Standardised Chemical Pump

MegaCPK

Type Series Booklet

Legal information/Copyright
Type Series Booklet MegaCPK

KSB Aktiengesellschaft
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without KSB's express written consent.
Subject to technical modification without prior notice.
KSB Aktiengesellschaft Frankenthal 11.04.2013

Contents

Contents
Centrifugal Pumps with Shaft Seal ...................................................................................................................4
Standardised Chemical Pumps .......................................................................................................................................4
MegaCPK ................................................................................................................................................................... 4
Main applications ................................................................................................................................................ 4
Operating data ....................................................................................................................................................4
Designation .......................................................................................................................................................... 4
Design details ....................................................................................................................................................... 4
Bearing life ........................................................................................................................................................... 5
Automation .......................................................................................................................................................... 5
Materials ..............................................................................................................................................................6
Coating and preservation ...................................................................................................................................7
Product benefits .................................................................................................................................................. 7
Acceptance tests / warranties .............................................................................................................................7
Pressure and temperature limits ......................................................................................................................... 7
Technical data ...................................................................................................................................................... 8
Selection charts ................................................................................................................................................... 9
MegaCPK, n = 2900 rpm ................................................................................................................................ 9
MegaCPK, n = 1450 rpm .............................................................................................................................. 10
MegaCPK, n = 960 rpm ................................................................................................................................ 10
MegaCPK, n = 3500 rpm .............................................................................................................................. 11
MegaCPK, n = 1750 rpm .............................................................................................................................. 11
MegaCPK, n = 1160 rpm .............................................................................................................................. 12
Dimensions and connections ............................................................................................................................13
Flange design ..................................................................................................................................................... 18
Scope of supply .................................................................................................................................................. 18
General assembly drawing with list of components .......................................................................................19

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps

Code
32
160
C

Description
Nominal discharge nozzle diameter [mm]
Nominal impeller diameter [mm]
Casing material
G
= cast iron
C
= stainless steel
E
= unalloyed steel
V
= stainless steel
D
= duplex stainless steel
Impeller material if different from casing
material
G
= cast iron
C
= stainless steel
B
= bronze
E
= unalloyed steel
D
= duplex stainless steel
X
= chrome steel
Additional code
h
= heatable
i
= inducer
x
= special design

MegaCPK
D

Design details
Design
Volute casing pump
Horizontal installation
Back pull-out design
Single-stage

Main applications
Pump for handling aggressive liquids in the chemical and petrochemical industries.
Paper and cellulose industry

Meets the technical requirements to ISO 5199

Dimensions and ratings to EN 22858/ISO 2858,
complemented by pumps of nominal diameters DN 25,
DN 200 and above

Seawater desalination / reverse osmosis

Food and beverages industry

Pump casing

Fossil-fuelled power stations

Single or double volute, depending on the pump size

Chemical industry

Radially split volute casing

Petrochemical industry

Volute casing with integrally cast pump feet

Refineries

Replaceable casing wear rings (as required)

Sugar industry

Impeller type

Alcohol industry

Closed radial impeller with multiply curved vanes

Operating data

Shaft seal

Operating properties
Characteristic
Flow rate

Head

Operating temperature
Operating pressure

t
p

Value
Up to 1160 m3/h (50 Hz)
Up to 1400 m3/h (60 Hz)
Up to 162 m (50 Hz)
Up to 233 m (60 Hz)
-40 C to +400 C
Up to 25 bar

Gland packing
Commercial single and double mechanical seals
Commercial cartridge seals
Shaft fitted with a replaceable shaft protecting sleeve in
the shaft seal area
Alternative:
Version without shaft protecting sleeve, with "wet" shaft
(Europe only)

Designation
Example: MCPK 50-32-160 CDh

Bearing assembly

Key to the designation

Bearings:

Code
MCPK
50

Description
Type series (full name: MegaCPK)
Nominal suction nozzle diameter [mm]

MegaCPK

Medium-duty
Radial bearing: cylindrical roller bearing
Fixed bearing: paired angular contact ball bearings /
double-row angular contact ball bearing

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps
Economy
Floating bearing assembly: deep-groove ball bearings
Lubrication:
Oil lubrication
Grease lubrication

Bearing bracket designation

Example: CS50E
Bearing bracket designation
Designation
CS
50
E

Description
Bearing bracket MegaCPK
Size code (based on dimensions of seal
chamber and shaft end)
Bearing design
E
= Economy
= Medium Duty
-1)

Bearings used
Standard bearing assembly
Design

Bearing bracket

Medium-duty (oil and grease lubrication)

Economy (oil lubrication)

Economy (grease lubrication)

CS40
CS50
CS60
CS80
CS40E
CS50E
CS60E
CS80E
CS40E
CS50E
CS60E
CS80E

Rolling element bearings

Pump end
NU208-E
NU310-E
NU312-E
NU216-E
6208 C3
6310 C3
6312 C3
6216 C3
6208-2Z C3
6310-2Z C3
6312-2Z C3
6216-2Z C3

Drive end
3208
2 x 73102)
2 x 73122)
2 x 72162)
6208 C3
6310 C3
6312 C3
6216 C3
6208-2Z C3
6310-2Z C3
6312-2Z C3
6216-2Z C3

Bearing life
The calculated minimum bearing life is:
17,500 h for economy bearing assemblies
25,000 h for medium-duty bearing assemblies or 40,000 h
for operation between 0.7-1.1Q/Qopt

Automation
Automation options:
Hyamaster
hyatronic
PumpDrive

1)
2)

Blank
FAG designation: B-TVP-UA; SKF designation: BECBP

MegaCPK

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps
Materials
Overview of available materials (Europe)
Description

Material variant
G

Volute casing
Casing cover
Impeller
Shaft
Bearing bracket
Support foot
Seal cover
Casing wear ring
Impeller wear ring
Shaft protecting sleeve
(mechanical seal)
Shaft protecting sleeve
(gland packing)
Impeller nut

GC
CI
CI
SS

CI

GD

EG

EC
CS
CS
SS

CI

CI5)
-

ED

D
C45+N4)
DI
St
CrNiMoSt

-5)6)
-8)
CrNiMoSt

-9)

1.4122

CD

VC

SS
SS
SS

VD

-7)
-7)

1.4122

D
D
D
D

1.44083)
1.44083)
SS
D

DS
-8)
-8)
DS

-7)
-8)

-7)

CrNiMoSt

-8)

CrNiMoSt

DS

CrNiMoSt

Overview of available materials (Asia)

Description

Material variant
G
CI
CI
CI

Volute casing
Casing cover
Impeller
Shaft
Bearing bracket
Support foot
Seal cover
Casing wear ring

GB
CI
CI
B

GC
E
CI
CS
CI
CS
SS
CS
IS5517 45C810)
CI
St (S235JR)
CrNiMoSt
A743 GR
-12)
CF8M
-12)
A276 TYPE 316

IS5517 45C8

Impeller wear ring

Shaft protecting sleeve
(mechanical seal)
Shaft protecting sleeve
(gland packing)
Impeller nut

CI

IS318LTB4

A276 TYPE 316

EC
C
CS
SS
CS
SS
SS
SS
IS5517 45C811)

A276 TYPE 410 COND. H

-13)

-13)

-13)

-13)

A276 TYPE 316

A743 GR CF8M

Overview of available materials (Americas)

Description

Material variant
G

Volute casing
Casing cover
Impeller
Shaft
Bearing bracket
Support foot

3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
14)

GC

CI
CI
CI

CX
SS
SS

SS

SS

EC
CS
CS

CR
CS
SS
A576 GR 104514)
CI
St

B
B
B
B

SC
DI
DI

DI

To VDMA24276
T10C : 1.4462 ; T>250C 1.7709.05 ; wet shaft: 1.4462
Optional: VG434
Optional: CI
Optional: CrNiMo ST Int
Optional: DS
Optional: 1.4027+QT
Optional: A276 TYPE 410 COND. H
Optional: A276 TYPE 410 COND. H, A276 TYPE 316, 1.4462
Optional: casing wear ring in Chrome hard 400 in combination with impeller wear ring A743 GR CA15.09
Optional: casing wear ring A743 GR CF8M in combination with impeller wear ring A743 GR CF8M
Optional: 1.4021/ A276 TYPE 20 or A276 TYPE 316

MegaCPK

CS

D
D
D
D
DS

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps
Description

Material variant
G

Seal cover
Casing wear ring
Shaft protecting sleeve
(mechanical seal)
Shaft protecting sleeve
(gland packing)
Impeller nut

GC

CI

CX
-15)

CI

Coating and preservation to KSB standard

Product benefits
Hydraulic characteristics optimised for excellent efficiency
and NPSH, ensuring energy-efficent and environmentally
friendly use of resources
Lower investment costs as duty points required can be achieved with smaller pump sizes
Lower operating costs due to reduced energy consumption, optimised spare parts concept and hard-wearing,
service-friendly design
Optimised hydraulic systems for improved handling of gascontaining and solids-laden fluids

Acceptance tests / warranties

Material analysis
Test report 2.2 on request
Final inspection
Inspection certificate 3.1 to EN 10204 on request
Hydraulic test
The duty point of each pump is guaranteed according to
ISO 9906/2A.
The following acceptance tests may be performed and certified at extra charge:
Performance test to ISO 9906
Performance test to API (API 610)
NPSH test
Other tests (e.g. vibrations, strength) on request.
Warranties

15)
16)

SC

D
DS
-8)
DS

CI

B15)

DS
D

Warranties are given within the scope of the valid delivery

conditions.

Pressure and temperature limits

Pressure and temperature limits of pump
Permissible pump pressure p [bar]

Coating and preservation

CrNiMoSt

30
25

20

G
15

C, V

10
5
0
-50

50

100

150

200

250

300

350

400

450

Fluid temperature t [C]

Pressure and temperature limits of pump

Pressure and temperature limits for heating chamber

(heatable version "h")
Temperature limits for heating with hot water or thermal oil
Heating medium

tmax [C]

pmax [bar]

300
300

20
6

Hot water / saturated steam

Thermal oil

Pressure and temperature limits for shaft seals

The application limits of shaft seals depend on the circumferential speed, the material and the fluid handled. Verify the application limits in each individual case on the basis of manufacturers' catalogues, taking into account the actual operating
conditions.

Pressure and temperature limits of ASME flanges

Permissible operating pressure of flange [bar]

CI
CR
CS
D
DI
DS
SS

Material
IS318 LTB2 or CC480K-GS
1.4408/ 1.4404/ 1.4401/ 1.4571/ A743 GR
CF-8M/ A276 TYPE 316/ A479 GR 316L
JL1040/ A48CL35B
A745 CA6NM
GP240GH+N/ A216GRWCB
1.4593/ 1.4517/ A995GR 1B
JS1025
1.4462/ UNS S31803
1.4408/ A743 GR CF8M

CrNiMoSt

Codes used
Code
B
CrNiMoSt

E
EC
CrNiMoSt
-16)
CrNiMoSt

60
E, D

50

(ASME 300)

40

30

E, D
(ASME 150)

20

C, V(ASME 150)
10
0

-50

E, C, V

(ASME 125)
0

50

100

150

D
200

250

300

350

400

450

Fluid temperature [C]

Pressure and temperature limits of ASME flanges

Optional: SS
Optional: 1.4021/ AISI420

MegaCPK

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps
The pressure and temperature limits of models with ASME
flanges are defined by the lowest value indicated in the "Pressure and temperature limits of pump" diagram and in the
"Pressure and temperature limits of ASME flanges" diagram.

Technical data
Technical data

17)

[mm]
6
6
10
7
9
6
7
6
14
13
9
20
17
14
26
8
6
8
8
11
10
21
17
15
32
25
19
38
33
14
19
15
27
23
18
41
37
31
26
60
49

[mm]
44
44
63
52
63
52
62
54
74
70
69
88
87
83
99
63
58
73
75
84
86
92
100
101
124
115
115
135
142
107
115
129
145
142
142
160
162
162
162
179
191

E = single volute, D = double volute

MegaCPK

[mm]
169
209
139
139
174
170
209
204
139
174
209
142
174
219
141
261
254
260
326
260
323
174
219
260
174
219
269
185
219
320
334
398
262
334
401
224
269
334
419
224
269

[mm]
130
160
110
114
135
138
178
138
110
135
175
114
135
180
114
212
220
214
278
220
270
132
180
220
122
180
220
155
179
270
281
330
216
280
329
162
218
280
330
158
220

[mm]
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
38
38
38
38
38
38
38
38
38
38
38
38
38
38
48
48
48
48
48
48
48
48
48
48
48
48

[mm]
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
43
43
43
43
43
43
43
43
43
43
43
43
43
43
53
53
53
53
53
53
53
53
53
53
53
53

[mm]
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
45
45
45
45
45
45
45
45
45
45
45
45
45
45
55
55
55
55
55
55
55
55
55
55
55
55

[mm]
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
50
50
50
50
50
50
50
50
50
50
50
50
50
50
60
60
60
60
60
60
60
60
60
60
60
60

[mm]
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
32
32
32
32
32
32
32
32
32
32
32
32
32
32
42
42
42
42
42
42
42
42
42
42
42
42

[mm]
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
45
45
45
45
45
45
45
45
45
45
45
45
45
45
55
55
55
55
55
55
55
55
55
55
55
55

[mm]
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
43
43
43
43
43
43
43
43
43
43
43
43
43
43
53
53
53
53
53
53
53
53
53
53
53
53

Asia/
Americas Mechanical seal

Europe

Gland packing

Coupling

Bearing

Americas Wet shaft

Europe

Min.

Dry shaft

Impeller diameter

Impeller inlet diameter

Free passage
[mm]
5,7
5,7
5,7
6,0
5,8
5,4
6,7
5,3
9,6
11,5
8,9
11,6
11,6
11,9
12,9
7,1
5,2
8,0
7,1
10,0
9,5
12,2
13,3
14,3
15,1
15,2
15,8
16,4
17,9
13,0
17,8
14,3
18,8
19,9
17,1
21,1
22,4
22,6
20,9
25,2
23,0

Max.

Diameter of shaft
protecting sleeve

[mm]
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
45
45
45
45
45
45
45
45
45
45
45
45
45
45
55
55
55
55
55
55
55
55
55
55
55
55

Heatable casing

CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS60

Shaft diameter in seal chamber

Volute type17)

40-25-160
40-25-200
50-32-125
50-32-125.1
50-32-160
50-32-160.1
50-32-200
50-32-200.1
65-40-125
65-40-160
65-40-200
80-50-125
80-50-160
80-50-200
100-65-125
50-32-250
50-32-250.1
65-40-250
65-40-315
80-50-250
80-50-315
100-65-160
100-65-200
100-65-250
125-80-160
125-80-200
125-80-250
125-100-160
125-100-200
100-65-315
125-80-315
125-80-400
125-100-250
125-100-315
125-100-400
150-125-200
150-125-250
150-125-315
150-125-400
200-150-200
200-150-250

Impeller outlet width

Impeller

Bearing bracket

Size

E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps

[mm]
192
191
190
190
222
222
222
270

[mm]
334
419
504
260
320
404
504
324

[mm]
264
330
400
200
260
320
400
260

[mm]
65
65
65
65
65
65
65
65

[mm]
65
65
65
65
65
65
65
65

[mm]
80
80
80
80
80
80
80
80

[mm]
48
48
48
48
48
48
48
48

[mm]
65
65
65
65
65
65
65
65

[mm]
65
65
65
65
65
65
65
65

Asia/
Americas Mechanical seal

Europe

Gland packing

Coupling

Bearing

Europe

Dry shaft
[mm]
60
60
60
60
60
60
60
60

Americas Wet shaft

Impeller diameter

Impeller inlet diameter

Free passage
[mm]
26,9
23,8
19,1
37,2
20,8
18,4
20,6
26,7

Min.

[mm]
65
65
65
65
65
65
65
65

Heatable casing

[mm]
40
33
23
62
50
40
32
73

CS80
CS80
CS80
CS80
CS80
CS80
CS80
CS80

Max.

Diameter of shaft
protecting sleeve

Volute type17)

200-150-315
200-150-400
200-150-500
200-200-250
250-200-315
250-200-400
250-200-500
300-250-315

Shaft diameter in seal chamber

Impeller outlet width

Impeller

Bearing bracket

Size

E
E
D
E
E
D
D
D

Selection charts
MegaCPK, n = 2900 rpm
5
4

200

10

US .gpm
5

IM.gpm

20

30

10

20

40
30

50
40

100
50

200
100

300
200

400
300

500
400

1000
500

2000
1000

3000
2000

500

40-315

50-315

65-315

80-315

400

100-315

100
300

32-250.1

32-250

40-250

50-250

65-250

80-250

100-250
200

50

32-200.1

25-200

40

32-200

40-200

50-200

65-200

80-200

100-200 125-200

100

30

32-160.1

25-160

40-160

32-160

50-160

65-160

80-160

100-160
ft

20

32-125.1

40-125

32-125

65-125

50-125

50

H
[m]

40
10
30
8

Q[m/h]
0.3

17)

0.4

2
0.5

3
l/s

4
1

10
2

20
3

30

40
10

50

100
20

30

200
40

50

300

400

500

700

100

E = single volute, D = double volute

MegaCPK

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps
MegaCPK, n = 1450 rpm
5
4

100

10

US .gpm
5

20

30

10

IM.gpm

20

40
30

50
40

100
50

200
100

300
200

400 500
300

1000

400 500

2000

1000

3000 4000 5000

2000

3000 4000 5000

300

150-500
200-500

200

50

80-400 100-400
40

125-400
150-400
200-400

30

50-315

40-315

65-315

80-315 100-315

100

125-315
150-315
200-315

20

32-250.1

32-250

40-250

50-250

80-250 100-250

65-250

250-315
125-250

50

150-250
25-200

10

32-200.1

32-200

50-200

40-200

65-200

40

200-250

80-200 100-200
125-200

30

150-200

H
[m]

25-160

32-160.1

32-160

40-160

50-160

65-160

32-125.1

32-125

40-125

50-125

65-125

80-160 100-160

20

5
4

ft

10

Q[m/h]

0.3

0.4

0.5

l/s

10

20

30

40

50

100

10

20

30

200
40

300

50

400 500
100

1000
200

300

2000
400 500

MegaCPK, n = 960 rpm

5
4

50

10

US .gpm
5

20

30

10

IM.gpm

20

40

50

30

40

100
50

200
100

300
200

400
300

500
400

1000
500

2000
1000

3000
2000

40

150-500

30

80-400

20

100-400

125-400

100

200-500

150-400
200-400

40-315

50-315

65-315

50

80-315
100-315

10

40

125-315

150-315

30

200-315
32-250.1

32-250

40-250

50-250

65-250

80-250

100-250

250-315
125-250

20

150-250
5

25-200

32-200.1

32-200

40-200

50-200

65-200

80-200

200-250
100-200

125-200
25-160

32-160.1

32-160

40-160

50-160

65-160

32-125.1

32-125

40-125

50-125

65-125

80-160

150-200

10

100-160
ft

H
[m]

4
1

1
0.3

10

Q[m/h]
0.4

2
0.5

3
l/s

MegaCPK

4
1

10
2

20
3

30

40
10

50

100
20

30

200
40

50

300

400
100

500

800
200

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps
MegaCPK, n = 3500 rpm
5
300

10

US .gpm

20

30

10

IM.gpm

40

20

50

30

100

40

50

200

300

100

400

200

500

300

400

1000
500

2000
1000

3000
2000

200

40-315

50-315

65-315

80-315

100-315

500
400

32-250.1

100

25-200

32-250

32-200

32-200.1

50-250

40-250

65-250

50-200

40-200

80-250

80-200

65-200

100-250

300

100-200

200

125-200

50

25-160

40

32-160.1

40-160

32-160

65-160

50-160

80-160

100-160
100

30

32-125.1

32-125

40-125

65-125

50-125

ft

20

50

H
[m]

40
10

Q[m/h]

0.3

0.4

0.5

l/s

10

20
3

30

40

50

100

10

20

200

30

40

300

50

400

500

800

100

200

MegaCPK, n = 1750 rpm

5
4

200

10

US .gpm
5

IM.gpm

20

30

10

20

40
30

50
40

100
50

200
100

300
200

400 500
300

1000

400 500

2000

1000

3000 4000 5000

2000

3000 4000 5000

500
400

150-500

100

200-500
80-400

100-400
125-400 150-400
200-400
100-315
125-315
150-315

50

40-315

50-315 65-315

80-315

32-250 40-250

50-250 65-250

80-250

40
30

32-250.1

100-250
125-250

20

25-200

32-200.1

32-200 40-200

80-200

50-200 65-200

300

200

100

200-315
150-250

100-200

250-315

200-250

50

125-200

40

150-200

10

25-160

32-160.1

32-160 40-160

50-160 65-160

32-125.1

32-125 40-125

50-125 65-125

80-160

100-160

30

H
[m]
5

20

ft
4
10

1
0.3

Q[m/h]
0.4

2
0.5

3
l/s

4
1

10
2

20
4

30

40
10

50

100
20

30

200
40

50

300

400 500
100

1000
200

300

2000
400 500

MegaCPK

11

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps
MegaCPK, n = 1160 rpm
5
4

70

10

US .gpm
5

IM.gpm

20

30

10

20

40
30

50
40

100
50

200
100

300
200

400
300

500
400

1000
500

2000

1000

3000

2000

4000
3000
200

50

150-500
200-500

40
30

100

80-400 100-400

20

40-315

50-315

125-400

150-400

80-315 100-315

65-315

200-400

125-315

50

150-315
200-315
10

32-250.1

32-250

40-250

50-250

65-250

80-250 100-250

32-200.1

32-200

40-200

50-200

65-200

80-200 100-200

125-250
25-200

40

250-315
30

150-250
200-250

125-200

20

150-200

25-160

32-160.1

32-160

40-160

50-160

65-160

32-125.1

32-125

40-125

50-125

65-125

80-160 100-160
10

ft
2
5

H
[m]
1

4
1
0.3

12

Q[m/h]
0.4

2
0.5

3
l/s

MegaCPK

4
1

10
2

20
3

30

40
10

50

100
20

30

200
40

50

300

400
100

500

1000
200

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps
Dimensions and connections

Pump dimensions

Dimensions of heatable version ("h" version)

Version with coolable bearing bracket

MegaCPK

13

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps

Dimensions of pump feet and shaft end

Gland packing

Mechanical seal,
single

Mechanical seal,
double

Mechanical seal,
single, heatable

Shaft seal connections

Connections, Europe
Connection

Discharge nozzle
DN 50

1 M.1
1 M.2
6B
7 E/A18)
7 E2/A218)
8 A18)
10 E/A
11 E.1
11 E.2
12 E
12 A
13 B
13 D
16 B.1
16 B.3
19 E.1
19 A.1
19 A.2
24 E/A
638

G1/4
G1/4
G1/4

G1/4

DN 65 - DN 80
G3/8
G3/8
G3/8
12 (CS40: 8)
G1 (CS40: G3/4)
Rp1/2
G1/4
G1/4
G1/4
G1/4
G3/8
G3/8
20
G1/4
G1/4
G3/8
12 (CS40: 8)
G3/8
G1/4
Rp1/4

Description
DN 100
G1/2
G1/2
G1/2

G1/2

Pressure gauge
Pressure gauge
Fluid drain
Cooling liquid IN/OUT
Cooling liquid IN/OUT
Leakage drain
Barrier fluid IN/OUT
Flushing liquid IN
Flushing liquid IN
Circulation liquid IN
Circulation liquid OUT
Oil drain
Vent plug
Condensate drain
Condensate drain
Heating liquid IN
Heating liquid OUT
Heating liquid OUT
Quench liquid IN/OUT
Constant-level oiler

Connections Asia
Connection

Discharge nozzle
DN 50

1 M.1
1 M.2

18)

14

Optional

MegaCPK

G1/4
G1/4

DN 65 - DN 80
G3/8
G3/8

Description
DN 100
G1/2
G1/2

Pressure gauge
Pressure gauge

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps
Connection

Discharge nozzle
DN 50

6B
7 E/A18)
7 E2/A218)
8 A18)
10 E/A
11 E.1
11 E.2
12 E
12 A
13 B
13 D
16 B.1
16 B.3
19 E.1
19 A.1
19 A.2
24 E/A
638

DN 65 - DN 80
G3/8
12 (CS40: 8)
G1 (CS40: G3/4)
Rp1/2
G1/4
G1/4
G1/4
G1/4
G3/8
G3/8
20
G1/4
G1/4
G3/8
12 (CS40: 8)
G3/8
G1/4
Rp1/4

G1/4

G1/4

Description
DN 100
G1/2

Fluid drain
Cooling liquid IN/OUT
Cooling liquid IN/OUT
Leakage drain
Barrier fluid IN/OUT
Flushing liquid IN
Flushing liquid IN
Circulation liquid IN
Circulation liquid OUT
Oil drain
Vent plug
Condensate drain
Condensate drain
Heating liquid IN
Heating liquid OUT
Heating liquid OUT
Quench liquid IN/OUT
Constant-level oiler

G1/2

Connections Americas
Connection
1 M.1
1 M.2
6B
7 E/A18)
7 E2/A218)
8 A18)
10 E/A
11 E.1
11 E.2
12 E
12 A
13 B
13 D
16 B.1
16 B.3
19 E.1
19 A.1
19 A.2
24 E/A
638

Discharge nozzle
DN 50
NPT1/4
NPT1/4
NPT1/4

Description

DN 65 - DN 80
DN 100
NPT1/4
NPT1/4
NPT1/4
NPT1/4
NPT3/8
NPT1/2
12 (CS40: 8)
NPT1 (CS40: NPT3/4)
Rp1/2
NPT1/4
NPT1/4
NPT1/4
NPT1/4
NPT3/8
NPT1/2
NPT1/4 (CS80: NPT1/2)
20
G1/4
G1/4
G3/8
12 (CS40: 8)
G3/8
NPT1/4
NPT1/4

NPT1/4

Pressure gauge
Pressure gauge
Fluid drain
Cooling liquid IN/OUT
Cooling liquid IN/OUT
Leakage drain
Barrier fluid IN/OUT
Flushing liquid IN
Flushing liquid IN
Circulation liquid IN
Circulation liquid OUT
Oil drain
Vent plug
Condensate drain
Condensate drain
Heating liquid IN
Heating liquid OUT
Heating liquid OUT
Quench liquid IN/OUT
Constant-level oiler

Size

040-025-160
040-025-200
050-032-125
050-032-125.1
050-032-160
050-032-160.1
050-032-200
050-032-200.1
065-040-125
065-040-160

Bearing bracket

Pump dimensions

CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS40

Pump dimensions
[mm]
DN1 DN2

40
40
50
50
50
50
50
50
65
65

25
25
32
32
32
32
32
32
40
40

g1

g2

h1

h2

m1

m3

n1

n3

n5

80
80
80
80
80
80
80
80
80
80

50
50
50
50
50
50
50
50
50
50

465
465
465
465
465
465
465
465
465
465

385
385
385
385
385
385
385
385
385
385

15
15
15
15
15
15
18
18
15
15

4
4
4
4
4
4
4
4
4
4

132
160
112
112
132
132
160
160
112
132

160
180
140
140
160
160
180
180
140
160

100
100
100
100
100
100
100
100
100
100

48
48
48
48
48
48
48
48
48
48

240
240
190
190
240
240
240
240
210
240

140
140
90
90
140
140
140
140
110
140

160
160
160
160
160
160
160
160
160
160

MegaCPK

15

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps
Bearing bracket

Size

065-040-200
080-050-125
080-050-160
080-050-200
100-065-125
050-032-250
050-032-250.1
065-040-250
065-040-315
080-050-250
080-050-315
100-065-160
100-065-200
100-065-250
125-080-160
125-080-200
125-080-250
125-100-160
125-100-200
100-065-315
125-080-315
125-080-400
125-100-250
125-100-315
125-100-400
150-125-200
150-125-250
150-125-315
150-125-400
200-150-200
200-150-250
200-150-315
200-150-400
200-150-500
200-200-250
250-200-315
250-200-400
250-200-500
300-250-315

CS40
CS40
CS40
CS40
CS40
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS80
CS80
CS80
CS80
CS80
CS80
CS80
CS80

Pump dimensions
[mm]
DN1 DN2

65
80
80
80
100
50
50
65
65
80
80
100
100
100
125
125
125
125
125
100
125
125
125
125
125
150
150
150
150
200
200
200
200
200
200
250
250
250
300

40
50
50
50
65
32
32
40
40
50
50
65
65
65
80
80
80
100
100
65
80
80
100
100
100
125
125
125
125
150
150
150
150
150
200
200
200
200
250

g1

g2

h1

h2

m1

m3

n1

n3

n5

100
100
100
100
100
100
100
100
125
125
125
100
100
125
125
125
125
125
125
125
125
125
140
140
140
140
140
140
140
180
160
160
160
180
180
200
180
200
250

50
50
50
50
65
65
65
65
65
65
65
65
65
80
65
65
80
80
80
80
80
80
80
80
100
80
80
100
100
100
100
100
100
100
100
100
100
100
130

485
465
485
485
485
600
600
600
625
625
625
600
600
625
625
625
625
625
625
655
655
655
670
670
670
670
670
670
670
710
690
830
830
850
850
870
850
870
920

385
385
385
385
385
500
500
500
500
500
500
500
500
500
500
500
500
500
500
530
530
530
530
530
530
530
530
530
530
530
530
670
670
670
670
670
670
670
670

18
18
18
18
18
18
18
18
18
18
18
18
18
20
18
18
18
18
18
20
20
20
18
18
20
20
20
20
20
20
20
20
20
22
22
22
22
22
26

4
4
4
4
4
4
4
4
6
4
6
4
4
6
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8

160
132
160
160
160
180
180
180
200
180
225
160
180
200
180
180
225
200
200
225
250
280
225
250
280
250
250
280
315
280
280
315
315
375
355
355
355
425
400

180
160
180
200
180
225
225
225
250
225
280
200
225
250
225
250
280
280
280
280
315
355
280
315
355
315
355
355
400
400
375
400
450
500
425
450
500
560
560

100
100
100
100
125
125
125
125
125
125
125
125
125
160
125
125
160
160
160
160
160
160
160
160
200
160
160
200
200
200
200
200
200
200
200
200
200
200
260

48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
60
60
60
60
60
60
60
60

265
240
265
265
280
320
320
320
345
320
345
280
320
360
320
345
400
360
360
400
400
435
400
400
500
400
400
500
500
550
500
550
550
550
550
550
550
660
690

165
140
165
165
150
190
190
190
215
190
215
150
190
200
190
215
240
200
200
240
240
275
240
240
300
240
240
300
300
350
300
350
350
350
350
350
350
460
430

160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
200
200
200
200
200
200
200
200

Dimensions of pump feet and shaft end

Bearing bracket

Size

040-025-160
040-025-200
050-032-125
050-032-125.1
050-032-160
050-032-160.1
050-032-200
050-032-200.1
065-040-125
065-040-160
065-040-200
080-050-125

16

CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS40
CS40

MegaCPK

Shaft end
[mm]
d1

24
24
24
24
24
24
24
24
24
24
24
24

Pump feet
[mm]

i1

i2

m2

n2

n4

s1

s2

50
50
50
50
50
50
50
50
50
50
50
50

27
27
27
27
27
27
27
27
27
27
27
27

8
8
8
8
8
8
8
8
8
8
8
8

100
100
100
100
100
100
100
100
100
100
100
100

35
35
35
35
35
35
35
35
35
35
35
35

20
20
20
20
20
20
20
20
20
20
20
20

70
70
70
70
70
70
70
70
70
70
70
70

190
190
140
140
190
190
190
190
160
190
212
190

110
110
110
110
110
110
110
110
110
110
110
110

14
14
14
14
14
14
14
14
14
14
14
14

14
14
14
14
14
14
14
14
14
14
14
14

100
100
100
100
100
100
100
100
100
100
100
100

285
285
285
285
285
285
285
285
285
285
285
285

Centrifugal Pumps with Shaft Seal

Size

080-050-160
080-050-200
100-065-125
050-032-250
050-032-250.1
065-040-250
065-040-315
080-050-250
080-050-315
100-065-160
100-065-200
100-065-250
125-080-160
125-080-200
125-080-250
125-100-160
125-100-200
100-065-315
125-080-315
125-080-400
125-100-250
125-100-315
125-100-400
150-125-200
150-125-250
150-125-315
150-125-400
200-150-200
200-150-250
200-150-315
200-150-400
200-150-500
200-200-250
250-200-315
250-200-400
250-200-500
300-250-315

Bearing bracket

Standardised Chemical Pumps

CS40
CS40
CS40
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS50
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS60
CS80
CS80
CS80
CS80
CS80
CS80
CS80
CS80

Shaft end
[mm]
d1

24
24
24
32
32
32
32
32
32
32
32
32
32
32
32
32
32
42
42
42
42
42
42
42
42
42
42
42
42
48
48
48
48
48
48
48
48

Pump feet
[mm]

i1

i2

m2

n2

n4

s1

s2

50
50
50
80
80
80
80
80
80
80
80
80
80
80
80
80
80
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110

27
27
27
35
35
35
35
35
35
35
35
35
35
35
35
35
35
45
45
45
45
45
45
45
45
45
45
45
45
51
51
51
51
51
51
51
51

8
8
8
10
10
10
10
10
10
10
10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
12
12
14
14
14
14
14
14
14
14

100
100
100
100
100
100
100
100
100
100
140
140
140
140
140
140
140
140
140
140
140
140
140
140
140
140
140
180
180
180
180
180
180
180
180
180
180

35
35
47,5
47,5
47,5
47,5
47,5
47,5
47,5
47,5
47,5
60
47,5
47,5
60
60
60
60
60
60
60
60
75
60
60
75
75
75
75
75
75
75
75
75
75
75
95

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
39
39
39
39
39
39
39
39

70
70
95
95
95
95
95
95
95
95
95
120
95
95
120
120
120
120
120
120
120
120
150
120
120
150
150
150
150
150
150
150
150
150
150
150
190

212
212
212
250
250
250
280
250
280
212
250
280
250
280
315
280
280
315
315
355
315
315
400
315
315
400
400
450
400
450
450
450
450
450
450
560
560

110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
140
140
140
140
140
140
140
140

14
14
14
14
14
14
14
14
14
14
14
18
14
14
18
19
18
18
18
18
18
18
23
19
18
23
23
24
23
23
23
23
23
23
23
23
28

14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
18
18
18
18
18
18
18
18

100
100
100
130
130
130
130
130
130
130
130
130
130
130
130
130
130
160
160
160
160
160
160
160
160
160
160
160
160
170
170
170
170
170
170
170
170

285
285
285
370
370
370
370
370
370
370
370
370
370
370
370
370
370
370
370
370
370
370
370
370
370
370
370
370
370
500
500
500
500
500
500
500
500

MegaCPK

17

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps
Flange design
Flange design by materials
Material

Europe/Asia/Americas
Standard

Pressure class

Standard

G
C
V
D
E

EN 1092-2
EN 1092-1
EN 1092-1
EN 1092-1
EN 1092-1

PN 16
PN 16
PN 16
PN 25
PN 25

Drilled to ASME B16.1

Drilled to ASME B16.5
Drilled to ASME B16.5
Drilled to ASME B16.5
Drilled to ASME B16.5

Scope of supply
Depending on the model, the following items are included in
the scope of supply:
Pump

Drive
Surface-cooled IEC three-phase squirrel-cage motor

Shaft coupling
Flexible coupling with or without spacer

Contact guard
Coupling guard

Baseplate
Baseplate (Europe: to ISO 3661), cast or welded, for pump
and motor, in torsion-resistant design
Channel section steel or folded steel plate

Special accessories
As required

19)
20)

18

Depending on size
Not possible for size 100-65-125

MegaCPK

Americas
Pressure class
Class 125
Class 150
Class 150
Class 150
Class 150

Standard

ASME B16.1
ASME B16.5
Class 30020)
Class 30020) ASME B16.5

Pressure class
Class 125
Class 150
Class 150

Class 25019)
Class 30019)

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps
General assembly drawing with list of components

General assembly drawing of standard version (oil-lubricated)

901.22
Version with bearing bracket CS40

Version with clamped discharge cover

Heatable version ("h" version)

MegaCPK

19

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps

Version with gland packing

Mechanical seal with conical casing cover

Mechanical seal with cylindrical casing cover

Mechanical seal with cylindrical casing cover

(heatable version "h")

Grease-lubricated version (medium-duty bearing assembly)

Oil-lubricated version (economy bearing assembly)

20

MegaCPK

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps

Version with coolable bearing bracket

List of components
Part No.
102

161

183
210

230
320.0224)
321.01 26)
321.0226)
322.01 24)
330
360.01
360.02
400.01
400.02
411.1522)
411.31
411.32
421.01
421.02

21)
22)
23)
24)
25)
26)

Comprising
102
411.01/.0221)/0321)/.0421)/.1022)
502.0121)
902.01
903.01/.0221)/.0321)/.0421)
920.01
161
502.0221)
901.22 23)/31
902.02
920.02
183
210
920.2124)
931.0124)
940.01/.02/.0925)
230
503.01/.0221)
320.02
321.01
321.02
322.01
330
360.01
360.02
400.01
400.02
411.15
411.31
411.32
421.01
421.02

Description
Volute casing
Joint ring
Casing wear ring
Stud
Screw plug
Hexagon nut
Casing cover
Casing wear ring
Hexagon head bolt
Stud
Hexagon nut
Support foot
Shaft
Keywayed nut
Lockwasher
Key
Impeller
Impeller wear ring
Angular contact ball bearing (double-row in CS40)
Deep-groove ball bearing
Deep-groove ball bearing
Cylindrical roller bearing
Bearing bracket
Bearing cover
Bearing cover
Gasket
Gasket
Joint ring
Joint ring
Joint ring
Lip seal
Lip seal

Not on all versions.

Joint ring 411.10 (and 411.15 for versions with mechanical seal with seal cover only) depending on the operating temperature. To be ordered separately in spare parts order.
Only for clamped cover
Not fitted on versions with economy bearing assembly
From CS 60
On versions with economy bearing assembly only

MegaCPK

21

Centrifugal Pumps with Shaft Seal

Standardised Chemical Pumps
Part No.
433.02
452.01
454.01
458.01
461.01
463.01
471.01
502.0121)
502.0221)
503.0121)
503.0221)
507.01
524.01
550.01
550.23
550.2427)
550.2527)
550.74
554.98
561.03
636.0227)
636.0327)
63828)
64228)
67228)
81-92
99-9

Comprising
433.02
452.01
454.01
458.01
461.01
463.01
471.01
502.01
502.02
503.01
503.02
507.01
524.01
550.01
550.23
550.24
550.25
550.74
554.98
561.03
636.02
636.03
638
642
672
81-92
411.01/.02/.03/.04/.10/.15/31/.32/.46
400.01/02
901.04
901.30
901.31
901.32
901.98
902.15
903.46
914.01
914.02
920.15
922
932.01
932.02

901.04
901.30
901.31
901.32
901.98
902.15
903.46
914.01
914.02
920.15
922
932.01
932.02

The relevant version is indicated in the documentation supplied.

27)
28)

22

On grease-lubricated versions only

Not applicable for grease-lubricated versions

MegaCPK

Description
Mechanical seal, complete
Gland follower
Stuffing box ring
Lantern ring
Gland packing
Drip plate
Seal cover
Casing wear ring
Casing wear ring
Impeller wear ring
Impeller wear ring
Thrower
Shaft protecting sleeve
Disc
Disc
Disc
Disc
Disc
Washer
Grooved pin
Lubricating nipple
Lubricating nipple
Constant-level oiler
Oil level sight glass
Vent plug
Cover plate
Joint ring
Gasket
Hexagon head bolt
Hexagon head bolt
Hexagon head bolt
Hexagon head bolt
Hexagon head bolt
Stud
Screw plug
Hexagon socket head cap screw
Hexagon socket head cap screw
Hexagon nut
Impeller nut
Circlip
Circlip

11.04.2013

KSB Bombas Hidrulicas SA

Rua Jos Rabello Portella, 638
13220-540 - Vrzea Paulista - SP - Brasil
Tel.: +55 11 4596 8500 Fax: +55 11 4596 8580
www.ksb.com.br

KSB Pumps Limited

Plot no. E3 & E4, MIDC, Sinnar, (Malegaon) Nashik 422 113
Tel. +91 2551 230252
Tel. +91 2551 230253
Tel. +91 2551 229700
india.co
Fax +91 2551 230254 www.ksbindia.co.in

2731.5/04-EN

KSB Aktiengesellschaft
67225 Frankenthal Johann-Klein-Str. 9 67227 Frankenthal (Deutschland)
Tel. +49 6233 86-0 Fax +49 6233 86-3401
www.ksb.de