SHELL & TUBE HEAT EXCHANGER DESIGN - DEMO VERSION V3.

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SUMMARY OF RESULTS
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PROJECT DETAILS
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Company
Project Name
Engineer
Project Number
Date
Item Tag
Description
Revision
Remarks
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SUMMARY OF PROPOSED DESIGN
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SHELL SIDE DATA
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Fluid Name
Petroleum Oil
State
Liquid
Temperature From
300 'C
To
'C
Average Temperature
105.000 'C
Flow rate
204254 kg/h
Physical Properties
Specific Heat Capacity 2470 J/kg'K
Thermal Conductivity
0.132 W/m'K
Viscosity
0.0004 kg/m s
Prandtl Number
7.485
Fouling Factor
0.0002 m2'K/W
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TUBE SIDE DATA
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Fluid Name
Kerosene
State
Liquid
Temperature From
155 'C
To
225 'C
Average Temperature
190.000 'C
Tube Wall Temperature - 'C
Flow rate
58900 kg/h
Physical Properties
Specific Heat Capacity 2050 J/kg'K
Thermal Conductivity
0.134 W/m'K
Viscosity
0.0032 kg/m s
Prandtl Number
48.955
Fouling Factor
0.0004 m2'K/W
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EXCHANGER DATA
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Exchanger Type
Outside Packed Head
Number of Shell passes 1
Number of Tube passes 1
Tube External Diameter 38.1 mm

Tube Internal Diameter

mm
Tube Hole Diameter
38.894 mm
BWG
13
Tube Length
4m
Tube Thickness
4 mm
Tube Pitch
125 mm
Tube Arrangement
Square
Shell Internal Diameter 4500 mm
Shell Thickness
318.328 mm
Shell External Diameter 318.328 mm
Number of Tubes
- Tubes
Number of Tubes per Pass
- Tubes
Tube Cross Sectional Area
- m2
Area per pass
- m2
Area for Cross Flow
- m2
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BAFFLES
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Baffle Cut
25
Baffle Type
Segmental
Number of Baffles
Baffle Spacing
- mm
Baffle Diameter
0 mm
Minimum Thickness
0.000 mm
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TIE RODS
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Number of Tie Rods
0
Tie Rod Diameter
0 mm
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THERMAL CALCULATIONS
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LMTD
- 'C
True Temperature Difference
0 'C
Heat Transfer Area
- m2
Duty
- kW
Tube side Volumetric flow
- m3/s
Shell side Volumetric flow
- m3/s
Tube side Velocity
- m/s
Shell side Velocity
- m/s
Tube side Heat Transfer Coefficient:
- W/m2'K
Shell side Heat Transfer Coefficient
- W/m2'K
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Material of Construction
Carbon Steel
Design Overall Coefficient
- W/m2'K
Assumed Overall Coefficient
1150 W/m2'K
Clean Overall Coefficient
- W/m2'K
Effectiveness
Number of Transfer Units
Thermal Capacity Ratio
Scale Resistance
0
Over Design
Over Surface
Tube side pressure drop
- Pa
Tube side pressure drop (Maximum)
- Pa
Shell side pressure drop
- Pa
Shell side pressure drop (Maximum)
- Pa
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MECHANICAL
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Shell side
Material of Construction
Alloy
Permissible Stress
85 N/mm2
Corrosion allowance
3 mm
Working pressure
10 N/mm2
Design pressure
11 N/mm2
Working Temperature
215 'C
Design Temperature
220 'C
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Head
Head Thickness
67.394 mm
Crown Radius
500 mm
Knuckle Radius
30 mm
Nozzles Diameter (Inlet/Outlet) 100 mm
Nozzles Thickness
10 mm
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Tube side
Material of Construction
Carbon Steel
Permissible Stress
85 N/mm2
Corrosion allowance
3 mm
Working pressure
10 N/mm2
Design pressure
11 N/mm2
Working Temperature
68 'C
Design Temperature
73 'C
Mean Diameter of Gasket
100 mm
Channel & Channel Cover
Channel Thickness
3.235 mm
Material of Construction
Carbon Steel
Corrosion allowance
3 mm
Permissible Stress
85 N/mm2
Nozzles Diameter (Inlet/Outlet) 100 mm
Nozzles Thickness
10 mm
Tube Sheet Thickness
17.987 mm