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Institute of Technology

Banaras Hindu University


TENDER NOTICE

Institute of Technology, Banaras Hindu University invites the offer for the following items :
Field Emission Scanning Electron Microscope with EDX+EBSD attachment;
Thermal Analyzer (TG/DTA);
Wave Length Dispersive X-Ray Fluorescence Spectrophotometer; Process Plant Trainer; Multifunction Process
Control Teaching System; Computer Interfaced Distillation Column; Spray Drier; High Speed Camera; Emission
Monitoring System; Water Quality Monitoring System; 100 KN Servo Hydraulic Universal Testing Machine;
Computer Integrated Manufacturing System/FMS; Engine System Testing/Analyzer; Micro Harness Tester.
Interested manufacturers or their authorized dealers can get the Tender Document from the office of the undersigned
or download it from our website : www.bhu.ac.in OR www.itbhu.ac.in
Last date of submission of complete offer 25.07.2006.
DIRECTOR

NOTICE INVITING TENDER


Institute of Technology, Banaras Hindu University invites sealed item rate tenders
from manufacturers (or their authorized dealers by submitting letters/certificates,
in original, from the manufacturers that they have been authorized to quote in
response to this NIT) for the following items :
S.No. Tender No.
1.

Specification & Quantity of


Remarks
Item
Field
Emission
Scanning Technical Specifications in
Electron Microscope with Annexure I
EDX+EBSD attachment.

2.

(i)

3.

Thermal Analyzer
(TG/DTA)
(ii) Wave Length Dispersive
X-Ray Fluorescence
Spectrophotometer
(iii) Process Plant Trainer
(iv) Multifunction Process
Control Teaching
System
(v) Computer Interfaced
Distillation Column
(vi) Spray Drier
(vii) High Speed Camera
(viii) Emission Monitoring
System
(ix) Water Quality
Monitoring System
(i)
100 KN Servo
Hydraulic Universal
Testing Machine
(ii) Computer Integrated
Manufacturing
System/FMS
(iii) Engine System
Testing/Analyzer
(iv) Micro Harness Tester.

Technical Specifications in
Annexure II

Technical Specifications in
Annexure III

The Tender Documents for items will be on two-bid system consisting of


Technical Bid and Price Bid. The Tender Documents will be submitted item-wise
in two separate sealed covers clearly mentioning on the envelope the details of
items for which bid is submitted. Any firm may bid for any number of items but
each offer must be item wise in two bid cover enclosing item wise EMD with
Technical Bid.
The Tender Document (non-transferable) along with detailed specifications, terms
and conditions can be downloaded. It can also be obtained during office hrs (from
10.00 AM to 5.00 PM) on all working days (Monday to Saturday) in person from
the office of the undersigned.
Last date and time for receipt of Tender Document : 25.07.06 upto 5.00 P.M. The
tender should be addressed to the undersigned and should be delivered in person or
sent by Registered Post so as to reach the University on/before 25.07.2006 upto
5.00 P.M. No tender will be accepted after the due date and time.
All Tender Documents must be accompanied by the Earnest Money Deposit
(Refundable) equivalent to 2% of quoted cost of each item and Rs.1,000/- as
tender processing fees (non-refundable) for each item. The Earnest Money
Deposit/Tender Processing Fees is to be paid in the form of separate Bank Draft in
favour of the Registrar, Banaras Hindu University payable at State Bank of India,
BHU (Branch Code 0211), Varanasi. The Earnest Money Deposit/Tender
Processing Fees Bank Draft must be enclosed with the Technical Bid. The details
of Bank Draft Number of Earnest Money Deposit must be endorsed on top of
envelope containing Technical Bid.
The Institute/University shall not be responsible for any delay in receiving Bids/by
post.
The Institute/University reserves the right to accept or reject any bid, without
assigning any reason thereof. No correspondence in this regard will be entertained.
Earnest Money shall be forfeited in case it is found at any stage that
information/particulars regarding supply of tendered item(s) is false.
The Tender document along with terms and conditions with the Technical
Specifications of the items is provided as annexures.

DIRECTOR

ANNEXURE I
Field Emission Scanning Electron Microscope with EDX+EBSD attachment
Specification :

Resolution : 2 to 3.5 nm.


Operating Voltages : 0.5kV min (at least) 30 kV max.
Field emission gun.
High vacuum to low vacuum operation.
Secondary electron detector capable of giving the highest resolution at both
high and low (environmental) vacuum operations.
Large and small specimen stages [max. up to 150 cm. (6 inches)].
4 axis Motorized stage.
Suitable for examining conducting as well as non-conducting and biological
(uncoated) samples.
EDX and EBSD for compositional analysis and OEM.
Bid should include essential ancillary equipment and spares.
Minimal change of working distance even for large specimens.
Complete computer control of operation, alignment and recording on
Windows XP Platform with sufficient storage, image processing and Lan
access facilities of the digital images. High resolution colour LCD 17
monitors.
Pre-installation site preparation requirements to be indicated and specified
well in advance after opening of L/C by your Indian Agents.
Prices should include installation and training.
Warranty period to be clearly mentioned and should begin from date of
installation.
Guaranteed resolution to be demonstrated at the time of installation. Any
necessary standard samples for that purpose should be brought by the
Service Engineers.
One week on site training of our staff in operation and maintenance
essential.
Port of shipment to be clearly mentio9ned in the tender. The Port of
Destination shall be New Delhi.
Bid to include both FOB and CIF prices.
Shipment to be routed through an agent who may be appointed by the
University.

ANNEXURE II
(i)

Thermal Analyzer (TG/DTA)

a. Specification :
Temperature
TG Sensitivity
DTA Sensitivity
Programming Rate

:
:
:
:

Sample Plan
Atmosphere
Purge Gas Flow Rate
Software

:
:
:
:

Ambient 15000 C or more


better than 0.5g
better than 0.10 C
0.1 1000 C (Minimum of 4 Ramping rate
in sequence should be possible)
Platinum
Air, Inert Gas, Vacuum
0 500 mL or more
MS Window Based

b. Accessories (Optional)
Cooling Unit
Autosampler
Gas Transfer Accessory for FTIR
(ii)

Wave Length Dispersive X Ray Fluorescence Spectrophotometer

a. Specification :
Elemental Range
X Ray Tube
Sample
Optical Design
Detectors
Software

:
:
:
:
:
:

b. Accessories :
Sample Preparation Equipment

9F

92U
Air Cooled, Target Pd (min 50 W and 40 KV)
Powder, Pellet and Liquid
Automatic Crystal Changer
Separate Detectors for Light and Heavy Elements
Window Based for qualitative and quantitative
analysis

(iii)

Process Plant Trainer

The Process Plant Trainer should be able to demonstrate a complete range of


process control methods and strategies. Manual control, single feedback loops,
through to sophisticated cascade loops and distributed supervisory control of the
whole process by a remotely located computer should be demonstrated. The
system should be a miniature replication of a true production process. The unit
should have following features
multiple inputs, multiple sensors, multiple control strategies
temperature, level, flow and conductivity controls loops can be
implemented
effects of dead time
operational sequencing, including start up to shut down
recycle implications on process control
on/off, proportioning, PID, PLC, SCADA
fault simulation and diagnosis
includes computer interface (USB) and sophisticated educational and data
logging software
(iv)

Multifunction Process Control Teaching System

The computer controlled unit should be able to demonstrate a variety of single


control loops. It should be quickly reconfigured between processes, such as level
control, temperature control, flow control and pressure control. These should have
wider range of control loops and strategies, including remote set points, dual loops,
fluid property control (using conductivity). Again all these are under software
control. The advanced software allows the student to change the control
parameters, record results and analyse the results for the different configurations.
(v)

Computer interfaced Distillation Column

Self-contained at least 10 cm diameter sieve plate distillation column unit


including feed vessels and pump, reboiler, condenser, reflux separator, product
collecting tanks, bottoms product cooler/feed pre-heater, suitable for use with
flammable solvents and fully instrumented for both batch and continuous
operation. The sieve plate column should be readily interchanged with a packed
column supplied as an alternative.

(vi) Spray Drier


The unit should have following features :
facility to change from drying to spray chilling
Tall Form chamber straight side to diameter ratio of 3:1, conical discharge
section
optional nozzle configurations for counter-and co-current atomizing
Individual inlet and exhaust fans with variable speed control
Bag filter and trace heating options
Flexible controls and full instrumentation
Easily dismantled for inspection and cleaning purposes
Compact, mobile design
Data logging facility for all key operational parameters
Powder discharges from two points, chamber and cyclone
Low noise levels
Control & measurement of relative humidity.
(vii) High Speed Camera
Speed
Pixels
Colour
Shutter Speed
Recording Mode
Playback Rates

:
:
:
:
:
:

Display
Synchronization
Software

:
:
:

5000 frames per second or better


1280 x 1024 pixels or better
Colour with 24 bit pixel resolution or better
10x or better
Manual/Automatic
Single step mode plus auto playback at 1, 2, 3, 4, 5, 10
15, 25, 30, 50, 60, 125, 250, 500 or 1000 frames per
second, forward and reverse.
Built-in 5 or better LCD colour digital display.
Multiple cameras should be synchronized.
Includes camera control software for recording, playback
and downloading and Image analysis.

(viii) Emission Monitoring System


Mobile Emission Monitoring System designed for the continuous monitoring of
CO, CO2, NOx, SO2, H2S, TRS, NH3 in stack gases and in ambient as per
specification given below with hardware and data acquisition system.
Gas Analyser
NO/NOX/NO2
NH3
SO2
H2S
Total Reduced Sulphur
CO
CO2
O2

(ix)

Ambient Conc. range


0-1000 ppm
0-50 ppm
0-100 ppm
0-20 ppm
0-20 ppm
0-200 ppm

Stack Conc. range


0-100,000 ppm
0-5,000 ppm
0-10,000 ppm
0-2,000 ppm
0-2,000 ppm
0-20,000 ppm
0-20%
0-21%

Water Quality Monitoring System

Mobile multi-parameter water quality monitoring system as per specification given


below.

Real Time Surveys


Multi-Nutrient Data
Rapid Response
High Resolution Profiles
In Situ Calibrations
Trace Concentrations
Accurate Determinations
Nitrite, nitrate, iron, urea
Ammonia, phosphate, silicate
Oxygen, pH, chlorophyll
Irradiance & attenuation
Salinity, temp, density, pressure
Directional current velocity
GPS, sample & bottom depths

ANNEXURE III
100 KN Servo hydraulic Universal Testing Machine
1. 100 kN (22,000 Ibs) Load unit
2. 100 kN Actuuator, 150 mm Stroke, Mounting Threads
3. Position Transducer, 150mm (6inch)
4. Axial Load Cell
5. Load Cell Mounting Hardware
6. Hydraulic Lifts (22 Kip 65 in)
7. Hydraulic Crosshead Locks (22 Kip 65 in)
8. Emergency Stop and Hydraulic Lift/Lock Controls
9. Hydraulic Service Manifold with Off/Low/On Control
10. Hydraulic Service Manifold Adapter
11. Crosshead
12. Columns for Standard Test Space
13. 252. 24G-04, 10 gpm (37 Ipm) 5 port High Response Servovalve
14. 7.6m (25ft) Hose set, ORFS to 37 deg. JIC-12 pressure, return,-8
and 6 drain for 505.07/.11.
15. Calibration performed full Range
16. Hydraulic Power Unit
17. Surge Suppressor
18. Flex Test SE Controller PLUS
19. Flex Test SE 1-Channel Chassis
20. Chassis voltage Kit 230 V USA straight plug
21. Multi-position Handle
22. Universal Conditioner
23. Two Stage Valve Driver
24. Paper Copy of 793 Software Manuals
25. E- Stop Cable, 25ft/7.5m
26. Loade Transducer ID Cable, PT, 5ft/1.5m
27. Transducer Cable, 25ft/7.5m
28.HSM Cable, 298.12, 25ft/7.5m
29. Single Servovalve Cable,25ft/7.5m
30. Ground Cable, 25ft/7.5m
31. LVDT Transducer ID Cable,5ft/1.5m
32. Controller to HPS (w/PLC) Cable, 25ft/7.5m
33. Flex Test SE PC Automation Kit
34. Compq Pentium IV/2.66 GHz
35.17 inch Compaq Monitor SVGa
36.Flex Test SE Automation (PC) System Software KEY
37. Flex Test SE Maintenance, Enhancement, and Support (ME & S)

Price of the Basic System Package as Above (1 to 38)


Fca Free Carrier (ft. collect) Eden Prairie

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Estimated Shipping Charges, CIF Calcutta (seafreight)


Application Software Packages
Test Works 4 Servo Adanced Package (FTSE)
Cyclic Fatigue (LCF) fopr FTSE
Cyclic Fatigue (HCU) for FTSE
Fracture Toughness (JIC) for FTSE
Fracture Toughness (KIc, KR) for FTSE
Fatigue Crack Growth (FCG) for FTSE

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Accessories
Hydraulic Wedge Grip Set
Hydraulic Grip Control W/Hoses, 318.10/25 Load Unit
Mounted, 3000 psi/21Mpa
Wedge Set Assy
Wedge Set Assy
Attachment kit-Grip to Actuator & Grip to Load Cell

1
1
1
1
Set

Note: The above Grip price includes one set of flat and round of wedge sets. Additional Wedge
sets are available optionally for accommodating different sizes of specimens. Refer below for
details and price.
-Wedge set Assy for 7.1 to 14.2 mm thick flat specimen
-Wedge set Assy for 11.7 to 19.1 mm thick flat specimen
-Wedge set Assy for 10.9 to 16.5 mm dia round specimen
-Wedge set Assy for 17.0 to 22.8 mm dia round specimen

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1

Fracture Mechanics Grips

Attachment Kit to Actuator & to Load Cell


Fracture Mechanics Grips
Attachment Kit to Actuator & to Load Cell

Set
1
set

3 Point Bend Fixture


1
Attachment Kit Bend Fixture to Actuator & to Load Cell set
15 mm Diameter Roller
3
4 Point Adder for 3 Point Bend Fixture
(for use on 3 point bend fixture item# 3.4. Price is
applicable if ordered with item # 3.4)
Extensometers & COD Gages <Price Extra>
Axial Extensometer

Calibration performed full Range


Axial Extensometer
Calibration performed full Range
COD Gage
Calibration performed at full Range
COD Gage
Calibration performed at full Range

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CIMS SPECIFICATIONS:
MTAB MAKE XLTURN CNC Slant Bed Lathe with 8 Station Indexing
Tool Post and FANUC emulated Control
Model XLTURN CNC Slant Bed Bench Turning Centre with Standard equipment
for teaching and training in CNC Programming and operation, is driven by
Direct Numerical Control from an external Micro Computer, programmed using
ISO format, with facility for prooving programs using Tool path graphics and
the software incorporates all major functions and facilities used on Industrial
controllerU6 with further option of linking to
CAD/CAM and FMS (Flexible Manufacturing System).
TECHNICAL SPECIFICATIONS:
Design : slant bed 45 degree
Bed : hardened and ground
Lubrication: central lubrication
CNC : PC Based 2 Axis continuous path
Chuck size: 100mm
Maximum length of job between centers: 200mm
Z axis travel: 180mm
X axis travel: 80mm
Spindle speed: 40 3000 rpm
Feed: 0 1000 mm/min
slides Turcite B fitted

ELECTRICS:
Main Supply: 220V 2% 50 cycles and 10 AMP
Spindle Motor: 0.746KW (1HP)
Z & X axes motor stepper 200 steps/rev
Standard Equipment:
8 Station Indexing Tool Post with 3 sleeves for Internal Tools, Tail Stock,
Single shot manually operated Lubrication Pump. Electrical and Electronic Control Box,
Industrial Desk top tutor Keypad fanuc emulation type or PC keyboard
operating software, connecting cables, machine connecting cable with connector,
power cable with 3 pin plug. RS232 Computer link cable, Programming,
operating Instruction & maintenance, manual schematic electrical circuit diagram,
parts diagrams and set of maintenance tools. Machine ready for connection to
customers own IBM jcompatible computer as per specifications given under
utilities. It is compatible to Link up to CAD/CAM and FMS/CIM System.

Toolpath Graphics Facility a standard feature of the machine helps to verify the
program with solid Toolpath graphics including 2D & 3D colour simulation
with tool selection & scale facility. Machining.Line by line input with toolpath
plot. Machining process simulation with Tool animation. XLTURNincorporates
all turning features like stock removal cycle, Finishing cycle, facing cycle,
peck drilling internal and external threading etc.,XLTURN is used to teach
the principles of CNC.RS 232C interface for DNC link to computer.
Link up from computer to printer. Following G & M Codes are used.
G00, G01 Linear interpolation
G02, G03 Circular interpolation
G04 dwell
G26 Auxilliary inputs
G27 Auxilliary outputs
G65 call subroutine
G28 sub routine start
G05 End of subroutine
G73 Start of do-loop
G06 End of do-loop
G90, G91 absolute & Incremental Programming
G70, G71 inch/mm Programming
G50 Programming data
M02 Programming end
M02 Spindle start forward
M05 Spindle stop
TXXXX Tool Change Command
Simultaneous controlled X & Y axes.
Programmable spindle speed with manual ever ride.
Programmable feed rate (0-1000mm/min) with feed override 0-100%
Absolute / incremental, inch/metric programming Sub programme
with repeat facility and program call.
Do-loop repeat canned cycles or turning, facing pecking and grooving.
Two way scroll edit with help screen.
Full edit facility with search, over write insert delete and programme comments.
Internal and external screw cutting.
Programming comments and Tool offsets are stored on disc.64K Editor memory.
Tool offsets upto 10 tools.
Single step & Auto execution.
SAFETY:
Key Operated Switch
Door Limit switch
Software switch for Axes over travel
Toolpath Graphics option to check program prior to machining.
Pneumatic Chuck - 110 mm Pneumatic chuck

Automatic door

Work Bench

The device will shall be a 2 axis manupulator with one linear & one rotary axis. 1
The Linear axes facilitate the loading the component in the chuck & picking from feeder
. The Rotary movement for rotating the component. Raw material blanks
will be fed by gravity and shall be dispensed and place near the loading device for the
loading / unloading device to pick up.
Tooling
100mm Dia 3jaw self centering chuck

Set of 5 external turning carbide tool holders with inserts (1 No Turning


& Facing Tool holders, 3 Nos Copy Turning Tool Holder ( LH, RH, N), 1No.
Threading Tool Holder

Set of 3 Internal boring carbide tool holders with inserts


(2 boring bars + 1 Internal threading )

Centre drill dia shank dia 8mm

Twist Drill dia 6,8,10 & 12mm

1 set

MTAB MAKE XLMILL - CNC BENCH MILLING MACHINE

MTAB Make XLMILL/XLMILL(ATC):- A 3 axis CNC Bench Milling


Machine for teaching and training in CNC Programming & operation
is driven by Direct Numerical Control (DNC) from an external IBM PC
Compatible. Micro Computer XLMILL is programmed using ISO
format with facility for proving the programme using TOOLPATH
Graphics and the software incorporates all major functions and facilities
used on Industrial controller with further option of linking to CAD/CAM
and FMS (Flexible Manufacturing System).
PC is not part of this supply to be provided by the buyer

BRIEF MACHINE SPECIFICATIONS:Table size -Standard 360x130mm


Clamping Area 360 x 130mm
Longitudinal Travel X axis 220 mm
Cross Travel Y axis 150 mm
Head Travel Z axis 115 mm
Spindle Taper ISO 30
System resolution 0.01 mm
Spindle Speed Programmable 40-4000 RPM
Programmable feed rate 0-1000 mm/min
Power Supply 220V/50 Cycles 1 PH
Spindle Motor PMDC 1 HP
Axes Motor Stepper 200 Steps/rev.
Machine Weight 170 Kg.
STANDARD EQUIPMENT :
Desktoptutor Keyboard or CNC Operating Software for PC. RS 232 C
Link, Fully enclosed cabinet, Machine Commissioning Instruction ,
Programming Operating & Maintenance Manual, Electrical diagrams &
Mechanical assembly parts diagrams Maintenance Tool Kit, Nylon Cover.
Control cabinet with Isolator switch, cable with connector to machine
power cable with 3 pin plug, cable link to computer, ready to connect to
customers own IBM compatible computer as per the specification give
under utilities. It is compatible to link up to CAD/CAM, FMS/CIM
System.

Computer is not part of the standard equipment. It is to be provided by the buyer.


UTILITIES: Please see the enclosure
SPECIAL FEATURES OF MTAB XLMILL/XLMILL-ATC
Designed specifically for Education, Training & Prototype R&D.
Manufactured to Industrial Standards, Links to CAD/CAM & FMS/CIM Systems.
Runs on Micro Computer .
Offline Programming via ISO Format incorporating control
emulation like Fanuc/Heidenhain
Comprehensive Toolpath graphics including 2D & 3D colour
simulation for verifying the programme before machining the work piece.
Toolpath plot and machining process simulation with Tool animation.
Zoomed sectional views with rotation.
Line by Line input with immediate Toolpath plot
Link up from computers printer, plotter etc..
Programmable spindle speed 50-4000 RPM.
Programmable feed rate 0-1000 mm/min in X &Y axes
and 500mm / min in Z-axis
3 axis linear interpolation.
Circular interpolation on XY axes.

Manual & Programmable stops.


Repeat facility, allowing for build up of sub-routine.
Do-loop for drilling, pocket milling, wood pecking cycles.
Programmable offsets.
Absolute/Incremental/mm/inch Programming allowing for mixing.
Tool length offsets upto 10 tools.
Programmable dwell.
Programmable inputs & outputs for communication
with external equipment( Robots, FMS etc.)
Two way scroll CNC editing with help of screen.
Full edit facility include, add, delete insert, help & insertion of components.
Single step and auto execution.
G & M Code listing on screen facilities easy programming.
Comments add on facility.
Optional 6 Station Automatic Tool Changer.
Totally enclosed guard with door Limit switch.
Screen axis display gives distance to go values.
6 Station Automatic tool changer

Hydro Pneumatic Vice

Automatic Door

Work bench

Tooling :1 No. Collet Chuck BT30/A45 RD25 with Pull Stud

1 No. Collet Chuck BT 30/A45 RD16 with Pull Stud

RD25 Collets Dia 5,6,8,10,12,16mm (each 1 No.)

RD16 Collets Dia 3,4,5mm (each 1 No.)

2 lipped carbide slot mill for facing shank dia 16mm

Clamping kit set

1 set

Set of HSS End Mills Dia 5, 6, 6, 6, 8 mm (each 1 No.)

5 nos.

Set of HSS End Mills Dia 10, 12, 16mm (each 1 No.)

3 nos

HSS Slot Drills Dia 5, 6, 6, 6, 8mm (each 1 No)

5 nos

HSS Slot Drills Dia 10,12,16mm (each 1 No.)

3 nos

LINEAR SHUTTLE CONVEYOR SYSTEM

The Component / Blank unloaded from the loading / unloading equipment.


Shall be carried forward in the pallet carriage to the next proceesing
station ( Milling ) and the pallet will get stopped. The loading equipment
will pick the component & load on to Milling & after completion of millng
operation will unload on to the Pallet again. The Linear Conveor shallmove
to the unloading station.
Fixed path transportation of material between stations
Micro-controller based control
FMS/CIM Integration Compatible
Overall Length: 2650 mm
Max. Travel Length : 90 in
Height of Platform from floor level : 800 mm + 20 mm / 32 in + 0.8 in
Load Carrying Capacity: 6 kgs / 13.2 lbs
Max Speed: 5 m/min /16.7 ft/min
Drive Motor
12V DC worm geared motor
Sensors
1 No. inductive sensor for haming
1 No. inductive / Optical sensor for position sensing
AUTOMATIC STORAGE & RETRIEVAL SYSTEM:
TECHNICAL SPECIFICATIONS:
MTAB ASRS is a standalone floor mounted system can be controlled
in an automatic FMS/CIM environment.ASRS consists of
1 column of 8 rows array storage. It consists of a pneumatic
arm on a platform to push and pull the pallet .the platform
is traversed in X & Y axes by belt & AC servo motors and
controlled by micro controller. The ASRS is provided with
a teach box which has homing, jogging, teaching cell positions
,Auto & Manual execution of storage & retrieval functions.
The ASRS frame is built aesthetically using natural anodized
aluminium profiles. The X, Y & Z guides are fitted with
LM Guides for smooth travel. The ASRS is provided with a transfer
station to accept the pallet from ASRS platform or the conveyor
or AGV. The transfer height is adjustable according to the
height of the conveyor or AGV or Linear Slide.

General Specifications:
No. of Storage Positions (Rows) : 8
No. of Columns: 1
Expandable to 48 positions with 6 columns
Pallet Size: 160 x 160 x 20 mm / 6.4 x 6.4 x 0.8 in
Max Component Height: 80 mm / 3.2 in
Max Component Weight / pallet : 2 kgs / 4.4 lbs
X- Axis Travel between columns and transfer station: 520 mm / 20.8 in

Y- Axis Travel between racks: 760 mm / 30.4 in


Z- Axis Travel for pallet transfer between rack and
lifting platform: 170 mm / 6.8 in
X1- Axis Travel for pallet transfer between transfer station
and conveyor: 250 mm / 10 in
Teach box control for ASRS
Controller:
Micro controller based control with I/O to link to FMS / CIM.
The axes are moved by AC Servo Motors with encoders
& Teach box control is provided.
The controller is mounted inside the structure itself.
Options:
Expandable in multiple units of 12 upto 96 positions transfer station
Drives:
AC Servo Drives for X&Y Axis

Pneumatic Actuator for Z Axis


Model ARISTO a 6 AXIS VERTICAL ARTICULATED ROBOT
WITH PC Based CONTROLLER AND SOFTWARE
Performance Features:
Payload : 3 Kg
Tip Speed : 0.2 meters/sec
Repeatability : 0.3mm
Mechanical
Configuration : Vertical Articulated Five-bar linkage
No. of Axes : 6(3 axes waist-shoulder-elbow
manipulator with 3 axes Roll-Pitch- Roll spherical wrist)
Link 1 : 300 mm
Link 2 : 300 mm
Vertical Height : 400mm (450mm with controller box)
Joint Actuators : DC Servo geared motors (Ratio 1:250)
Transmission : Joint 1 : Bevel Gear
Joint 2 & 3 : Ball screw
Joint 4,5 & 6 : Spur gear and Bevel gear
Gravity Compensation : 100% (Non-back drivable ball screw)
Position Feedback : Optical Encoder (HP 2 phase 500 ppr)
Gripper:
Standard Gripper : Pneumatic
Optional gripper : Servo controlled parallel jaws type.
Gripper Actuator : geared servo motor
Gripper Transmission : High precision Lead-screw mechanism
Joint Motion
Manipulator
Waist : 300 degrees, Shoulder : 60 degrees, Elbow : 60 degrees
Wrist
Roll : 330 degrees
Pitch : 180 degrees
Roll : 330 degrees
Controller / Software:
Controller:
v PC based
v PID Control algorithm
v Support for 2 additional axes excluding gripper.

Sensors (Manipulator):
v Positive and Negative proximity end limit sensors
v Proximity home sensors.
Control Software:
v Specially developed Robot Programming Language
(IRIS-RPL V 1.0)
v Low label modules for user programming in C
Teaching:
v Off-line
v Joint-space programming
v Co-ordinate space programming
Path Type:
v . Point-to-point
v Linear & Circular Interpolation path
Communication:
v PC ISA bus
Accessories & Input / Output:
v 3 servo axis each with 3 digital inputs and one output.
v 16 digital Inputs/Outputs
Power Supply:
v 230 V AC, 50/60 Hz
(+5V @ 25A, 12V @ 8A)
VISION INSPECTION SYSTEM

PC Based Vision System Consisting of


Frame Grabber card with data Acquition ,
Special CCD Camera ( Monochrome)
16mm Lens ,Camera Stand With Lighting- 1 unit,Cables for above - 1No
Video inputs -4 , pixel Depth - 8 or 10 bit , Memory - 16 MB
Standard Video input :RS-170,CCIR,NTSC,PAL
Memory -16MB
Programmable Functions : partial image acquisition ,gain,refernce ,
offset,antichromonance filter
Didital input : 4
Lab View full development software - 1no
AUTOMATIC GUIDED VEHICLE

Technical Specifications:
General Specifications
Load Carrying Capacity : 20 kgs / 44 lbs (MAX)
Max. Travel Speed : 20m/min or 66ft/min
Min turning radius : 1000mm / 40in
Controller
Control.............................................Microcontroller Based
Sensor & Guidance ...... Track cable and magnetic pick-up
Drive ..................................................................... DC Drive
Dimensions:
Overall Length: ......................................... 810mm/ 32.4in
Overall Width: .......................................... 440mm/ 17.6in
Overall Height: ............................................ 300mm/ 12in
Ground Clearance: ......................................... 20mm/ 0.8in
Platform Size: .............. 400mm x 570mm / 16in x 22.8in
Platform Height: ............ 270mm 5mm / 10.8in 0.2in
CO-ORDINATE MEASURING MACHINE (CMM)
CO-ORDINATE MEASURING MACHINE - PHOENIX MODEL

Quotation for PHOENIX Model 112-102 DCC


Travels 12 x 12 x 10
Machine Weight 510 lbs
Machine Size 25L x 26W x 38H
Overall Unit Size
Resolution

35L x 44W x 74H

0.00002

Repeatability

0.00012

Linear Accuracy .00018 + .000006 / inch


3 Axis Pendant Joystick
DC Servomotors on all Axes
Optical Non-Contact Steel Scales
Dual Steel beam bridge design
Ways, bearings and scales fully covered for shop use
Granite Surface Plate

3/8-16 Clamping inserts


Machine Base Cabinet
Computer System
GEOMET 101 DCC Software
I Reference Sphere w/Base
Utility 120/230V,50-60 Hz
One Year Warranty
Assembly Station: The component machined shall be brought to the assembly
station by the linear conveyor. It gets unloaded on to the assembly module
where the robot will carry out the assembly and present it to the vision
inspection station for inspection.

CNC /CAD/CAM & Robotic


Simulation Software
CNC offline Programming Software - VR TURNING & MILLING

single seat

CNC offline Programming Software - VR TURNING & MILLING

5 seats

CNC offline Programming Software - VR TURNING & MILLING

10 seats

FMS Software with Hardware

ENGINE SYSTEM TESTING BOSCH FSA 740


Multipurpose ,Complete system of the latest generation and modular design, with the power
range of the FSA 720 plus:
1.
Ergonomically design trolley suited to the workshop.
2.
Installed BOSCH pc-with guaranteed perfect operation and optimized interaction
between different modules.
3.
TFT monitor for user guidance with exemplary precision and sharpness.
4.
Foldaway keyboard.
5.
Remote control.
6.
DIN A-4 printer.
7.
Complete system for extensive component test, E.C.U. diagnostics and comfortable
troubleshooting with E.S.I.(tronic).
8.
Optimized harmonization between sis troubleshooting instructions E.C.U. diagnostics
and measuring technology.
9.
Vehicle selection via E.S.I.(tronic)
10.
Can be extended by exhaust gas measuring module for exhaust-gas diagnostics on
gasoline and diesel vehicles

Indentation Tester Specifications


1. maximum load
2. Load resolution
3. Maximum Depth
4. Depth Resolution
5. XY stages
6. XY Resolution
7. Video Microscope
8. Dimensions

Micro
10N(30N optional)
100uN
0-20 & 0-200 um
0.04& 0.3 nm
120mm * 20mm
0.25um
200x,2000x
200x,4000x
425mm*375mm,500mm

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