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DESCRIPTION
E1219_A040_OMMD_Description_C_en
Rev: C
Date: 08/05/2013
GE Energy
Rev. : C
Page : 2/33
DESCRIPTION
Donaldsons unique Spider-Web technology with nanofibers provides ultimate surface filtration for optimal cleaning and unmatched filtration efficiency throughout the life of the filter elements.
Accept no substitutes! Use only genuine Donaldson replacement filter elements in your Donaldson Air Filter System.
Additional information on the Spider-Web technology is available with your nearest Donaldson Sales Representative.
The above Golden Rules are given for information only. For more details, please refer to the Operations and Maintenance Manuals for procedures, settings and other maintenance recommendations. Alternatively, contact your nearest Donaldson Sales Representative for additional
information.
GTS-europe@em ea.donaldson.com
+1 (800) 431-0555
www.donaldson.com
+32 (16) 38 39 40
www.emea.donaldson.com
Asia Pacific
gtssales.apac@donaldson.com
E1219_A040_OMMD_Description_C_en
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DESCRIPTION
TABLE OF CONTENTS
1
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DESCRIPTION
LIST OF FIGURES
Figure 1: Air filter assembly ................................................................................. 7
Figure 2: Function of air filter ............................................................................... 9
Figure 3: Pulse cleaning of filter elements ......................................................... 13
Figure 4: Psychometric chart ............................................................................. 22
Figure 5: Cooling media..................................................................................... 23
Figure 6: Relative humidity sensor ..................................................................... 24
Figure 7: Pressure transmitter ........................................................................... 25
Figure 8: Mechanical pressure switch ................................................................ 25
Figure 9: Relative humidity & temperature transmitter ....................................... 26
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DESCRIPTION
LIST OF TABLES
Table 1 Orientation aids ....................................................................................... 6
Table 2: Efficiency of elements........................................................................... 12
Table 3 Component parts of control box............................................................. 16
Table 4 Indicator lights/displays ......................................................................... 18
Table 5: Air filter spec ........................................................................................ 27
Table 6: Compressed air requirements .............................................................. 27
Table 7: Electrical requirements ......................................................................... 28
Table 8: Instruments .......................................................................................... 28
Table 9: Troubleshooting.................................................................................... 33
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DESCRIPTION
1.1
Purpose
The purpose of these instructions is to describe this self-cleaning air
filter system.
You must carefully read and understand this document in order to:
avoid danger,
execute the tasks correctly and
increase the reliability and service life of the equipment.
1.2
Target audience
These instructions are written for everyone concerned with the operation of this self-cleaning air filter system.
1.3
Location
Table of contents
Beginning of book
Beginning of book
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DESCRIPTION
DESCRIPTION
2.1
Pos.
Designation
Pos.
Designation
Bellow
Filter module
Transition duct
Maintenance door
Sight-glass
External hoist
Walkway module
Fan hopper
10
Inlet hood
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DESCRIPTION
See figure 1 for main component parts of the air filter. The GDX system is a single stage self-cleaning air filter utilising conical and cylindrical Donaldson filter cartridges, sequentially cleaned by a reverse flow pulse of compressed air.
Depending on the volume of air to be handled, the system consists
of one or more modules, which are bolted together and mounted to
a central clean air plenum chamber or duct.
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DESCRIPTION
2.1.1
Functioning
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DESCRIPTION
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DESCRIPTION
2.2
2.2.1
Filtration
The single stage filtration of the filter is provided by conical and cylindrical filter elements, produced by Donaldson and using proprietary materials exclusive to Donaldson.
Inertial separators and pre-filters, generally used as first or second
stages of filtration in traditional "3-stage" turbine filter systems are
not required in the GDX design. These extra stages were required
to reduce premature plugging of the rectangular filter cells used in
these systems. The high efficiency filter elements in the GDX system are automatically cleaned during the turbine operation and they
do not require these extra stages thanks to the automatic cleaning
feature of the filter.
The cartridge filter medium has been used by Donaldson Company,
for several years in filtering combustion air for gas and diesel reciprocating engines as well as gas turbine engines.
Duratek Spider Web Filter elements -Efficiency standards
SAE J726
ASHRAE
E1219_A040_OMMD_Description_C_en
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DESCRIPTION
97.6%
32-AMSS-008
On 2 m salt particles at
RH > 90%
> 99.98%
2.2.2
Airflow
Both the airflow pattern and the specified flow rates have been calculated to improve filtration and pulse cleaning of the filters.
During pulse cleaning, normal flow through two element sets is interrupted for about 0.1 second.
The effect of this interruption on the nominal flow of the turbine is
negligible because only one set of filter elements is cleaned at one
time.
2.2.3
Pulse cleaning
Extensive laboratory testing and field experiences with pulse cleaning filters have led to optimisation of the pressure, flow, and time parameters.
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DESCRIPTION
The parameters necessary for efficient cleaning of these filter cartridges are given in section 2.4
Each pulse of air from the nozzle into the blowpipe above each element set provides both a shock wave inside the filter cartridge and a
momentary reverse flow. Together this provides the cleaning energy
necessary.
Since many of the dust particles agglomerate on the media and
form a thin cake, when pulsed, they come off in larger masses than
when they were deposited, thereby reducing the possibility that they
will be re-entrained when normal flow is re-established.
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DESCRIPTION
2.3
2.3.1
Physical
Donaldson utilises standard modules to make up the many configurations of product offered for large gas turbine applications. The
module used in constructing this GDX-type filter is 4 element pairs
wide.
This filter module section consists of combined filter module and fan
hopper
The module sections contain element pairs, combining both conical
and cylindrical filter elements which are sequentially cleaned by reverse flow pulses of compressed air. These element pairs provide
clean combustion air to the turbine.
The air filter control box is described in section 2.3.2. of this chapter.
All right reserved copyright
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DESCRIPTION
2.3.2
Electrical
See the following documents for information concerning electrical components
and the electrical system:
P&ID document 105T2838
Control box wiring diagram 3EA-AE5567963
Junction box wiring diagram 3EA-AE5567964
The GDX System requires only low electrical power supply to operate the cleaning mechanism.
Connection to the power line will be at a field control box (3EAAE5567963) located on the left hand filter house.
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DESCRIPTION
Identification number
Circuit breakers
Power ON/OFF switch
-S01
Enclosure lighting
-E31
-S02
Door switch
-S03
Panel heater
-E32
Thermostat
-S04
-96RH
-S20
-S21
-S22
96RH
The following indicator lights and displays are on the front of the
control box:
Indicator
Function
-H01
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DESCRIPTION
Indicator
Function
-H02
-H03
-H04
-H05
-H21
-H22
-H23
-H24
-H25
-H26
-H27
COND1
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DESCRIPTION
Indicator
Function
COND2
This air intake filter has six modules. During one cleaning cycle the
filter elements of these modules of the complete air intake system
are cleaned.
There are five manifold junction boxes per filter module. The power
leads to these points will be activated at all times.
All electrical controls are installed in weatherproof enclosures to IP
65 protection.
The control box must be earthed.
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DESCRIPTION
2.3.3
Pneumatic
Compressed air at 7 bar (effective) is supplied to the filter manifold
by a supplied compressor. A filter/regulator with automatic drain is
installed on the compressed air piping at a low point of the filter.
Shut-off valves are included to isolate the manifolds for repairs
and/or inspections. The compressed air pressure can be checked at
any time via a pressure transmitter + pressure gauge located on the
pressure regulator assembly.
The compressed air temperature at the pneumatic valves should not exceed
80C, to prevent damage to the valve diaphragms.
DANGER
Hazardous gases
Gas will cause death or injury
Do not use hazardous gas in compressed air supply
2.3.4
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DESCRIPTION
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DESCRIPTION
The extent to which the cooled air approaches the wet-bulb temperature defines the cooler efficiency. This efficiency is often referred
to as saturation efficiency because as the air accepts more evaporated water it approaches saturation and the wet-bulb temperature.
The evaporative cooling process may best be illustrated graphically
on a psychometric chart. The cooling occurs along the wet-bulb
temperature line in a re-circulation system because the humidity in
the air is assumed to be at the air wet-bulb temperature (see fig.5).
The enthalpy of the air remains essentially constant. The type of
evaporative cooler media used by Donaldson is a direct contact, irrigated media utilising cross-fluted cellulose fiber pads which are
impregnated with insoluble anti-rot salts and rigidifying saturant (see
fig.7).
During normal operation, warm air enters the evaporative cooler and
passes through the water saturated evaporative cooler media.
The air temperature is lowered by the evaporation of some water
through the adiabatic exchange of heat. The air then passes
through a drift eliminator removing any water droplet carry-over that
may have occurred. Drift usually occurs at velocities less than 4
m/sec where 40 to 50 droplets are not dispersed by the low velocity air stream.
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DESCRIPTION
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DESCRIPTION
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DESCRIPTION
2.3.5
2.3.6
Lighting
For filter maintenance, lighting is installed inside the filter house at each platform
level.
2.3.7
Alarm instruments
There is one pressure transmitter (see fig.7).
A differential pressure transmitter (-96TF-1), with pick-up point in the ductwork after the evap cooler is foreseen for turbine alarm purposes. It sends a signal (4-20
mA) to the customer main control room.
Filter high pressure drop alarm: a pressure switch (-63CA-1) gives an alarm
when the compressed air pressure drops below a certain preset value.
These instruments should be checked for their activation point on a regular basis.
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DESCRIPTION
2.3.8
2 mechanical pressure switches are provided for filter alarm purpose when the Dp goes
above, or goes below a pre-set Dp value.
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DESCRIPTION
2.3.9
A relative humidity and temperature transmitter has been installed under the control box. This transmitter transduces the site conditions (temperature and relative
humidity, detected by the sensor) into two analogue signals (4-20 mA). The first
analogue signal (corresponding to the dew point) is available at terminals 1, 2
and 3 of the terminal block X05 inside the control box. The second analogue signal (corresponding to the relative humidity) is available at terminals 4, 5 and 6 of
the same terminal block X05 inside the control box.
2.3.10
2.4
Technical data
Air filter specification
Rated flow
20040 m/min
N of modules
N of elements
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DESCRIPTION
5,5 mbar
4,5 mbar
Estimated stabilised !p
filter elements
9,0 mbar
Air flow
80C
Dew point
Quality
Electrical Requirements
Controls
Voltage
Power
0,5 Kw
Lighting
Voltage
Power
2,5 Kw (Max.)
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DESCRIPTION
Electrical fan
Voltage
Power
3,0 Kw / fan
Quantity
Degree of
protection
IP55
Area
classification
Safe area
2.5
Instruments
Instrument
Designation
Calibration
Mechanical
pressure switch
63TF-2A
214mmHO
Mechanical
pressure switch
63TF-2B
214mmHO
96RH
4-20mA
Table 8: Instruments
2.6
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DESCRIPTION
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DESCRIPTION
3.1
Cause
Replace fuse
Defective photohelic
or/and relay
-S01 is on, but lamp on a
program control card
does not light up
Correction
Check/reset
Check connections
and power supply to
photohelic
Replace photohelic
and relay
Replace fuse
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DESCRIPTION
Problem
Cause
Wiring between
control box and
junction boxes
Power to all systems, Dp
reaches high set point of
photohelic but cleaning
cycle not completely
executed
All system operating but
one or more valves not
pulsing
Plunger in solenoid
stuck
Solenoid coil
inoperative
Defective diaphragm
valve
A program control board
fault
Correction
Replace program
control board
Check and replace
Open compressed
air valve to manifold
and set pressure
regulator to appropriate setting
Check with voltmeter
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DESCRIPTION
Problem
Cause
A program control
board fault
Plunger in solenoid
stuck.
Blocked diaphragm
valve
Leak on valve
Correction
Locate valve, control
card and terminal on
that control card.
Check if there is a
constant setting
voltage output on
resp. terminal. If so,
replace that control
card.
Repair with solenoid
repair kit
Clean membrane of
diaphragm valve or
replace (diaphragm
repair kit)
Tight up screws or
replace the valve
Pressure gauge
defective
Broken pressure
measuring line to
pressure switch
Replace
Condensation in the
control box
Heater E32.
Defective
Breaker Q22 is off
Temperature switch S04 defective
Replace
Lamp E31.
defective
Breaker Q22 is off
Bad connection
Door switch -S03
defective
Replace
Reset
Bad connection
Switch -S02 not in
position or defective
Check
Check or replace
Reset
Reset
Check
Replace
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DESCRIPTION
Problem
Cause
Correction
Bulb down
Bad connection
Replace
Check
Reset
Check
Push-button -S06
defective
Relay -K03 defective
Replace
Switch -S05
defective
Relay -K03 defective
Switch -S05
defective
Relay -K03 defective
Table 9: Troubleshooting
E1219_A040_OMMD_Description_C_en
Rev: C
Date: 08/05/2013