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1. Scope
This procedure describes the requirements for the ultrasonic
examination of full penetration welds and raw materials. For details
of search units, sizes, frequencies, mode of wave prorogation,
number of scanning/scanning directions etc. refer to attached
ultrasonic examination plans
2. Responsible Persons
For operation - UT Level I
For Evaluation UT Level - II
3. Applications
The principle objective of the technique described herein is the
detection, location and evaluation of defects within the weld, heat
effected zone and adjacent base material. The welds shall be
examined by an angle beam method wherever practical. All welds
shall be examined from both the sides of the welds form a single
surface or a combination of surfaces so that the full volume of the
weld is covered. Where geometry of the assembly does not allow
examination form both sides, one of the alternative of a), b) and c)
may be used.
a) Combination of angle beam and straight beam.
b) Straight beam in two direction at 90 Deg. To each other.
c) No. of angle probes to be used as appropriate for the
configuration being examined.
The scanning shall be by contact method using manual, semi
automatic or automatic mechanism and recording may be carried
out using automatic alarm and recording system or by manual
method. Special wedges, shoes or saddles may be used as and
when needed depending on the scanning surface/curvature of
scanning surface and scanning techniques used.
Post examination cleaning of the test surface shall be carried out
as and when it is necessary.
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4. Equipment
4.1 Apparatus: Krautkramer USK 6 / USK 7/EEC make EX10 or
equivalent
4.2 Probes: Longitudinal wave straight beam probe. Transverse
wave angle beam probe. Longitudinal wave angle beam probe.
4.3 Couplant: Grease, oil, water or any other similar material, which
permits satisfactory transmission ultrasonic waves.
Basic calibration block: The basic calibration block shall
be1.6 mm diameter hole, at T,5/4T,7/4T depth along with
1.6mm notches at top & bottom side.
6. CALIBRATION
6.1 Frequency: The nominal frequency shall be 4MHz unless
variable such as material grain structure requires the use other
frequencies to ensure adequate penetration, better resolution.
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-47. SCANNING
7.1 STRAIGHT BEAM.
7.1.1 The scanning of adjacent base material shall be performed to
detect reflectors that might affect interpretation of angle beam
results and is not to be used for acceptance or rejection of the
weld. Location and areas of such reflectors shall be recorded.
7.1.2 Whenever straight beam examination is part of weld testing.
The scanning shall be performed at a gain setting of at least
two times the primary reference levels.
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