter 3.8) it is possible to replace the
gaskets of the pneumatic actuator.
In order to replace the gaskets, it is necessary to ask for the necessary spare
set to the Niro Soavi Spare Parts Dept.
To remove the pneumatic actuator (D) it is necessary to remove the four screws
used to fix the actuator itself on its supporting flange.
The pneumatic actuator, used to close the homogenizing valve and achieve
homogenizing pressure, is connected in the bottom part to an
hydraulic/pneumatic system for dampening pulsations.
The presence of air in the bottom part of the pneumatic cylinder may cause
incorrect operation of the dampening system resulting in abnormal noise level
and vibrations of the homogenizing valve, particularly if the machine operates
with two homogenizing stages.
In this case you need to eliminate the air by pressing the pneumatic switch 3 or
4 times to apply and release pressure.
Please follow the specific instructions listed at SECTION 4 Charter 4.10
Pneumatic Plant.
ATTENTION: Maximum service pressure for pneumatic plant and
pneumatic actuators is 1 MPa (10 bar).
4.5.5 ASEPTIC VERSION

The homogenizing assembly used in the aseptic version is the same as the one
used in the sanitary version in terms of functional features; the only difference is
that the impact head shaft is flushed with sterile condensate used as barrier
fluid.
The homogenizing chamber body has all the connections with the system for
distributing sterile condensate, and the guide of the impact head shaft has
outlets for the condensate with relative gaskets, as shown in figure 4.5.7.
It is important to always refer to the specific detail drawings in SECTION 5
Spare Parts Catalogue.
4c051e2c.doc
4.5.9
FIGURA 4.5.7
4c051e2c.doc
4.5.10
4.6. OVERPRESSURE VALVE AND PRESSURE GAUGE
4.6.1
OVERPRESSURE VALVE
The pressure relief valve (see SECTION 3 - Paragraph 3.7.1) is usually

installed on the compression head or on the high-pressure delivery line to
protect the machine and operators from accidental overpressure which can
create risk of danger.
Maintenance (see figure 4.6.1) is limited to checking and possibly replacing the
gaskets (G) and (H), the ball (E) and valve seat (F); in some versions an antiextrusion ring is fitted between the seat and the O-ring gasket (G) to protect the
O-ring.
To remove the valve from its operating position you have to loosen the nuts (A)
then remove the complete valve body (B) and its flange (C); these two parts can
be separed once the two-part ring (D) is removed from its position.
Then remove the O-ring (H), the seat (F) housing the ball (E) and the O-ring
(G).
Make sure you do not misplace the ball (E), as the valve cannot work without it;
we recommend you always keep a spare seat and ball in case you need to
replace them.
Valve maintenance does NOT require replacing the spring.
Carefully clean the seat (F) from any product residues but take care not to
damage the sealing area.
If the sealing area between the seat (F) and the ball (E) is damaged or worn,
there can be product leaks and the valve can be triggered at a pressure value
lower than the valve setting; we therefore recommend you replace the seat and
ball.
Steps to be followed for assembly:
- Insert the gasket (G) into its housing in the flange or head; food-grade
Vaseline or other suitable lubricants should be used for easier assembly
- prepare the seat (F) for assembly, place the ball (E) and O-ring gasket
(H) inside it
- insert the valve body (B), the flange (C) and place the two semi-rings (D)
to hold the flange in position
- insert the seat (F) prepared on the valve body, and keep it in position
with your fingers while you insert the whole valve on the flange housing
(or, in some versions, directly on the head)
- insert the flange (C) on the studs and screw the nuts (A) by hand, so as
to correctly lock the valve by inserting the seat (F) on the O-ring gasket
(G)
4c061e1c.doc
4.6.1

-
when the valve is in a stable position, before tightening the nuts (A),
place the discharge pipe in the correct position. For safety reasons the
discharge pipe must always be kept open and turned downwards.
tighten the nuts (A) fully.
For futher information on operation of the overpressure valve see paragraph

3.7.1.
WARNING: it is absolutely FORBIDDEN to modify the overpressure valve

setpoint and break the seal, unless with written authorization by NIRO
SOAVI.
In case of modification of the valve setpoint without authorization, the
warranty on the machine is immediately void, and moreover this may
cause ranger for the safety of the personnel using the machine, as the
overpressure relief valve is a fundamental safety device for the machine
accordino to the CE safety regulations.
CAUTION: It is absolutely FORBIDDEN to close the discharge pipe of the

overpressure valve with a valve. The valve discharge must always be
unobstructed and turned downwards.
4c061e1c.doc
4.6.2
FIGURE 4.6.1
4c061e1c.doc
4.6.3
4.6.2
PRESSURE GAUGE
The pressure gauge installed on the machine is a component of fundamental

importance as it makes it possible to measure the machines operating pressure
and thus keep its operation under control.
With a faulty pressure gauge the required working pressure cannot be
maintained, so we recommend you keep a spare pressure gauge in stock in
case a replacement is needed.
The type of pressure gauge installed can vary depending on the machine model
or if optional configurations are used.
The standard pressure gauge is analog with Bourdon spring and sanitary baffle
separator especially designed by NIRO SOAVI; it is also equipped with a
separator used to filter the normal pulsations of the plunger machine to allow
steady readings of operating pressure.
Never separate the pressure gauge from its separator.
Other versions of pressure gauges or pressure measuring devices are available
as alternatives:
analog pressure gauge with signal transmitter: with 420 mA output for
remote transmission of pressure signal
pressure transducer: this is a sensor which gives an electric signal to be
amplified in order to obtain a 420 mA output of the pressure signal
digital pressure gauge with built-in display: this transducer has a display to
directly indicate the pressure value measured. Powered by internal battery.
The pressure gauge normally requires no maintenance, however we
recommend a periodical check to:
verify the condition of the diaphragm which comes into contact with the
product; if it is punctured or damaged the pressure gauge must be replaced
for analog pressure gauges, check the level of glycerine inside the dial; if
necessary fill the dial up to with 99.5% pure glycerine
replace the gasket between the pressure gauge and the head
For instruments provided with electric equipment refer to the wiring diagram,
which also indicates the setting range of the instrument.
4c061e1c.doc
4.6.4

Refer to figure 4.6.2: to disassemble the pressure gauge (or pressure gauge
with transmitter, or pressure transducer) you need to loosen the nuts (G) and
pull out the pressure gauge complete with flange (F).
The pressure gauge (A) and flange (F) can be separated once the semi-rings
(D) have been removed.
Figure 4.6.3 shows the analog configuration for disassembling the pressure
transducer.
FIGURE 4.6.2
Steps to be followed for assembly (figure 4.6.2 or 4.6.3):
- insert the gasket (E) on the pressure gauge rod (used only to protect
from dirt)
- insert the gasket (G) inside its housing in the flange or head; food-grade
Vaseline or other suitable lubricants should be used for easier assembly
4c061e1c.doc
4.6.5

-
insert the anti-extrusion ring (C), if used, on the manometer; this ring is
used in high-pressure versions from 600 bar upwards
insert the flange (F) on the pressare gauge body (A) and fit the two semirings (D) to hold the flange in position
insert the pressure gauge prepared in this way into its housing, and place
the flange (F) on the studs (H)
screw the nuts on (G) by hand before tightening them fully.
FIGURE 4.6.3
4c061e1c.doc
4.6.6

In high-pressure versions, equipped with transducer (T) or digital pressure
gauge (M) (see figure 4.6.4), a threaded locking ring (D) is used.
FIGURE 4.6.4
For disassembly, unscrew the ring (D) and pull the instrument out; remove also
the gasket (B) and anti-extrusion rings (A, C) from their housing.
For assembly follow these steps (figure 4.6.4):
- fit anti-extrusion ring (C), gasket (B) and anti-extrusion ring (A) onto the
end of the pressure gauge (M) or transducer (T); food-grade Vaseline or
other suitable lubricants should be used for easier assembly
- fit the pressure gauge (M) or transducer (T) into its housing; with digital
pressure gauges make sure you do not force the element using the
head of the instrument to prevent breakages
- tighten the locking ring (D) fully
4c061e1c.doc
4.6.7

The digital pressure gauge (M) will switch automatically after a few minutes if
no pressure is measured, to preserve the internal battery.
To start the pressure gauge simply press the front ZERO/ON push-button;
keep this button pressed for a few seconds to reset the instrument to ZERO
if the reading given is NEGATIVE.
If the display reads BATT it means that the battery is down and needs to
be replaced.
Disassemble the pressure gauge and, on a dry surface, remove the rear
screws to lift off the cover on the battery housing. The battery used is a long
life 9V lithium battery, size PP3; in special circumstances a standard 9V
alkaline battery may be used.
4c061e1c.doc
4.6.8
4.7. TRASMISSION (G-FX SYSTEM)
The machine is equipped with a drive system consisting in:

fixed-mounted parallel-axle reduction gear, fitted on the machines crankshaft
and secured to the drive body by a connection flange;
trasmissione a cinghie trapezoidali e pulegge tra motore principale e
riduttore.
ATTENTION:
All inspection and maintenance operations must be carried out by
qualified technicians and only when the machine is in
maintenance status, that is, with the MACHINE NOT IN
OPERATION; the power mains switch must be LOCKED IN THE
OFF POSITION (with a padlock) for the safety of personnel. The
procedure for placing the machine in maintenance status is
described in chapter 4.1.3.3 of this manual.
The elements of the drive system usually require only a visual inspection,
carried out with the machine not in operation, to check for possibile lubrication
oil leaks and, more importantly, for loosening of nuts, bolts, belt tensioning
components and reduction gear support parts.
Excessive movement of drive components, due to loosening of locking elements
caused by vibrations, can result in slack couplings and consequent breakage of
elements during machine operation.
ATTENTION: It is important to regularly check tightening of nuts

and bolts in the belt tensioning system and reduction gear support
system. Abnormal vibrations due to incorrect machine operation
or cavitation conditions can cause these components to loosen
and damage the drive system.
Instructions for maintenance of drive components are given below.
4C076E0C.DOC
4.7.1

4.7.1 REDUCTION GEAR
The reduction gear does not require special maintenance precautions; you only
need to check the level of lubricating oil through the inspection hole in the
casing.
It is good maintenance practice to protect the seal rings with waterproofing
lubricating grease, and to protect the locking system on the shaft from the
effects of oxidation which would make it difficult to disassemble the reduction
gear, if necessary.
For reduction gears equipped with cooling coil inside the casing for artificial
refrigeration, the water circuit needs to be drained off completely if room
temperature drops below +4 C.
For further information and instructions for disassembling the reduction gear
from the machine refer to the reduction gear manual, included in Section 6
INFORMATION ABOUT SUPPLIERS.
4C076E0C.DOC
4.7.2
LUBRICATION OIL
The type of oil to be used depends on the temperature range where the
machine is installed; for normal operating conditions (temperature range +5
+40 C) use MINERAL OIL with viscosity ISO VG 220 with EP additives,
suitable for use with gears, as specified in Table 4.7.1.1.
Make
Type
ARAL
BP
ESSO
MOBIL
SHELL
TEXACO
IP
AGIP
Degol BG 220 - BMB 220

Energol GR-XP 220
Spartan EP 220
Mobilgear 630
Omala oil 220
Meropa 220
Mellana 220
Blasia 220
TABLE 4.7.1.1
For heavy-duty applications (continuous operation, high temperatures) and to
extend time between replacements (specified below), we recommend the use of
SYNTHETIC OIL with viscosity ISO VG 220 EP, as specified in Table 4.7.1.2.
Make
MOBIL
SHELL
KLUBER
AGIP
BP
Type
Mobil SHC 630
Tivela oil 220
Syntheso D 220 EP
Blasia S 220
Enersyn SG-XP 220
TABLE 4.7.1.2
For Food Grade oil we recommend the use of oil, as specified in Table
Marca
AGIP ROCOL
MOBIL
SHELL
KLUBER
CASTROL
CIR
Tipo
Foodlube HiTorque 220
Mobil OTE FM Series 220
Cassida Fluid GL 220
Kluberoil 4 UH1 220 N
Vitalube GS 220
Purity FG EPGear Oil 220
TABLE 4.7.1.3.
4C076E0C.DOC
4.7.3

OIL CHANGE INTERVALS
The oil must be changed every 5000 hours if using MINERAL OIL or 20000
hours if using SYNTHETIC OIL.
OIL QUANTITY FOR REDUCTION GEAR
The quantity of oil for the gear reducer depend by the model of machine as
specified in Table 4.7.1.4.
Model
Q.ty
NS3015H
NS3024H
NS3037H
NS3075/45H
NS3075/55H
NS3075H
NS3110H
NS5132H
NS5180H
6,3
6,3
8,8
11,8
16,5
16,5
31,5
42,5
42,5
TABLE 4.7.1.4
4C076E0C.DOC
4.7.4

4.7.2 INSTALLING THE BELTS
ATTENTION:
qualified technicians and only when the machine is in
maintenance status, that is, with the MACHINE NOT IN
OPERATION; the power mains switch must be LOCKED IN THE
OFF POSITION (with a padlock) for the safety of personnel. The
procedure for placing the machine in maintenance status is
described in chapter 4.1.3.3 of this manual.
INSPECTION OF THE PULLEYS

Worn pulleys significantly reduce the life of belts, which can touch the bottom of
the groove causing slipping which provokes wear and superficial burning.
If the sides of the groove are hollow, the contact between the sides of the belt
and the pulley is not uniform, and the lower part of the pulley causes wear of the
lower edge of the belt, causing it to break prematurely.
Thus, it is necessary to check the state of wear of the pulleys and remove any
rust, grease or oil that may be present.
4C076E0C.DOC
4.7.5
ALIGNMENT CHECK
Correct alignment is essential to ensure long-life of the drive belts.
This operation must be carried out during assembly by skilled personnel: it is
important to check alignment by placing a metal ruler on the 2 pulleys
(fig.4.7.2.1).
FIGURE 4.7.2.1
If necessary alignment can be corrected by loosening the retaining bolts of the
conic bush and slightly move the driven pulley (by a few mm.) to reach optimal
position then lock the bushing.
SELECTION OF BELTS
Use at the same time belts of the same make, of the same type and of the same
lot, since there may be differences both in size and in performance.
Moreover, it is essential not to use new belts with others that have already been
used, because of a different extension, adjustment to the grooves of the pulleys,
and differences in performance, which would considerably affect the duration of
the drive train.
In order to ensure correct operation and avoid premature breaking, the belts
must be stored without any noticeable bends and must not be exposed to
temperatures that are too high or too low, or to a high degree of humidity.
4C076E0C.DOC
4.7.6
DESCRIPTION OF G-FX DRIVE SYSTEM

The drive unit is composed of the motor (1), driving pulley (2), belts (3), flywheel
(4), reduction gear unit (5).
The motor is secured to the frame by belt tensioning slides (10). The slides are
equipped with a micro-adjustment system for belt tensioning and pulley
alignment with adjustment and positioning screws (6, 8) and locking nut (7, 9).
The reduction gear unit is secured to the drive body by G-FX flange
at position (11).
11
5
4
1
8
9
10
7
FIGURE 4.7.2.2
RG-FX DRIVE SYSTEM
4C076E0C.DOC
4.7.7
7
6
FIGURE 4.7.2.3
MOTOR POSITION ON SLIDE
FIGURE 4.7.2.4
MOTOR POSITION ADJUSTMENT
ASSEMBLY OF THE BELTS

The drive belts should be assembled and tensioned in the following sequence:
a) Loosen the lock nut (7, 9)
b) Using the adjustment screws (6, 8) bring the motor closer to the gear unit by
decreasing the distance between the pulleys (2, 4)
c) Fit the drive belts
d) Using the adjustment screws (6,8) move the motor until the belts are
tensioned.
e) Correct the position and alignment of the pulleys be adjusting the screws
(8). See paragraph 4.7.3 on how to correctly tension the belts.
f) Once these steps are completed, tighten the lock nut (7, 9).
During installation belts must never be forced with a tool into the pulleys grooves
to avoid the risk of damage thus reducing the life of the drive.
To make this operation easier, simply reduce the distance between the pulleys.
Fit the belts into the grooves and rotate the pulley to facilitate insertion and
prevent damage.
4C076E0C.DOC
4.7.8

4.7.3 STRETCHING THE BELTS
ATTENTION:
qualified technicians and only when the machine is in maintenance
status, that is, with the MACHINE NOT IN OPERATION; the power
mains switch must be LOCKED IN THE OFF POSITION (with a
padlock) for the safety of personnel. The procedure for placing the
machine in maintenance status is described in chapter 4.1.3.3 of
this manual.
WARNING: The V-belt transmission may create danger of crushing
or entrapment. Use always the necessary fixed protections and in
case remove them only after having checked the machine to be
completely stopped in any moving part.
The ideal stretch is the lowest at which the belts do not slip under maximum load.
During the first 24-48 hours of running-in, check the stretch frequently; remember
that excessive stretch reduces the life of the belts and of the bearings that
support the drive.
Arrange for the stretch to be tightened as soon as any slipping occurs.
Belt slipping can cause overheating and create hazard particularly if the machine
is designed for operation in danger zones (explosion-proof version).
The following are two methods to identify the correct degree of stretching of the
belts; the first, which is easier, can be used when a new train of belts is installed,
or after loosening them completely; the second allows stretch to be checked even
during normal operations of servicing and control. The procedures of the
operations are described in paragraph 4.7.2.
BELTS TENSIONING FIRST METHOD
Before stretching the belts assembled on the pulleys, trace two fine marks across
the back of one belt and measure the distance between them; they should be as
far from each other as possible but must remain on the straight-line of the belt.
Stretch the belts gradually after having them rotate for approx. 1 minute in
successive stages; at each stage, tighten the belts so that the distance between
the two marks has a percentage increase as shown in table 4.7.3.1, considering
the case of medium diameter pulleys.
4C076E0C.DOC
4.7.9
Type of transmission
Not constant Torque
- one small size pulley
0,8%
- short shaft center distance

- medium or big size pulleys
1%
- medium or big shaft center distance

TABLE 4.7.3.1
BELTS TENSIONING SECOND METHOD

Measure the length of the free section "t" (figure 4.7.5) and apply to its half-point
a force P perpendicular to the belt, that causes a deformation of 1.6 mm every
100 mm. of free length:
F=1,6 x T/100 (mm)
The intensity of the force, in Newton, should be in the interval of values shown in
table 4.7.6; it is measured by means of a special dynamometer which is not
supplied.
In order to calculate the peripheral speed value it is sufficient to use the formula:
V = 0.052 X n X d (m/s)
where n is the number of revolutions per minute of the crankshaft, as indicated in
SECTION 1 TECHNICAL SPECIFICATIONS, and d is the diameter of the
flywheel indicated in metres.
It is important to remember that at the first stretching, the correct value is 1.3
times the maximum value shown in table 4.7.3.2, so as to compensate the
natural extension and initial settling of the belts.
4C076E0C.DOC
4.7.10
FIGURE 4.7.3.1
Tipo / Type
SPZ
SPA
SPB
SPC
D (mm)
Forza / Force P (Newton)

V = 010 m/s
V = 1020 m/s
V = 2030 m/s
6795
12 18
10 16
8 - 14
> 95
19 26
17 24
15 22
100140
22 32
18 26
15 22
> 141
33 48
27 40
23 34
160265
38 56
32 50
28 42
> 266
57 72
51 64
43 58
224355
72 102
60 90
50 80
> 356
103 132
91 120
81 - 110
TABLE 4.7.3.2
4C076E0C.DOC
4.7.11

4.7.4 MAINTENANCE OF BELTS
The belt drive is an efficient, reliable means for power transmission.
The following are some simple instructions to ensure reliability and long life of the
system.
LOOK AND LISTEN
This allows you to easily identify the defects to be corrected:
- Visual check if any oil or grease is present on the belts, since this may cause
premature deterioration; excess oil on the supports and bearings may cause the
belts to be dirtied, while a lack may cause increased friction and subsequent
burning of the belts due to overload.
- Listening to the noise during transmission.
If there is any screeching when the motor accelerates or during operation at full
load, this means that there is insufficent stretch of the belts.
Once the correct stretch has been restored, if the noise persists try to identify any
overload in transmission (due to wear, seizure, insufficient lubrication...).
The presence of a regular squeaking, similar to that of a bearing that is
insufficiently lubricated, does not cause any damage to the transmission and may
be caused by the presence of dirt.
Do not try to eliminate this noise by oiling the belts.
DIRT AND FOREIGN MATERIALS
Dirt and dust may accelerate wear of the belts and pulleys and obstruct a good
traction.
It is necessary to regularly clean the drive system and prevent any foreign
material from being trapped between the belts and pulleys.
OVERLOADS
Any overload shortens the life of the belts.
Check that operation is taking place under the initial project conditions, and that
no overloads occur due to wear or slipping and superficial burning.
PROTECTIONS
The drive should always be protected by a suitable guard, which not only protects
the operators but also protects the parts from dust or dirt and contact with foreign
objects which may cause serious damage to the system.
BREAKING AND CRACKS
Check the condition of the belts, and see if there are any cuts or cracks, that are
a sign of excessive wear and the need to replace the part.
TENSIONING
Check and maintain the correct stretch of the belts, to prevent irregular
vibrations.
4C076E0C.DOC
4.7.12
EXPOSURE TO HEAT
Check that the belts are not exposed to sources of heat; an exposure to
temperatures greater than 60C will shorten their life.
WEAR
Check the condition of the sides of the belt: an anomalous wear may cause
slipping or excessive wear of the grooves of the pulleys.
4C076E0C.DOC
4.7.13

4.7.5 ASSEMBLING AND DISASSEMBLING OF PULLEYS
Drive pulleys are usually mounted both on the input shaft of the reduction gear
and on the motor shaft using a Taper-Lock conical bushings.
With reference to figure 4.7.5.1, the procedure for disassembly is the following:
FIGURE 4.7.5.1
-
loosen retaining screws A

use one of the screws in bore B to force the bush open
extract the bush and pulley from the shaft.
Assembly procedure:
- clean bush and shaft thoroughly
- insert Taper-Lock bush into pulley
- partially insert threaded screws into bores (A)
- mount the pulley on the shaft
- align the pulleys
- tighten screws A fully
If the motor pulley is not fitted with a Taper-Lock bush, to install or remove the
pulley use a suitable pulley extractor and threaded rod to mount the pulley on the
shaft, using the threaded bore on the end of it.
4C076E0C.DOC
4.7.14
4.8. POWER END - CRANKCASE
The reciprocating linear motion of the plungers is created by an oversized and

sturdy crank mechanism (crankshaft, connecting rod, crosshead).
The system is illustrated in the general exploded view (figure 4.8.1) below.
FIGURE 4.8.1
The type of construction, the high-quality materials used and the careful
assembly by highly-qualified personnel are a guarantee of excellent reliability and
durability.
Correct lubrication is fundamental for the life of the drive body and of its
components, so it is absolutely necessary to comply with the instructions given in
terms of recommended change frequency (Chapter 4.2), filter cleaning, level and
type of lubricant used (Chpater 4.9).
Under normal conditions the power end does not require servicing. Should you
notice abnormal noise levels, irregular machine operation or low pressure of
lubrication oil triggering the pressare switch, contact NIRO SOAVIs Customer
Service to request technical service.
4c081e2c.doc
4.8.1

Under normal working conditions and without specific faults, it is recommended
to check the sleeve bearings (W) and crank pin bearings (S), the wrist pin (O)
and its bearing on the conrod (R) at least every approx 10.000 hours of
operation, and to check the roller bearings (B) of the crankshaft at least every
20.000 hours of operation.
Such kind of maintenance requires skilled personnel, therefore it is
recommended to contact NIRO SOAVI Customer Service for advice and support.
The only ordinary maintenance operation required is replacement of guide
plunger gaskets, in case of lubrication oil leaks inside the sump.
If the surface of the crosshead extension is badly scratched, it is necessary to
replace the complet guide pistons.
Such kind of maintenance requires skilled personnel, therefore it is
recommended to contact NIRO SOAVI Customer Service for advice and support.
CAUTION: All inspection and maintenance operations must be carried out

with the MACHINE NOT IN OPERATION; the power mains switch must be
LOCKED IN THE ON POSITION (with a padlock) for the safety of personnel.
WARNING: Lubricating oils are extremely harmful to environment and

should be disposed of correctly in suitable disposable, in accordance with
the local regulations, to avoid environment and water pollution.
4c081e2c.doc
4.8.2

4.8.1 REPLACING GUIDE PLUNGER GASKETS
Before removing the flanges you need to drain out, at least partially, the oil
inside the body to prevent accidental spillage.
Refer to figure 4.8.2 for the assembly and disassembly procedures described
below.
FIGURE 4.8.2
DISASSEMBLY
remove the plunger following the procedure described in Charter 4.4
loosen the screws (K) and extract the flange (M) from the guide plunger (Q)
remove the scraping ring (L) and the seal gasket (J)
ASSEMBLY
fit the scraping ring (L) and gasket (J) inside the flange (M), in the seat.
check and clean the plunger stem, if the surface is badly scored or the chrome
plate damages the whole plunger must be replaced. The guide plunger stem
cannot be supplied separately as spare part
insert the complete O-Ring flange (H) onto the guide plunger (Q) as far as the
edge. During assembly take care not to damage the sealing lip of the gaskets;
use lubrication grease for easier assembly
- tighten the screws (K).
4c081e2c.doc
4.8.3

In some models a rubber bellows is installed to protect the guide plunger stem. In
this case the bellows (Z) must be removed to replace the gaskets, and then
inserted onto the guide plunger stem (Q) and snapped on locked against the
flange (M) in the seat provided.
FIGURE 4.8.3
4c081e2c.doc
4.8.4
4.9. LUBRICATION
Proper machine lubrication is required to guarantee its correct operation.

For this reason it is absolutely necessari to follow directions for oil change
intervals (see Charter 4.2), the cleaning or replacement of filters, check of oil
level and use of specified lubricating oil.
The lubrication system can be either FORCED or SPLASH, depending on the
machine model; see Section 1 TECHNICAL SPECIFICATIONS to find out
type of lubrication used.
For topping-up and replacement use ONLY the oils shown in Table 4.9.1; table
4.9.2 indicates the capacity of the lubrication system for the various models.
CAUTION: The lubrication oil is suitable for operating

temperatures ranging from 5C and +40C: please contanct GEA
Niro Soavi Customer Service to obtain the type of lubricant
suitable for any specific conditions found locally.
CAUTION: Used oils are extremely harmful to environment and

should be disposed of correctly, in accordance with the local
regulations.
CAUTION: All inspection and maintenance operations must be

carried out with the MACHINE NOT IN OPERATION; the power
mains switch must be LOCKED IN THE ON POSITION (with a
padlock) for the safety of personnel.
It is important to periodically ensure there is no foam in the oil as this is a sign
that air is being incorporated due to cavitation in the oil pump or to bad sealing
of the lubrication circuit. You also need to check for a whitish water/oil emulsion
which is caused by inefficient drainage of condensate or water infiltrations
inside the body (faulty water/oil exchanger or worn guide plunger gaskets).
4C091E7C.DOC
4.9.1

Any type of oil used should have the following specifications:
Suitable for hydraulic circuits, of mineral origin, viscosity ISO VG 150 (150 cSt
at 40C) with non-foaming, antioxidative additives, etc.
Class:
ISO VG 150
DIN 51524-2-HLP
BRAND
TYPE
BRAND
TYPE
Agip
Oso 150
Texaco
Rando oil HD 150
IP
Hydrus Oil 150
Gulf
Harmony 150 AW
BP
Energol HLP-HM
Amoco
American
150
industrial oil 150
Mobil
DTE 19M
Total
Azolla ZS 150
Mobil
DTE Extra Heavy
Fina
Hyidran 150
Chevron
AIO ISO 150
Api
Cis 150
Castrol
Hyspin AWS 150
Kuwait Petr. Int.
Q8 haidn 150
Esso/Exxon
Nuto H 150
ELF
Olna DS 150
Shell
Morlina Oil 150
ARAL
Degol CL 150 T
TABLE 4.9.1
MODEL
NS 2006
NS 3006
NS 3015
NS 3024
NS 3037
NS 3075
NS 3110
NS 5132
NS 5180
NS 6200
NS 8315
OIL VOLUME (liters)
OIL VOLUME (liters)
WITH OIL PUMP
SPLASH SYSTEM
3,0
4,5
14
14
28
30
38
55
55
75
105
1,5
3,0
TABLE 4.9.2
4C091E7C.DOC
4.9.2

For Food Grade oil we recommend the use of oil, as specified in Table 4.9.2.b
Marca
Shell
Fuchs
Klber
Tipo
Cassida GL220
Rivolta Geralyn SF220
Klbersynth UH1 6
TABLE 4.9.2.b
4.9.1 FORCED LUBRICATION WITH MOTOR-DRIVEN PUMP

Forced lubrication is by means of a lubrication unit (CONTROL UNIT) with
separate electric motor, which makes it possibile to have adeguate flow of
lubrication oil and pressure even when the rotation speed of the crankshaft is
low (variable load machine).
The oil circuit inside the drive body is made with rigid or flexible pipes and keeps
oil under pressure to lubricate the crankshaft main bearings, connecting rod
bushings and connecting rod pins, to censure reliable machine operation and
durability of contact surfaces in the crank mechanism.
The machine is equipped with a pressure gauge on the front panel for
continuous control of lubrication pressure and a safety pressure switch set to 3
bar to stop the machine if lubrication pressure is insufficient.
The lubrication system diagram is shown in Section 5 SPARE PARTS
CATALOGUE, while figure 4.9.1 gives an exploded view of the lubrication unit.
The lubrication control unit is made up of the sub-components shown in figure

4.9.1:
electric motor (Z)
joint between pump and motor (G)
body (C) with by-pass valve (F)
gear pump (D)
tank (A)
intake filter (B)
The intake filter is fitted inside the tank, so to be able to remove it you need to
remove the whole control unit assembly.
Before removing the control unit, oil needs to be drained out of the body.
The filter must be cleaned or replaced every time the oil is changed according to
the indications given in the PERIODICAL MAINTENANCE TABLES.
4C091E7C.DOC
4.9.3
CAUTION: The by-pass valve (F) MUST NOT BE DISASSEMBLED

from the body (C). For adjustment of lubrication pressure see the
instructions given below.
FIGURE 4.9.1
4C091E7C.DOC
4.9.4

OIL LEVEL CHECK
The oil level needs to be checked every day, before the machine is started; the
oil should reach the level indicated on the sightglass located or inside the
machine on the crankcase or on the machine front panel. The oil level must be
checked with the machine stopped for at least 1 hour.
See for reference figure 4.9.2.
FIGURE 4.9.2
The start of the machine is causing the oil to flow into and fill the lubricating
circuit, then it is normal to observe a lowering of the oil level on the sightglass
during the operation of the machine.
If oil drops below the required level top it up through the orange filler located
inside the machine on the body cover.
To reach the fill you need to remove the side panel of the machine.
4C091E7C.DOC
4.9.5

PRESSURE CHECK
The pressure gauge located on the front panel is used to measure the pressure
in the lubricating circuit.
During the final machine test optimal lubrication pressure is calibrated under
steady operating conditions; this value is largely affected by oil viscosity and
temperature so when the machine is started pressure is usually high and then
tends to decrease and become stable as the machine warms up with operation.
If pressure drops too low at high temperatures this may be due to problems with
the cooling system of the water/oil exchanger (where used) connected with
scaling or very high water temperature.
The water temperature must conform with the values given in Section 1
TECHNICAL SPECIFICATIONS.
The pressure in the lubrication circuit can be adjusted via the by-pass valve (F)
in the lubrication unit body (C) (figure 4.9.3):
FIGURE 4.9.3
DO NOT REMOVE THE VALVE FROM THE BODY
Loosen the lock nut and turn the Allen screw (Allen spanner) to reach the
correct pressure value
Turn
the
screw
CLOCKWISE
to
increase
pressure
and
COUNTERCLOCKWISE to reduce it
Tighten the lock nut.
Adjustments must be made at high temperatures, with a value of approximately
56 bar.
4C091E7C.DOC
4.9.6

ATTENTION: If the pressure level is too high the circuit may be
damaged, particularly during cold starts: oil viscosity problems
can lead to damage in the delivery oil filter and motor overload
triggering the electric protection devices. When adjusting pressure
you need to take into account ambient conditions and the
temperature of cooling water.
OIL CHANGE
The frequency of oil change intervals is given in the "Tables for Regular
Servicing" at Chapter 4.2.
Use only oil as specified in Table 4.9.1.
To change the oil (see figure 4.9.1):
- - prepare a reservoir to collect the oil, and of a size that is suitable to
contain the amount of oil found in the machine according to table 4.9.2;
- open the filling tap on the crankase cover
- open the drain valve and the plug (J) and let the oil drain out.
- once the oil has drained out completely, close the tap and the plug (J), and
pour in the new oil through the filler plug
- check the oil level through the sightglass.
CAUTION: Used oils are extremely harmful to environment and

should be disposed of correctly, in accordance with the local
regulations.
4C091E7C.DOC
4.9.7

VAPOUR CONDENSATE DISCHARGE
Inside the crankase it is possible to have condensation of vapours depending
on the characteristics of the ambient where the machine is working in, therefore
it is necessary to remove regularly the condensate to avoid any mixing with
lubricating oil.
The frequency of the discharge depends on the amount of condensate formed
in the drive unit (which depends on the working temperature, relative humidity,
frequency of starting and stopping the system); however, refer to the "Tables for
Regular Servicing", chapter 4.2.
The condensate drain can be done when the machine is stopped for at least 4
hours.
To drain the condensate:
- Prepare a basin for collection and open the drain valve at the bottom of the
lubricating unit
- Water is heavier than oil, therefore it is collected at the bottom of the oil
tank; once the oil starts to pour out, close again the drain valve
- Check the oil level again and, if necessary, top it up through the filler plug
Presence of water into the oil may be caused by cooling water entering trough
the crosshead seals; it is recommended to check the surface of crosshead
extensions for scratches, and to replace the crosshead seals in case of oil
leakage or oil into the water, according to what is mentioned in paragraph 4.8.1.
OIL FILTERS CHANGE

Oil filters change is extremely important to guarantee proper and reliable
operation of the lubricating system.
It is therefore necessary to replace or cleand the oil filters each change of oil as
recommended on the periodical maintenance indications.
The delivery side filter is of spin-on disposable cartridge type; the suction side
filter is of metallic mesh and is placet inside the tank (figure 4.9.1, item B).
If the intake filter is of the type "with disposable cartridge", it should be replaced
as often as indicated in the "Table for Regular Servicing", paragraph 4.2.
The filter is equipped with an internal by-pass valve: this opens when the
pressure drop due to clogging exceeds a preset level, bypassing the filtering
element.
To replace the filter cartridge it is necessary to empty the complete lubricating

circuit:
-
Remove the spin-on filter cartridge with suitable too (not supplied)
Install the new filter cartridge after having lubricated with oil the gasket
4C091E7C.DOC
4.9.8
The intake filter housed inside the oil tank does not have a built-in by-pass. If
the filter clogs up the pressare drop through the filter will increase leading to
cavitation of the gear pump and pressure switch action. Cleaning frequency is
given in the Table of Periodical Maintenance, Chapter 4.2.
To clean the metal mesh intake filter (figure 4.9.1, item B):
remove the oil tank as previously explained
disconnect the tank (A) from the body (C) by loosening the retaining screws
and removing the filter (B) from the tank
unscrew the filter (B) off the end of the suction pipe
put it in a container with petrol or solvent for about 30 minutes;
clean it with compressed air blown opposite to the filtering direction (i.e. from
the inside towards the outside).
WARNING: Carry out the operations with utmost caution, wearing
suitable protection for the body and the eyes against any petrol
splashes; wear a filtering mask and do not inhale the vapour; if
there is any contact with the eyes, wash abundantly with water and
consult a doctor.
OIL COOLER MAINTENANCE

The machine is equipped with a water / oil cooler which is not requiring usually
any maintenance. In case of use of hard water, it is possible to have problems
with clogging of the cooler because of calcium carbonates deposits, which is
reducing the heat transfer efficiency.
It is therefore necessary to replace the oil cooler if it is not able to reduce
anymore the oil temperature (usually the temperature difference between oil
inlet and outlet is in the range of 5 to 10 C); in case the oil cooler is made of
stainless steel (optional) it is possible to clean it with suitable cleaning solution
to scale the tubing.
4C091E7C.DOC
4.9.9
4.10. PNEUMATIC PLANT
Machines provided with pneumatic control system of the homogenizing

pressure are supplied with specific hydraulic dampening system of the
homogenizing valve.
The force required to close the homogenizing valve and consequently achieve
the homogenizing pressure is applied through a pneumatic actuator using
compressed air on its upper part; the lower part of the actuator is connected
with the pressurized oil dampening system.
The dampening system is not installed on the machine when the pneumatic
valve installed is type NanoValve.
The pneumatic actuator does not require any periodical maintenance but it is
recommended to protect it from extreme temperatures (which may damage the
gaskets) and corrosive fluids, as its body is made with Aluminium alloys and not
in stainless steel.
In case the pneumatic actuator is not working properly we recommed its
replacement; its anyway available upon request to Niro Soavi Spare Parts
Dept. the complete gaskets spare kit.
The pneumatic plant can be configured in various versions, according to the
options installed; on figure 4.10.1 it is shown a basic version for single stage
homogenizer with manual pneumatic adjustment of the homogenizing pressure
installed on the machine front panel.
The scheme of the plant actually installed on the machine is given in Section 5
SPARE PARTS CATALOG with components list; you can also check the Flowsheet (P&ID) given in Section 1 TECHNICAL SPECIFICATIONS.
4c101e3c.doc
4.10.1
FIGURE 4.10.1
The components present on the circuit according to the scheme presented in
figure 4.10.1 are:
- Inlet air pre-treatment unit (A) with pressure gauge (B)
- One pneumatic switch (C) (or as option a solenoid valve) to give pressure to
the actuator (G)
- One manual pressure regulator (D) (or as option a proportional valve for
remote controls
- Throttle valves (E, H) to achieve a stable operation of the pneumatic system
and to adjust the speed of the raise of the homogenizing pressure by
throttling the oil backflow
- A pressure gauge (F) installed on the machine front panel, indicating the
pressure effectively supplied to the pneumatic actuator
- A damper tank (K) for oil and pressurized air
The effect of dampening of the vibrations induced on the homogenizing valve by
the normal reciprocating movement of the plungers is granted by a suitable
air/oil damper vessel (K) which is connected to the lower part of the pneumatic
actuator of the homogenizing group.
This damper tank is preloaded with compressed air, pressure 0,5 bar.
The gauge (L) allows to check the pressure in the tank, and ina case of need it
is possibile to use the quick connection (M) to restore the correct pressure
inside the tank.
If the pneumatic dampening system is checked on a regular basis for correct
preload pressure and oil level, it is possible to avoid problems of valve
4c101e3c.doc
4.10.2

vibrations and resonance, which may cause reduction of homogenizing
efficiency and can be dangerous for the machine itself.
Ordinary maintenance operations are listed below:
- Check regularly the oil level inside the damper tank through the sightglass
- Check regularly into the damper tank the correct pressure value: must be
0,5 bar with machine stopped
- In case refilling of oil is required, close the valve (J) and open slowly the
upper filling plug (there is pressure inside); once the pressure is gone, fill
the necessary oil quantity. The specifications of the suitable oil are listed on
table 4.10.2
WARNING: the damper tank containing oil is under pressure; open

carefuly and slowly to allow air pressure go down and avoid danger
for personnel.
-
Close the upper plug and connect a compressed air source to the quick
connection (M) to restore the pressure of 0,5 bar inside the damper tank
Open the valve (J) and check if the air pressure is still at the set value of 0,5
bar
Pressure inside the camper tank cannot be higher than 0,6 bar when the
machine is stopped.
Oil into this circuit does not require any change but only refilling in case the
level is low.
If during the above mentioned procedures of filling up, or during the
homogenizing valve maintenance some air bubbles are present into the plastic
pipes, it is possible toeliminate the same by application and release of the
pressure to the actuator through the pneumatic switch (C), with machine
stopped and with the manual pressure regulator set to allow some air to go
through (not at zero).
The presence of air bubbles, anyway, cannot prevent the system to work
properly, even if the dampening effect may be sometimes reduced.
The adjustment of the throttle valve (E, H) allows to regulate the speed of the
homogenizing pressare raise.
Usually the setting of this valve is made during the machine test, in order to
avoid a sudden raise of the homogenizing pressure which may cause the
opening of the overpressure relief valve.
Before making any modification to the setting, please tae note of the original
setting on the scale in order to recover the original setpoint in case of need.
As general information the closing of the valve (H) is slowing down the pressure
raise, its opening is making it faster.
4c101e3c.doc
4.10.3
CAUTION: Used oils are extremely harmful to environment and should be

disposed of correctly, in accordance with the local regulations.
Class:
BRAND
ISO VG 32
DIN 51524-2-HLP
TYPE
BRAND
TYPE
Agip
Oso 32
Texaco
Rando oil HP 32
IP
Hydrus Oil 32
Gulf
Harmony 32 AW
Shell
Tellus V 32
Amoco
American
industrial oil 32
Mobil
DTE Light
Total
Azolla ZS 32
BP
Energol HLP 32
Fina
Hyidran 32
Chevron
EP Hydr. oil 32
Api
CIS 32
Castrol
Hyspin AWS 32
Kuwait Petr. Int.
Q8 haidn 32
Esso/Exxon
Nuto H 32
ELF
Olna DS 32
TABLE 4.10.2
4.10.1 PNEUMATIC PLANT WITH LOCAL MANUAL ADJUSTMENT

The pneumatic plant for local and manual pressure adjustment allows to adjust
the homogenizing pressure from the machine front panel through a pneumatic
regulator and pneumatic switch.
No maintenance is required on these components, and in case of evident
malfunctioning replacement of faulty parts is recommended.
4c101e3c.doc
4.10.4

4.10.2 PNEUMATIC PLANT WITH REMOTE PRESSURE ADJUSTMENT
The pneumatic plant with remote pressure adjustment is using a proportional
valve (or I/P converter) to adjust the homogenizing pressure (figure 4.10.3).
This proportional valve requires a suitable ramp signal on a 420 mA scale; the
signal must be isolated and amplified, with electrical connection to the
proportional valve according to the following diagram shown in figure 4.10.4.
FIGURE 4.10.3
It is anyway always recommended to follow the indications in the specific wiring
diagram supplied in the manual, which is showing also the numbering of
terminals on the terminal board for proper connection.
In case of malfunctioning of the system, it is possible to follow the below listed
indications:
- Wrong connection: make sure the wiring is made according to the supplied
diagram
- Not enough air pressure supply (required minimum 7,5 bar air pressure)
- Moisture or oil into the supplied air, which is necessary to eliminate
- Not enough power in the signal coming from valve pilot source (especially if
directly connected to a PLC output): it is necessary to install a suitable
signal amplifier
4c101e3c.doc
4.10.5
FIGURE 4.10.4
The proportional valve is tested and calibrated during the machine test run. The
setting is related to the range of pneumatic signal output related to the electrical
signal input; in case of need it is possible to modify the factory settings by
following the procedure described below and also indicated in the specific valve
manual in Section 7 SUPPLIERS CATALOGUE.
The proportional valve is installed inside the machine cabinet, on left hand side,
and it is possible to access to it by removing the left side panel of the machine.
4c101e3c.doc
4.10.6
The proportional valve is normally in LOCKED state. By touching one of the

control keys on the top part of the valve (figure 4.10.3) the display will show
LOC message.
Making reference to figure 4.10.5:
FIGURE 4.10.5
Unlock the valve pressing the UNLOCK button for at least 2 seconds,
LOC will blink on display
Press the SET button to have F_1 indication shown on display, which
corresponds to the output air pressure equivalent to 4 mA input signal
USUALLY THIS VALUE MUST BE 0,00
Press the SET button to have F_2 indication shown on display, which
corresponds to the output air pressure equivalent to 20 mA input signal
Using arrow UP and DOWN buttons, modify the air pressure value
(example 4,50) in bar units which is required to drive the homogenizing
valve, equivalent to the max input signal (20 mA)
4c101e3c.doc
4.10.7
ATTENTION: Before changing the factory setting of the

valve, take note of the actual setting for future reference.
The set value must be approx 0,5 bar higher than required
air pressure used to achieve the required homogenizing pressure.
Such value can be checked during machine running on the air
pressure gauge installed on the front panel of the machine.
To lock the valve settings (the valve is locked automatically the first time
the voltage supply is switched OFF and ON), press the LOCK button for
at least 2 seconds; in this way the indication UNL is blinking on the
display, and it is possibile to lock the valve by pressing the SET button
Usually it is not required to have any maintenance on these components, and in

case of faulty operation their replacement is recommended.
ATTENTION: Maximum service pressure for pneumatic plant and

pneumatic actuators is 1 MPa (10 bar).
4c101e3c.doc
4.10.8
4.11. ASEPTIC PLANT
Machines in aseptic version are equipped with a circuit for the distribution of
sterile condensate used to flush the plunger aseptic chambers and the stem of
the homogenizing valve in order to prevent external contamination.
The distribution circuit and its components do not usually require maintenance;
if a heat exchanger for the produciton of sterile condensate is included we
recommend you periodically wash it to remove scaling which forms due to hard
cooling water.
Scaling reduces the efficiency of the exchanger and consequently reduces the
quantity of water required for steam condensation.
Cooling water should be softened to achieve a maximum hardness of 8 dH /
15 fH.
WARNING: The sterile system is crossed by live steam at 140-150C:
avoid touching the piping and surfaces before they have cooled down
completely (approx. 30 minutes) to avoid burns; operate the sterile plant
only when wearing gloves and protective clothing.
CLEANING THE HAET EXCHANGER
Washing operations are carried out when the exchanger is insulated from the
rest of the system using the supplied valves and circulating a descaling solution
into the cooling water side of the exchanger, at the concentration and
temperature indicated by the suppliers (e.g. caustic soda NaOH solution at 3%
and 80C, or 2% nitric acid HNO3 at 50C).
The heat exchanger and related tubing are made with stainless steel.
Use products that are suitable for use with stainless steel grade AISI 304 and
never use substances containing SALT (NaCl) and SULPHURIC ACID (H2SO4).
After each chemical cleaning, rinse the system with large amount of clean
water.
WARNING: Avoid contact with descaling products, and follow the

instructions supplied by manufacturers concerning handling and
what to do in case of accidents.
WARNING: Prepare the collection of water and washing products for
disposal in compliance with regulations currently in force.
The aseptic system is equipped with valves for adjusting the flow of condensate
to the various point of use (item N, figure 4.11.1); these valves are calibrated
4c111e1c.doc
4.11.1

during the final machine test so we recommend you do not change these
settings.
FIGURE 4.11.1
These valves (N) can be used to adjust the backpressure inside the exchanger
(E), measured by the pressure gauge (K); to ensure proper operation of the
exchanger it should be set to 12 bar.
Valves (C) are used to adjust the flow of cooling water so that the temperature
of the condensate flow is approximately 4060 C.
ASEPTIC CHAMBERS
The aseptic chambers of the plungers only require replacement of the gaskets.
To avoid contamination, make sure you accurately clean and sterilize the
aseptic chambers whenever there are product leaks from the packings.
4c111e1c.doc
4.11.2

With reference to figure 4.11.2, the parts that need to be replaced are gaskets
(P) and (S) and any guide rings (T, U).
To remove the gaskets you need to disassemble the plungers and remove any
sealing elastic rings not shown in the drawing; refer to the exploded view in
SECTION 5 SPARE PARTS CATALOGUE.
FIGURE 4.11.2
4c111e1c.doc
4.11.3
SECTION 5
SPARE PARTS CATALOGUE - INDEX
5.1. HOW TO USE THE SPARE PARTS CATALOGUE
5.2. HOW TO ORDER SPARE PARTS
5.3. RECOMMENDED SPARE PARTS
5.4. MAINTENANCE BOX
5.5. SPARE PARTS LISTS AND ASSEMBLY DRAWINGS
5C001E2C.DOC
5.1.0
5.1. HOW TO USE THE SPARE PARTS CATALOGUE
To ensure that effective operation and quality characteristics are maintained

only original spare parts must be used on NIRO SOAVI machines.
The use of non original spare parts shall instantly invalidate the
guarantee.
This catalogue has information on how to order spare parts, selecting the parts
in the attached tables and their code number in the relative tables.
5C001E2C.DOC
5.1.1
5.2. HOW TO ORDER SPARE PARTS
Spare parts can be ordered directly from NIRO SOAVI, Service Department, or
through your local NIRO SOAVI agent or Authorized Dealer, who can provide
useful advice and forward your request immediately.
When placing an order please specify:
SERIAL NUMBER of the machine
spare part code number
if necessary, a brief description of the component for easier identification
if applicable, the item number on the assembly drawing in the SPARE
PARTS CATALOGUE
the means of transport or dispatch requested; if this is not specified NIRO
SOAVI will arrange suitable transport at their discretion
whether urgent, as this may affect cost
exact address and name of contact person
To order spare parts or request quotations for spare parts, copy the standard
form below and send it by fax.
5C001E2C.DOC
5.2.1
NIRO SOAVI ORIGINAL SPARE PARTS

INQUIRY FORM
To:
Fax No.
From:
Name:
Reply Fax No.
e-mail:
Model:
Serial No.
URGENT
Part CODE
QUOTATION
Qty
ORDER No.
Description
Shipping Specs.
5C001E2C.DOC
5.2.2
5.3. RECOMMENDED SPARE PARTS
.
In order to limit the number of shutdowns during production, and the time
required for maintenance of the machine, we recommend you stock a set of
spare parts to replace elements which are normally subject to wear.
The number of spare parts to be stocked will depend on production needs and
on how important it is to avoid long shutdowns due to unavailable spare parts.
In specific, in case of homogenizing valves, the replacement at due time allows
to keep the homogenizing efficiency and consequently the quality of the
processed product.
NIRO SOAVI cannot guarantee that a given spare part will be in stock either at
their central warehouse or at the Dealers due to problems with material
availability or to special requirements for dispatch.
Please note that shipment is no guarantee of successful delivery and that
delays may occurr due to customs problems or miscarriage.
In any case NIRO SOAVI shall not be responsible for delays occurring due to
the shipment of spare parts.
The following is a list of spare parts which, in our experience, is important to
have in stock:
a complete set of gaskets, two sets in case of VHP high-pressure
compression blocks
two sets of packings, including packing washers and anti-extrusion rings
one or two plungers, if ceramic plungers are used
a homogenizing valve set for each stage (for homogenizers)
a set of balls and valve seats, for VHP high-pressure heads
a set of seats and pumping valves, if the machine is used with abrasive
products
a set of pumping valve springs
a pressure gauge for the compression block
seat and ball for overpressure relief valve
oil filters
a set of guide plunger gaskets
crankshaft oil guard
In addition to the ordinary maintenance operations described in Section 4 MAINTENANCE, below you will find a table with checklist for machine
inspection that you can use to check which spare parts are needed before
performing ordinary maintenance on the machine.
5C001E2C.DOC
5.3.1
NIRO SOAVI - CHECKLIST FOR MACHINE INSPECTION

Machine Type :
Serial Number :
Working Hours :
Date :
Checke Replace
d
d
1
2
3
4
5
6
7
Compression head
Suction Valves
Suction Springs
Suction valve seats
Delivery Valves
Delivery Springs
Delivery valve seats
Checke Replace
d
d
34 Transmission
35 Main motor
36 Auxiliary motors
37 Gear box
38 Gear box tightening kit
39 Gear box oil level
40 Belts
8 Gaskets
9 Plungers
41 Pulley
42 Water plant
10 Plunger Packings
Overpressure
11 cleaning/seat
43 Water filter
12
13
14
15
16
17
18
45 Water drain check

46
47 Lubrication plant
48 Lubrication unit
49 Pump driven by crankshaft
50 Heat exchanger (oil/water)
51 Suction oil filter
Homogenizing group
Passage head 1st
Impact ring 1st
Impact head 1st
Gaskets 1st
Passage head 2st
Impact ring 2st
44 Water solenoid valve
19 Impact head 2st

20 Gaskets 2st
21
22
52 Delivery oil filter

53 Condensate discharge
54 Gaskets
55 Oil level
23
56 Oil piping check
24 Transmission body
58 Dampening system check

Air
filter/Pressure
59 regulator
60 Accessories
61 Tightening of the nuts
62 Tightening of plungers
63 Pressure gauges
25
26
27
28
29
Crankshaft
Conrods
Guide pistons
Conrod bronze bearings
Main bronze bearings
30 Pins
31 Bearings
32 Gaskets
64 Aseptic plant
65 Steam heat exchanger
66 Steam valve
33 Oil splash guards
67 Aseptic chambers gaskets
Notes:
5C001E2C.DOC
5.3.2
5.4. MAINTENANCE BOX
The machine is supplied complete with a set of spanners and tools to be used
during ordinary maintenance; they include special tools for installing or
removing plungers and packings, where required.
The set of spanners DOES NOT INCLUDE a Torque Wrench, which is
recommended for correct tightening of nuts and studs to the torque values given
in Section 4 - MAINTENANCE.
The maintenance box includes a basic set of spare gaskets.
Please find attached a list of the tools supplied for ordinary maintenance.
5C001E2C.DOC
5.4.1

Item Description
-
CHIAVE 50
MANICO PER VENTOSA
VENTOSA
ESTRATTORE PISTONE
ESPANSORE
MANICO
VITE
INTRODUTTORE PACCHETTO
VITE
CHIAVE 32
FONDELLO PIEDE
ATTREZZO
CHIAVE UNIFAST
MOLLA
RONDELLA
ORING
ORING
ORING
ORING
ORING
ORING
ORING
ORING
ORING
ORING
ORING
ORING
ORING
ORING
PACCHETTO
CHIAVE 13
CHIAVE 17
CHIAVE 19
CHIAVE 24
CHIAVE 30
CHIAVE 36
CHIAVE 41
CHIAVE 8
PINZA CURVA
CHIAVE
LEVA GOMME
CHIAVE 12
CHIAVE 14
CHIAVE 17
CHIAVE
5C041_C_8478.xlsm
Description
WRENCH 50
HANDLE FOR SUCTION CUP
SUCTION CUP
PLUNGER EXTRACTOR
EXPANDER
HANDLE
SCREW
PACKING INTRODUCER
SCREW
WRENCH 32
FOOT BASE
TOOL
UNIFAST KEY
SPRING
WASHER
ORING
ORING
ORING
ORING
ORING
ORING
ORING
ORING
ORING
ORING
ORING
ORING
ORING
ORING
PACKING
WRENCH 13
WRENCH
WRENCH 19
WRENCH 24
WRENCH 30
WRENCH 36
WRENCH 41
WRENCH
PINCERS
WRENCH
PRY BAR
WRENCH 12
WRENCH
WRENCH 17
WRENCH
Qty Part Code

1
1
1
1
1
1
1
1
2
1
4
1
1
6
6
3
3
2
1
2
2
3
2
3
3
1
2
3
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
810450
0120628
350015
0129142
0115128
0104613
69TE12X60
0107602
70TE16X50
810432
350464
880003
350229
0129226-1
0135003
130027E
130031S
140011E
140017E
140018E
140033E
140041E
140065E
140071E
140085E
140188
140205E
140253E
140257E
41511KV751
810213
810217
810219
810224
810230
810236
810241
810308
810003
350229
810612
810312
810314
810317
810319
Page 1 of 1
5.5. SPARE PARTS LIST AND ASSEMBLY DRAWINGS
You will find attached assembly drawings and a list of components and spare
parts.
The first code of each spare parts list indicates the assembly drawing which the
components refer to.
5C050E0C.DOC
5.5.1

Item Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
ASSIEME
TESTATA
ASSIEME
ASSIEME
PRIGIONIERO
DADO
ORING
FLANGIA
FLANGIA
PRIGIONIERO
DADO
CODICE NON PRESENTE
CODICE NON PRESENTE
PRIGIONIERO
DADO
PRIGIONIERO
DADO
FLANGIA
ORING
DISTANZIERE
PACCHETTO
RONDELLA
RONDELLA
ASSIEME
5C051_C_8478.xlsm
Description
ASSEMBLY DRAWING
COMPRESSION HEAD
ASSEMBLY DRAWING
ASSEMBLY DRAWING
STUD
NUT
ORING
FLANGE
FLANGE
STUD
NUT
NOT EXISTING CODE
NOT EXISTING CODE
STUD
NUT
STUD
NUT
FLANGE
ORING
SPACER
PACKING
WASHER
WASHER
ASSEMBLY DRAWING
COMPRESSION HEAD
Qty Part Code

1
1
3
3
4
4
3
1
2
8
8
4
4
12
12
3
3
3
3
6
3
3
0129113-27
0135672
0129112
0129112
0131899
760012
140085E
0135065
0135066
0131899
760012
0126326
760016
0126415
760014
0135378
140253E
0137770-1
41511KV751
0135003
0135385
0128496
Page 1 of 15

Item Description
1
2
3
4
5
1
2
3
4
5
ASSIEME VALVOLA ASPIRAZIONE

SEDE VALVOLA
VALVOLA
MOLLA
COPERCHIO VALVOLA
ASSIEME VALVOLA MANDATA
SEDE VALVOLA
VALVOLA
MOLLA
COPERCHIO VALVOLA
5C051_C_8478.xlsm
Description
SUCTION VALVE ASS.DRW.
VALVE SEAT
VALVE
SPRING
VALVE COVER
DELIVERY VALVE ASS.DRW.
VALVE SEAT
VALVE
SPRING
VALVE COVER
VALVE GROUP
Qty Part Code

3
3
3
3
3
3
3
3
3
3
0129112
0118640
0129280
0129226-1
0129218
0129112
0118640
0129280
0129226-1
0129218
Page 2 of 15

Item Description
1
2
3
4
5
ASSIEME
PISTONE
MORSETTO
PROLUNGA
VITE
5C051_C_8478.xlsm
Description
ASSEMBLY DRAWING
PLUNGER
CLAMP
EXTENSION
SCREW
PLUNGER GROUP
Qty Part Code

3
3
3
3
6
0128496
0131711-035
0129719
0129267
69TE8X70
Page 3 of 15

Item Description
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
ASSIEME MANOTRAS.TESTATA
MANOTRASMETTITORE
RONDELLA
FLANGIA
ORING
ORING
PRIGIONIERO
DADO
CODICE NON PRESENTE
CODICE NON PRESENTE
ASSIEME MANOTRAS.2 STADIO
MANOTRASMETTITORE
RONDELLA
FLANGIA
ORING
ORING
PRIGIONIERO
DADO
CODICE NON PRESENTE
CODICE NON PRESENTE
5C051_C_8478.xlsm
Description
Qty Part Code
COMP. HEAD PRES.TRAN.ASS.DRW

PRESSURE TRANSMITTER
WASHER
FLANGE
ORING
ORING
STUD
NUT
NOT EXISTING CODE
NOT EXISTING CODE
2 STAGE PRES.TRAN.ASS.DRW.
PRESSURE TRANSMITTER
WASHER
FLANGE
ORING
ORING
STUD
NUT
NOT EXISTING CODE
NOT EXISTING CODE
1
1
1
1
1
1
2
2
1
1
1
1
1
1
2
2
-
MANOMETER GROUP
0124219
320116
0100036
0123102
130031S
130027E
0117400
760006
0124219
320122
0100036
0123102
130031S
130027E
0117400
760006
-
Page 4 of 15

Item Description
1
2
3
4
5
6
7
ASSIEME
COLLETTORE
ORING
BOCCHETTONE
ORING
GIRELLA
VITE
5C051_C_8478.xlsm
Description
ASSEMBLY DRAWING
MANIFOLD
ORING
UNION
ORING
NUT
SCREW
MANIFOLD GROUP
Qty Part Code

1
1
3
1
1
1
12
0134197
0134880
140071E
110911
140257E
110016
69TE12X35
Page 5 of 15

Item Description
1
2
3
4
5
6
7
ASSIEME
FLANGIA
ORING
BOCCHETTONE
ORING
GIRELLA
VITE
5C051_C_8478.xlsm
Description
ASSEMBLY DRAWING
FLANGE
ORING
UNION
ORING
NUT
SCREW
OUTLET FLANGE GROUP
Qty Part Code

1
1
1
1
1
1
4
0134204
0133178
140041E
110911
140257E
110016
69TE20X40
Page 6 of 15

Item Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
27
28
29
ASSIEME
ORING
SEDE VALVOLA
SFERA
ORING
RONDELLA
ALBERINO
FLANGIA
CORPO
DADO
PRIGIONIERO
TUBAZIONE
VITE
ORING
RONDELLA
BRONZINA
CONTENITORE MOLLA
MOLLA
DADO
ORING
COPERCHIO VALVOLA
VITE
CODICE NON PRESENTE
DADO
ORING
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
5C051_C_8478.xlsm
Description
ASSEMBLY DRAWING
ORING
VALVE SEAT
BALL
ORING
WASHER
SHAFT
FLANGE
BODY
NUT
STUD
TUBE
SCREW
ORING
WASHER
BRONZE BUSHING
SPRING HOUSING
SPRING
NUT
ORING
VALVE COVER
SCREW
NOT EXISTING CODE
NUT
ORING
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
RELIEF VALVE
Qty Part Code

1
1
1
1
1
1
1
1
1
2
2
1
6
2
1
1
1
1
1
1
1
1
1
1
-
0124720
130027E
0123695
190044-1
140017E
0100036
0126123-3
0123102
0126124-3
760006
0117400
0125932
69TE6X15
140011E
0124713
0124714
0124712
0124716
0124943
140188
0126615
0124711
0124943
130031S
-
Page 7 of 15

Item Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Description
ASSIEME
CAMERA OMOGENEIZZANTE
GUIDA
TESTINA D'URTO
ANELLO DI URTO
TESTINA DI PASSAGGIO
DISTANZIERE
ORING
ORING
ORING
ORING
ORING
BOCCOLA
CODICE NON PRESENTE
DADO
PRIGIONIERO
PROLUNGA
CILINDRO PNEUMATICO
VITE
VITE
FLANGIA
SUPPORTO
RACCORDO
RACCORDO
RACCORDO
TAPPO
TAPPO
5C051_C_8478.xlsm
ASSEMBLY DRAWING
HOMOGENIZING CHAMBER
GUIDE
IMPACT HEAD
RING
PASSAGE HEAD
SPACER
ORING
ORING
ORING
ORING
ORING
BUSHING
NOT EXISTING CODE
NUT
STUD
EXTENSION
PNEUMATIC ACTUATOR
SCREW
SCREW
FLANGE
SUPPORT
CONNECTION
CONNECTION
CONNECTION
PLUG
PLUG
1 STAGE HOMOGENEIZING GROUP
Qty Part Code

1
1
1
1
1
1
1
1
1
1
1
1
3
4
4
1
1
4
4
1
1
1
2
1
4
1
0132403-6
0132439
0136573
0130867-9
0130504-9
0133107
0130882
140041E
140065E
140018E
140205E
140033E
260357
760008
0122202
0130877
350247-3
69TE22X70
69TE16X25
0132819-10
0130878
260119
261219
261214
110698
0132821
Page 8 of 15

Item Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Description
ASSIEME
CAMERA OMOGENEIZZANTE
GUIDA
TESTINA D'URTO
ANELLO DI URTO
TESTINA DI PASSAGGIO
DISTANZIERE
ORING
ORING
ORING
ORING
ORING
BOCCOLA
CODICE NON PRESENTE
DADO
PRIGIONIERO
PROLUNGA
CILINDRO PNEUMATICO
VITE
VITE
FLANGIA
SUPPORTO
RACCORDO
RACCORDO
RACCORDO
TAPPO
TAPPO
5C051_C_8478.xlsm
ASSEMBLY DRAWING
HOMOGENIZING CHAMBER
GUIDE
IMPACT HEAD
RING
PASSAGE HEAD
SPACER
ORING
ORING
ORING
ORING
ORING
BUSHING
NOT EXISTING CODE
NUT
STUD
EXTENSION
PNEUMATIC ACTUATOR
SCREW
SCREW
FLANGE
SUPPORT
CONNECTION
CONNECTION
CONNECTION
PLUG
PLUG
2 STAGE HOMOGENEIZING GROUP
Qty Part Code

1
1
1
1
1
1
1
1
1
1
1
1
3
4
4
1
1
4
4
1
1
1
2
1
4
1
0132403-6
0132401
0136573
0130867-9
0130504-9
0133107
0130882
140041E
140065E
140018E
140205E
140033E
260357
760008
0122202
0130876
350163-3
69TE14X55
69TE16X25
0130873-10
0130878
260119
261221
261214
110696
0125603
Page 9 of 15

Item Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
-
ASSIEME
CORPO DI TRASMISSIONE
ALBERO A GOMITI
CUSCINETTO
SUPPORTO
VITE
SUPPORTO
VITE
ORING
GUARNIZIONE
BRONZINA
PISTONE DI GUIDA
SPINOTTO
RONDELLA
BIELLA
BRONZINA
FLANGIA
ANELLO RASCHIATORE
GUARNIZIONE
ORING
VITE
SOFFIETTO
SPINA
COPERCHIO
GUARNIZIONE
VITE
COPERCHIO
VITE
VITE
LINGUETTA
CODICE NON PRESENTE
ORING
TAPPO
TAPPO
A COMPLETAMENTO
ATTREZZO
ATTREZZO
5C051_C_8478.xlsm
Description
ASSEMBLY DRAWING
TRANSMISSION BODY
CRANKSHAFT
BEARING
SUPPORT
SCREW
SUPPORT
SCREW
ORING
GASKET
BRONZE BUSHING
CROSS-HEAD
WHRIST PIN
WASHER
CONROD
BRONZE BUSHING
FLANGE
ROD SCRAPER
GASKET
ORING
SCREW
SPLASH GUARD
PIN
COVER
GASKET
SCREW
COVER
SCREW
SCREW
KEY
NOT EXISTING CODE
ORING
PLUG
PLUG
IN ADDITION
TOOL
TOOL
TRASMISSION BODY
Qty Part Code

1
1
1
2
1
8
1
8
2
1
2
3
3
6
3
3
3
3
3
3
12
3
2
1
3
10
1
6
6
1
1
1
1
0136392
0132307
0132308-3
220402
0136263
70TCE16X70
0136335-3
70TE16X50
140313
180026V
0104166
0126778
250019
0112597
0135775-9
0112335
0133915
160131
160130
140119
70TE10X25
0133774
990017
0104852-3
630005
70TE12X40
0112458-6
70TE8X20
70TCE16X30
810892
140295
120922
120919
1
1
880023
880031
Page 10 of 15
26
24
N.P.
34
MACCH.
A
33
27
14
13
12
28
29
17
9
21
11
22
23
16
19
DETTAGLIO C
SCALA 1 : 1
18
5
30
32
10
15
20
SEZIONE A-A
.
REF.
PART-CODE
QTY.
MATERIAL
M.CODE
NOTE
M.CODE
ESPLOSO CORPO DI TRASMISSIONE NS3110 RIDUTTORE

APPROV.
DESIGNER
REV.
U.
MATERIAL
DESCRIPTION
LS
PART-DESCRIPTION
.
DESCRIPTION
CHECKED
DATE
02-01-2006
.
SIGN.
DATE
A4
SCALE
Niro-Soavi S.p.A.
43100 PARMA (ITALY)

PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819
1:10
SH. 1 OF 1
DRAWING
0136392

Item Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
ASSIEME
MOTORE
RIDUTTORE
RONDELLA
ANELLO ELASTICO
VITE
PULEGGIA
BUSSOLA
CINGHIA
PULEGGIA
BUSSOLA
CODICE NON PRESENTE
OLIO
VITE
PRIGIONIERO
SLITTA MOTORE
VITE
DADO
RONDELLA
5C051_C_8478.xlsm
Description
ASSEMBLY DRAWING
MOTOR
GEARBOX
WASHER
RING
SCREW
PULLEY
BUSHING
BELT
PULLEY
BUSHING
NOT EXISTING CODE
OIL
SCREW
STUD
MOTOR SLIDE
SCREW
NUT
WASHER
DRIVE END
Qty Part Code

1
1
1
1
1
1
1
1
5
1
1
50
2
8
1
6
8
8
0136393
MB4125B1
340060/1
0130488-9
210028-9
70TE24X60
610161
610162
40SPC3000X
610185
610089
530016
770011
70PRIG20X50X9
350047
70TE16X30
660008
680017
Page 11 of 15
15 18
17
.
PART-CODE
ESPLOSO
DESIGNER
REV.
U.
APPROV.
.
DESCRIPTION
N.P.
QTY.
MATERIAL
NOTE
M.CODE
M.CODE
GRUPPO DI TRASMISSIONE NS3110
CHECKED
DATE
03-01-2006
.
SIGN.
DATE
A4
SCALE
Niro-Soavi S.p.A.
PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819
1:15
SH. 1 OF 1
43100 PARMA (ITALY)

MACCH.
MATERIAL
DESCRIPTION
LS
PART-DESCRIPTION
11
10
16
REF.
DRAWING
0136393

Item Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
SCHEMA IMPIANTO
NIPPLO
RONDELLA
RIDUTTORE PRESSIONE
MANOMETRO
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
ELETTROVALVOLA
RIDUTTORE PRESSIONE
DOSATORE
MANOMETRO
GIUNTO
GIUNTO
CODICE NON PRESENTE
GIUNTO
GIUNTO
CODICE NON PRESENTE
CODICE NON PRESENTE
OLIO
CODICE NON PRESENTE
SERBATOIO
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
SERBATOIO
CODICE NON PRESENTE
PIASTRA
CODICE NON PRESENTE
5C051_C_8478.xlsm
Description
PLANT SCHEME
THREAD
WASHER
PRESSURE REDUCER
PRESSURE GAUGE
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
ELECTROVALVE
PRESSURE REDUCER
FLOW BATCHER
PRESSURE GAUGE
COUPLING
COUPLING
NOT EXISTING CODE
COUPLING
COUPLING
NOT EXISTING CODE
NOT EXISTING CODE
OIL
NOT EXISTING CODE
TANK
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
TANK
NOT EXISTING CODE
PLATE
NOT EXISTING CODE
PNEUMATC PLANT
Qty Part Code

1
1
1
1
1
2
2
2
2
2
2
2
2
4
1
1
1
-
0135476
260162
680044
390286
320381
390263
390285
390046
320382
260310
260313
260310
260314
530006
880008
880009
0136288
-
Page 12 of 15

Item Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
ASSIEME
CENTRALINA
MOTORE
FILTRO
SCAMBIATORE
MANOMETRO
PRESSOSTATO
TAPPO
CODICE NON PRESENTE
LIVELLO OLIO
RUBINETTO
TAPPO
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
TUBAZIONE
TUBAZIONE
PORTAGOMMA
VALVOLA STROZZATORE
CURVA
NIPPLO
RACCORDO A T
RUBINETTO
SUPPORTO
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
5C051_C_8478.xlsm
Description
ASSEMBLY DRAWING
LUBRICATION UNIT
MOTOR
FILTER
HEAT EXCHANGER
PRESSURE GAUGE
PRESSURE SWITCH
PLUG
NOT EXISTING CODE
OIL LEVEL
BALL TAP
PLUG
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
TUBE
TUBE
HOSE COUPLING
THROTTLE VALVE
CURVE
THREAD
TEE CONNECTION
BALL TAP
SUPPORT
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
LUBRICATION PLANT
Qty Part Code

1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
2
1
1
1
-
0133377-15
260454-1
MB4406A1/S
230009
360101
320383
EFE043
170010
170052
580012
260904
790060
790062
260001
350167
120291
120861
120396
580009
0136396
-
Page 13 of 15
GEANiroSoaviS.p.A.
GEA Niro Soavi

1
30/03/2009Rev.1.7
Description
Code
TT - 0100
Lubricating Unit TP3
Type
NSOA Code
OR TP3A-GR1-6,1 (L8)
260454-1 (Motor Type IEC)
1.1 Description
Lubricating unit with gear type oil pump (displacement 6,1 cm3/rev), adjustable bypass valve to
regulate the operating pressure, suction side filter and oil tank, volume 8 L. The unit is prearranged
for electric motor installation, including adapter flange and two-parts elastic joint.
1.2 Technical Data
Gear Pump Displacement
Motor RPM @ 50 Hz
Motor RPM @ 60 Hz
Motor Type IEC
Oil Tank Volume
Suction Filter Type
Max Working Pressure
Oil Type
1.3 Performances
Data
6,1
1500
1800
0,75
8
90
15
Note
Unit
cm3/rev
rpm
rpm
Frame 80 B14 4 poles
kW
L
micron
bar
ISO VG 150
Note
Data
Unit
Nominal Flow @ 50 Hz
9,2
l/min
Nominal Flow @ 60 Hz
11,0
l/min
higher value allowed at cold start
STD Pressure @ 35C
6
bar
1.4 List of Components - drawing 0133482-6 (NS3037-NS3075-NS3110)
Description
Description
Partcode
Item
Partcode
Item
Filterkit
MotoFlange
110570
A
260919/1
F
Motorflange(IECsize80B14)
A1
Suctionfilter3/4"Gmesh90
F1
Copperwasher3/8"G
F2
Coupling3/4"G3/8"G
BodyKit
260912
B
F3
BodyTP3A
Copperwasher3/4"G
B1
F4
Supportingbracket
Oring
B2
F5
Overpressurevalve
C1
Tank
0133364
G
TankLt.81"GTP3
ByPass
261282
C
G1
Overpressurevalve
C1
Plugkit
260915/1
H
PlugElesaTDCF
Joint
261185
D
H1
Motor/Pumpjoint
Rid.
D1
H2
ExtensionL=51cod2070
H3
JunctionLFmod.5010
Mainpumpkit
260913
E
H4
PumpGR1/6,1TP3DX
Couplingmod.2000
E1
H5
DischargemanifoldkitTP3 E2
PlugTCEIG+OR
H6
PlugTCEIG+OR
Motor/Pumpjoint
D1
H7
Screwkit
ScrewTEFM6X14
ScrewTCEIM6X20
file:TT0100.xlsTT0100
260916/1
I
I1
I2
page1/1

Item Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
SCHEMA IMPIANTO
FILTRO
RONDELLA
NIPPLO
ELETTROVALVOLA
RUBINETTO
FLUSSOSTATO
RACCORDO
TUBAZIONE
PORTAGOMMA
FASCETTA
NIPPLO
RONDELLA
RACCORDO A T
NIPPLO
CODICE NON PRESENTE
CODICE NON PRESENTE
CODICE NON PRESENTE
ASSIEME
UGELLO
RACCORDO A T
RACCORDO
RACCORDO
RACCORDO
RACCORDO
CODICE NON PRESENTE
CODICE NON PRESENTE
RACCORDO
CODICE NON PRESENTE
CODICE NON PRESENTE
NIPPLO
5C051_C_8478.xlsm
Description
PLANT SCHEME
FILTER
WASHER
THREAD
ELECTROVALVE
BALL TAP
FLOW SWITCH
CONNECTION
TUBE
HOSE COUPLING
HOSE CLAMP
THREAD
WASHER
TEE CONNECTION
THREAD
NOT EXISTING CODE
NOT EXISTING CODE
NOT EXISTING CODE
ASSEMBLY DRAWING
NOZZLE
TEE CONNECTION
CONNECTION
CONNECTION
CONNECTION
CONNECTION
NOT EXISTING CODE
NOT EXISTING CODE
CONNECTION
NOT EXISTING CODE
NOT EXISTING CODE
THREAD
WATER PLANT
Qty Part Code

1
1
1
1
1
2
1
1
2
1
2
1
1
1
1
1
3
3
2
1
1
2
1
1
0133601-7
230014
680045
260162
390167
580010
EFI039
0122927
790004
260000
120001
260505
0112116
260253
260162
0129193-5
260702
260474
260488
260484
260489
260490
261265
261149
Page 14 of 15

Item Description
1
2
3
4
5
6
7
8
9
10
11
12
ASSIEME
CURVA
TUBAZIONE
RUBINETTO
PRESSOSTATO
RACCORDO
RACCORDO A T
SUPPORTO
VITE
SCAMBIATORE
RIDUZIONE
TERMOSTATO
5C051_C_8478.xlsm
Description
ASSEMBLY DRAWING
CURVE
TUBE
BALL TAP
PRESSURE SWITCH
CONNECTION
TEE CONNECTION
SUPPORT
SCREW
HEAT EXCHANGER
REDUCTION
THERMOSTAT
EXTRA SPARE PARTS
Qty Part Code

1
1
1
1
1
1
1
2
4
1
1
1
0136764
120170
790068
580038
EFE043/R
261219
260264
0137451
69TE12X15
360102
120739
EF0120
Page 15 of 15
Inlet gearbox
5
Outlet cooling unit

nipplo.M-M 1/2"-1/2"BSP
pipe D.1/2" BSP
3 rid.M-M 1/2"-3/4" BSP

pipe D.1/2" BSP
10
Outlet gearbox
3
rid.M-M 1/2"-3/4" BSP
pipe D. 3/4" BSP
4
Inlet cooling unit
.
REF.
PART-CODE
DESIGNER
REV.
QTY.
MATERIAL
APPROV.
.
DESCRIPTION
CHECKED
DATE
N.P.
M.CODE
02-11-2006
.
SIGN.
DATE
A4
SCALE
Niro-Soavi S.p.A.
PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819
1:9
SH. 1 OF 2
43100 PARMA (ITALY)

MACCH.
NOTE
M.CODE
GEARBOX OIL COOLING UNIT ASSEMBLY
8
LS
U.
MATERIAL
DESCRIPTION
3
9
nipplo.M-M 3/4"-3/4" BSP
pipe D.3/4" BSP
PART-DESCRIPTION
DRAWING
0136764
11
12
DETTAGLIO A
SCALA 1 : 3
REF.
PART-CODE
QTY.
MATERIAL
APPROV.
.
DESCRIPTION
CHECKED
DATE
N.P.
M.CODE
02-11-2006
SIGN.
DATE
A4
SCALE
Niro-Soavi S.p.A.
43100 PARMA (ITALY)

MACCH.
NOTE
M.CODE
GEARBOX OIL COOLING UNIT ASSEMBLY
DESIGNER
REV.
U.
MATERIAL
DESCRIPTION
LS
PART-DESCRIPTION
PHONE:++39.(0)521.965411 - FAX:++39.(0)521.242819
1:15
SH. 2 OF 2
DRAWING
0136764
SECTION 6
ELECTRICAL DIAGRAMS - INDEX
6.1. ELECTRICAL DIAGRAMS
6C001E1C.DOC
6.1.0
6.1. ELECTRICAL DIAGRAMS
In the following pages it is possibile to find the wiring diagrams of the electrical
devices installed on-board the machine, or as an alternative, the complete
electrical diagram of the Electric Power Board if the same or its engineering is
supplied by Niro Soavi.
We recommend to check carefully the wiring diagrams to proceed with correct
connection of the machinhe and its components.
The wiring of the machine and its components must be done by qualified
personnel who must be able to understand properly the supplied electrical
documentation and wiring diagrams.
6C001E1C.DOC
6.1.1
DISTINTA MATERIALE ELETTRICO
Niro-Soavi S.p.A.
SPEC-DE

43100 PARMA (ITALY)
ELECTRICAL EQUIPMENT LIST
PHONE : +39.0521.965411 - FAX : +39.0521.242819
COMMESSA
JOB
Sigla
Item
N.ro
Q.ty
QM-OR
1
1
1
1
KM-OR
QERIDV400
MODELLO MACCHINA
MACHINE MODEL
STOCK
N DI SERIE
SERIAL No.
ALB
SIG.
SIG.
Descrizione
Denomination
Codice
Code
Marca
Brand
Tipo
Type
SIEMENS
3RV1011-1BA10
SIEMENS
3RV1901-1B
SIEMENS
3RV1901-1E
SIEMENS
3RA1911-1A
SIEMENS
3RT1015-1AB02
S.EL.IT
NIROSOAVI2(spec.)
mors.1,5mm2
(50VA 50/60Hz)
INTERRUTTORE MAGNETOTERMICO TRIPOLARE

THREE-POLES THERMAL+MAGNETIC SWITCH
CONTATTO AUSILIARIO ; Laterale
AUXILIARY CONTACT ; Side mounting
CONTATTO AUSILIARIO
AUXILIARY CONTACT
ELEMENTO DI COLLEGAMENTO
CONNECTION ELEMENT
CONTATTORE
CONTACTOR
TRASFORMATORE MONOFASE
TC
1
SINGLE-PHASE TRANSFORMER
FU-1
1
1
FU-2
1
1
DEQERIDV400C.xls
FUSIBILE
FUSE
BASE UNIPOLARE PORTAFUSIBILE
SINGLE-POLE FUSE CARRIER
FUSIBILE
FUSE
MORSETTO PORTAFUSIBILE ; ( per X7 )
FUSE CARRIER TERMINAL ; ( for X7 )
22.03.10
DATA
DATE
WEBER
10 x 38 mm
ABB-SACE
E931 / 32
WEBER
5 x 20 mm
SIEMENS
8WA1011-1SF12
0
REV.
REV.
Caratteristiche
Characteristics
1,4 2 A ; S00
1,4 2 A ; S00
Contatto N.A. + N.A. ; Sinistra
N.O. + N.O. Contact ; Left
Contatto N.A. + N.C.
N.O. + N.C. Contact
24Vc.a. ; 50/60 Hz ; 3 kW ; S00 ; Contatto N.C.

24Va.c. ; 50/60 Hz ; 3 kW ; S00 ; N.C. Contact
Ingr.=0-230-400-460V (20V) 50/60Hz ;

Usc.=24Vc.a.
In.=0-230-400-460V (20V) 50/60Hz ;
Out.=24Va.c.
1 A g.G. ; Rapido ; 500V

1 A g.G. ; Fast ; 500V
In: 25 A ; 10 x 38 mm
In: 25 A ; 10 x 38 mm
1 A ; Rapido ; 250V
1 A ; Fast ; 250V
1,5 mmq ; BEIGE ; per fusibili= 5 x 20 mm
1,5 mmq ; BEIGE ; for fuses= 5 x 20 mm
1/3
Sigla
Item
N.ro
Q.ty
KA-SP
KA1-SP
KA-OR
1
3
HL-LR
HL-OR
2
2
2
7
2
Descrizione
Denomination
REL
RELAY
REL
RELAY
REL
RELAY
ZOCCOLO ( Per rel )
SOCKET ( For relay )
SEGNALAZIONE LUMINOSA
LIGHT WARNING
SEGNALAZIONE LUMINOSA
LIGHT WARNING
TARGHETTA INSERIBILE BIANCA

INSERTABLE WHITE TAG
VETRINO DI PROTEZIONE per targhette
PROTECTIVE SLIDE for tags
g
PORTA-TARGHETTE
TAGS HOLDER
MORSETTI ( per X7 )
TERMINALS ( for X7 )
MORSETTI ( per X7 )
TERMINALS ( for X7 )
Codice
Code
Marca
Brand
Tipo
Type
FINDER
34.51.7.024.0010
FINDER
34.51.7.024.0010
FINDER
34.51.7.024.0010
FINDER
93.01.0.024
SIEMENS
3SB3644-6BA60
SIEMENS
3SB3644-6BA20
MODERNOTECNICA
T 1527 B
MODERNOTECNICA
T 1527 V
MODERNOTECNICA
P TAR 22
SIEMENS
8WA1 011-1DF11
SIEMENS
8WA1 011-1BF22
MORSETTI DI TERRA ( per X7 )

EARTH TERMINALS ( for X7 )
SIEMENS
8WA1 011-1PF00
MORSETTI DI TERRA ( per X7 )

EARTH TERMINALS ( for X7 )
SIEMENS
8WA1 011-1PH00
DEQERIDV400C.xls
Caratteristiche
Characteristics
24Vc.c. ; Contatti in scambio= 1
24Vd.c. ; Changeover contacts= 1
87,3 x 6,2 x 75,6 mm ; BLU ; 24Vc.a./c.c.
87,3 x 6,2 x 75,6 mm ; BLUE ; 24Va.c./d.c.
BIANCA ; 24Vc.a./c.c. ; LED

WHITE ; 24Va.c./d.c. ; LED
ROSSA ; 24Vc.a./c.c. ; LED
RED ; 24Va.c./d.c. ; LED
27x15mm
27x15mm
27x15mm
27x15mm
48x30mm ; diametro= 22,5mm
48x30mm ; diameter= 22,5mm
2,5 mmq ; BEIGE

2,5 mmq ; BEIGE
2,5 mmq ; ARANCIONE
2,5 mmq ; ORANGE
2,5 mmq ; GIALLO-VERDE

2,5 mmq ; YELLOW-GREEN
6 mmq ; GIALLO-VERDE
6 mmq ; YELLOW-GREEN
2/3
Sigla
Item
Descrizione
Denomination
N.ro
Q.ty
1
1
2
4
SCATOLA
BOX
PIASTRA INTERNA per apparecchiatura elettrica
INTERNAL PLATE for electrical equipment
PRESSACAVO + GUARNIZIONE + GHIERA IN METALLO

CABLE GLAND + GASKET + METAL THREADED RING
PRESSACAVO + GUARNIZIONE + GHIERA IN METALLO
CABLE GLAND + GASKET + METAL THREADED RING
Codice
Code
Caratteristiche
Characteristics
Marca
Brand
Tipo
Type
GEWISS
GW44208
GEWISS
GW44616
LEGRAND
84371 + 86502AF
+ 386632
Filetto= M 20x1,5mm ; 713 mm
LEGRAND
84370 + 86501AF
+ 386631
Filetto= M 16x1,5mm ; 4,510 mm
IP 56 ; 240 x 190 x 90 mm ; PVC

IP 56 ; 240 x 190 x 90 mm ; PVC
Thread= M 20x1,5mm ; 713 mm
Thread= M 16x1,5mm ; 4,510 mm
DEQERIDV400C.xls
3/3

Item Description
-
VENTILATORE
6C011_C_8478.xlsm
Description
ELECTRO FAN
Qty Part Code

1
VBV035.V
Page 1 of 1

Via Da Erba Edoari, 29/A I 43123 PARMA ITALY
Tel. +39 0521 965411 Fax +39 0521 242819
Info.geanirosoavi@geagroup.com
www.niro-soavi.it

Manual Intretinere

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Instructions for use and maintenance

Translation of the original instructions

GEA Niro Soavi S.p.A.

GEA Niro Soavi S.p.A.

GEA Niro Soavi S.p.A.

GEA Niro Soavi S.p.A.

HOW TO USE THE MANUAL

This manual is made of separate sections as indicated in the list of CONTENTS.

GEA Niro Soavi S.p.A.

GEA Niro Soavi S.p.A.

1.0. MACHINE DESCRIPTION

This GEA Niro Soavi homogenizer consists of a positive-displacement piston pump,

The machines operation principle is shown in the diagram below.

GEA Niro Soavi S.p.A.

MAIN MACHINE COMPONENTS

GEA Niro Soavi S.p.A.

GEA Niro Soavi S.p.A.

Legend Figures A and B Machine components (Homogenizer machine)

Homogenizing unit stage 1

Head pressure gauge

Head safety valve

Water system (*)

Pneumatic system (*)

Option for NS2006 / NS3006

10) Motor drive

Homogenizing unit stage 2

Pressure gauge -stage 2

Suction pressure gauge

Delivery pressure gauge (*)

Delivery safety valve (*)

Suction buffer unit

Delivery buffer unit (*)

Partial aseptic system (*)

Full aseptic system (*)

GEA Niro Soavi S.p.A.

GEA NIRO SOAVI

01/10/2005 - Rev. 2.2

VARIOUS DAIRY PRODUCTS

TECH FEATURES - COMPRESSION HEAD

GEA Niro Soavi S.p.A.

GEA NIRO SOAVI

01/10/2005 - Rev. 2.2

TECH FEATURES - CONNECTIONS & ACCESSORIES

TECH FEATURES - PRESSURE GAUGES

TECH FEATURES - HOMOGENIZING VALVES

TECH FEATURES - DRIVE END

TECH FEATURES - LUBRICATION

TECH FEATURES - ELECTRICAL SUPPLY

via M. da Erba Edoari, 29/A

PHONE : +39.0521.965411 - FAX : +39.0521.242819

MACHINERY AND EQUIPMENT

AUTOMATIC ACTUATOR FOR REMOTE

MANUAL ACTUATOR NOT FOR REMOTE

AUTOMATIC ACTUATOR WITH INTEGRATED

COMPRESSOR OR VACUUM PUMP,

SUPPLY LIMIT MARKER

PUMP FOR LIQUIDS GENERAL

INSTRUMENT SIGNAL LINES

HIGH PRESSURE PUMP

FLOW LINE ABBREVIATIONS

HEAT EXCHANGER WITHOUT CROSS

VALVE CLOSES (FC)

VALVE OPENS (FO)

VALVE RETAINS POSITION